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FOOD
MICROBIOLOGY
Food Microbiology 23 (2006) 423–429
www.elsevier.com/locate/fm
Abstract
This study evaluated the effect of modified atmosphere packaging on shelf-life extension of a precooked chicken meat product stored
at 41C using microbiological, physico-chemical and sensory analyses. The following gas mixtures were used: M1: 30%/70% (CO2/N2),
M2: 60%/40% (CO2/N2) and M3: 90%/10% (CO2/N2). Identical chicken samples were aerobically packaged and used as control
samples. Sampling was carried out at predetermined time intervals namely: 0, 4, 8, 12, 16 and 20 days. Total viable counts (TVC), Lactic
acid bacteria (LAB), Brochothrix thermosphacta, pseudomonads, yeasts and molds, and Enterobacteriaceae were monitored. TVC of
precooked chicken product reached 7 log cfu/g, after days 12 and 16 of storage (air and M1 samples), respectively. The M2 and M3 gas
mixture packaged samples did not reach this value throughout the 20 days storage period under refrigeration. LAB and to a lesser degree
B. thermosphacta, constituted part of the natural microflora of precooked chicken samples stored in air and under MAP reaching
7.0–8.1 log cfu/g at the end of storage period. Of the remaining bacterial species monitored, both pseudomonads and yeasts/molds were
significantly higher ðPo0:05Þ for chicken samples stored in air than under MAP (M1, M2, M3) throughout the entire storage period
under refrigeration. Finally, counts of Enterobacteriaceae were low (o2 log cfu/g) in all chicken samples irrespective of the packaging
conditions throughout the entire storage period. Of the chemical indices determined, thiobarbituric (TBA) values in all cases remained
low, equal or lower than 3.0 mg malonaldehyde (MA)/kg during the entire storage period. Results of the present work show that the limit
of sensory acceptability was only reached for the aerobically stored and M1 gas mixture chicken samples somewhat before days 16 and 20
of storage, respectively. This limit coincided with high TVC and LAB populations (46.8 log cfu/g), increased lipid oxidation (aerobic
storage only) and apparent growth of yeasts/moulds on the surface of chicken samples. The use of MAP as shown in the present study,
resulted in an extension of shelf-life of precooked chicken by ca. 4 days (M1 gas mixture), and by more than 6 days (M2 and M3 gas
mixtures), respectively. Precooked chicken meat was better preserved under M2 and M3 mixtures maintaining desirable odor/taste
attributes even on final day of storage tested.
r 2005 Elsevier Ltd. All rights reserved.
0740-0020/$ - see front matter r 2005 Elsevier Ltd. All rights reserved.
doi:10.1016/j.fm.2005.08.004
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424 A. Patsias et al. / Food Microbiology 23 (2006) 423–429
(Dainty, 1996). A disadvantage of the former often requires SA, Ioannina, Greece) ca. 8 h after slaughter. Breast fillets,
trained panelists to minimize subjectivity, whereas the (portions of 100 g) were dipped in a batter, coated with
latter is laborious, time consuming and requires extensive rusk granules and fried at 180 1C for 2 min in a CFC, model
knowledge of the specific spoilage organisms. An alter- GR 3000/40 fryer (CFS, Utrecht, The Netherlands) using
native method to the above-mentioned analyses involves corn/sunflower (1:1 v/v) frying oil. Samples were then
the measurement of chemical changes associated with the aseptically transferred to a CFS, model HLT 8000/600
growth of specific spoilage organisms in meat and meat oven (CFS, Utrecht, The Netherlands) and baked (air
products (Dainty, 1996). Among these changes, lactate, temperature 150 1C, 5 min) until the core of the product
glucose, degree of lipid oxidation, and biogenic amines reached an internal temperature of at least 75 1C and
(BAs) have been proposed as potential indicators of immediately cooled at 1 1C according to the company
spoilage (de Azevedo et al., 2003; Patsias et al., 2005). recipe using standard industrial procedures. Precooked
Modified atmosphere packaging (MAP) has gained (‘Schnitzel’ type) products were transported to the labora-
considerable popularity over the last decades as a modern tory in insulated polystyrene boxes on ice within 1 h of the
non-thermal method of food preservation. The proper baking process. The precooked chicken samples (ca. 300 g)
combination of gases (CO2, N2 and O2) in the headspace of were then placed in low-density polyethylene/polyamide/
food packs results in suppression of the microbial flora of low-density polyethylene (LDPE/PA/LDPE) barrier
perishable foods such as meat, fish and related products, pouches (1 fillet/pouch), 75 mm in thickness having an
developed under aerobic conditions and retention of their oxygen permeability of 52.2 ml/m2 day atm at 60% RH/
sensorial attributes (Davies, 1995). A minimum CO2 251C and water vapour permeability of 2.4 g/m2 day at
concentration of 20 – 30% is necessary to exhibit an 100% RH/251C. The following gas mixtures were used:
inhibitory effects (Stiles, 1991). An extended storage-life of M1: 30%/70% (CO2/N2), M2: 60%/40% (CO2/N2) and
poultry meat under low O2, high CO2 concentrations is M3: 90%/10% (CO2/N2). Gas mixtures were prepared
observed because the spoilage caused by LAB occurs later using a PBI-Dansensor model 9000 gas mixer (Ringsted,
as compared to the spoilage caused by aerobic bacteria Denmark). Pouches were heat-sealed using a BOSS model
such as Pseudomonas spp. that prevail under aerobic N48 vacuum sealer (Boss GmbH, Germany) and kept
conditions. In general, the defect caused by LAB is under refrigeration ð4 0:5 o CÞ. Gas concentrations in
described as ‘souring’, which is less offensive than the packages were determined using a BPI, model checkmate
putrefaction that develops aerobically (Stiles, 1991). 9900 headspace analyzer instrument (Ringsted, Denmark).
Microflora and spoilage pattern of chicken carcasses Identical chicken samples were aerobically packaged and
packaged under CO2 conditions are similar to those used as control samples. Control samples were packaged in
observed for red meat (Gill, 1986). a polyethylene film, 75 mm in thickness, having an oxygen
Despite the work on preservation of fresh poultry meat permeability of 4600 cm3/(m2 day atm) at 60% RH/25 1C
using (MAP), (Sawaya et al., 1995; Kim and Marshall, and a water vapor permeability of 1.75 g/(m2 day atm) at
1999; Saucier et al., 2000) alone or in combination with 100% RH/25 1C. Sampling was carried out at predeter-
other methods including: treatment with acids (Jimenez et mined time intervals namely: 0, 4, 8, 12, 16 and 20 days
al., 1999), EDTA-nisin treatment (Cosby et al., 1999), based on information provided by the company quality
addition of phosphates (Hwang and Beauchat, 1995), control laboratory according to which the product shelf life
essential oils (Carlos and Harrison, 1999), high hydrostatic packaged in air was 12–13 days.
pressure treatment (Linton et al., 2004) and irradiation
(Mahrour et al., 2003; Nam and Ahn, 2003), limited data 2.2. Microbiological analysis
are available in the literature on the effect of MAP on
spoilage microflora of precooked chicken meat products. A sample (25 g) was removed aseptically using a scalpel
In contrast, there are several studies focusing on the fate/ and forceps from the breaded precooked chicken breast
survival of pathogens in MA packaged precooked chicken fillet, transferred to a stomacher bag (Seward Medical,
meat products (Marshall et al., 1991, 1992, Wel et al., UK), containing 225 ml of sterile quarter-strength Ringer’s
2001). Thus, the objective of the present work was to study solution, and homogenized using a stomacher (Lab
the effect of MAP including air on the shelf-life and quality Blender 400, Seward Medical, UK) for 60 s at room
of a precooked chicken meat product stored at 4 1C using temperature. For microbial enumeration, 0.1 ml samples of
microbiological, physico-chemical and sensory analyses. serial dilutions (1:10, diluent, quarter-strength Ringer’s
solution) of chicken homogenates were spread on the
2. Materials and methods surface of dry media. Total viable counts (TVC) were
determined using Plate Count Agar (PCA, Merck, Den-
2.1. Preparation of precooked chicken samples and storage mark, Germany), after incubation for 3 days at 30 1C.
conditions Pseudomonads were determined on cetrimide fusidin
cephaloridine agar (Oxoid supplemented with selective
Fresh chicken breast fillets were prepared by massaging supplement SR 103, Oxoid, Basingstoke, UK) after
and forming by a local poultry processing plant (Pindos incubation at 25 1C for 2 days (Mead and Adams, 1977).
ARTICLE IN PRESS
A. Patsias et al. / Food Microbiology 23 (2006) 423–429 425
Brochothrix thermosphacta was determined on streptomy- unacceptable after development of first off-odor or off-
cin sulphate–thallous acetate–cycloheximide (actidione) taste as scored by at least 50% of the judges.
agar, prepared from basic ingredients in the laboratory
after incubation at 25 1C for 3 days (Gardner, 1966). For 2.5. Statistical analysis
members of the Enterobacteriaceae family, 1.0 ml sample
was inoculated into 10 ml of molten (45 1C) violet red bile Experiments were replicated twice on different occasions
glucose agar (Oxoid). After setting, a 10 ml overlay of with different precooked chicken samples. Different
molten medium was added and incubated at 30 1C for 24 h. packages were sampled on predetermined time intervals.
The large colonies with purple haloes were counted (Mossel Analyses were run in triplicate for each replicate
et al., 1979). Lactic acid bacteria (LAB) were determined ðn ¼ 2 3Þ. Microbiological data were transformed into
on de Man Rogosa Sharpe medium (Oxoid) after incuba- logarithms of the number of colony forming units (cfu/g)
tion at 25 1C for 5 days. Yeasts and molds were enumerated and were subjected to analysis of variance (ANOVA).
using rose bengal chloroamphenicol agar (RBC, Merck) Means and standard deviations were calculated, and, when
after incubation at 25 1C for 3 days in the dark. All plates F-values were significant at the Po0:05 level, mean
were examined visually for typical colony types and differences were separated by the Least Significant
morphological characteristics associated with each growth Difference (LSD) procedure (Steel and Torrie, 1980).
medium. In addition, the selectivity of each medium was
checked routinely by Gram staining and microscopic 3. Results
examination of smears prepared from randomly selected
colonies from all of the media. 3.1. Microbiological changes
9 8
8 7
7 6
6
log cfu /g
log cfu /g
5
5
4
4
3 3
2 2
1 1
0 0
0 4 8 12 16 20 24 0 4 8 12 16 20 24
(a) Storage time (days) (c) Storage time (days)
9 6
8
5
7
6
log cfu /g
log cfu /g
5
3
4
3 2
2
1
1
0 0
0 4 8 12 16 20 24 0 4 8 12 16 20 24
(b) Storage time (days) (d) Storage time (days)
7
6
5
log cfu /g
4
3
2
1
0
0 4 8 12 16 20 24
(e) Storage time (days)
Fig. 1. Changes (log cfu/g) in total viable count (a); lactic acid bacteria (b); Brochothrix thermosphacta (c); Pseudomonas spp. (d) and yeasts and molds (e)
of chilled precooked chicken meat packaged in air (’) and under MAP. Gas mixtures: M1, (~); M2, (m) and M3 (K). Each point is the mean 7 SE
(0.2–0.4) of two replicate experiments with three samples analyzed per replicate ðn ¼ 6Þ.
ðPo0:05Þ were recorded for chicken samples stored in air significant ðP40:05Þ. Values of pH for air and M1, M2
than under M1, M2 and M3 samples throughout the entire and M3 gas mixture packaged chicken samples were in the
storage period under refrigeration (Fig. 1d and e). Initial (day range of ca. 6.25–6.42 (results not shown).
0) counts for both these species were low (o 2 log cfu/g) and TBA values of precooked chicken samples are presented
increased progressively with storage time for air-packaged in Fig. 2. Interestingly, TBA values of air and MA-
chicken samples attaining final counts of 5.5–6.2 log cfu/g on packaged chicken samples decreased up to day 8 of
final day 20 of storage. For Pseudomonas spp., counts of M1, refrigerated storage. Beyond this point in time TBA values
M2 and M3 gas mixture samples remained low (o 2 log cfu/ significantly ðPo0:05Þ increased for air-packaged chicken
g) throughout the 20 day storage period (Fig. 1d). Yeasts/ samples while those obtained for M1, M2 and M3 gas
molds, were inhibited by MAP attaining values of ca. mixture packaged samples remained more or less constant
2.3–3.2 log cfu/g on final day 20 of storage (Fig. 1e). The (Fig. 2). TBA values in all cases remained lower or equal to
higher the CO2 concentration in the MAP gas mixture, the 3.0 mg malonaldehyde (MA)/kg during the entire storage
higher the inhibition recorded. Finally, counts of Enterobac- period of 20 days (Fig. 2).
teriaceae were also low (o 2 log cfu/g) in all chicken samples
irrespective of the packaging conditions throughout the entire 3.3. Sensory analysis
storage period (results not shown).
The results of the sensory evaluation (odor and taste
3.2. Chemical changes attributes) of the microwave heated chicken product are
presented as overall acceptability scores (Fig. 3). Combined
Changes in pH during storage of chicken samples both in scores for odor and taste showed a similar pattern of
air and under MAP conditions were not statistically decreasing acceptability (individual results not shown).
ARTICLE IN PRESS
TBA (mg malonaldehyde / kg) A. Patsias et al. / Food Microbiology 23 (2006) 423–429 427
Brochothrix spp. Interestingly in our study growth of acceptability score reaching its lower limit (Fig. 3).
yeasts/fungi was observed in precooked chicken samples Presence of oxygen is the most critical factor influencing
stored aerobically between days 16 and 20 of refrigerated lipid oxidation. Present results show that aerobic storage
storage corresponding to yeasts/mold populations of ca. enhances lipid oxidation, whereas MAP has the potential
6 log cfu/g. Present results obtained for yeasts/molds in to control lipid oxidation in chicken. In related studies,
chicken meat are in agreement with results obtained by increasing CO2 concentrations (30%, 70%) were effective
Ismail et al. (2000) for various chicken products. It is in inhibiting the production of free fatty acids in fresh
noteworthy that, populations of yeasts and specific yeast poultry meat (Sawaya et al., 1995).
species in fresh and processed poultry products have been Results of the present work show that the limit of
determined only in a few studies and so far limited sensory acceptability (a score of 6), was only reached for
information is available on identification of yeasts and the aerobically stored and M1 gas mixture chicken samples
moulds and their association to poultry spoilage (Deak and somewhat before days 16 and 20 of storage, respectively.
Beuchat, 1996). Knowledge of the presence and numbers of This limit coincided with high TVC and LAB populations
yeasts and moulds in poultry and processed poultry (46.8 log cfu/g) (Fig. 1a and b), increased lipid oxidation
products would be useful when developing technologies (aerobic storage only) and apparent growth of yeasts/
to retard spoilage of poultry. Interestingly, in the present moulds on the chicken samples. The use of CO2 atmo-
study, low numbers of Enterobacteriaceae (o 2.0 log cfu/g) spheres as shown in the present study, resulted in an
in precooked chicken, noted throughout the entire storage extension of shelf-life of precooked chicken by ca. 4 days
period, irrespective of packaging conditions (aerobic and (M1 gas mixture), and by more than 6 days (M2 and M3
modified atmosphere), may be due to the inherent gas mixtures), respectively. Overall acceptability data (Fig.
sensitivity of Gram-negative bacteria, including this genus 3) of air and MA-packaged chicken samples correlated
to extrinsic factors such as heat, aw, pH, etc. (Holzapfel, rather well with TVC data (Fig. 1a). Precooked chicken
1998) (results not shown). One increasingly important meat was better preserved under M2 and M3 mixtures
aspect of extended storage of chilled precooked products is maintaining acceptable odor/taste attributes even on final
microbiological safety (Farber, 1991). Packaging atmo- day of storage.
spheres rich in carbon dioxide have been shown to slow
growth of mesophilic pathogens in products such as sliced 5. Conclusions
roast beef stored at temperatures above 10 1C (Hintlian and
Hotchiss, 1987). On the other hand, cold tolerant patho- Although the combination of precooking treatment and
gens such as Listeria monocytogenes can under certain subsequent aerobic storage of chicken gives a good-quality
circumstances outgrow spoilage bacteria on raw and poultry product with acceptable shelf-life (14–15 days), as
cooked chicken products (Ingham et al., 1990, Marshall judged by both and sensory and microbiological analyses,
et al., 1991) stored under MAP. Since spoilage may follow the use of MAP combined with precooking treatment may
pathogen growth the microbiological safety of MAP foods further increase the shelf-life of the precooked chicken
continues to be questioned (Farber, 1991). product by at least 6 days.
Gill and Reichel (1989) found that cold tolerant
pathogens such as Listeria monocytogenes, Yershinia
Acknowledgements
enterocolitica and Aeromonas hydrophila either did not
grow or grew more slowly on high pH raw meat in oxygen-
The authors would like to thank PINDOS S.A.,
free carbon dioxide packaging atmospheres than on
Ioannina, Greece for providing chicken samples.
vacuum packed meat. Therefore the potential for growth
of cold tolerant pathogens on cooked meat remains to be
determined and safe storage temperature regimes need to References
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