MIYANEH

MME ELCO STEEL

MMTE COMPLEX
Steel Making Plant Project
ASCOTEC MMAH
DOCUMENT TITLE :Document No .Rev
:Designer Document NO DATE: NOV. 2009
NISCO
230/33 KV SUBSTATION MISP1301ETS016 2-1
ECHNICAL SPECIFICATION for
AC EQUIPMENT
:Project Document NO MWES1U43E000160012 Page: 1 of 18

DOCUMENT TYPE : Spec.

C:\Documents and Settings\All Users\Documents\sub-2-9-88\88.8.30\SPEC AC\spec ac.doc

DOCUMENT TITLE :

230/33 KV SUBSTATION
TECHNICAL SPECIFICATION for
AC EQUIPMENT

2 NOV. 09 A.Alizadeh M.Khosravian A.Hemmatian Issued For Approval

1 AUG. 09 A.Alizadeh M.Khosravian A.Hemmatian Issued For Review

Prepared Checked Approved

Rev. DATE Client Purpose of Issue
CONTRACTOR
This document and the information disclosed are the property of MMTE and are not to be used to furnish any
information for making of documents or apparatus except where approved by written agreement.

Confidential: This document discloses proprietary information. It may not be reproduced nor disclosed any person, nor used for any purpose, except with the written
.permission of MMTE
 MIYANEH
MME ELCO STEEL
MMTE COMPLEX
Steel Making Plant Project
ASCOTEC MMAH
DOCUMENT TITLE :Document No .Rev
:Designer Document NO DATE: NOV. 2009
NISCO
230/33 KV SUBSTATION MISP1301ETS016 2-1
ECHNICAL SPECIFICATION for
AC EQUIPMENT
:Project Document NO MWES1U43E000160012 Page: 2 of 18

REVISION RECORD SHEET

C:\Documents and Settings\All Users\Documents\sub-2-9-88\88.8.30\SPEC AC\spec ac.doc

Note: This Table is used for External Comments

Confidential: This document discloses proprietary information. It may not be reproduced nor disclosed any person, nor used for any purpose, except with the written
.permission of MMTE
 MIYANEH
MME ELCO STEEL
MMTE COMPLEX
Steel Making Plant Project
ASCOTEC MMAH
DOCUMENT TITLE :Document No .Rev
:Designer Document NO DATE: NOV. 2009
NISCO
230/33 KV SUBSTATION MISP1301ETS016 2-1
ECHNICAL SPECIFICATION for
AC EQUIPMENT
:Project Document NO MWES1U43E000160012 Page: 3 of 18

AC EQUIPMENT
C:\Documents and Settings\All Users\Documents\sub-2-9-88\88.8.30\SPEC AC\spec ac.doc

1
1.0 GENERAL………………………………………………………………………………
…….4
2.0 DESCRIPTION…………………………………………………………………………….....6
3.0 TERMINOLOGY…………………………………………………………………………...…6
4.0 STANDARDS…………………………………………………………………………..…….6
5.0 DESIGN AND CONSTRUCTION…………………………………………………..…..…..6
6.0 SPARE PART ………………………………………………………………………........…15
7.0 SUBMITTALS ………………………………..…………………………………………..…15
8.0 INSPECTION AND TESTS………………………………………..………………………16
9.0 SUPERVISION OVER INSTALLATION AND ERECTION ……………………………17
10.0 MEASUREMENT AND PAYMENT……………………………………………………..18

Confidential: This document discloses proprietary information. It may not be reproduced nor disclosed any person, nor used for any purpose, except with the written
.permission of MMTE
 MIYANEH
MME ELCO STEEL
MMTE COMPLEX
Steel Making Plant Project
ASCOTEC MMAH
DOCUMENT TITLE :Document No .Rev
:Designer Document NO DATE: NOV. 2009
NISCO
230/33 KV SUBSTATION MISP1301ETS016 2-1
ECHNICAL SPECIFICATION for
AC EQUIPMENT
:Project Document NO MWES1U43E000160012 Page: 4 of 18
C:\Documents and Settings\All Users\Documents\sub-2-9-88\88.8.30\SPEC AC\spec ac.doc

1.0 GENERAL
1.1 SCOPE
This Specification Describes the Minimum requirements for design, inspection
and testing of AC EQUIPMENT of MIYANEH STEEL MAKING PLANT
(MIYANEH SMP).
1.2 LANGUAGE
All correspondence and submittals shall be in English.
1.3 DOCUMENT PRIORITY
In the event of any conflict between these specifications, the requisition,
drawings, codes and standards, the priority shall be given in the following order.
a. Purchase order
b. Drawings
c. This specification
d. Codes and standards

In any case vendor shall refer the matter with Purchaser and obtain clarification
before proceeding with any work.

1.4 SITE LOCATION

Site selected for MIYANEH SMP is located northwest of IRAN, at East AZERBAYJAN
Province
- Longitude : 47° 42’ E
- Latitude : 37° 27’ N
- Elevation : app. 1110 m above sea level

1.5 METEOROLOGICAL CONDITIONS.

The steel making plant to be designed and based on the following site data:
1.5.1 Ambient temperature
- Registered temperature

Confidential: This document discloses proprietary information. It may not be reproduced nor disclosed any person, nor used for any purpose, except with the written
.permission of MMTE
 MIYANEH
MME ELCO STEEL
MMTE COMPLEX
Steel Making Plant Project
ASCOTEC MMAH
DOCUMENT TITLE :Document No .Rev
:Designer Document NO DATE: NOV. 2009
NISCO
230/33 KV SUBSTATION MISP1301ETS016 2-1
ECHNICAL SPECIFICATION for
AC EQUIPMENT
:Project Document NO MWES1U43E000160012 Page: 5 of 18

Highest recorded: +41.8°C

Lowest recorded: -25.6°C
C:\Documents and Settings\All Users\Documents\sub-2-9-88\88.8.30\SPEC AC\spec ac.doc

Average recorded: +14.3°C

- Design conditions
Max. Ambient temperature: +20°C
Min. Ambient temperature: +6.9°C

1.5.2. Relative humidity

Relative humidity : max. %71
min. %35
1.5.3. Rainfall
Yearly rainfall : Ave. 274.6 mm
Max. Monthly rainfall : 46.1 mm
1.5.4. Atmospheric pressure
Average : 0.89 bar
Basic wind speed for design 80 km/h.
- Pollution degree : heavy pollution degree because of steel making

1.5.5. Earthquake 1
Earthquake load will be in accordance with the Iranian code of practice for Seismic
Resistant design of Building, standard 2800 (latest edition). For this project following factor
.shall be applied
Seismic zone: Region 2 (High Seismic Zone)
Design base acceleration: 0.3 G
Soil: type II

Confidential: This document discloses proprietary information. It may not be reproduced nor disclosed any person, nor used for any purpose, except with the written
.permission of MMTE
 MIYANEH
MME ELCO STEEL
MMTE COMPLEX
Steel Making Plant Project
ASCOTEC MMAH
DOCUMENT TITLE :Document No .Rev
:Designer Document NO DATE: NOV. 2009
NISCO
230/33 KV SUBSTATION MISP1301ETS016 2-1
ECHNICAL SPECIFICATION for
AC EQUIPMENT
:Project Document NO MWES1U43E000160012 Page: 6 of 18
C:\Documents and Settings\All Users\Documents\sub-2-9-88\88.8.30\SPEC AC\spec ac.doc

2.0 DESCRIPTION
Station service systems mainly shall mean 33/0.4KV auxiliary transformers, AC
distribution panels, battery chargers, battery and battery racks, D.C. distribution panels,
standby diesel generator and accessories.Work of this document includes design,
manufacture , factory testing , transportation and supervision over installation and erection
of the station AC system(AC distribution panels & standby diesel generator and
accessories).
The extent of work shall include the following:
(1) 380/220 volt A.C. main and distribution panels for both indoor and outdoor A.C.
services.
(2) standby diesel generator and accessories

3.0 TERMINOLOGY
Technical terminology is to be as defined in latest edition of IEC 50 and I.E.E.E 100
standards.

4.0 STANDARDS
Work of this Chapter shall comply with the requirements of latest edition of IEC, BS, DIN,
ANSI and NEMA standards within which IEC standard is preferred.

Metric SI system of units shall be applied to all dimensions and relevant

documents.

5.0 DESIGN
5.1 A.C. Distribution Panel boards
5.1.1 General
The main A.C. distribution panel boards shall be three phase and contain molded case

Confidential: This document discloses proprietary information. It may not be reproduced nor disclosed any person, nor used for any purpose, except with the written
.permission of MMTE
 MIYANEH
MME ELCO STEEL
MMTE COMPLEX
Steel Making Plant Project
ASCOTEC MMAH
DOCUMENT TITLE :Document No .Rev
:Designer Document NO DATE: NOV. 2009
NISCO
230/33 KV SUBSTATION MISP1301ETS016 2-1
ECHNICAL SPECIFICATION for
AC EQUIPMENT
:Project Document NO MWES1U43E000160012 Page: 7 of 18

circuit breakers to feed the switchyard lighting panel board , building lighting , heating and
cooling panel boards , A.C. power supply to the battery chargers and relay and control
C:\Documents and Settings\All Users\Documents\sub-2-9-88\88.8.30\SPEC AC\spec ac.doc

panels in the control and switchgear buildings , and all other equipment requiring A.C.
power . In addition , the main panel board shall contain breakers for the main incoming
station service supplies with suitable automatic changeover .
A minimum of 20% spare breakers shall be provided . The minimum number and rating of
the A.C. C.B’s shall be in accordance with the relevant drawings . Photocell and contactor
and necessary accessories for automatic control of the switchyard lighting should be
provided .
Panels shall be dead front type with modular steel enclosures and lockable hinged doors .
All elements shall be arranged so that access may be made to them from the front for
easy installation , maintenance and replacement . Openings not used for breakers shall be
covered by removable steel plates.
Panels shall be suitable for terminating in an approved manner, all necessary cabling
whether of copper or aluminum conductor design.
It shall be possible to terminate any cable whilst adjacent circuits are energized .
All incoming connections , busbars and feeder connections shall be capable of the short
time current rating specified and shall meet all required loads plus 25% .
The overall height of each tier of cubicles shall be such that the operating handles of all
equipment are within the reach of an average person standing at ground level.
A separate connection shall be made from the earth bar to the main earth system .
Circuit breakers shall be provided with a handle padlock attachment to enable the breaker
to be padlocked in the open or closed position .
Panel main circuit breaker shall be provided with a trip alarm contact for remote
indication . All circuit breakers shall be provided with trip position indication to clearly
indicate the breaker trip position .
A mimic diagram similar to relevant drawing shall be provided on the front door .
LVAC transformer and fuse switch boards shall be modular steel enclosure with lockable
and gasketed hinged doors suitable for outdoor mounting .
Confidential: This document discloses proprietary information. It may not be reproduced nor disclosed any person, nor used for any purpose, except with the written
.permission of MMTE
 MIYANEH
MME ELCO STEEL
MMTE COMPLEX
Steel Making Plant Project
ASCOTEC MMAH
DOCUMENT TITLE :Document No .Rev
:Designer Document NO DATE: NOV. 2009
NISCO
230/33 KV SUBSTATION MISP1301ETS016 2-1
ECHNICAL SPECIFICATION for
AC EQUIPMENT
:Project Document NO MWES1U43E000160012 Page: 8 of 18

5.1.2 Circuit Breakers

C:\Documents and Settings\All Users\Documents\sub-2-9-88\88.8.30\SPEC AC\spec ac.doc

Circuit breakers shall be of the air break design in accordance with I.E.C. 157, in particular
, evidence shall be provided of the performance when switching currents in the critical
current range .
The A.C. circuit breakers shall be 500 volts A.C. molded case type suitable for 380/220
volt a.c. grounded system , 45oc indoor ambient temperature , draw out model and 25,000
amps symmetrical fault level.

5.1.3 Miniature Circuit Breakers

Where miniature circuit breakers are provided for the control and protection of a.c. and
d.c. power supply circuits , they shall be designed and tested in accordance with BS
3871 .
Miniature circuit breakers in single phase circuits shall be of the single pole type and in
d.c. circuits they shall be of the double pole type .
Miniature circuit breaker shall , where appropriate , be provided with an auxiliary contact
for alarm operation .
Miniature circuit breakers shall be designed and mounted in such a manner that
inadvertent operation is prevented and the checking of circuit breaker position is facilitated

5.1.4 Operating Mechanisms of Main Circuit Breakers

Main circuit breakers shall normally be provided with motor charged spring - operated
mechanisms , and provided with electrically operated trip and close facilities so as to be
suitable for manual – automatic operation . Appropriate control switches shall be
accommodated on the switchboard and suitably labelled to indicate their function .

5.1.5 Fuse Switches

Fuse switch units shall comply with the requirements of I.E.C 408 Each switch shall be
rated such that it can interrupt the rated load current of the circuit, and where a motor
Confidential: This document discloses proprietary information. It may not be reproduced nor disclosed any person, nor used for any purpose, except with the written
.permission of MMTE
 MIYANEH
MME ELCO STEEL
MMTE COMPLEX
Steel Making Plant Project
ASCOTEC MMAH
DOCUMENT TITLE :Document No .Rev
:Designer Document NO DATE: NOV. 2009
NISCO
230/33 KV SUBSTATION MISP1301ETS016 2-1
ECHNICAL SPECIFICATION for
AC EQUIPMENT
:Project Document NO MWES1U43E000160012 Page: 9 of 18

circuit is being controlled it shall be capable of switching under locked rotor conditions .
Fuses shall be of the high breaking capacity type in accordance with IEC 269 . Access to
C:\Documents and Settings\All Users\Documents\sub-2-9-88\88.8.30\SPEC AC\spec ac.doc

fuses shall only be possible when they are de-energized and isolated from the source of
supply .
Mechanisms shall be of the spring loaded type such that the speed of operation of the
switch during opening and closing is independent of the operator and once initiated the
operation is completed .
In the event of spring failure , operation of the switch shall be possible but without danger
to the operator .
Indication that the switch is in the ON or OFF position shall be clearly provided . It shall be
possible to lock the operating handle in either of these positions .
The performance of the fuse switch unit shall match that specified, when the unit is
mounted in its cubicle .
Isolating switch - fuse units shall be of the air break type and shall have integral fuses . It
shall be possible to safely replace the fuses with the busbars alive and the switch open .

5.1.6 Earthing
It shall be possible to earth all incoming supplies to the switchboard by means of a fully
rated earthing device , either by using the circuit breaker with earthing attachments , a
separate earthing truck , or a fixed fully rated earth switch .
Busbars and dead end feeders may be earthed by means of a voltage checking device
and hand applied portable earths . These shall preferably be applied from the front of the
switchboard , but application from the rear will be considered should the former prove
impracticable . All not current carrying metal parts shall be connected to the earth bus .

5.1.7 Clearances and Insulation level

Clearances and creepage distances in air shall be those stated in I.E.C. 158 , Table 1 and
be such that equipment can withstand the dielectric tests specified in I.E.C. 157 without
the use of insulating materials on the conductors .
Confidential: This document discloses proprietary information. It may not be reproduced nor disclosed any person, nor used for any purpose, except with the written
.permission of MMTE
 MIYANEH
MME ELCO STEEL
MMTE COMPLEX
Steel Making Plant Project
ASCOTEC MMAH
DOCUMENT TITLE :Document No .Rev
:Designer Document NO DATE: NOV. 2009
NISCO
230/33 KV SUBSTATION MISP1301ETS016 2-1
ECHNICAL SPECIFICATION for
AC EQUIPMENT
:Project Document NO MWES1U43E000160012 Page: 10 of 18

5.1.8 Thermal performance of Switchboard and Equipment

C:\Documents and Settings\All Users\Documents\sub-2-9-88\88.8.30\SPEC AC\spec ac.doc

The complete switchboard shall be capable of carrying rated load current without the
temperature rise of any portion exceeding a level of 65 and for parts that may be touched
by operating personnel shall not exceed a level of 35oc . In determining the load current
performance of tiered cubicles it shall be assumed that all circuits are carrying rated
currents .
The cross sectional area of the busbars may be graded according to the current rating ,
but shall remain capable of the short time current rating stated elsewhere , without the
temperature rise at the end of the test being such as to impair the performance of
surrounding materials.

5.1.9 Nameplates
Engraved nameplates shall be supplied as follows :
(i) Panel nameplates on the front of the panel approximately 15mm x 80 mm .
(ii) Nameplates identifying each distribution circuit .

5.1.10 Finish
Paint finish color shall be ANSI # 61- light grey .

5.1.11 Accessories
A space heater and thermostat shall be provided to prevent condensation . The heater
shall be located near the lower part of the panel or cubicle that is installed outdoor.
All terminals shall be solder less clamp type. The necessary Ground lugs shall be provided
for grounding the panel and all other necessary accessories shall be provided.

5.1.12 Panel characteristic

(1) Nominal service voltage and variation (Vrms) 400/230 ±10%
(2) Type of switchgear construction Cubicle - metal clad
Confidential: This document discloses proprietary information. It may not be reproduced nor disclosed any person, nor used for any purpose, except with the written
.permission of MMTE
 MIYANEH
MME ELCO STEEL
MMTE COMPLEX
Steel Making Plant Project
ASCOTEC MMAH
DOCUMENT TITLE :Document No .Rev
:Designer Document NO DATE: NOV. 2009
NISCO
230/33 KV SUBSTATION MISP1301ETS016 2-1
ECHNICAL SPECIFICATION for
AC EQUIPMENT
:Project Document NO MWES1U43E000160012 Page: 11 of 18

(3) Number of phases 3

(4) Type of switchgear enclosure(degree of protection to IEC.144)
C:\Documents and Settings\All Users\Documents\sub-2-9-88\88.8.30\SPEC AC\spec ac.doc

a) indoor IP 42
b) outdoor IP 55
(5) Rated frequency (HZ) 50
(6) Type of incoming and outgoing connections Cable
(7) System grounding (star point) Solidly grounded
(8) Transformer rated KVA for station service 2x400
(9) Number of wires (10)
(10) One minute power frequency voltage withstand level
a) Type test KV 2.5
b) Routine test KV 2.5

5.2 Standby Diesel Generator Unit and Associated Equipment

5.2.1 General
Diesel generator unit shall be provided for substation , capable of an output of 400 KVA at
380V , 50 Hz (preliminary suggestion) under the site environmental conditions and
suitable for operation on gas oil to BS 869 class A2 .
The tenderer shall submit with his tender a detailed specification of the diesel generator
and associated equipment offered .
The standby diesel generator shall be designed for supply to the essential services only ,
i.e. when the diesel generator is connected, the common services shall be disconnected .

5.2.2 Generator
The generator shall be a 4-pole , 3-phase , brushless , synchronous generator for 380 ,
50Hz , 1500 rpm. Insulation shall be class F and cooling mode shall be IC 0.1 in
accordance with IEC publication 34 . It shall be Y-connected (star) and shall withstand
both overload and direct short circuit at the output terminals . The generator shall have an
integral (self) A.C exciter with rotating rectifier and static voltage regulator .
Confidential: This document discloses proprietary information. It may not be reproduced nor disclosed any person, nor used for any purpose, except with the written
.permission of MMTE
 MIYANEH
MME ELCO STEEL
MMTE COMPLEX
Steel Making Plant Project
ASCOTEC MMAH
DOCUMENT TITLE :Document No .Rev
:Designer Document NO DATE: NOV. 2009
NISCO
230/33 KV SUBSTATION MISP1301ETS016 2-1
ECHNICAL SPECIFICATION for
AC EQUIPMENT
:Project Document NO MWES1U43E000160012 Page: 12 of 18

Each generator shall be of the revolving field type . The engine and generator shall be
arranged for mounting on a common bedplate . The generator shall be directly coupled to
C:\Documents and Settings\All Users\Documents\sub-2-9-88\88.8.30\SPEC AC\spec ac.doc

the engine .
The diesel generator shall be connected through a circuit breaker , to be provided under
this contract , and a changeover contactor to the main LVAC panel board , as indicated on
the drawings .
The plant shall be suitable in all respects for local , manual , control and shall be capable
of being automatically started up, put on load in the absence of a.c. electrical supplies .
The diesel generator shall be started manually and / or automatically and , due to the
action of the changeover system the load be connected . The diesel generator shall be
capable of running up to its correct speed and voltage before accepting the application of
the full load on excitation of the generator.
In the event of main supply failure , after a time delay (by a time relay with settings 0-
60S) , a signal will be received and diesel generator shall start immediately . Within 10
seconds after receiving of signal , diesel generator shall be capable of restoring the
voltage & frequency to the normal rated values and accepting load upon the closure of
generator circuit breaker at oc room temperature .
The automatic shutdown shall be provided with a time relay keeping the diesel generator
set running for at least 10 minutes after starting .
If the generator breaker is closed within 10 minutes period of starting then the automatic
shutdown shall be over-ridden and the generator shall be kept running .
If the supply returns after the setting time of the time relay 10 minutes, the generator shall
immediately be disconnected and the normal supply be connected . The diesel generator
set shall be kept running unloaded for two minutes before it is finally shut down .
Emergency stop switch shall be located close by the diesel generator switch , This switch
shall immediately shut down the set. It shall be lockable in stop position .
The neutral point of the generator stator winding will be solidly connected to the power
station earthing system .

Confidential: This document discloses proprietary information. It may not be reproduced nor disclosed any person, nor used for any purpose, except with the written
.permission of MMTE
 MIYANEH
MME ELCO STEEL
MMTE COMPLEX
Steel Making Plant Project
ASCOTEC MMAH
DOCUMENT TITLE :Document No .Rev
:Designer Document NO DATE: NOV. 2009
NISCO
230/33 KV SUBSTATION MISP1301ETS016 2-1
ECHNICAL SPECIFICATION for
AC EQUIPMENT
:Project Document NO MWES1U43E000160012 Page: 13 of 18

5.2.3 Generator characteristics

C:\Documents and Settings\All Users\Documents\sub-2-9-88\88.8.30\SPEC AC\spec ac.doc

(1) Rated output (kVA) 400

(2) Nominal voltage (V rms) 220/380
(3) Rated max . voltage (V rms) 230/400
(4) Rated frequency (HZ) 50
(5) Number of phases 3
(6) Power factor 0.8
(7) Max.steady state change in voltage ±2.5%
for instantaneous load increase from
zero to full load
(8) Max . instantaneous change in ±10%
voltage as defined
(9) Max. steady state change in ±2%
frequency
(10) Angular velocity (RPM) 1500

5.2.4 Diesel Motor

The driving unit shall consist of a direct injection , water - cooled , 4 - stroke diesel motor
for 1500 rpm continuous operation , Cooling shall be effected by means of attached
cooling radiators for air/ water cooling plus fans . The engine may be required to run for
extended periods of time during maintenance . The engine shall be directly connected to
the generator by a suitable coupling equipment .

5.2.5 Accessories
The following shall be provided for each diesel generator :
(1) Electric starter motor (Full automatic)
(2) Starting battery (24 v lead / acid ) with a charger of the metal rectifier type
Confidential: This document discloses proprietary information. It may not be reproduced nor disclosed any person, nor used for any purpose, except with the written
.permission of MMTE
 MIYANEH
MME ELCO STEEL
MMTE COMPLEX
Steel Making Plant Project
ASCOTEC MMAH
DOCUMENT TITLE :Document No .Rev
:Designer Document NO DATE: NOV. 2009
NISCO
230/33 KV SUBSTATION MISP1301ETS016 2-1
ECHNICAL SPECIFICATION for
AC EQUIPMENT
:Project Document NO MWES1U43E000160012 Page: 14 of 18

(3) Reservoir fuel oil tank with minimum running capacity of 200 hours together with
associated pipe work and all fittings and level indicator . This tank shall be supplied from
C:\Documents and Settings\All Users\Documents\sub-2-9-88\88.8.30\SPEC AC\spec ac.doc

local market .
(4) Fuel oil tank for indoor installation with running capacity of 10 hours together with
associated pipe work and all fittings for connection to reservoir oil tank and level indicator
and free contact for low level fuel alarm .
(5) Electrical pump , emergency hand pump and flexible fuel pipe for refilling fuel tank
from drums and reservoir fuel tank.
(6) Exhaust system , silencer and any other necessary pipe work and fittings .
(7) All ancillary equipment , e.g. oil or water heaters , that may be necessary to give
reliable operation under the environmental conditions detailed in chapter 2 .
(8) Automatic fire protection equipment using carbon dioxide , to extinguish fire in the
diesel generator building .
(9) Excitation equipment ; brushless system is mandatory .
(10) Automatic voltage regulator .
(11) Circuit breaker (Contactor)
(12) Alarms , protection and tripping equipment .
(13) Local control panel , with necessary indicators , gauges, controls and alarm facia , to
contain distribution ways for battery chargers , water heaters and similar items .
(14) Maintenance tools (to be itemized by tenderer with offer)
(15) Operating and maintenance manuals .
(16) All spare parts which contractor considers advisable for satisfactory operation of
diesel generator .
(17) Safety interlocks for electrical or mechanical maintenance .
(18) Audible alarm associated with general fault shall be provided in the control cubicle
with a ten second time limit device .
(19) A second starting attempt shall be applied in the event that the starter pinion does not
mesh with the flywheel gear on the first attempt . After three unsuccessfull attempts , the
starter shall be locked and “failure to start” alarm shall appear .
Confidential: This document discloses proprietary information. It may not be reproduced nor disclosed any person, nor used for any purpose, except with the written
.permission of MMTE
 MIYANEH
MME ELCO STEEL
MMTE COMPLEX
Steel Making Plant Project
ASCOTEC MMAH
DOCUMENT TITLE :Document No .Rev
:Designer Document NO DATE: NOV. 2009
NISCO
230/33 KV SUBSTATION MISP1301ETS016 2-1
ECHNICAL SPECIFICATION for
AC EQUIPMENT
:Project Document NO MWES1U43E000160012 Page: 15 of 18

(20) An auto/off/man . (test) switch , lockable in off position , shall be installed on diesel
generator control panel .
C:\Documents and Settings\All Users\Documents\sub-2-9-88\88.8.30\SPEC AC\spec ac.doc

(21) The lubricating system shall be designed so that oil is continuously filtered and cooled
whilst running . Filters shall have easily replaceable elements .
(22) The governing system shall be of the centrifugal type with remote (on diesel control
panel) and local operated governor control motors that shall be supplied from d.c. source .
The range of adjustment shall be not less than plus and minus 5% of rated speed .

6 SPARE PARTS (for AC supply and emergency DG)

The following mandatory spare parts shall be provided to cover A.C. system installed
where applicable :
Twenty (20) - Lamps for each type used .
one (1) - Relay for each type used .
Ten (10) - Intercell connectors .
Ten (10) - Terminal lugs compression type suitable for
35mm2 and 70mm2 insulated copper conductor
20% - Auxiliary contacts for each type used .
10% - Each size of miniature C.B. used .
10% - Each size of molded case circuit breaker used .
10% - Each size of fuses used .
Two (2) - Each size of fused switch used .
Sufficient electrolyte reserve - for sixty months .

7 SUBMITTALS
7.1 Calculation Sheets
Submit four (4) copies of all calculations to establish adequacy , in any respect, of the
station service equipment selected for the specified duties under all power system
operation conditions from normal to the most severe fault conditions envisaged in
accordance with Submittals chapter 3 .
Confidential: This document discloses proprietary information. It may not be reproduced nor disclosed any person, nor used for any purpose, except with the written
.permission of MMTE
 MIYANEH
MME ELCO STEEL
MMTE COMPLEX
Steel Making Plant Project
ASCOTEC MMAH
DOCUMENT TITLE :Document No .Rev
:Designer Document NO DATE: NOV. 2009
NISCO
230/33 KV SUBSTATION MISP1301ETS016 2-1
ECHNICAL SPECIFICATION for
AC EQUIPMENT
:Project Document NO MWES1U43E000160012 Page: 16 of 18

7.2 Shop Drawings and Manufacturer’s Literature

C:\Documents and Settings\All Users\Documents\sub-2-9-88\88.8.30\SPEC AC\spec ac.doc

Submit electrical design , fabrication and erection drawings for this chapter in accordance
with the Article entitled “Shop Drawings” in submittals chapter 3 .
The following shall be considered a minimum .
(1) Technical Specification
(2) Outline drawings
(3) Assembly drawings
(4)Control schematic and wiring diagrams for the moulded case C.B’s , Diesel gen . ,
etc ...
(5) Spare parts bulletins
(6) Shipping and packing details

7.3 Test Reports

Submit four (4) copies of all final type test and routine test reports together with the
certification of compliance of the equipment with the type and routine tests stipulated in
the applicable standards .

7.4 Maintenance Data and Operating Instructions

Submit maintenance manuals for this chapter in accordance with Article entitled “
Maintenance Manuals “ in submittals chapter 3 .

8.0 INSPECTION AND TESTS

Perform all inspection , routine and type tests stipulated in applicable standards to ensure
that material and workmanship conform to the specification and drawings .
Give Client’s representative access to the work for determination or assessment of
compliance with the provision of this specification or to witness the contractor’s inspection
or tests .
Produce a certificate of compliance of the equipment with the design , routine and type
Confidential: This document discloses proprietary information. It may not be reproduced nor disclosed any person, nor used for any purpose, except with the written
.permission of MMTE
 MIYANEH
MME ELCO STEEL
MMTE COMPLEX
Steel Making Plant Project
ASCOTEC MMAH
DOCUMENT TITLE :Document No .Rev
:Designer Document NO DATE: NOV. 2009
NISCO
230/33 KV SUBSTATION MISP1301ETS016 2-1
ECHNICAL SPECIFICATION for
AC EQUIPMENT
:Project Document NO MWES1U43E000160012 Page: 17 of 18

tests stipulated in the applicable standards .

In addition submit satisfactory evidence of the equipment having successfully undergone
C:\Documents and Settings\All Users\Documents\sub-2-9-88\88.8.30\SPEC AC\spec ac.doc

at least the following tests , before delivery to site :

(1) Operation of all meters and relays using single phase or three phase supply as
required, including operation of relay contacts.
(2) Energizing of all low voltage control circuits using the appropriate voltage supply , and
testing for operation and sequence of operation ; polarity tests where required .
(3) Di-electric strength test at 1500 volts A.C. on all wirings .
(4) Continuity of all low voltage circuits .
Client’s representative reserves the right to have a representative present during final
shop and functional testing and , so that it may be possible to take advantage of this , the
contractor shall advise the date of test at least sixty (60) days in advance.

9.0 SUPERVISION OVER INSTALLATION,ERECTION & START UP

Perform visual inspection before installation to ensure that there is no damage resulting
from shipment .
Supervise over installations , erection and commissioning of the station service equipment
to ensure satisfactory and proper operation in every respect .
This supervision shall cover but not be limited to the following where applicable :
(1) Installing the equipment in accordance with the drawing and the manufacturer’s
instructions .
(1) Installing indoor and outdoor A.C. distribution panels .
(2) Installing diesel generator and its control cubicles , fuel tanks and accessories .
(3) Interconnecting equipment .
(4) Notifying Client’s representative in writing as soon as installation of the equipment is
completed .
(5) On completion of the installation , carrying out all tests subject to the requirements and
operating conditions of the client system in co-operation with and in presence of client’s
representative and in accordance with a program approved by him .
Confidential: This document discloses proprietary information. It may not be reproduced nor disclosed any person, nor used for any purpose, except with the written
.permission of MMTE
 MIYANEH
MME ELCO STEEL
MMTE COMPLEX
Steel Making Plant Project
ASCOTEC MMAH
DOCUMENT TITLE :Document No .Rev
:Designer Document NO DATE: NOV. 2009
NISCO
230/33 KV SUBSTATION MISP1301ETS016 2-1
ECHNICAL SPECIFICATION for
AC EQUIPMENT
:Project Document NO MWES1U43E000160012 Page: 18 of 18

(6) Performing field tests and inspections including but not limited to the following :
(a) Visual inspection and checks
C:\Documents and Settings\All Users\Documents\sub-2-9-88\88.8.30\SPEC AC\spec ac.doc

Hardware and mounting .

Grounding connections .
Check of fuse and C.B. ratings .
Check of thermal relays .
Normal output voltage .
Alarm Tests
Loss of DC.
Loss of AC.
Earth fault test .
(a) AC circuit breakers overcurrent and thermal tests .
(b) Continuity test of all low voltage circuits .
(c) Meggering on al low voltage circuits .
(d) Check of the operation of all meters , relays, instruments, alarms and trips .
(e) Functional testing of all equipment .
(g) Starting up diesel generator , putting on the load and checking the circuits and
functions
(h) Fuel motor pump test .

10.0 MEASUREMENT AND PAYMENT

Payment of this chapter will be a lump sum for each substation and will be made in
accordance with the Schedule of Prices .

Confidential: This document discloses proprietary information. It may not be reproduced nor disclosed any person, nor used for any purpose, except with the written
.permission of MMTE