Doc. No.

: DOC-003-WTP-REKIND
PLTU TONASA
Revision : 2
(2 X 35 MW) Page 1 of 21
Rev. Date : 30 May 2012
PROCESS CONTROL PHILOSOPHY

Contents
1 Introduction ........................................................................................................................ 2
1.1.1 Process Flow Diagram ......................................................................................... 2
1.1.2 Potable Water ....................................................................................................... 2
1.1.3 Demineralized Water............................................................................................ 2
2 References .......................................................................................................................... 2
3 Process Description ............................................................................................................ 3
3.1 Plant Parameters .......................................................................................................... 3
3.2 Plant & Equipment Description................................................................................... 4
3.2.1 Automatic Screen Filter (C03FR513 A/B, 2 x 100%) ......................................... 4
3.2.2 Multimedia Filter (C03FR501A/B, 2 x 50%) ...................................................... 5
3.2.3 Activated Carbon Filter (C03FR502A/B, 2 x 50%)............................................. 6
3.2.4 pH Adjusment Dosing Pump (C03CHP501A/B, 2 x 100%), Coagulant Dosing
Pump (C03CHP502A/B, 2 x 100%), and Chlorine Dosing Pump (C03CHP503A/B, 2 x
100%) 8
3.2.5 RO Feed Pump (Others’ scope) (C03WP01A/B, 2 x 100%), Backwash Pump
(C03WP504A/B, 2 x 100%), and SWRO Feed Pump (C03WP514A/B, 2 x 50%)........... 8
3.2.6 Biocide Dosing Pumps (C03CHP506A/B, 2 x 100%), Antiscalant Dosing
Pumps (C03CHP504A/B, 2 x 100%), and SMBS Dosing Pumps (C03CHP505A/B, 2 x
100%) 9
3.2.7 SWRO Feed Pumps (C03WP514A/B, 2 x 50%), SWRO High Pressure Pumps
(C03WP513A/B, 2 x 50%), and Booster Pumps (C03WP501A/B, 2 x 50%) ................... 9
3.2.8 Cleaning In Place Pump (CO3WP507, 1 x 100%)............................................... 9
3.2.9 BWRO Feed Pumps (C03WP505A/B, 2x50%)................................................. 10
3.2.10 BWRO High Pressure Pumps (C03WP515A/B, 2 x 50%) ................................ 10
3.2.11 Alkali Dosing Pumps (C03CHP507A/B, 2 x 100%) ......................................... 10
3.2.12 Potable Feed Pump (Others’ scope) (C03WP06A/B, 2 x 100%) and Raw Water
Transfer Pump (other scope) (C03WP02A/B, 2 x 100%)................................................ 10
3.2.13 Sand Filter (CO3FR506, 1 x 100%) and Activated Carbon Filter (CO3FR507, 1
x 100%). ........................................................................................................................... 11
3.2.14 Cartridge Filter #10 (C03FR509, 1 x 100%) and Cartridge Filter #5 (C03FR510,
1 x 100%) ......................................................................................................................... 11
3.2.15 Mixed Bed Ion Exchanger (CO3VL504A/B, 2x 50%) ...................................... 12
4 Control Description .......................................................................................................... 13
5 Set Points Values and Process Alarm Summary.............................................................. 14
6 Table of Sequence............................................................................................................15

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PROCESS CONTROL PHILOSOPHY

1 Introduction
The following operation and control philosophy are best understood if read along with the
following references. This control philosophy is aimed to provide essential information
required to know how the operation philosophy of the plant for 17 m3/h Demineralized water
and 1 m3/h Potable water.

1.1.1 Process Flow Diagram

From Sea Water Pumps (By Others) → Automatic Screen Filters → Sea Water
Storage Basin (By Others) → pH Adjustment, Chlorine, and Coagulant are dosed in
line → Multi Media Filters (2 streams) → Activated Carbon Filters (2 streams) →
Filter Water Tank → SWRO Feed Pumps → Biocide, Sodium Meta Bisulphite & Anti
Scalant are dosed in line → Cartridge Filters (2 streams) → SWRO High Pressure
Pumps (2 streams) → SWRO Unit → Intermediate Tank (By Others) → BWRO Feed
Pumps → Cartridge Filters (2 streams) → BWRO High Pressure Pumps (2 streams)
→ BWRO Units (2 streams) → pH Adjustment → Raw Water Storage Pond (By
Others).

1.1.2 Potable Water

Raw Water Storage Pond (By Others) → Sand Filter → Activated Carbon Filter → 1st
pass Cartridge Filter → 2nd pass Cartridge Filter → UV Disinfectant → Potable Water
Tank (By Others).

1.1.3 Demineralized Water

Raw Water Storage Pond (By Others) → Mixed Bed Exchanger → Demin Water
Tank (By Others)

Others auxiliary systems include Backwash System, RO Cleaning In Place (CIP) and
Flushing System, and Regeneration System.

2 References
1. Process Flow Diagram Pretreatment, SWRO & BWRO (BP-103-WTP-REKIND-
11)
2. Process Flow Diagram Demin & Potable Unit (BP-104-WTP-REKIND-11)
3. Datasheet Instrument/Measurement List (DTS-035/036/037/038/039/040/
041/042/ 043/044/045/ 046/047/408-WTP-REKIND-11)

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PROCESS CONTROL PHILOSOPHY

3 Process Description
3.1 Plant Parameters
Quantity Unit as Value
Automatic Screen Filter
Flow Capacity m3/h 124
Operating Pressure barg 2.5
Sea Water Storage Basin (By Others)
Capacity m3 1200
Multi Media Filter
Flow Capacity m3/h 62
Activated Carbon Filter
Flow Capacity m3/h 62
Filter Water Tank
Capacity m3 60
SWRO
RO Streams 2
RO Feed Flow Rate / stream m3/h 58
Recovery % 40
RO permeate flow / stream m3/h 23.2
BWRO
RO Streams 2
RO Feed Flow Rate /stream m3/h 23.2
Recovery – 1 st pass % 80
RO permeate flow / stream m3/h 18.5
UV Disinfectant
Flow Capacity m3/h 1
UV Dosage J/m2 300
Potable Water Tank (By Others)
Capacity m3 12
Mixed Bed Filter

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PROCESS CONTROL PHILOSOPHY

Flow Capacity m3/h 10.5

Cycle Quantity m3 210
Cycle Time hour 20
RO Cleaning System
CIP Pump capacity m3/h 63
CIP Tank Capacity m3 1.4

3.2 Plant & Equipment Description

3.2.1 Automatic Screen Filter (C03FR513 A/B, 2 x 100%)

Figure 2. Automatic Screen Filter

3.2.1.1 Automatic Screen Filter operates service and flushing based on differential pressure
between inlet pressure and outlet pressure.

3.2.1.2 Two units Automatic Screen Filters are one on duty and one standby. Duty change
by timer on every 24 hours.

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PROCESS CONTROL PHILOSOPHY

Differential pressure value Automatic Screen Filter

action
Below 0.5 bar Service
0.5 bar Flushing

Instruments:
Pressure Differential switch (C03-PDS501A/B)
Pressure Gauges (C03-PG501/502A/B)

3.2.2 Multimedia Filter (C03FR501A/B, 2 x 50%)

3.2.2.1 Multimedia Filter operates service and backwash based on timer.

3.2.2.2 Two units of MMF are on duty at the same time.

Figure 3. MMF Automatic Valves Orientation

The operation of sequence for the multi media filter is as below:

Multi Media Filter (C03FR501 A)

OPERATI C03XV503A C03XV504 C03XV505 C03XV506 C03XV507
Duration
ON MODE (V1) A (V2) A (V3) A (V4) A (V5)
Service Open Open Close Close Close 24 hours
Backwash Close Close Open Open Close 15 mins
Settle Close Close Close Close Close 1 minute
Rinse Open Close Close Close Open 2 mins

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PROCESS CONTROL PHILOSOPHY

Multi Media Filter (C03FR501 B)

OPERATI C03XV503B C03XV504 C03XV505 C03XV506 C03XV507
Duration
ON MODE (V1) B (V2) B (V3) B (V4) B (V5)
Service Open Open Close Close Close 24 hours
Backwash Close Close Open Open Close 15 mins
Settle Close Close Close Close Close 1 minute
Rinse Open Close Close Close Open 2 mins

Instruments:
Flow Gauges (C03-FG501A/B)
Differential Pressure Transmitters (C03-PDT501A/B)

Alternative:
Multimedia Filter operates service and backwash based on differential pressure between
inlet pressure and outlet pressure.
Differential pressure value MMF action
Below 0.5 bar Service
0.5 bar Flushing

3.2.3 Activated Carbon Filter (C03FR502A/B, 2 x 50%)

3.2.3.1 Activated Carbon Filter operates service and backwash based on timer.
3.2.3.2 Two units of ACF will on duty at the same time.

Figure 4. ACF Automatic Valves Orientation

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PROCESS CONTROL PHILOSOPHY

The operation of sequence for the activated carbon filter is as below:

Activated Carbon Filter (C03FR502 A)
OPERATI
C03XV508 C03XV509 C03XV510 C03XV511 C03XV512
ON Duration
A (V1) A (V2) A (V3) A (V4) A (V5)
MODE
Service Open Open Close Close Close 24 hours
Backwash Close Close Open Open Close 15 mins
Settle Close Close Close Close Close 1 minute
Rinse Open Close Close Close Open 2 mins

Activated Carbon Filter (C03FR502 B)

OPERATI
C03XV508 C03XV509 C03XV510 C03XV511 C03XV512
ON Duration
B (V1) B (V2) B (V3) B (V4) B (V5)
MODE
Service Open Open Close Close Close 24 hours
Backwash Close Close Open Open Close 15 mins
Settle Close Close Close Close Close 1 minute
Rinse Open Close Close Close Open 2 minutes

Backwash time for MMF A/B and ACF A/B for 24 hours.
Sequence
Time (hours)
MMF A & ACF A MMF B & ACF B
0 Backwash & Stop Service
3 Stop & Backwash Service
6 Service Backwash & Stop
9 Service Stop & Backwash
12 Backwash & Stop Service
15 Stop & Backwash Service
18 Service Backwash & Stop
21 Service Stop & Backwash

Instruments:
Differential Pressure Transmitters (C03-PDT502A/B)

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Alternative:
Activated Carbon Filter operates service and backwash based on differential pressure
between inlet pressure and outlet pressure.

Differential pressure value MMF action

Below 0.5 bar Service
0.5 bar Flushing

3.2.4 pH Adjusment Dosing Pump (C03CHP501A/B, 2 x 100%), Coagulant Dosing

Pump (C03CHP502A/B, 2 x 100%), and Chlorine Dosing Pump
(C03CHP503A/B, 2 x 100%)

3.2.4.1 pH Adjustment Dosing Pumps, Coagulant Dosing Pumps, and Chlorine Dosing
Pumps are interlocked with RO Feed Pumps (permissive signal). The Dosing Pump
runs when the RO Feed Pumps runs. Then, dosing flow is proportional to RO feed
water flow.

3.2.4.2 The whole dosing pumps mentioned above will on duty at the same time.
RO Feed Pumps pH adjustment Coagulant Chlorine
ON START START START
PERMISSIVE PERMISSIVE PERMISSIVE
STOP STOP STOP STOP
PERMISSIVE PERMISSIVE PERMISSIVE

3.2.5 RO Feed Pump (Others’ scope) (C03WP01A/B, 2 x 100%), Backwash Pump

(C03WP504A/B, 2 x 100%), and SWRO Feed Pump (C03WP514A/B, 2 x 50%)

3.2.5.1 Filtered Water Tank level is interlocked with RO Feed Pumps, Backwash Pumps,
and SWRO Feed Pumps.

3.2.5.2 Two units Backwash Pumps are one on duty and one standby and duty change by
finishing backwash.

3.2.5.3 Two units SWRO Feed Pump are will on duty at the same time.
Filter Water RO Feed Pump action Backwash Pump SWRO Feed Pump
Tank Level action action
H STANDBY STANDBY/RUNNING STANDBY/RUNNING
L AUTOSTART AUTO STOP AUTO STOP

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PROCESS CONTROL PHILOSOPHY

3.2.6 Biocide Dosing Pumps (C03CHP506A/B, 2 x 100%), Antiscalant Dosing Pumps

(C03CHP504A/B, 2 x 100%), and SMBS Dosing Pumps (C03CHP505A/B, 2 x
100%)

3.2.6.1 Biocide Dosing Pump, Antiscalant Dosing Pumps, and SMBS Dosing Pumps are
interlocked with SWRO Feed Pumps. (permissive signal). The Dosing Pump runs
when the SWRO Feed Pumps runs. Then, dosing flow is proportional to SWRO feed
water flow.

3.2.6.2 The whole dosing pumps mentioned above will on duty at the same time.
SWRO Feed Pumps BIOCIDE ANTISCALANT SMBS
ON START START START
PERMISSIVE PERMISSIVE PERMISSIVE
STOP STOP STOP STOP
PERMISSIVE PERMISSIVE PERMISSIVE

3.2.7 SWRO Feed Pumps (C03WP514A/B, 2 x 50%), SWRO High Pressure Pumps
(C03WP513A/B, 2 x 50%), and Booster Pumps (C03WP501A/B, 2 x 50%)

3.2.7.1 The start and stop of SWRO Feed Pumps is controlled based sequential logic.

3.2.7.2 When SWRO Feed Pump are RUN then SWRO High Pressure Pump and Booster
Pump are able to RUN.
Pressure Switch (PS) HPP SWRO Booster Pump
SWRO
H AUTO STOP AUTO STOP
LL AUTO STOP AUTO STOP

Process Duration
1. Service 24 hours
2. Flushing 60 seconds/ 2hours service

3.2.8 Cleaning-In-Place Pump (CO3WP507, 1 x 100%)

3.2.8.1 CIP Pump is independent and manually on-duty once in three month or
SWRO permeate water quality SWRO action
below 1000 uS/cm Service mode
1000 uS/cm Cleaning In Place mode

Level CIP Tank CIP Pump

H STANDBY
L AUTO STOP

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PROCESS CONTROL PHILOSOPHY

3.2.9 BWRO Feed Pumps (C03WP505A/B, 2x50%)

3.2.9.1 Intermediate Water Tank Level is interlocked with SWRO Feed Pumps and BWRO
Feed Pumps

3.2.9.2 Two units BWRO Feed Pumps are on duty at the same time.
Level Intermediate SWRO Feed Pump BWRO Feed Pump
Tank
H AUTO STOP STANDBY/RUNNING
L STANDBY/RUNNING AUTO STOP

3.2.10 BWRO High Pressure Pumps (C03WP515A/B, 2 x 50%)

3.2.10.1 BWRO High Pressure Pumps are interlocked with BWRO Feed Pumps.

3.2.10.2 When Pressure Switch Transmitter senses incoming pressure 2 bar and/or
above then High Pressure Pumps start to RUN, and still remain RUN when that
pressure maintain 2 bar and or above.

3.2.10.3 When Low Pressure Switch senses incoming pressure are below 2 bar then
High Pressure Pumps STOP.

Process Duration
1. Service 24 hours
2. Flushing 60 seconds/ 2hours service

3.2.11 Alkali Dosing Pumps (C03CHP507A/B, 2 x 100%)

3.2.11.1 Alkali Pumps are interlocked with BWRO High Pressure Pumps. When
BWRO High Pressure Pumps RUN then Alkali Dosing Pumps PERMISSIVE to
RUN.

3.2.12 Potable Feed Pump (Others’ scope) (C03WP06A/B, 2 x 100%) and Raw
Water Transfer Pump (other scope) (C03WP02A/B, 2 x 100%)

3.2.12.1 Raw Water Storage Pond level is interlocked with BWRO Feed Pumps,
Potable Feed Pump(s) and Service Water Pump(s).
Raw Water BWRO Feed Pump Potable Feed Pump Raw Water Transfer
Storage Pump
Pond Level
H STANDBY/RUNNING STANDBY/RUNNING STANDBY/RUNNING
L AUTOSTART AUTO STOP AUTO STOP

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PROCESS CONTROL PHILOSOPHY

3.2.13 Sand Filter (CO3FR506, 1 x 100%) and Activated Carbon Filter

(CO3FR507, 1 x 100%).

3.2.13.1 Potable water Sand Filter and Activated Carbon Filter operate service and
backwash mode based on differential pressure between inlet pressure and outlet
pressure.
Pressure Switch value Portable Feed Pumps action
Below 5 bar Service
5 bar Backwash

3.2.14 Cartridge Filter #10 (C03FR509, 1 x 100%) and Cartridge Filter #5

(C03FR510, 1 x 100%)

3.2.14.1 Potable water Cartridge Filter #10 and Cartridge Filter #5 operate service at
differential pressure below 2.07 bar.

3.2.14.2 When its differential pressure reach 2.07 bar then cartridge element should be
changed manually.

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3.2.15 Mixed Bed Ion Exchanger (CO3VL504A/B, 2x 50%)

3.2.15.1 Mixed Bed Ion Exchanger operates service and regeneration mode based on
timer.
Valve Number
CO3- CO3- CO3- CO3- CO3- CO3- CO3- CO3- CO3- CO3- CO3- CO3- CO3- CO3-
Durat
Process XV-
521A/
XV-
522A/
XV-
523A/
XV-
524A/
XV-
525A/
XV-
526A/
XV-
527A/
XV-
528A/
XV-
529A/
XV-
530A/
XV-
531A/
XV-
532A/
XV-
533A/
XV-
534A/ ion
B B B B B B B B B B B B B B
(V1) (V2) (V3) (V4) (V5) (V6) (V7) (V8) (V9) (V10) (V11) (V12) (V13) (V14)
1. Service O O O 20 h
2. Backwash O O 20 m
3. Settle 1m
4. Acid draw O O O 14 m
5. Acid rinse O O O 15 m
6. Caustic draw O O O 27 m
7. Caustic rinse O O 5 m
8. Settle 1m
9. Drain down O 9m
10. Air mixing O O 20 m
11. Final rinse O O O 10 m
Note: h = hour; m = minute; O = valve open.
Alternative:
Mixed Bed Ion Exchanger operates service and regeneration mode based on product
water quality.
Demin water quality Mixbed Exchanger action
below 0.1 uS/cm Service mode
0.1 uS/cm Regeneration mode

Figure 2. ACF Automatic Valves Orientation

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PROCESS CONTROL PHILOSOPHY

3.2.15.2 Demin Water Tank level is interlocked with Regeneration Pumps, and Raw
water transfer pumps.
Demin Water Regeneration Pump Raw Water Transfer
Tank Pump
Level
H STANDBY AUTO STOP
L AUTO STOP AUTO START

4 Control Description
Modes of interaction for interlocking, starting up or shutting down will be described
below.
1. The sea water storage basin has level monitoring device (C03LT006) which can be
monitored by the operator from DCS and has interlock with RO feed pumps. If the
level in sea water storage basin is high, then alarm will be annunciated in the DCS,
then the operator has to stop the Automatic Screen Filter unit. When the level reaches
low level, the pump shall be automatically stopped to prevent the pumps from run dry.
2. Several pumps takes water from Raw water storage pond (C03BA02), such as: Raw
water buffer transfer pumps, service water pumps, potable water pumps, etc. Level
transmitter (C03LT003) is provided in the Raw water storage pond for level
monitoring. When the water level in this pond decreases to a low level, then those
pumps taking water from the raw water storage shall be automatically be stopped to
prevent them from running dry.
3. Raw water storage pond has level monitoring device (C03LT006) which can be
monitored by the Operator from DCS. If the level in the raw water storage is high then
alarm will be annunciated in the DCS, then the operator has to stop the Reverse
Osmosis unit.
4. Demin regeneration pump (C03WP08) shall be automatically started and stopped
based on signal/command from local control panel of the Demin unit for mixed bed
regeneration cycle, based on pressure drop settings or timer. However, the demin tank
level monitoring shall also stop the demin regeneration pumps in case of low level in
the tank.
5. The Water Treatment Plant (including Reverse Osmosis unit and Demineralization
unit) shall have its own Local Control Panel (LCP) to manage all process variables
during normal operation, as well as start-up and shutdown operations. Start-up, normal
operation and shutdown shall be conducted from LCP located near the Water
Treatment Plant.

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5 Set Points Values and Process Alarm Summary

ALARM ACTION
Automatic Screen Filters
Differential Pressure Switches
Backwash initiated
(C03FR513-PDS 01A/B)
PDAH = 0.5 bar
Multi Media Filters
Backwash initiated
High DP (calculated) = 0.5 bar
Activated Carbon Filter
Backwash initiated
High DP (calculated) = 0.5 bar
SWRO feed conductivity
Alarm – Stop RO system
High = 54 mS
SWRO feed ORP
Alarm – Stop RO system
High = 300 mV
SWRO permeate conductivity
Alarm – Stop
High = 1000 µS/cm
SWRO permeate flow
High = 50 m3/h Alarm – Stop RO
Low = 30 m3/h
BWRO permeate pH
High = 7 Alarm – Stop alkali dosing pump
Low = 5 Alkali dosing pump runs
Demin Water conductivity
Alarm – Stop Service water pumps
High = 0.1 µS/cm
Demin water
Silica Alarm – Stop Service water pumps
High = 0,01 µS/cm

Note:
CIP : Cleaning in Place
HPP : High Pressure Pump
HPS : High Pressure Switch
LPS : Low Pressure Switch
PRV : Pressure Relief Valve
RO : Reverse Osmosis
TMC : TORAY Maintenance Cleaning
UF : Ultra Filtration

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PROCESS CONTROL PHILOSOPHY

6 Table of Sequence

6.1 Automatic Screen Filter C03FR513A/B

C03FR513A
Diff.Pressure.Value Automatic Screen Filter Valve
(C03PDS501A) Action (C03XV501A)
< 0.5 Bar Service Close
≥ 0.5 Bar Flushing Open
C03FR513B
Diff.Pressure.Value Automatic Screen Filter Valve
(C03PDS501B) Action (C03XV501B)
< 0.5 Bar Service Close
≥ 0.5 Bar Flushing Open

6.2 RO Feed / Filter Feed Pump C03WP01A/B

C03WP01A/B
Sea Water Storage Basin RO Feed/Filter Feed Pump
(C03BA01) (C03WP01A/B)
High-High Run
High Run
Low Run
Low-Low Stop

6.3 Pretreatment prosess A/B

Pretreatment – A Prosess
Service Backwash Settle Rinse
RO Feed/Filter Feed Pump Run Run
(C03WP01A)
Backwash Pump Run
(C03WP504A/B)
Valve (C03XV502A) Open Open
Multi Media C03XV503A OPen Open
Filter (A)- C03XV504A Open
MMFA C03XV505A Open
C03XV506A Open
C03XV507A Open
C03XV514A Open
Active C03XV508A Open Open
Carbon Filter C03XV509A Open
(B)- ACFB C03XV510A Open
C03XV511A OPen
C03XV512A Open
C03XV513A Open

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PROCESS CONTROL PHILOSOPHY

Time 6 hours 15 minutes 1 minute 2 minutes

Pretreatment – B Prosess
Service Backwash Settle Rinse
RO Feed/Filter Feed Pump Run Run
(C03WP01A)
Backwash Pump Run
(C03WP504A/B)
Valve (C03XV502A) Open Open Open
Multi Media C03XV503A Open Open
Filter (A)- C03XV504A Open
MMFA C03XV505A Open
C03XV506A Open
C03XV507A Open
C03XV514A Open
Active C03XV508A Open Open
Carbon Filter C03XV509A Open
(B)- ACFB C03XV510A Open
C03XV511A Open
C03XV512A Open
C03XV513A Open
Time 6 hours 15 minutes 1 minute 2 minutes

6.4 Backwash Pumps C03WP504A/B-SWRO Feed Pumps C03WP514A/B

C03WP504A/B – C03WP514A/B
Filter water Tank Backwash Pumps SWRO Feed Pumps
(C03TK505) (C03WP504A/B) (C03WP514A/B)
High-High Run Run
High Run Run
Low Run Run
Low-Low Stop Stop

6.5 SWRO A Prosess

Filling Booster Service CIP
SWRO Feed Pump A Run Run Run
(C03WP514A)
HPP-A (C03WP513A) Run
Booster-A (C03WP501A) Run Run
Valve (C03XV515A) Open Open Open
Valve (C03XV516A) Open
CIP Pump (C03WP507) Run
Time 5 minutes 30 sec High-Hgh Manual

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6.6 SWRO B Prosess

Filling Booster Service CIP
SWRO Feed Pump B Run Run Run
(C03WP514B)
HPP-A (C03WP513B) Run
Booster-A (C03WP501B) Run Run
Valve (C03XV515B) Open Open Open
Valve (C03XV516B) Open
CIP Pump (C03WP507) Run
Time 5 minutes 30 sec High-Hgh Manual

6.7 CIP Pump C03WP507

CIP Tank (C03TK511) CIP Pump (C03WP507)
High-High Run
High Run
Low Run
Low-Low Stop

6.8 BWRO Feed Pumps C03WP505A/B

CIP Tank (C03TK511) BWRO Feed Pumps (C03WP505A/B)
High-High Run
High Run
Low Run
Low-Low Stop

6.9 BWRO A Prosess

Filling Service Flushing CIP
BWRO Feed Pump A Run Run Run
(C03WP505A)
HPP-A (C03WP515A) Run Run
C03XV517A Open Open Open
C03XV518A Run
CIP Pump (C03WP507) Run
Time 5 minutes 4 hours 60 sec Manual

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6.10 BWRO B Prosess

Filling Service Flushing CIP
BWRO Feed Pump B Run Run Run
(C03WP505A)
HPP-A (C03WP515B) Run Run
C03XV517B Open Open Open
C03XV518B Run
CIP Pump (C03WP507) Run
Time 5 minutes 4 hours 60 sec Manual

6.11 Portable Feed Pumps C03WP06A/B-Raw Water Transfer Pumps

C03WP02A/B
Raw Water Storage pond Portable Feed Pumpc Raw Water Buffer Transfer Pumps
(C03BA01) (C03WP06A/B) (C03WP02A/B)
High-High Run Run
High Run Run
Low Run Run
Low-Low Stop Stop

6.12 Sand (C03FR506) & Active Carbon (C03FR507) Filter Prosess

Service Flushing
Portable Feed Pump Run Run
(C03WP06A/B)
C03XV519 Open Close
C03XV520 Open Close
Time

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PROCESS CONTROL PHILOSOPHY

6.13 Mixbed exchanger – A Prosess (C03VL504A)

Service Back.w Settle Caustic Caustic Acid Acid Settle Drain Air Final
Draw Rinse Draw Rinse down mixing Rinse
Raw Water Run Run Run
Buffer Transfer
Pumps
(C03WP02A/B)
Air Blower
(C03AB501A/B)
Regen Pump A Run Run
C03XV521A Open Open
C03XV522A Open Open
C03XV523A Open
C03XV524A Open Open
C03XV525A Open Open
C03XV526A Open
C03XV527A Open Open
C03XV528A Open Open Open
C03XV529A Open Open Open
C03XV532A Open
C03XV530 Open
C03XV531 Open
Time ≥0.5µs 20min 1min 27min 57min 14min 15min 1min 5min 15min 17min

6.14 Mixbed exchanger – B Prosess (C03VL504B)

Service Back.w Settle Caustic Caustic Acid Acid Settle Drain Air Final
Draw Rinse Draw Rinse down mixing Rinse
Raw Water Run Run Run
Buffer Transfer
Pumps
(C03WP02A/B)
Air Blower
(C03AB501A/B)
Regen Pump B Run Run
C03XV521A Open Open
C03XV522A Open Open
C03XV523A Open
C03XV524A Open Open
C03XV525A Open Open
C03XV526A Open
C03XV527A Open Open
C03XV528A Open Open Open
C03XV529A Open Open Open
C03XV532A Open
C03XV530 Open
C03XV531 Open
Time ≥0.5µs 20min 1min 27min 57min 14min 15min 1min 5min 15min 17min

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PROCESS CONTROL PHILOSOPHY

6.15 Regeneration Process (Pumps C03WP508A/B)

Demin Water Tank Regeneration Pumps Raw Water Buffer Transfer Pumps
(C03TK02) C03WP508A/B (C03WP02A/B)
High-High Run Stop
High Run Run
Low Run Run
Low-Low Stop Run

6.16 Dosing Pumps (Chlorine,Coagulant & Ph Adjustment)

RO Feed Pump- A DP Chlorine- A DP Coagulant- A DP Ph Adjustment A
(C03WP01A) (C03CHP503A) (C03CHP502A) (C03CHP501A)
Run Run Run Run
Stop Stop Stop Stop
RO Feed Pump- B DP Chlorine- B DP Coagulant- B DP Ph Adjustment B
(C03WP01B) (C03CHP503B) (C03CHP502B) (C03CHP501B)
Run Run Run Run
Stop Stop Stop Stop

6.17 Dosing Pumps (Antiscalant,Biocide & SMBS)

SWRO Feed Pump- A DP Antiscalant- A DP Biocide- A DP SMBS- A
(C03WP514A) (C03CHP504A) (C03CHP506A) (C03CHP505A)
Run Run Run Run
Stop Stop Stop Stop
SWRO Feed Pump- B DP Antiscalant- B DP Biocide- B DP SMBS- B
(C03WP514B) (C03CHP504B) (C03CHP506B) (C03CHP505B)
Run Run Run Run
Stop Stop Stop Stop

6.18 Safety Pressure switch

Pressure Switch Pressure Switch Sea Water
Pretreatment- A/B Process
(C03PS504) (C03PS501) Storage Basin
(Process will be stop when)
Active Active Low-Low

Low Pressure High Pressure

SWRO- A Process Filter Water Intermediate
Switch Switch
(Process will be Tank Tank
(C03PSL501A) (C03PSH501A)
stop when)
Active Active Low-Low High-High

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PROCESS CONTROL PHILOSOPHY

Low Pressure High Pressure

SWRO- B Process Filter Water Intermediate
Switch Switch
(Process will be Tank Tank
(C03PSL501B) (C03PSH501B)
stop when)
Active Active Low-Low High-High

CIP Process Pressure Switch

CIP Tank
(Process will be (C03PSL501B)
stop when) Active Low-Low

Low Pressure High Pressure

BWRO- A Process Intermediate Raw Water
Switch Switch
(Process will be Tank Storage Pond
(C03PSL502A) (C03PSH502A)
stop when)
Active Active Low-Low High-High

Low Pressure High Pressure

BWRO- B Process Intermediate Raw Water
Switch Switch
(Process will be Tank Storage Pond
(C03PSL502B) (C03PSH502B)
stop when)
Active Active Low-Low High-High

Mixbed- A/B Raw Water Demin Water

Process Storage Pond Tank
(Process will be
Low-Low High-High
stop when)

Regeneration Pressure Switch Demin Water

Process (C03PS503) Tank
(Process will be
Active Low-Low
stop when)

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