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Thermoplastic elastomers
2 based on poly(butylene
terephthalate) and various
siloxane prepolymers
Vesna V. Antić1, Marija V. Vučković1, Milica R. Balaban1
Milutin N. Govedarica1 and Jasna Djonlagic2
1
Polymer Department, Center of Chemistry, Institute of Chemistry
Technology and Metallurgy, Studentski trg 12-16, 11000 Belgrade, Serbia
2
Faculty of Technology and Metallurgy, Karnegijeva 4, 11000 Belgrade, Serbia
Abstract
Thermoplastic poly(ester-siloxane)s (TPES)
and poly(ester-ether-siloxane)s (TPEES), based on
poly(butylene terephthalate) (PBT) as the hard
segment and different siloxane-containing prepolymers
as the soft segments were synthesized by catalyzed
two-step transesterification/polycondensation reaction.
Incorporation of disilanol- or dicarboxypropyl-
terminated poly(dimethylsiloxane)s (PDMS-OH and
PDMS-CP) into the polar poly(butylene terephthalate)
h l d
Correspondence/Reprint request: Dr. Vesna V. Antić, Polymer Department, Center of Chemistry, Institute of
Chemistry, Technology and Metallurgy, Studentski trg 12-16, 11000 Belgrade, Serbia
E-mail: vantic@chem.bg.ac.yu
30 Vesna V. Antić et al.
Introduction
Thermoplastic elastomers represent polymeric materials that combine the
elasticity and flexibility of chemically cross-linked elastomers and the easiness
of processability of thermoplastic materials. Combined thermoplastic and
elastomeric behavior is characteristic for block copolymers, as well as for
mixtures of elastomers and thermoplasts. Block copolymers belonging to the
class of thermoplastic elastomers consist of two types of chemically incompatible
segments: hard, glassy or crystalline blocks, which provide for physical
crosslinking, and soft, flexible blocks with a low glass transition temperature,
which provide for elasticity. The chemical incompatibility of the hard and
soft blocks leads to phase segregation and the formation of a two-phase
microstructure. Due to the two-phase microstructure, thermoplastic elastomers
possess excellent mechanical properties, such as low-temperature flexibility,
impact strength, toughness and high modules in the rubbery plateau region.
At elevated temperatures, the physical crosslinking disappears, allowing the
copolymer to soften and flow like thermoplastic materials thus enabling it to
be processed in the melt by techniques such as injection molding [1, 2].
The properties of thermoplastic elastomers depend on the chemical nature of
the two types of segments, hard and soft, as well as on their mass ratio and
respective lengths [1, 2]. Organic-siloxane block copolymers, due to the presence
of poly(siloxane) chains, show lower glass transition temperatures, higher thermal
and thermo-oxidative stability, as well as higher resistance to UV-radiation,
atomic oxygen and ozone, enhanced permeability to many gases, hydrophobicity,
biocompatibility and resistance to many solvents in comparison to common
organic polymers. As a result of the mentioned properties, organic-siloxane
Thermoplastic elastomers based on siloxane prepolymers 31
Experimental
1. Siloxane-containing prepolymers
α,ω-Dicarboxypropyl-poly(dimethylsiloxane)s (PDMS-CP, M n =1030
g/mol) and their dimethyl-esters were prepared as described previously [21,
27]. α,ω-Disilanol-poly(dimethylsiloxane) (PDMS-OH, M n =2400 g/mol),
α,ω-dihydroxy-poly(ethylene oxide-dimethylsiloxane-ethylene oxide (EO-
Thermoplastic elastomers based on siloxane prepolymers 33
Scheme 1. Molecular structure of the prepolymers that were used as the soft segments
in thermoplastic poly(ester-siloxane)s and poly(ester-ether-siloxane)s
O O
C C O CH2 O
4
SOFT SEGMENT
p q n
consequence of the increase in the length of the hard PBT segments, the
melting temperature, the enthalpy of melting and the hardness of the
poly(ester-siloxane)s increased. The degree of crystallinity calculated from
DSC data was in the range from 18.5 to 22.6 %, while the degree of
crystallinity from WAXS data was from 37 to 40 %. The glass transition
temperatures of the poly(ester-siloxane)s increased with decreasing PDMS
segment length, which indicates that the amorphous domains are a mixture of
PDMS and non-crystallized PBT segments [22]. Further investigations were
related to the investigation of the effect of the mass ratio of hard and soft
segments, with a constant length of the carboxypropyl-PDMS prepolymers
(1030 g/mol) on some properties of the obtained thermoplastic poly(ester-
siloxane)s (Table 1) [23]. The mass fraction of PBT segments in poly(ester-
siloxane)s, calculated from their 1H NMR spectra, were in the range 39 to 76
%, while the average degree of the polymerization of the PBT segments
increased from 3.1 to 15.4, with respect to 1 mol of soft segments. The
inherent viscosity of the copolymers increased from 0.35 to 0.45 dl g-1, as the
molar mass of the TPES increased from 11500 to 35000 g mol-1. It appeared
that there was a pronounced molar mass maximum when the PBT content of
the copolymers was approximately 60 mass %, whereby all the samples were
considerably inhomogeneous with respect to the distribution of the lengths of
the hard segments. Extraction with chloroform confirmed the multiblock
structure of both the soluble and insoluble fractions.
insoluble fraction (Table 1). The TPES-OH samples lost 6-40 %, while the
TPES-CP samples lost 19–42 % during extraction. The content of the soluble
fraction increased with increasing mass fraction of soft segments in both the
TPES-OH and TPES-CP series, however the increase was more pronounced in
the first series (Fig. 1A). This meant that the amount of soluble fraction was
higher in the TPES-OH in comparison to the TPES-CP series, at the same
hard to soft segments ratio.
The composition and structure of the soluble and insoluble fractions were
investigated by 1H NMR spectroscopy. The spectra of both fractions contained
signals of aromatic protons from the PBT segments, as well as signals of the
Si–CH3 protons from the PDMS segments. The spectra also showed that the
extracted and insoluble fractions differed in both their composition and structure,
containing considerably different amounts of PDMS and PBT segments. The
mass fraction of soft segments was significantly larger in the soluble than in
insoluble fractions in both TPES-OH and TPES-CP series (Table 1). The
calculated value of p (the average degree of butylene terephthalate units in the
hard segments, Scheme 2) was very small in the soluble fractions in both series
(psol = 1.0–2.9). In the insoluble fractions, p was much higher, especially for the
TPES-OH series (pinsol = 63–300 for TPES-OHs and pinsol = 4–32 for TPES-
CPs, Table 1). It can be concluded that both the extracted and insoluble fractions
have a segmented (multiblock) structure, but with much more shorter PBT
blocks in the soluble than in the insoluble fractions. Based on these results, it is
obvious that the TPES-OH samples were more inhomogeneous regarding their
structure and composition in comparison with the PDMS-CP samples. It seems
that the PDMS-CP prepolymers had better miscibility with DMT and BD than
the PDMS-OH ones, due to the presence of polar carboxyl-end groups.
In order to avoid or reduce phase separation during the synthesis of TPES-
OH and TPES-CP, hydroxyl-terminated triblock prepolymers of the ABA type,
with hydrophilic terminal blocks, i.e., ethylene oxide (EO), poly(propylene
oxide) (PPO) or poly(caprolactone) (PCL) and with central PDMS block, were
used in further investigations (Scheme 1). It was expected that the terminal EO,
PPO or PCL blocks would serve as a compatibilizer between the extremely
non-polar PDMS and the polar DMT and BD. The results of solubility and
extraction in chloroform, as well as analysis of the 1H NMR spectra of the
obtained fractions showed that the presence of ether chains, either EO or PPO,
did not improve the homogeneity of the prepared poly(ester-ether-siloxane)s, in
comparison with the TPES-OH and TPES-CP copolymers. The TPEES
samples from both series (TPEES-EO and TPEES-PPO) were partially soluble
in chloroform, as well as the previously synthesized TPES–OH and TPES–CP
samples. The compositions of the chloroform soluble and insoluble fractions
of the TPEES samples are also presented in Table 1.
Table 1. Inherent viscosities (ηinh) and 1H NMR analysis of the chloroform soluble and insoluble fractions of some of the TPES
38
Figure 1. Change in the content of the soluble fraction with changing mass fraction of
soft segments for the poly(ester-siloxane)s based on PDMS-OH and PDMS-CP
prepolymers (A) and the poly(ester-ether-siloxane)s based on EO-PDMS-EO and
PPO-PDMS-PPO prepolymers (B).
The TPEES-EO samples lost 3–56 mass % during extraction. The soluble
fractions of the TPEES-EO samples contained 81–86 mass % of soft
segments, while the insoluble ones contained 4–24 mass %. It can be
concluded that the length of the EO block (only 1 repeating unit) was too
short to be an efficient compatibilizer between PBT and PDMS, in spite of
the high solubility parameter of poly(ethylene oxide) [δPEO = 20.2 (J/cm3)1/2]
[5], which is close to the solubility parameter of PBT [δPBT = 23.0 (J/cm3)1/2]
[6].
The TPEES-PPO samples lost 39–60 mass % during extraction. The
sample TPEES-PPO2, with a mass fraction of PBT of 52.8 %, lost 43 %
during extraction, while the sample TPEES-EO5, with a very similar
content of the hard segment (53.4 mass %), but with shorter soft segments,
lost 34 % during extraction. This result indicates a relationship between the
length of the soft segments and the amount of soluble fraction: the longer
the soft segments, the higher is the amount of extracted fraction. The
relationship between the mass fraction of soft segments and amount of the
soluble fraction for the series TPEES-EO and TPEES-PPO is presented in
Fig. 1B.
The soluble fractions of the TPEES-PPO samples contained 85–89 mass
% of soft segments, while the insoluble ones contained 19–28 mass %. In the
case of the TPES-PPO copolymers, it can be concluded that compatibilizing
effect between PBT and PDMS was not achieved, because of the rather low
solubility parameter of PPO [δPPO = 15.4 (J/cm3)1/2] [6, 30], which is very
similar to that of PDMS [δPDMS = 15 (J/cm3)1/2] [3].
40 Vesna V. Antić et al.
The calculated values of psol for the samples of both TPEES series were
very small (psol =1.0-2.4) and similar to the psol of the previous TPES-OH and
TPES-CP series. The calculated value of pinsol was much higher in the
TPEES-PPO series than in the TPEES-EO series at a similar PBT content
(pinsol was 62 for TPEES-PPO2 and 18 for TPEES-EO5). This result shows
that the length of the PBT segments in the insoluble fraction is directly
related to the length of the prepolymer used, at a fixed mass ratio of hard-to-
soft segments.
The relationships between the content of PBT segments in the
copolymers and the length of the hard segment in the insoluble fraction are
presented in Fig. 2. It is obvious that increasing the content of PBT leads to
an increase of pinsol. The longest hard segments were founded in the insoluble
fractions of the TPES-OH series. This indicates that the prepolymer most
immiscible with PBT within the prepolymers used in this work was PDMS-
OH. At a fixed PBT content, the increase of the length of pinsol in the different
series was as follows: TPEES-PPO > TPEES-EO > TPES-CP (Fig. 2). The
differences in pinsol for TPEES-EO and TPES-CP were not very pronounced,
probably because of the similar length of the soft segments (1200 and 1030
g/mol, respectively). The values of pinsol in the TPEES-PPO series were
higher, probably as a consequence of the much longer soft segment (2930
g/mol).
The series of poly(ester-siloxane)s based on PBT and poly(caprolactone)-
poly(dimethylsiloxane)-poly(caprolactone), TPES-PCL, with hard-to-soft
segment ratios in the range from 74/26 to 51/49, were completely soluble in
chloroform, which enabled their molar masses to be determined by gel-
permeation chromatography. The chromatograms showed the presence of
only one peak, the shape of which corresponded to a typical high-molecular
weight product of step-growth polymerization. The values of the number
average molar masses, M n , the weight average molar masses, M w , the
polydispersity index, M w / M n and of the molar masses which corresponded
to the maximum of the peak, M peak are given in Table 2. The values of the
inherent viscosities of the TPES-PCLs and of the number of repeating units
within the hard segments are also given in Table 2. The values of M n were
in the range from about 20000 to almost 50000 g/mol. It is obvious that the
presence of the longer (18 repeating units), polar poly(caprolactone) blocks
[δPCL = 20.0 (J/cm3)]1/2] [31, 32] played a significant role in the improvement
of the miscibility of the prepolymer with the polar reactants and PBT. The
reaction mixture was homogeneous, as were the synthesized copolymers with
respect to their structure and composition.
Thermoplastic elastomers based on siloxane prepolymers 41
Figure 2. Change in the length of the hard segment in the insoluble fraction (pinsol)
with changing mass fraction of PBT segments for the synthesized poly(ester-
siloxane)s and poly(ester-ether-siloxane)s.
Table 2. Inherent viscosities (ηinh), 1H NMR and GPC analysis of the TPES-PCL
samples, based on PCL-PDMS-PCL prepolymer ( M nPCL − PDMS − PCL = 6100 g/mol).
PBT
ηinh
M peak
Sample Soft segment p Mn Mw Mw
(NMR) (dl/g) (g/mol) (g/mol)
mass % mass % Mn
(NMR) (g/mol)
wc = ∆Hm / ∆Hmθ
Figure 3. Change in the melting temperature (Tm) measured by DSC with changing
mass fraction of PBT segments for the synthesized poly(ester-siloxane)s and
poly(ester-ether-siloxane)s.
Figure 4. Change in the degree of crystallinity (wc) measured by DSC with changing
mass fraction of PBT segments for the synthesized poly(ester-siloxane)s and
poly(ester-ether-siloxane)s.
Figure 5. TGA (A) and DTGA (B) curves for the TPES-CP5, TPEES-EO4, TPEES-
PPO1 and PBT homopolymer under a nitrogen atmosphere.
Table 3. Thermal gravimetric analysis data of some TPESs and TPEESs samples and
PBT homopolymer under a nitrogen atmosphere.
Conclusions
Thermoplastic elastomers with hard segments based on poly(butylene
terephthalate) (PBT) and soft segment based on: a) α,ω-dicarboxypropyl-
poly(dimethylsiloxane)s (PDMS-CP); b) α,ω-disilanol-
poly(dimethylsiloxane) (PDMS-OH); c) α,ω-dihydroxy-ethylene oxide-
poly(dimethylsiloxane)-ethylene oxide (EO-PDMS-EO); d) α,ω-dihydroxy-
poly(propylene oxide-dimethylsiloxane-propylene oxide) (PPO-PDMS-PPO)
and e) α,ω-dihydroxy-poly(caprolactone-dimethylsiloxane-caprolactone)
(PCL-PDMS-PCL) were synthesized by two-step transesterification in the
melt. The obtained poly(ester–siloxane)s based on PDMS-OH (TPES-OH)
and PDMS-CP (TPES-CP) and poly(ester–ether–siloxane)s based on EO-
PDMS–EO (TPEES-EO) and PPO-PDMS–PPO (TPEES-PPO) were rather
inhomogeneous. After extraction with chloroform, soluble and insoluble
fractions of different structure and composition were obtained. Both the
soluble and insoluble fractions had multiblock structures. Due to the presence
of long, polar PCL sequences, the miscibility of the PCL-PDMS–PCL
prepolymer with the polar monomers in the reaction mixture was
significantly improved, in comparison with all the other examined systems.
As a result, the obtained PCL-PDMS–PCL based copolymers (TPES-PCL)
were structurally and compositionally homogeneous and completely soluble
in chloroform. The semi-crystalline nature of the poly(ester–siloxane)s and
poly(ester–ether–siloxane)s was confirmed by DSC analysis. With increasing
mass fraction of hard PBT segments, the melting temperature and the degree
of crystallinity of the TPES and TPEES increased. Copolymers from the
TPES-OH, TPES-CP and TPEES-PPO series had the highest degrees of
crystallinity. Copolymers from TPES-PCL series had the lowest degrees of
crystallinity. This was a consequence of the increased miscibility of PCL-
PDMS-PCL with PBT, which on the other hand led to reduced crystallization
of the hard segments in the copolymers. The thermal stability of the
copolymers was somewhat higher than that of the PBT homopolymer, with
exception of the TPES-CP samples, which were less stable due to the
presence of ester-bonds between the hard and soft segments, which are the
weakest bonds in copolymer chains.
Thermoplastic elastomers based on siloxane prepolymers 47
Acknowledgement
This work was financially supported by the Ministry of Science of the
Republic of Serbia (Project No. 142023).
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