ENVIRONMENTAL, HEALTH AND SAFETY RISKS ANALYSIS

Title: Loading and unloading of materials Doc. No. / Revision:04

Company: Voltas LTD Analysis Conducted by: L&W-RA Team Mr.Venkatesh,Mr.Sathish,Mr.Muthalli
Site: L&W-I- Gate-Airoli
Approved by: Name: Mr.Ritesh ( L&W-MEP Project manager )
Approved by: Name: Mr. U. M. Patil ( Project manager ) Reviewed by: RA Team Leader Name:
Date: Sign: Date: Sign:
1. Hazards and Risk Identifications 2. Risk Evaluations and Controls
S/n. Activity Description Environmental Aspects / Environmental Impacts / Health Initial Risk Ratings Control Measures Law / Residual Risk Person-In-Charge
Health & Safety Hazards & Safety Risks Compliance Ratings (PIC)
L S R L S R

1 Mobilization of Manpower E - Nil E - Nil

H - Nil H - Nil
S- Unskilled Worker S- Personal Injury 4 2 8(M) 1. Only trained person should be deployed Yes 2 2 4(L) Engineer / Supervisor
on this work.
2.Use of required PPEs such as Safety Helmet, jacket
Safety shoes, Hand Gloves, ear plugs, nose mask,
safety goggles, lather apron, Shoulder Pad.
3.Tool box talk should be conduct before start the .
activity.
4.Work permit should be taken before start the work.
5.Work activity should be carried out under
adequate & continues supervision.

2 Beginning of the job E - Nil E - Nil

H - Nil H - Nil
S- Improper communication S-Accidents, Personal Injuries 4 2 8(M) 1.Training should be conducted regarding Material Yes 2 2 4(L) Engineer / Supervisor
handling, Loading & Unloading.

3 Crane Selection E - Nil E - Nil

H - Nil H - Nil
S- Crane failures S-Injuries to Limbs
4 2 8(M) 1.Select proper crane type. (Selection of crane depe Yes 2 2 4(L) Engineer / Supervisor

Personal Injuries upon the load of the equipment to be lift)

4 Transportation Vehicle E - Nil E - Nil

H - Nil H - Nil
S- Vehicle failures
4 2 8(M) 1.Select suitable capacity trailer Yes 2 2 4(L) Engineer / Supervisor
Personal Injuries 2.Check all legal documents.
3.Daily check by the Operator
4.Proper maintenance when identified

5 Loose Lifting gears E - Nil E - Nil 4 2 8(M) 1. All the lifting gears be 3rd party certified Yes 2 2 4(L) Engineer / Supervisor
H - Nil H - Nil (Competent Person)
S- Breaking
2.Should be marked with SWL and tag no
Personal Injuries 3.Daily check before use for damages
4.Damages gears to be destroyed or return to
store immediately.
5.No homemade tackles to be used
6 Crane set up E - Nil
H - Nil
S- Improper Setup
7 Movement of Crane E - Oil Leakage
and trailer
H - Respiratory Hazard
S- Reversed into & Run into
8 Rigging Load E - Nil
H - Nil
Shackles failures fall of
materials
9 Load moving by crane E - Nil
H - Nil
E - Nil
H - Nil
S- Tripping 4 2 8(M) 1.Level suitably because it affects crane Yes 2 2 4(L) Engineer / Supervisor
capacity to a great extent.
2. Use proper outrigger pad
3.Always extend the outrigger completely
4.Barricade the cane swing areas.
5. Check for the overhead obstructions
6. Take a dry run if required to make sure
7.See that capacity you want it
E - Land contamination 4 2 8(M) 1. Use Third Party Inspected Crane. Yes 2 2 4(L) Engineer / Supervisor
2. Before start the work crane Should be Checked
as per checklist.
H - Damage to Lungs 4 2 8(M) 1.Use Of Nose Mask. Yes 2 2 4(L) Engineer / Supervisor
4 2 8(M) 1. Movement of crane and Vehicle with banks Yes 2 2 4(L) Engineer / Supervisor
Property Damage man or the signal man.
2. Identify the banks man with jacket or flag
3.Use of proper sign or hand signal
4.Secure the hooks while traveling / Safety Latch
5. Use proper indicator and signal lights
6. Back up alarm with the equipment
7.Check for overhead hazards
8.Follow movement for oversize objects
and warn road users.
9.Always respect the warning and traffic signs
posted on the site.
E - Nil
H - Nil
4 2 8(M) 1. Daily check for loose gears Yes 2 2 4(L) Engineer / Supervisor
Property Damage (Provide Certificate prior to start activity)
2.Weight of load and center of gravity
3.Selection of proper capacity gears and sling
4.Vertical angle should not exceed 90
degrees in general.
5. Use protective pad when bending around
sharp corners and edges.
6. No sudden hoist and lowering of load as
it may exert as much as 150% of load
which is enough to break sling.
7.Rigging loose structural steel.
E - Nil
H - Nil
4 2 8(M) 1. Look for the path of load (Provide Certificate Yes 2 2 4(L) Engineer / Supervisor
 Cut, Fall of Material, Impact, prior to start activity).
Swing 2. Prepare the landing place / Continuous
Supervision
3. Never pass the load over a person,
Area Clearance.
4.Use wooden battens or other
material / Boom angle maintained
5. Move the load with proper signal
6.Move the load slowly and smoothly and
provide guide rope.
7.Never drag the sling from the load by crane
/ only trained person will carried out activity.
8.Stop lifting by crane in bad weather
i.e. strong wind and visibility is low.

10 Load Moving by trailer E - Nil E - Nil

H - Nil H - Nil
3 4 12(M) 1.Use wooden battens for supporting Yes 2 2 4(L) Engineer / Supervisor
2.No overloading beyond capacity
3. Pipes not high more height of the guard post
4.Secure it properly by other means
5.Extra care for the oversize objects

11 Stacking of Material E - Nil E - Nil

H - Nil H - Nil
3 4 12(M) 1. Material should be stack properly. Yes 2 2 4(L) Engineer / Supervisor
Object . 2. Stacking area should be barricaded.
3.keep the proper distance between material.
4.Work shall be carried out under continuous
supervision.

12 Manual handling& Shifting E - Nil E - Nil

of material Inside Building. H - Nil H - Nil
3 4 12(M) 1.Use proper type of hand gloves Yes 2 2 4(L) Engineer / Supervisor

Load Personal Injuries 2. Too heavy get help from others

3. Use correct posture of lifting
4.A group leader for the group lifting
5.Prior tool box talk to the workmen.

Likelihood (L) Severity (S) Risk Rating (R) Required Action

1 <Improbable> - Extremely unlikely to occur 1 <Minor> - Minor: No lost time / NOT significant, Minor Pollution Index Rating
2 <Remote> - Unlikely to occur 2 <Appreciable> - minor injury; Damage to flora ,fauna 1-7 Low No Action Required
3 <Occasional> - Could possibly or known to occur 3 <Serious> - serious injury; Kills flora , fauna 8 - 14 Medium Action Required
4 <Probable> - Likely to occur more than once 4 <Major> - 1 fatality; Resource depletion, Resource Waste 15 - 19 High Find Alternative Method

5 <Frequent> - Common or repeating occurrences 5 <Catastrophic> - Multiple fatality; > 20 - 25 Very High NOT Acceptable / Stop
Work