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I.S. EN 1090

Execution of steel structures and aluminium structures.

Seán Balfe Director, Sustainability and Built Environment

Construction Products Regulation

Came into effect on 1st

July 2013.

Primary purpose is to break

down barriers to trade and

ensure free movement of goods.

S.I. 255/2013 makes it a

criminal offence not to comply and allows fines of

up to 500,000 and/or up

to 1 year imprisonment.

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criminal offence not to comply and allows fines of up to € 500,000 and/or up to

What is driving I.S. EN 1090?

All public contracts

Engineers, Architects

Building Contractors

Building Control

Amendment Regulations 2013

Competitors

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Architects • Building Contractors • Building Control Amendment Regulations 2013 • Competitors 3 April 24, 2015

How does the CPR operate?

System of harmonised

technical specifications.

A framework of notified

bodies (NB)

Mandatory CE marking.

Mandatory Declaration of

Performance.

Surveillance authorities.

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(NB) • Mandatory CE marking. • Mandatory Declaration of Performance. • Surveillance authorities. 4 April 24,

CPR and Steel Fabrication

I.S. EN 1090-1 Execution

of steel structures and

aluminium structures-Part 1 Requirements for

conformity assessment of

structural components.

Came into effect on 1 st July

2014

Factory production control

requirements.

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components. • Came into effect on 1 s t July 2014 • Factory production control requirements.

When does EN 1090-1 apply?

The product is covered by the scope of EN 1090-

1:2009+A1:2011,

The product is a structural construction product within the meaning of the Construction Products Regulation which means:

the product is intended to be incorporated in a permanent manner in construction works (buildings or

civil engineering works), and

the product has a structural function in relation to the construction work (i.e. its failure will affect the

satisfaction of Basic Work Requirement 1.)

The product is not covered by a dedicated European product specification.

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CPR Basic Requirements EN1090

1. Mechanical resistance and stability.

2.

Safety in case of fire.

3.

Hygiene health and the environment.

4.

Safety and accessibility in use.

5.

Protection against noise.

6.

Energy economy and heat retention.

7.

Sustainable use of natural resources.

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Factory Production Control

Cl. 6.3 of I.S. EN 1090-1

ISO 3834-3

Factory Production Control Cl. 6.3 of I.S. EN 1090-1 ISO 3834-3 ISO 9001 8 April 24,

ISO 9001

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Aim of FPC audit

Control of Essential Characteristics

Tolerances on dimensions and shape.

Weldability.

Fracture toughness, Impact resistance.

Load bearing capacity.

Deformation at serviceability limit state.

Fatigue strength.

Resistance to fire.

Reaction to fire.

Release of cadmium and its compounds.

Emission of radioactivity.

Durability

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to fire. • Release of cadmium and its compounds. • Emission of radioactivity. • Durability 9

Execution Classes

I.S. EN 1090-2: 2008 Sets out four execution classes.

1.

EXC1 e.g. Agricultural Buildings

2.

EXC2 e.g. Residential or Commercial Buildings

3.

EXC3 e.g. Bridges

4.

EXC4 e.g. Special Structures (long span bridges)

Customer specifies the execution class, if not specified then EXC2 shall be applied. (EN1090-2 cl. 4.1.2)

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Structural Design

In the case where structural design is

carried by the manufacturer and design

characteristics are declared as part of CE Marking, the manufacturer needs to

establish procedures to control and verify compliance with the design brief,

for checking calculations and for

ensuring the competence of individuals

responsible for the design.

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Component Specification

Table A.1 – Manufacturer’s declaration of properties of structural components in connection with CE marking, depending on method of declaration.

   

Manufacturers’ tasks and delivery

 

Method 1

Method 2

Method 3b

Method 3a

Structural design calculations for the

 

Yes

Yes

 

component

Based on a

Based on a

None

requirement to use a product standard referring to relevant parts of Eurocodes

requirement to use the purchaser’s design brief to meet client’s order.

Basis of Manufacturer

MPCS

MPCS

MPCS

PPCS

Declaration of

Geometrical and material information and any other information needed for others to perform

Delivered components to be in accordance with this European Standard

referring to relevant

Delivered component to be in accordance with MPCS and traceable to purchaser’s order.

Delivered component to be in accordance with PPCS

component

properties

 

structural evaluation

parts of Eurocodes

 

and calculations

with resistances given as characteristic value(s) or design value(s)

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Product Evaluation

Manufacturer shall establish

procedures to ensure that

declared values and classes of all the characteristics are

maintained.

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procedures to ensure that declared values and classes of all the characteristics are maintained . 13

Personnel

The manufacturer shall

document the

responsibility, authority and relationship between

personnel that manage

perform and verify work affecting the characteristics

of the manufactured

product. Including sub-

contractors.

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and verify work affecting the characteristics of the manufactured product. Including sub- contractors. 14 April 24,

Equipment

All weighing, measuring

and testing equipment that

may have an influence on the characteristics of the steel or

aluminium frames/members

must be calibrated, regularly maintained and

inspected.

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of the steel or aluminium frames/members must be calibrated, regularly maintained and inspected . 15 April

Purchasing

The manufacturer shall

implement a written

inspection procedure for checking and recording that

constituent products

conform to the specification and that

traceability of these

products is in accordance

with I.S. EN 1090-2 to the appropriate execution class

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traceability of these products is in accordance with I.S. EN 1090-2 to the appropriate execution class

Component Specification

The manufacturer of

components shall be

controlled using a component specification

giving all the necessary

information in sufficient detail to enable it to be

manufactured and for its

conformity to be

evaluated.

Written inspection and test

plan.

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enable it to be manufactured and for its conformity to be evaluated . Written inspection and

Non-conforming products (NCP)

The manufacturer shall have

written procedures

specifying how to deal with NCP.

Such events shall be recorded as they occur and

these records shall be kept

for a period defined in the

manufacturer’s written procedures.

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and these records shall be kept for a period defined in the manufacturer’s written procedures. 18

Welding QMS ISO 3834

Welding QMS ISO 3834 19 April 24, 2015
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Welding Quality Management System (WQMS)

Responsible Welding Coordinator

Qualification of weld process specifications

Qualification of welders

Welding inspectors

NDT

Record keeping

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Information on CE mark symbol

I.D. number of the certification body.

Name or I.D. mark of manufacturer + address

Last two digits of year which label was attached

Number of EC FPC certificate

Reference to EN 1090-1:2009+A1:2011

Description of components; generic name,

materials, dimensions and intended use.

Information on essential characteristics.

Execution class

Reference to component specification.

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CE Mark

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0050
0050

Big Steel Co. Cootehill Co. Cavan

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CPR-0050-1234

EN 1090-1:2009+A1:2011 Welded steel beam M 324 First floor support Virginia Library Tolerances on geometrical data: EN 1090-2

Weldability: Steel S355J0 according to EN 10025-2.

Fracture Toughness: 27J at 0 0 C Reaction to fire: Material classified: Class A1 Release of cadmium: NPD Emission of radioactivity: NPD Durability: Surface preparation according to EN 1090-2, preparation grade P3. Surface painted according to EN ISO 12944-5, S.1.09. Structural characteristics:

Design: NPD Manufacturing: According to component specification CS-034/2015 and EN 1090-2, execution class

EXC2

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How to CE mark your product

1. Implement FPC as described.

2. Apply to NB for certification

3. Undergo FPC audit

4. Draft declaration of performance (DOP)

5. Affix CE mark

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Contact NSAI

Seán Balfe Director Sustainability and the Built Environment

Tel: 01 8073943

NSAI 1 Swift Square, Northwood, Santry, Dublin 9. Tel: 01 8073800 Email: info@nsai.ie

Web: www.nsai.ie (apply online for certification)

Purchase Standards from www.standards.ie

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Thank You

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