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This document summarizes a student project to design and develop a mini sugarcane harvesting machine that is tractor mounted. The objectives were to create an affordable machine suitable for Indian cultivation habits in response to the problems of high labor costs and shortages. Key aspects included a design that performs whole stalk harvesting, cutting of bases and tops, and de-trashing with a single attachment mounted on a tractor that can operate in rows spaced 3.5-4 feet apart. A prototype was developed and testing showed it reduced costs and labor dependence for farmers.
This document summarizes a student project to design and develop a mini sugarcane harvesting machine that is tractor mounted. The objectives were to create an affordable machine suitable for Indian cultivation habits in response to the problems of high labor costs and shortages. Key aspects included a design that performs whole stalk harvesting, cutting of bases and tops, and de-trashing with a single attachment mounted on a tractor that can operate in rows spaced 3.5-4 feet apart. A prototype was developed and testing showed it reduced costs and labor dependence for farmers.
This document summarizes a student project to design and develop a mini sugarcane harvesting machine that is tractor mounted. The objectives were to create an affordable machine suitable for Indian cultivation habits in response to the problems of high labor costs and shortages. Key aspects included a design that performs whole stalk harvesting, cutting of bases and tops, and de-trashing with a single attachment mounted on a tractor that can operate in rows spaced 3.5-4 feet apart. A prototype was developed and testing showed it reduced costs and labor dependence for farmers.
Dr.M.N.Vijayakumar, Associate Professor, IEM dept, RVCE Mr. Kyadhi , Head of Design & Mechanical Dept, Prabhulingeshwar Sugars ltd, Jamkhandi, Bagalkot INTRODUCTION Sugar industry ranks second amongst major agro-based industries in India. Cane harvesting is the most challenging agricultural operation which demand considerable amount of labour. Before the mechanical harvesting systems came into existence, canes were harvested manually using hand knives. This conventional method still continues in large scale in developing countries like India. PROBLEM STATEMENT The existing harvesting technology in India is either expensive or not suitable for Indian cultivation habits. In the manual harvesting systems, labour dependency is high as there is shortage of labours in the nation. Due to high demand the gangs either cheat the farmers or run away taking advance payment from them. Therefore, a portable sugarcane harvesting machine has to be developed which is affordable and suitable for Indian cultivations habits. OBJECTIVES To design and develop a mini sugarcane harvesting machine (tractor mounted) which is suitable for Indian cultivation habits. KEY DATA USED 1. Harvesting Requirements 2. Budget Calculations 3. Existing technologies
METHODOLOGY
KEY PROPOSALS & FINAL DELIVERABLES
1. Design of mini sugarcane Harvesting machine. 2. Development of the machine. 3. Reduced cost of machine and labour dependency of farmers. Sugarcane Harvesting Operations 3D model of machine
PROTOTYPE COMPONENTS DEVELOPMENT PICTURES
RESULTS / OUTCOMES
1. A mini sugarcane harvesting machine
(tractor mounted) which is cost effective & suitable for Indian cultivation habits is obtained. 2. The cost of the mini sugarcane harvesting 3. machine is estimated to be Rs. 1.5 lacs + 7lacs (tractor price).
INNOVATIVE FEATURES OF THE PROJECT
1. Whole Stalk cane harvesting mechanism where
base cutting, tops cutting & de-trashing 2. operations of sugarcane are performed by only one attachment mounted on tractor. 3. Suitable for 3.5-4 feet cane to cane gap width. 4. Steering system is given in both directions of tractor where driver seat is rotatable.
FUTURE SCOPE OF THE PROJECT
1. The cane can be grabbed and dumped
automatically adding necessary components to the attachment. 2. The harvesting operation, transportation and sugar production processes can be monitored through real time data, which connects the entire process by building a supply chain eco system. 3. IIOT can be applied to make the machine smarter, which gives the count of cane harvested per unit time.