Codeware, Inc.: Houston, TX, USA

Codeware, Inc.
Houston, TX, USA
www.codeware.com
COMPRESS Pressure Vessel Design Calculations
Item: Split Stream Dearator

Vessel No: V-1234
Customer: Magaladon Oil Venture
Contract: C-45490-R56
Designer: John Doe
Date: April 1, 2001
You can edit this page by selecting Cover Page settings... in the report menu.
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Deficiencies Summary
Deficiencies for Hydrostatic Test

Transition #1: Stress (Pm=9,985.768 MPa) during the shop hydro test exceeds 90% of yield. (0 MPa), minimum
recommended thickness is 0.03 mm
Cylinder #1: Stress (Pm=993.336 MPa) during the shop hydro test exceeds 90% of yield. (0 MPa), minimum
recommended thickness is 0.03 mm
Warnings Summary
Warnings for Vessel

The vessel does not have a bottom closure (head or cover). (warning)
The vessel does not have a top closure (head or cover). (warning)
2/44
Nozzle Schedule
Nozzle Materials
Service Size
mark
Nozzle Impact Norm Fine Grain Pad Impact Norm Fine Grain Flange
N1 Nozzle #1 20" (Thk = 0.219") DN 500 SA-106 B Smls. Pipe No No No SA-516 60 No No No N/A
3/44
Nozzle Summary
Reinforcement
Shell
Nozzle OD t Req t Pad Corr A /A
n n A1? A2? a r
mark (mm) (mm) (mm) (mm) (%)
Nom t Design t User t Width t
pad
(mm) (mm) (mm) (mm) (mm)
N1 508.00 5.56 0.00 Yes Yes 5.00 N/A 200.00 6.00 0.00 Exempt
tn: Nozzle thickness

Req tn: Nozzle thickness required per UG-45/UG-16
Nom t: Vessel wall thickness
Design t: Required vessel wall thickness due to pressure + corrosion allowance per UG-37
User t: Local vessel wall thickness (near opening)
Aa: Area available per UG-37, governing condition
Ar: Area required per UG-37, governing condition
Corr: Corrosion allowance on nozzle wall
4/44
Pressure Summary
Pressure Summary for Chamber bounded by Top of vessel and Top of vessel
P T Total Corrosion
Identifier MAWP MAP MDMT MDMT Impact
Design Design ( kPa) ( kPa) (°C) Exemption Allowance Test
( kPa) (°C) (mm)
Cylinder #2 0.0 100.0 1947.19 1947.19 -105.0 Note 1 0.00 No
Transition #1 0.0 100.0 0.65 0.65 -105.0 Note 2, 3, 4 0.00 No
Cylinder #1 0.0 100.0 52.45 52.45 -105.0 Note 5 0.00 No
Nozzle #1 (N1) 0.0 100.0 N/A N/A N/A N/A 0.00 No
Chamber design MDMT is -28.89°C

Chamber rated MDMT is -105.00°C @ 0.65 kPa
Chamber MAWP hot & corroded is 0.65 kPa @ 100.0°C

This is governed by a juncture of the transition Transition #1.
Chamber MAP cold & new is 0.65 kPa @ 21.1°C
This pressure chamber is not designed for external pressure.
Notes for MDMT Rating:
Note # Exemption Details
1. Material is impact test exempt to -105 °C per UCS-66(b)(3) (coincident ratio = 0.00034)
3. MAWP is governed by cone juncture.
4. MAP is governed by cone juncture.
Design notes are available on the Settings Summary page.
5/44
Revision History
No. Date Operator Notes
0 3/13/2019 PiyaRawiXP New vessel created ASME Section VIII Division 1 [Build 6258]
6/44
Settings Summary
COMPRESS Build 6258
Units: SI
Datum Line Location: 0.00 mm from bottom seam
Design
ASME Section VIII Division 1, 2007 Edition Metric
Design or Rating: Get Thickness from Pressure

Minimum thickness: 1.50 mm per UG-16(b)
Design for cold shut down only: No
Design for lethal service (full radiography required): No
Design nozzles for: Design P, find nozzle MAWP and MAP
Corrosion weight loss: 100% of theoretical loss
UG-23 Stress Increase: 1.20
Skirt/legs stress increase: 1.0
Minimum nozzle projection: 152.40 mm
Juncture calculations for α > 30 only: Yes
Preheat P-No 1 Materials > 1.25&#34 and <= 1.50" thick: No
Butt welds are tapered per Figure UCS-66.3(a).
Hydro/Pneumatic Test
1.3 times vessel

Shop Hydrotest Pressure:
MAWP
Test liquid specific gravity: 1.00
Maximum stress during test: 90% of yield
Required Marking - UG-116
UG-116 (e) Radiography: RT1

UG-116 (f) Postweld heat treatment: None
Code Cases\Interpretations
Use Code Case 2547: No

Apply interpretation VIII-1-83-66: Yes
Disallow UG-20(f) exemptions: No
UG-22 Loadings
UG-22 (a) Internal or External Design Pressure : No

UG-22 (b) Weight of the vessel and normal contents under operating or test conditions: No
UG-22 (c) Superimposed static reactions from weight of attached equipment (external loads): No
7/44
UG-22 (d)(2) Vessel supports such as lugs, rings, skirts, saddles and legs: No
UG-22 (f) Wind reactions: No
UG-22 (f) Seismic reactions: No
Note: UG-22 (b),(c) and (f) loads only considered when supports are present.
8/44
Thickness Summary
Component Material Diameter Length Nominal t Design t Joint Load

Identifier (mm) (mm) (mm) (mm) E
Cylinder #2 SA-516 60 610.00 OD 500.00 5.00 0.00 1.0000 Unknown
Transition #1 SA-516 60 610.00/45000.00 OD 4500.00 5.00 0.00 1.0000 Unknown
Cylinder #1 SA-516 60 45000.00 OD 22000.00 10.00 0.00 1.0000 Unknown
Nominal t: Vessel wall nominal thickness

Design t: Required vessel thickness due to governing loading + corrosion
Joint E: Longitudinal seam joint efficiency
* Head minimum thickness after forming
Load
internal: Circumferential stress due to internal pressure governs
external: External pressure governs
Wind: Combined longitudinal stress of pressure + weight + wind governs
Seismic: Combined longitudinal stress of pressure + weight + seismic governs
9/44
Weight Summary
Weight ( kg) Contributed by Vessel Elements

Component
Metal Metal Insulation & Piping Operating Test
Lining
New* Corroded* Supports + Liquid Liquid Liquid
Cylinder #2 37.22 37.22 0.00 0.00 0.00 0.00 141.25
Transition #1 63,073.24 63,073.24 0.00 0.00 0.00 0.00 2,408,492.75
Cylinder #1 243,551.17 243,551.17 0.00 0.00 0.00 0.00 34,929,184.00
TOTAL: 306,661.63 306,661.63 0.00 0.00 0.00 0.00 37,337,816.00
* Shells with attached nozzles have weight reduced by material cut out for opening.
Weight ( kg) Contributed by Attachments

Component Nozzles &
Body Flanges
Flanges
Packed Ladders & Trays & Rings & Vertical
Beds Platforms Supports Clips Loads
New Corroded New Corroded
Cylinder #2 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Transition #1 0.00 0.00 72.65 72.65 0.00 0.00 0.00 0.00 0.00
Cylinder #1 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
TOTAL: 0.00 0.00 72.65 72.65 0.00 0.00 0.00 0.00 0.00
Vessel operating weight, Corroded: 306,734 kg

Vessel operating weight, New: 306,734 kg
Vessel empty weight, Corroded: 306,734 kg
Vessel empty weight, New: 306,734 kg
Vessel test weight, New: 37,644,552 kg
Vessel center of gravity location - from datum - lift condition
Vessel Lift Weight, New: 306,734 kg

Center of Gravity: 13,579.02 mm
Vessel Capacity
Vessel Capacity** (New): 37,368,912 liters

Vessel Capacity** (Corroded): 37,368,912 liters
**The vessel capacity does not include volume of nozzle, piping or other attachments.
10/44
Hydrostatic Test
Shop test pressure determination for Chamber bounded by Top of vessel and Top of vessel based on MAWP
per UG-99(b)
Shop hydrostatic test gauge pressure is 0.85 kPa at 21.11 °C (the chamber MAWP = 0.65 kPa)
The shop test is performed with the vessel in the horizontal position.
Local test Test liquid UG-99 UG-99 Stress Allowable

Stress
Identifier pressure static head stress pressure during test test stress
excessive?
kPa kPa ratio factor MPa MPa
Cylinder #2 (1) 224.15 223.31 1 1.30 13.561 198 No
Transition #1 441.43 440.59 1 1.30 9,985.768 198 Yes

Cylinder #1 441.58 440.73 1 1.30 993.336 198 Yes
Nozzle #1 (N1) 17.88 17.03 1 1.30 NI NI NI
Notes:
(1) Cylinder #2 limits the UG-99 stress ratio.
(2) NI indicates that test stress was not investigated.
(3) VIII-2, AD-151.1(b) used as the basis for nozzle allowable test stress.
(4) The zero degree angular position is assumed to be up, and the test liquid height is assumed to the top-most
flange.
The field test condition has not been investigated for the Chamber bounded by Top of vessel and Top of vessel.
11/44
Cylinder #2
Component: Cylinder
Material specification: SA-516 60 (II-D Metric p. 10, ln. 30)
Material is impact test exempt to -105 °C per UCS-66(b)(3) (coincident ratio = 0.00034)
Internal design pressure: P = 0 kPa @ 100°C
Static liquid head:
Pth =223.3068 kPa (SG=1.0000, Hs=22790.00 mm, Horizontal test head)
Corrosion allowance: Inner C = 0.00 mm Outer C = 0.00 mm
Design MDMT = -28.89°C No impact test performed

Rated MDMT = -105.00°C Material is not normalized
Material is not produced to Fine Grain Practice
PWHT is not performed
Radiography: Longitudinal joint - Full UW-11(a) Type 1

Top circumferential joint - Full UW-11(a) Type 1
Bottom circumferential joint - Full UW-11(a) Type 1
Estimated weight: New = 37.2198 kg corr = 37.2198 kg

Capacity: New = 141.3717 liters corr = 141.3717 liters
OD = 610.00 mm
Length Lc = 500.00 mm
t = 5.00 mm
Maximum allowable working pressure, (at 100.00°C) Appendix 1-1
P = S*E*t/(Ro - 0.40*t) - Ps
= 118000*1.00*5.0000 / (305.00 - 0.40*5.0000) - 0.0000
= 1947.1945 kPa
Maximum allowable pressure, (at 21.11°C) Appendix 1-1
P = S*E*t/(Ro - 0.40*t)
= 118000*1.00*5.0000 / (305.00 - 0.40*5.0000)
= 1947.1945 kPa
% Extreme fiber elongation - UCS-79(d)
= (50 * t / Rf) * (1 - Rf / Ro)

= (50 * 5.00 / 302.5000) * (1 - 302.5000 / ∞)
= 0.8264 %
12/44
Transition #1
Component: Transition
Internal design pressure: P = 0.0000 kPa @ 100.00°C
Static liquid head:
Pth =223.1092 kPa (SG=1.0000, Hs=22769.84 mm, Horizontal test head at small end)
Pth =440.5859 kPa (SG=1.0000, Hs=44964.84 mm, Horizontal test head at large end)

Radiography: Category A joints - Full UW-11(a) Type 1

Circ. joint top/left - Full UW-11(a) Type 1
Circ. joint right/bottom - Full UW-11(a) Type 1

Axial length = 4500.00 mm
Large End OD = 45000.0000 mm
Small End OD = 610.0000 mm
Cone tc = 5.00 mm
MAWP, (Corroded at 100.00°C) App 1-4(e) (Large End)
P = 2*S*E*t*Cos(α) / (Do - 0.80*t*Cos(α)) - Ps

2*118000*1.00*5.0000*Cos(78.539) / (45000.0000 - 0.80*5.0000*Cos(78.539)) -
=
0.0000
= 5.21 kPa
Small End MAWP (384.8824 kPa) does not govern.
MAP, (New at 21.11°C) App 1-4(e) (Large End)
P = 2*S*E*t*Cos(α) / (Do - 0.80*t*Cos(α)) - Ps

2*118000*1.00*5.0000*Cos(78.539) / (45000.0000 - 0.80*5.0000*Cos(78.539)) -
=
0.0000
= 5.21 kPa
Small End MAP (384.8824 kPa) does not govern.
= (50 * t / Rf) * (1 - Rf / Ro)

= (50 * 25.1629 / 292.4186) * (1 - 292.4186 / ∞)
= 4.3025 %
13/44
Appendix 1-5(g), U-2(g) analysis of large end juncture, stress in the cylinder
Internal pressure = 0.65 kPa
σL σL Allowable σL σtm
Loading (windward, MPa) (leeward, MPa) (MPa) (MPa)
outer inner outer inner compressive tensile windward leeward allowable
Weight
Corroded -31.755 32.345 -31.552 32.139 354 354 -56.417 -56.048 177
Appendix 1-5(g), U-2(g) analysis of large end juncture, stress in the cone
Weight
Corroded -125.229 131.169 -124.43 130.332 354 354 -43.135 -42.766 177
14/44
Appendix 1-5(g), U-2(g) large end cone to shell juncture analysis (Bednar 8.6), weight + pressure, corroded
Equivalent pressure windward side, Pe:
l = 4*M/(π*D2) - W/(π*D)
= 4*132,425.2/(π*1,771.262) - 139,312.4/(π*1,771.26)
= -24.98184lb/in (-43.75 N/cm)
Pe = P + 4*l/D = 0.09446652 + 4*-24.98184/1,771.26

= 0.03805055 psi (0.26 kPa)
σL = (Pe*R/t)*(0.5 - X*(R/t)0.5)
= (0.0381*885.6299/0.3937008)*(0.5 - 1.145*(885.6299/0.3937008)0.5)
= -4,605.63 psi (-31.755 MPa) [longitudinal stress, large end, cylinder outside surface]
Membrane + bending stress σL does not exceed 3*S = 354 MPa.
σL = (Pe*R/t)*(0.5 + X*(R/t)0.5)
= (0.0381*885.6299/0.3937008)*(0.5 + 1.145*(885.6299/0.3937008)0.5)
= 4,691.225 psi (32.345 MPa) [longitudinal stress, large end, cylinder inside surface]
σtm = (P*R/t)*(1 - (Pe/P)*Y*(R/t)0.5)

= (0.0945*885.6299/0.3937)*(1 - (0.0381/0.0945)*2.0679*(885.6299/0.3937)0.5)
= -8,182.559 psi (-56.417 MPa) [membrane hoop stress, large end, in cylinder]
Membrane hoop + discontinuity hoop stress σtm does not exceed 1.5*S = 177 MPa.
σL = (Pe*R/t)*(0.5/(n*cos(α)) - U*(R/t)0.5)
= (0.0381*885.6299/0.3937008)*(0.5/(0.5*cos(78.5387)) - 4.5801*(885.6299/0.3937008)0.5)
= -18,162.95 psi (-125.229 MPa) [longitudinal stress, large end, cone outside surface]
σL = (Pe*R/t)*(0.5/(n*cos(α)) + U*(R/t)0.5)
= (0.0381*885.6299/0.3937008)*(0.5/(0.5*cos(78.5387)) + 4.5801*(885.6299/0.3937008)0.5)
= 19,024.47 psi (131.169 MPa) [longitudinal stress, large end, cone inside surface]
σtm = (P*R/t)*(1/(n*cos(α)) - (Pe/P)*Y*(R/t)0.5)

= (0.0945*885.6299/0.3937)*(1/(0.5*cos(78.5387)) - (0.0381/0.0945)*2.0679*(885.6299/0.3937)0.5)
= -6,256.192 psi (-43.135 MPa) [membrane hoop stress, large end, in cone]
Equivalent pressure leeward side, Pe:
l = - 4*M/(π*D2) - W/(π*D)
= - 4*132,425.2/(π*1,771.262) - 139,312.4/(π*1,771.26)
= -25.08932lb/in (-43.94 N/cm)
Pe = P + 4*l/D = 0.09446652 + 4*-25.08932/1,771.26

= 0.03780782 psi (0.26 kPa)
σL = (Pe*R/t)*(0.5 - X*(R/t)0.5)
= (0.0378*885.6299/0.3937008)*(0.5 - 1.145*(885.6299/0.3937008)0.5)
15/44
σL = (Pe*R/t)*(0.5 + X*(R/t)0.5)
= (0.0378*885.6299/0.3937008)*(0.5 + 1.145*(885.6299/0.3937008)0.5)
σtm = (P*R/t)*(1 - (Pe/P)*Y*(R/t)0.5)

= (0.0945*885.6299/0.3937)*(1 - (0.0378/0.0945)*2.0679*(885.6299/0.3937)0.5)
σL = (Pe*R/t)*(0.5/(n*cos(α)) - U*(R/t)0.5)
= (0.0378*885.6299/0.3937008)*(0.5/(0.5*cos(78.5387)) - 4.5801*(885.6299/0.3937008)0.5)
σL = (Pe*R/t)*(0.5/(n*cos(α)) + U*(R/t)0.5)
= (0.0378*885.6299/0.3937008)*(0.5/(0.5*cos(78.5387)) + 4.5801*(885.6299/0.3937008)0.5)

= (0.0945*885.6299/0.3937)*(1/(0.5*cos(78.5387)) - (0.0378/0.0945)*2.0679*(885.6299/0.3937)0.5)
Appendix 1-5(g), U-2(g) analysis of small end juncture, stress in the cylinder
inner outer inner outer compressive tensile windward leeward allowable
Weight
Corroded 0.498 -0.535 0.498 -0.535 354 354 -0.245 -0.245 177
Appendix 1-5(g), U-2(g) analysis of small end juncture, stress in the cone
Weight
Corroded 0.422 -0.611 0.422 -0.611 354 354 -0.086 -0.086 177
16/44
Appendix 1-5(g), U-2(g) small end cone to shell juncture analysis (Bednar 8.6), weight + pressure, corroded
l = 4*M/(π*D2) - W/(π*D)
= 4*0/(π*23.81892) - 82.06/(π*23.8189)
= -1.096571lb/in (-1.92 N/cm)
Pe = P + 4*l/D = 0.09446652 + 4*-1.096571/23.8189

= -0.08968497 psi (-0.62 kPa)
σL = (Pe*R/t)*(0.5 - X*(R/t)0.5)
= (-0.0897*11.90945/0.1968504)*(0.5 - 1.7751*(11.90945/0.1968504)0.5)
= 72.20168 psi (0.498 MPa) [longitudinal stress, small end, cylinder inside surface]
σL = (Pe*R/t)*(0.5 + X*(R/t)0.5)
= (-0.0897*11.90945/0.1968504)*(0.5 + 1.7751*(11.90945/0.1968504)0.5)
= -77.62762 psi (-0.535 MPa) [longitudinal stress, small end, cylinder outside surface]
σtm = (P*R/t)*(1 + (Pe/P)*Y*(R/t)0.5)

= (0.0945*11.9094/0.1969)*(1 + (-0.0897/0.0945)*0.9771*(11.9094/0.1969)0.5)
= -35.52075 psi (-0.245 MPa) [membrane hoop stress, small end, in cylinder]
σL = (Pe*R/t)*(0.5/(n*cos(α)) - U*(R/t)0.5)
= (-0.0897*11.90945/0.1968504)*(0.5/(1*cos(78.5387)) - 1.7751*(11.90945/0.1968504)0.5)
= 61.26143 psi (0.422 MPa) [longitudinal stress, small end, cone inside surface]
σL = (Pe*R/t)*(0.5/(n*cos(α)) + U*(R/t)0.5)
= (-0.0897*11.90945/0.1968504)*(0.5/(1*cos(78.5387)) + 1.7751*(11.90945/0.1968504)0.5)
= -88.56788 psi (-0.611 MPa) [longitudinal stress, small end, cone outside surface]
σtm = (P*R/t)*(1/(n*cos(α)) + (Pe/P)*Y*(R/t)0.5)

= (0.0945*11.9094/0.1969)*(1/(1*cos(78.5387)) + (-0.0897/0.0945)*0.9771*(11.9094/0.1969)0.5)
= -12.47367 psi (-0.086 MPa) [membrane hoop stress, small end, in cone]
σL = (Pe*R/t)*(0.5 + X*(R/t)0.5)
= (-0.0897*11.90945/0.1968504)*(0.5 + 1.7751*(11.90945/0.1968504)0.5)
= -77.62762 psi (-0.535 MPa) [longitudinal stress, small end, cylinder outside surface]
σtm = (P*R/t)*(1 + (Pe/P)*Y*(R/t)0.5)

= (0.0945*11.9094/0.1969)*(1 + (-0.0897/0.0945)*0.9771*(11.9094/0.1969)0.5)
= -35.52075 psi (-0.245 MPa) [membrane hoop stress, small end, in cylinder]
σL = (Pe*R/t)*(0.5/(n*cos(α)) - U*(R/t)0.5)
= (-0.0897*11.90945/0.1968504)*(0.5/(1*cos(78.5387)) - 1.7751*(11.90945/0.1968504)0.5)
= 61.26143 psi (0.422 MPa) [longitudinal stress, small end, cone inside surface]
17/44
σL = (Pe*R/t)*(0.5/(n*cos(α)) + U*(R/t)0.5)
= (-0.0897*11.90945/0.1968504)*(0.5/(1*cos(78.5387)) + 1.7751*(11.90945/0.1968504)0.5)
= -88.56788 psi (-0.611 MPa) [longitudinal stress, small end, cone outside surface]

= (0.0945*11.9094/0.1969)*(1/(1*cos(78.5387)) + (-0.0897/0.0945)*0.9771*(11.9094/0.1969)0.5)
= -12.47367 psi (-0.086 MPa) [membrane hoop stress, small end, in cone]
Appendix 1-5(g), U-2(g) analysis of large end juncture, stress in the cylinder
Internal pressure = 0.65 kPa (MAP)
Loading (leeward,
(windward, MPa) (MPa) (MPa)
MPa)
Pressure -78.836 80.301 0 0 354 354 -142.236 0 177
Appendix 1-5(g), U-2(g) analysis of large end juncture, stress in the cone
Loading (leeward,
MPa)
Pressure -310.901 325.648 0 0 354 354 -128.954 0 177
18/44
Appendix 1-5(g), U-2(g) large end cone to shell juncture analysis (Bednar 8.6), pressure, new
l = 4*M/(π*D2) - W/(π*D)
= 4*0/(π*1,771.262) - 0/(π*1,771.26)
= 0lb/in (0 N/cm)
Pe = P + 4*l/D = 0.09446652 + 4*0/1,771.26

= 0.09446652 psi (0.65 kPa)
σL = (Pe*R/t)*(0.5 - X*(R/t)0.5)
= (0.0945*885.6299/0.3937008)*(0.5 - 1.145*(885.6299/0.3937008)0.5)
σL = (Pe*R/t)*(0.5 + X*(R/t)0.5)
= (0.0945*885.6299/0.3937008)*(0.5 + 1.145*(885.6299/0.3937008)0.5)
σtm = (P*R/t)*(1 - (Pe/P)*Y*(R/t)0.5)

= (0.0945*885.6299/0.3937)*(1 - (0.0945/0.0945)*2.0679*(885.6299/0.3937)0.5)
σL = (Pe*R/t)*(0.5/(n*cos(α)) - U*(R/t)0.5)
= (0.0945*885.6299/0.3937008)*(0.5/(0.5*cos(78.5387)) - 4.5801*(885.6299/0.3937008)0.5)
σL = (Pe*R/t)*(0.5/(n*cos(α)) + U*(R/t)0.5)
= (0.0945*885.6299/0.3937008)*(0.5/(0.5*cos(78.5387)) + 4.5801*(885.6299/0.3937008)0.5)

= (0.0945*885.6299/0.3937)*(1/(0.5*cos(78.5387)) - (0.0945/0.0945)*2.0679*(885.6299/0.3937)0.5)
Appendix 1-5(g), U-2(g) analysis of small end juncture, stress in the

cylinder
Loading (leeward,
MPa)
Pressure -0.524 0.564 0 0 354 354 0.339 0 177
19/44
Appendix 1-5(g), U-2(g) analysis of small end juncture, stress in the cone
Loading (leeward,
MPa)
Pressure -0.445 0.643 0 0 354 354 0.498 0 177
Appendix 1-5(g), U-2(g) small end cone to shell juncture analysis (Bednar 8.6), pressure, new
l = 4*M/(π*D2) - W/(π*D)
= 4*0/(π*23.81892) - 0/(π*23.8189)
= 0lb/in (0 N/cm)
Pe = P + 4*l/D = 0.09446652 + 4*0/23.8189

= 0.09446652 psi (0.65 kPa)
σL = (Pe*R/t)*(0.5 - X*(R/t)0.5)
= (0.0945*11.90945/0.1968504)*(0.5 - 1.7751*(11.90945/0.1968504)0.5)
= -76.05112 psi (-0.524 MPa) [longitudinal stress, small end, cylinder inside surface]
σL = (Pe*R/t)*(0.5 + X*(R/t)0.5)
= (0.0945*11.90945/0.1968504)*(0.5 + 1.7751*(11.90945/0.1968504)0.5)
= 81.76634 psi (0.564 MPa) [longitudinal stress, small end, cylinder outside surface]
σtm = (P*R/t)*(1 + (Pe/P)*Y*(R/t)0.5)

= (0.0945*11.9094/0.1969)*(1 + (0.0945/0.0945)*0.9771*(11.9094/0.1969)0.5)
= 49.1497 psi (0.339 MPa) [membrane hoop stress, small end, in cylinder]
σL = (Pe*R/t)*(0.5/(n*cos(α)) - U*(R/t)0.5)
= (0.0945*11.90945/0.1968504)*(0.5/(1*cos(78.5387)) - 1.7751*(11.90945/0.1968504)0.5)
= -64.52758 psi (-0.445 MPa) [longitudinal stress, small end, cone inside surface]
σL = (Pe*R/t)*(0.5/(n*cos(α)) + U*(R/t)0.5)
= (0.0945*11.90945/0.1968504)*(0.5/(1*cos(78.5387)) + 1.7751*(11.90945/0.1968504)0.5)
= 93.28988 psi (0.643 MPa) [longitudinal stress, small end, cone outside surface]

= (0.0945*11.9094/0.1969)*(1/(1*cos(78.5387)) + (0.0945/0.0945)*0.9771*(11.9094/0.1969)0.5)
= 72.19677 psi (0.498 MPa) [membrane hoop stress, small end, in cone]
20/44
Cylinder #1
Component: Cylinder
Internal design pressure: P = 0 kPa @ 100°C
Static liquid head:
Pth =440.7344 kPa (SG=1.0000, Hs=44980.00 mm, Horizontal test head)

Radiography: Longitudinal joint - Full UW-11(a) Type 1

Top circumferential joint - Full UW-11(a) Type 1
Bottom circumferential joint - Full UW-11(a) Type 1

OD = 45000.00 mm
Length Lc = 22000.00 mm
t = 10.00 mm
Maximum allowable working pressure, (at 100.00°C) Appendix 1-1
P = S*E*t/(Ro - 0.40*t) - Ps
= 118000*1.00*10.0000 / (22500.00 - 0.40*10.0000) - 0.0000
= 52.4538 kPa
Maximum allowable pressure, (at 21.11°C) Appendix 1-1
P = S*E*t/(Ro - 0.40*t)
= 118000*1.00*10.0000 / (22500.00 - 0.40*10.0000)
= 52.4538 kPa
= (50 * t / Rf) * (1 - Rf / Ro)

= (50 * 10.00 / 22495.0000) * (1 - 22495.0000 / ∞)
= 0.0222 %
21/44
Nozzle #1 (N1)
22/44
Tabular Results
Results were generated with the finite element program FE/Pipe&#174. Stress results are post-processed in
accordance with the rules specified in ASME Section III and ASME Section VIII, Division 2.
Analysis Time Stamp: Wed Mar 13 22:11:52 2019.
• Model Notes
• Load Case Report
• Solution Data
• ASME Code Stress Output Plots
• ASME Overstressed Areas
• Highest Primary Stress Ratios
• Highest Secondary Stress Ratios
• Highest Fatigue Stress Ratios
• Highest Occasional Stress Ratios
• Stress Intensification Factors
• Allowable Loads
• Flexibilities
• Graphical Results
Model Notes
Input Echo:
Model Type : Conical Shell
Parent Outside Diameter : 45000.000 mm.

Thickness : 5.000 mm.
Cone Length : 4500.000 mm.
Cone OD at Top : 610.000 mm.
Knuckle Radius @ Top : 0.000 mm.
Knuckle Radius @ Bottom: 0.000 mm.
Fillet Along Shell : 5.563 mm.
Parent Properties:
Cold Allowable : 118.0 MPa
Hot Allowable : 118.0 MPa
Material ID #2 : Low Alloy Steel
Ultimate Tensile (Amb) : 414.0 MPa
Yield Strength (Amb) : 221.0 MPa
Yield Strength (Hot) : 201.0 MPa
Elastic Modulus (Amb) : 202272.0 MPa
Poissons Ratio : 0.300
Weight Density : 0.000 N /cu.mm.(NOT USED)
Nozzle Outside Diameter : 508.000 mm.

Thickness : 4.867 mm.
Length : 698.377 mm.
Nozzle Weld Length : 5.563 mm.
23/44
RePad Width : 200.000 mm.
RePad Thickness : 6.000 mm.
Nozzle Tilt Angle : 0.000 deg.
Distance from Top : 21000.000 mm.
Distance from Bottom : -16500.000 mm.
Nozzle Properties
Cold Allowable : 118.0 MPa
Hot Allowable : 118.0 MPa
Material ID #2 : Low Alloy Steel
Ultimate Tensile (Amb) : 414.0 MPa
Yield Strength (Amb) : 241.0 MPa
Yield Strength (Hot) : 220.0 MPa
Elastic Modulus (Amb) : 202272.0 MPa
Poissons Ratio : 0.300
Weight Density : 0.000 N /cu.mm. (NOT USED)
Design Operating Cycles : 0.

Ambient Temperature (Deg.) : 21.00
Pressure : 0.000 MPa
No external forces or bending moments were included in this analysis.
FEA Model Loads:

These are the actual loads applied to the FEA model.
These are the User Defined Loads translated to the
end of the nozzle and reported in global coordinates.
Forces( N ) Moments( N-m )
Load Case FX FY FZ MX MY MZ
---------------------------------------------------------------------------
WEIGHT: 0.0 -3100.0 0.0 -100.0 100.0 -100.0
OPER: 0.0 -3600.0 0.0 -600.0 1400.0 -200.0
OCC: 0.0 -100.0 0.0 -400.0 5200.0 -900.0
The "top" or "positive" end of this model is "free" in

the axial and translational directions.
Stresses are NOT averaged.
Unstructured Mesh Generation used for this model.
No pad weld dimensions have been given for the pad

connection to the shell. Few correlations have been
performed to investigate the sensitivity of peak stresses
to this value. Reasonable lengths have been assumed.
Vessel Centerline Vector: 0.000 1.000 0.000

Nozzle Centerline Vector: 0.000 1.000 0.000
Zero Degree Orientation Vector: 1.000 0.000 0.000
Table of Contents
24/44
Load Case Report
Inner and outer element temperatures are the same

throughout the model. No thermal ratcheting
calculations will be performed.
THE 8 LOAD CASES ANALYZED ARE:
1 Sustained
Sustained case run to satisfy Pl Qb, the bending stress due to primary loads must
be less than 3Smh as per Note 3 of Fig. NB-3222-1,
and Table 4-120.1
/-------- Loads in Case 1

Forces due to Weight
2 Operating
Operating case run to compute the extreme operating

stress state to be used in the shakedown and peak
stress calculations.

Force Case (Operating)
3 Expansion (Fatigue Calc Performed)
Expansion case run to get the RANGE of stresses

as described in NB-3222.2, or Note 1 of 4-130.1.
The allowable is 3Smavg.
/-------- Combinations in Expansion Case 3

Plus Stress Results from CASE 2
Minus Stress Results from CASE 1
4 Occasional
The occasional case allowable is 1.2Smh for

(P) primary analyses of occasional loads, and the
occasional allowable is Sa, from the fatigue curve,
for (F) fatigue analyses of occasional loads. This
option is set on the CONTROL screen.

Forces due to Weight
Force Case (Occasional)
5 Program Generated -- Force Only
Case run to compute sif's and flexibilities.

Force Case (Axial)
25/44

Force Case (Inplane)

Force Case (Outplane)

Force Case (Torsion)
Table of Contents
Solution Data
Maximum Solution Row Size = 1626

Number of Nodes = 9096
Number of Elements = 3012
Number of Solution Cases = 7
Largest On-Diagonal Stiffness = 151584223429345.

Smallest On-Diagonal Stiffness = 2.
Largest Off-Diagonal Stiffness = 17117800120416.

Smallest Off-Diagonal Stiffness = 1.
Summation of Loads per Case
Case # FX FY FZ
1 0. -626554. 0.
2 0. -627054. 0.
3 0. -626654. 0.
4 0. 1060863. 0.
5 0. 0. 0.
6 0. 0. 0.
7 0. 0. 0.
Equation Coefficient (Stiffness) Distribution)
OnDiagonal Number of Average

Percentile Coefficients Stiffness
90-to-100% 2 151584218600207.
26/44
70-to-90% 0 0.
50-to-70% 0 0.
30-to-50% 0 0.
10-to-30% 97 33320005028166.
1-to-10% 48 6730892338292.
.1-to- 1% 2075 218119030390.
.01-to-.1% 9034 64848115641.
.001-to-.01% 7202 5624217179.
.0001-TO-.001% 36118 122066025.
OFF Diagonal Number of Average

Percentile Coefficients Stiffness
90-to-100% 96 16684496306964.
70-to-90% 0 0.
50-to-70% 0 0.
30-to-50% 48 6418866627461.
10-to-30% 300 3709961667572.
1-to-10% 944 442601391856.
.1-to- 1% 36150 37090312588.
.01-to-.1% 136892 5810998023.
.001-to-.01% 184243 634824851.
.0001-TO-.001% 2154928 8599572.
Table of Contents
ASME Code Stress Output Plots
1) Pl < 1.5(k)Smh (SUS,Membrane) Case 1
2) Qb < 3(Smh) (SUS,Bending) Case 1
3) Pl+Pb+Q < 3(Smavg) (OPE,Inside) Case 2
4) Pl+Pb+Q < 3(Smavg) (OPE,Outside) Case 2
5) Pl+Pb+Q+F < Sa (SIF,Outside) Case 5
9) Pl < 1.5(k)Smh (OCC,Membrane) Case 4
10) Qb < 3(Smh) (OCC,Bending) Case 4
11) Pl+Pb+Q < 3(Smavg) (EXP,Inside) Case 3
12) Pl+Pb+Q < 3(Smavg) (EXP,Outside) Case 3
13) Pl+Pb+Q+F < Sa (EXP,Inside) Case 3
14) Pl+Pb+Q+F < Sa (EXP,Outside) Case 3
27/44
Table of Contents
ASME Overstressed Areas
*** NO OVERSTRESSED NODES IN THIS MODEL ***
Table of Contents
Highest Primary Stress Ratios
Pad Next to Nozzle 1
Pl 1.5(k)Smh Primary Membrane Load Case 1

31 177 Plot Reference:
MPa MPa 1) Pl < 1.5(k)Smh (SUS,Membrane) Case 1
17%
Nozzle 1 Next to Shell
Qb 3(Smh) Primary Bending Load Case 1

MPa MPa 2) Qb < 3(Smh) (SUS,Bending) Case 1
30%
Nozzle 1 Pad Weld Area

28%
Shell In Nozzle 1 Vicinity

24%
Nozzle 1

28/44
20%
Pad at Nozzle 1

13%
Table of Contents
Highest Secondary Stress Ratios
Pl+Pb+Q 3(Smavg) Primary+Secondary (Outer) Load Case 2

MPa MPa 4) Pl+Pb+Q < 3(Smavg) (OPE,Outside) Case 2
19%
Pl+Pb+Q 3(Smavg) Primary+Secondary (Inner) Load Case 2

MPa MPa 3) Pl+Pb+Q < 3(Smavg) (OPE,Inside) Case 2
50%

53%

46%
Nozzle 1
Pl+Pb+Q 3(Smavg) Primary+Secondary (Inner) Load Case 2
29/44
MPa MPa 3) Pl+Pb+Q < 3(Smavg) (OPE,Inside) Case 2
34%
Pad at Nozzle 1

17%
Table of Contents
Highest Fatigue Stress Ratios
Pl+Pb+Q+F Sa Primary+Secondary+Peak (Outer) Load Case 3

17 3,905 Stress Concentration Factor = 1.350
MPa MPa Strain Concentration Factor = 1.000
Cycles Allowed for this Stress = 1000000.0
0% "B31" Fatigue Stress Allowable = 295.0
Markl Fatigue Stress Allowable = 1689.2
WRC 474 Mean Cycles to Failure = 474692768.
WRC 474 99% Probability Cycles = 110275440.
BS5500 Allowed Cycles(Curve F) = 111211968.
Membrane-to-Bending Ratio = 0.105
Bending-to-PL+PB+Q Ratio = 0.905
Plot Reference:
Pl+Pb+Q+F Sa Primary+Secondary+Peak (Inner) Load Case 3

Plot Reference:
30/44
Plot Reference:

Plot Reference:
Nozzle 1
Pl+Pb+Q+F Sa Primary+Secondary+Peak (Inner) Load Case 3

Plot Reference:
Pad at Nozzle 1

31/44
Plot Reference:
Table of Contents
Highest Occasional Stress Ratios

MPa MPa 9) Pl < 1.5(k)Smh (OCC,Membrane) Case 4
16%

MPa MPa 10) Qb < 3(Smh) (OCC,Bending) Case 4
22%

34%

62%

20%
32/44
59%

23%

51%
Nozzle 1

35%

36%
Pad at Nozzle 1

13%

18%
Table of Contents
Stress Intensification Factors
33/44
Branch/Nozzle Sif Summary
Peak Primary Secondary

Axial : 154.704 69.840 229.191
Inplane : 45.370 21.185 67.214
Outplane: 46.942 21.502 69.544
Torsion : 9.532 4.306 14.122
Pressure: 0.000 0.000 0.000
The above stress intensification factors are to be used

in a beam-type analysis of the piping system. Inplane,
Outplane and Torsional sif's should be used with the
matching branch pipe whose diameter and thickness is given
below. The axial sif should be used to intensify the
axial stress in the branch pipe calculated by F/A. The
pressure sif should be used to intensify the nominal
pressure stress in the PARENT or HEADER, calculated
from PD/2T.
Pipe OD : 508.000 mm.

Pipe Thk: 4.867 mm.
Z approx: 967704.625 cu.mm.
Z exact : 958522.438 cu.mm.
B31.3
Peak Stress Sif .... 0.000 Axial
82.064 Inplane
109.095 Outplane
1.000 Torsional
B31.1
109.095 Inplane
109.095 Outplane
109.095 Torsional
WRC 330
112.069 Inplane
109.095 Outplane
112.069 Torsional
Table of Contents
Allowable Loads
SECONDARY Maximum Conservative Realistic

Load Type (Range): Individual Simultaneous Simultaneous
Occuring Occuring Occuring
Axial Force ( N ) 11883. 3961. 5941.
Inplane Moment (mm. N ) 5048290. 1189893. 2524145.
Outplane Moment (mm. N ) 4879181. 1150034. 2439590.
Torsional Moment (mm. N ) 24027554. 8009184. 12013777.
Pressure (MPa ) 0.00 0.00 0.00
PRIMARY Maximum Conservative Realistic

Load Type: Individual Simultaneous Simultaneous
34/44
Occuring Occuring Occuring
Axial Force ( N ) 19498. 6499. 9749.
Inplane Moment (mm. N ) 8008259. 1887565. 4004129.
Outplane Moment (mm. N ) 7890455. 1859798. 3945228.
Torsional Moment (mm. N ) 39404608. 13134869. 19702304.
Pressure (MPa ) 0.00 0.00 0.00
NOTES:
1) Maximum Individual Occuring Loads are the maximum

allowed values of the respective loads if all other
load components are zero, i.e. the listed axial force
may be applied if the inplane, outplane and torsional
moments, and the pressure are zero.
2) The Conservative Allowable Simultaneous loads are

the maximum loads that can be applied simultaneously.
A conservative stress combination equation is used
that typically produces stresses within 50-70% of the
allowable stress.
3) The Realistic Allowable Simultaneous loads are the

maximum loads that can be applied simultaneously. A
more realistic stress combination equation is used
based on experience at Paulin Research. Stresses are
typically produced within 80-105% of the allowable.
4) Secondary allowable loads are limits for expansion

and operating piping loads.
5) Primary allowable loads are limits for weight,

primary and sustained type piping loads.
Table of Contents
Flexibilities
The following stiffnesses should be used in a piping,

"beam-type" analysis of the intersection. The stiff-
nesses should be inserted at the surface of the
branch/header or nozzle/vessel junction. The general
characteristics used for the branch pipe should be:
Outside Diameter = 508.000 mm.

Wall Thickness = 4.867 mm.
Axial Translational Stiffness = 133. N /mm.

Inplane Rotational Stiffness = 2068341. mm. N /deg
Outplane Rotational Stiffness = 1879440. mm. N /deg
Torsional Rotational Stiffness = 19417416. mm. N /deg
Table of Contents
35/44
Finite Element Model
• Finite Element Model
Area of Discontinuity at Nozzle
• 1) Pl < 1.5(k)Smh (SUS Membrane) Case 1

• 2) Qb < 3(Smh) (SUS Bending) Case 1
• 3) Pl+Pb+Q < 3(Smavg) (OPE Inside) Case 2
• 4) Pl+Pb+Q < 3(Smavg) (OPE Outside) Case 2
• 9) Pl < 1.5(k)Smh (OCC Membrane) Case 4
• 10) Qb < 3(Smh) (OCC Bending) Case 4
• 11) Pl+Pb+Q < 3(Smavg) (EXP Inside) Case 3
• 12) Pl+Pb+Q < 3(Smavg) (EXP Outside) Case 3
• 13) Pl+Pb+Q+F < Sa (EXP Inside) Case 3
• 14) Pl+Pb+Q+F < Sa (EXP Outside) Case 3
• 5) Pl+Pb+Q+F < Sa (SIF Outside) Case 5
Tabular Results
36/44
37/44
38/44
39/44
40/44
41/44
42/44
43/44
44/44

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COMPRESS Pressure Vessel Design Calculations

Item: Split Stream Dearator

Deficiencies for Hydrostatic Test

Warnings for Vessel

tn: Nozzle thickness

Cylinder #2 0.0 100.0 1947.19 1947.19 -105.0 Note 1 0.00 No

Transition #1 0.0 100.0 0.65 0.65 -105.0 Note 2, 3, 4 0.00 No

Cylinder #1 0.0 100.0 52.45 52.45 -105.0 Note 5 0.00 No

Nozzle #1 (N1) 0.0 100.0 N/A N/A N/A N/A 0.00 No

Chamber design MDMT is -28.89°C

Chamber MAWP hot & corroded is 0.65 kPa @ 100.0°C

Chamber MAP cold & new is 0.65 kPa @ 21.1°C

This pressure chamber is not designed for external pressure.

Notes for MDMT Rating:

Note # Exemption Details

3. MAWP is governed by cone juncture.

4. MAP is governed by cone juncture.

Design notes are available on the Settings Summary page.

No. Date Operator Notes

COMPRESS Build 6258

Datum Line Location: 0.00 mm from bottom seam

ASME Section VIII Division 1, 2007 Edition Metric

Design or Rating: Get Thickness from Pressure

1.3 times vessel

Required Marking - UG-116

UG-116 (e) Radiography: RT1

Use Code Case 2547: No

UG-22 (a) Internal or External Design Pressure : No

Component Material Diameter Length Nominal t Design t Joint Load

Cylinder #2 SA-516 60 610.00 OD 500.00 5.00 0.00 1.0000 Unknown

Transition #1 SA-516 60 610.00/45000.00 OD 4500.00 5.00 0.00 1.0000 Unknown

Cylinder #1 SA-516 60 45000.00 OD 22000.00 10.00 0.00 1.0000 Unknown

Nominal t: Vessel wall nominal thickness

Weight ( kg) Contributed by Vessel Elements

Cylinder #2 37.22 37.22 0.00 0.00 0.00 0.00 141.25

Transition #1 63,073.24 63,073.24 0.00 0.00 0.00 0.00 2,408,492.75

Cylinder #1 243,551.17 243,551.17 0.00 0.00 0.00 0.00 34,929,184.00

TOTAL: 306,661.63 306,661.63 0.00 0.00 0.00 0.00 37,337,816.00

Weight ( kg) Contributed by Attachments

Vessel operating weight, Corroded: 306,734 kg

Vessel center of gravity location - from datum - lift condition

Vessel Lift Weight, New: 306,734 kg

Vessel Capacity** (New): 37,368,912 liters

Local test Test liquid UG-99 UG-99 Stress Allowable

Transition #1 441.43 440.59 1 1.30 9,985.768 198 Yes

ASME Section VIII Division 1, 2007 Edition Metric

Internal design pressure: P = 0 kPa @ 100°C

Static liquid head:

Pth =223.3068 kPa (SG=1.0000, Hs=22790.00 mm, Horizontal test head)

Corrosion allowance: Inner C = 0.00 mm Outer C = 0.00 mm

Design MDMT = -28.89°C No impact test performed

Radiography: Longitudinal joint - Full UW-11(a) Type 1

Estimated weight: New = 37.2198 kg corr = 37.2198 kg

Maximum allowable working pressure, (at 100.00°C) Appendix 1-1

Maximum allowable pressure, (at 21.11°C) Appendix 1-1

% Extreme fiber elongation - UCS-79(d)

= (50 * t / Rf) * (1 - Rf / Ro)

ASME Section VIII Division 1, 2007 Edition Metric

Internal design pressure: P = 0.0000 kPa @ 100.00°C

Static liquid head:

Corrosion allowance: Inner C = 0.00 mm Outer C = 0.00 mm

P = 2SEtCos(α) / (Do - 0.80tCos(α)) - Ps

P = 2SEtCos(α) / (Do - 0.80tCos(α)) - Ps

Pe = P + 4l/D = 0.09446652 + 4-24.98184/1,771.26

σtm = (PR/t)(1 - (Pe/P)Y(R/t)0.5)

σtm = (PR/t)(1/(ncos(α)) - (Pe/P)Y*(R/t)0.5)

Pe = P + 4l/D = 0.09446652 + 4-25.08932/1,771.26

σtm = (PR/t)(1 - (Pe/P)Y(R/t)0.5)

σtm = (PR/t)(1/(ncos(α)) - (Pe/P)Y*(R/t)0.5)

Pe = P + 4l/D = 0.09446652 + 4-1.096571/23.8189

σtm = (PR/t)(1 + (Pe/P)Y(R/t)0.5)

σtm = (PR/t)(1/(ncos(α)) + (Pe/P)Y*(R/t)0.5)

σtm = (PR/t)(1 + (Pe/P)Y(R/t)0.5)

σtm = (PR/t)(1/(ncos(α)) + (Pe/P)Y*(R/t)0.5)

Pe = P + 4l/D = 0.09446652 + 40/1,771.26

σtm = (PR/t)(1 - (Pe/P)Y(R/t)0.5)

σtm = (PR/t)(1/(ncos(α)) - (Pe/P)Y*(R/t)0.5)

Pe = P + 4l/D = 0.09446652 + 40/23.8189

σtm = (PR/t)(1 + (Pe/P)Y(R/t)0.5)

σtm = (PR/t)(1/(ncos(α)) + (Pe/P)Y*(R/t)0.5)