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WE DISCOVER POTENTIAL
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A flexible solution
The flexible FLSmidth HRP is highly suitable for both upgrades and new installations.
Upgrading from a conventional grinding system can, in some cases, double the
capacity, while also reducing specific energy consumption by 30 percent.
Key benefits
■ ■ ■ ■ ■
A high level of Long wear Low operation and High Low installation
energy efficiency life of parts maintenance costs reliability costs
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Quality and profit-improving features Typerange HRP-C 6600 kN/m2 (For cement grinding)
The hydraulic roller press has proven to be highly efficient at Size Diameter Width W/D
grinding cement clinker, raw materials and slag. The technology m2 m m -
behind such a press has undergone significant development over 0.6 1.17 0.51 0.44
the years to enable it to handle all processes: pre-grinding, semi- 0.9 1.36 0.66 0.49
finish and finish grinding. Its flexibility and energy-efficiency are 1.25 1.48 0.85 0.57
major reasons for its widespread use in the cement industry. 1.6 1.6 1 0.63
2.0 1.74 1.15 0.66
The FLSmidth Hydraulic Roller Press (HRP) ranks among the most 2.5 1.92 1.3 0.68
advanced and efficient solutions of its type. Its design incorporates 3.0 2.12 1.41 0.67
the company’s vast experience and expertise gained over many 3.6 2.3 1.57 0.68
TRIBOMAX® the strongest and most durable roller wear surface available.
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The processes
Typically, there are three different setups in
a grinding installation involving an HRP
Dynamic
separator
Filter
Separator
Static separator
Feed bin
HRP HRP
The two-stage separator system helps achieve high efficiency of Finish grinding
the HRP system. The static separator ensures disagglomeration and If the FLSmidth HRP is used for finish grinding in a closed circuit with
coarse separation, and it also helps the material to be dried. The the two-stage separator system, there is no need to include other
dynamic separator separates and maintains the final product of the grinding machines. The HRP delivers higher efficiencies in finish
desired quality. grinding than ball mills and vertical mills.
Upgrading a conventional ball mill with the FLSmidth HRP in semi- Consequently, with operating and investment costs minimized,
finish mode can increase production by up to 100 percent or more, an HRP can be the optimum solution for raw and slag grinding
while also reducing specific power consumption by approximately applications.
30 percent.
Filter
Dynamic
separator
Static separator
HRP
Finish grinding
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Compact layout
The HRP has its own foundation, which is isolated from the rest of ■■ TRIBOMAX® - the strongest and most durable roller wear surface
the building. This prevents transfer of vibrations to the rest of the available, applied using Plasma Transferred Arc (PTA) welding
building. Furthermore, all heavy equipment is placed on the lower technology
levels and towards the centre of the building. This reduces civil and ■■ Optimum W/D ratio of the rollers
structural costs and provides easy access to the equipment and ■■ Bearings mounted on the withdrawal sleeve allow easy and safe
more straightforward maintenance procedures. removal
■■ Easy removal of rollers for maintenance.
Advanced features
■■ Solid forged rollers for long equipment lifetime. TRIBOMAX® has a 25,000-hour minimum guaranteed lifetime and
■■ Spherical roller bearings, which are highly suitable for can be designed to guarantee up to 40,000 hours of lifetime in
accommodating angular misalignments (skew conditions). select cases.
■■ Oil lubrication for bearing lubrication, cooling and filtering of
lubrication media. Conventional wear surface: FLSmidth also provides Conventional
wear surface for applications in which the feed materials do not
have high abrasiveness.
Separators
Dynamic Separator
Static Separator The FLSmidth Dynamic Separator (ROKSH & RAR-M) offers:
CRPGS ■■ High efficiency levels
Static Separator
The FLSmidth Compact Roll Press Grit Separator (CRPGS) offers:
■■ Compact design
■■ Coarse separation
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C 09-17 300-5-ENG
Copyright © 2017 FLSmidth. ALL RIGHTS RESERVED. FLSmidth is a (registered) trademark of FLSmidth.
This brochure makes no offers, representations or warranties (express or implied), and information and
data contained in this brochure are for general reference only and may change at any time.