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Factor Correction
(PFC) with XMCTM
XMC™ microcontrollers
July 2016
Agenda
1 Key features
2 Specification
4 Software overview
1 Key features
2 Specification
4 Software overview
Key Features
› Continuous Conduction Mode scheme with XMC4200 & XMC1300
› Average Current Mode Control
– Pure digital control: Discrete control loops
› Fixed frequency, adjustable depending on input lines
– 100 kHz at low line, 130 kHz at high line for XMC4200
– 100 kHz at both lines for XMC1300
– Duty feed-forward at low line for improved performance
› Includes standard features from analog PFC IC:
– Soft start, Brown-in/out
– Protections: OVP, OCP, OPP
1 Key features
2 Specification
4 Software overview
Specifications
› Input Voltage range: 90 Vac – 264 Vac
› Output Voltage: 395 Vdc
› Power Factor: >0.95 at operating range
› Total Harmonic Distortion: <10%
› Efficiency: ~97%
1 Key features
2 Specification
4 Software overview
– Forcing input current to be in the same phase and same shape as input voltage,
making the load to appear as pure resistive load
– Improved Power Factor (and THD) results in better overall system efficiency
– PFC circuit is accomplished by adding a DC-DC Boost Converter after rectifier
– Two modes of operation: Continuous Conduction Mode (CCM) and Critical
Conduction Mode (CRM)
› Without PFC › With PFC
Inductor Current
Vout
Vin
XMC4200
VADC VADC VADC
Vin IL Vout
Iact Duty
Current cycle Vact
Compensator CCU8
PWM
ICMD OPP
Iref Duty Out
FeedFwd
Filter Ext Modu
Feedforward
Filter
CMP
Over Current ERU
Protection
Brown-in OVP
DAC
Brown-out OCP Ref
Inverse Voltage
Square Compensator
Vref
Inductor Current
V out
V in
XMC1300
VADC VADC VADC
Vin IL Vout
Iact
Current Duty Vact
Compensator cycle CCU8
ICMD OCP PWM Out
Iref Duty
FeedFwd
Filter
Feedforward
Filter
Brown-in OVP
Brown-
out
Inverse Voltage
Square Compensator
Vref
1 Key features
2 Specification
4 Software overview
Brown
Out/
PFC off
Over Over
Voltage Current
Prot. Prot.
1 Key features
2 Specification
4 Software overview
Support almost
any topology
1 Key features
2 Specification
4 Software overview
› Smoothen the duty cycle value produced by current loop with feedforward filter
› Improved Power Factor and THD
› Implemented in firmware current loop
D. M. Van de Sype, K. De Gussemé, A. P. M. Van den Bossche, J. A. Melkebeek,
“Duty-Ratio Feedforward for Digitally Controlled Boost PFC Converters”, IEEE
Transactions on Industrial Electronics, Vol. 52, No. 1, February 2005
› Designed to ensure
PFC is able to reset
itself if a brown-out is
detected and start
itself if a brown-in is
detected
› Accomplished by
detecting the input
voltage rms value
– Embedded in the
voltage loop
› Designed to ensure
smooth PFC start-up with
lesser inrush input current
› Accomplished by
incrementing voltage loop
reference from minimum
to desired output voltage
(e.g. 395 Vdc)
– Embedded in the
voltage loop
Wait until Vin feedforward filter result is stable
› Adjustable timing
Initialize control loop
– By changing the voltage
Set voltage reference to current output voltage counter in the firmware
› OPP normally happens when PFC has step load from low load close to maximum rated load
– This will clamp inductor current to maximum value defined in the firmware
– Output voltage will drop. As a result, constant power is maintained
› Similar to OCP but it is set at lower current level
› For support:
– http://www.infineonforums.com