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Power

Generation
I N G E

Technologically Advanced

INGETEAM is a sound supplier of technological products


and systems in the electric and electronic fields since
1972.

With more than 25 companies, it is a leading group with


important worldwide references in the industrial, marine,
railway, environment and power generation.

The technological innovation and the development of new


products are its common characteristics and its competiti- Ingeteam headquarters in Zamudio Technological Park.

veness essential factors.

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POWER GENERATION

T E A M

Power Generation
Ingeteam is the Group’s company focused since 1974 in In the Power Generation Division, Ingeteam performs the
the development and supply of equipment and services in electric “turn-key” project, where design, conditioning,
Power Generation. automation, remote control and maintenance of power
plants and transforming substations are included, both for
• Electric and electronic equipments for cogeneration new plants and revamping of existing ones.
plants (Ingecon™ C).
In the automation of power plants, electronic equipment
• DCS process control in thermal generation plants.
and software is used, that have been specifically developed
• Electric and control systems in hydroelectric for these applications. This leads into high quality final
power plants. products and an optimal adjustment to the particulars of
• Generation integrated systems. each installation.

• Remote control.
In the transforming substations it is supplied the electric
• Power plant maintenance. installation design, the switchgear, the electrical protection
and control cabinets, monitoring systems and remote control
by means of SCADA systems.

Moyresa Barcelona, 10MW Cogeneration Plant.

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I N G E

Cogeneration
One of the Ingeteam specific field of activity is cogeneration plants.

In these plants, Ingeteam cooperate with thermal process specialized companies, completing the plant supply
up to a “turn-key” level that may include:

Supplies: Functionalities:
• Incoming electric substation. As per the plant functionality, the following aspects can be
• Main and auxiliary services transformers. highlighted:

• MV Distribution.
• Interconnection grid: line protection, measurement
• Motor Control Centre (MCC). and positions control.
• Low voltage distribution and lighting. • ntegrated control for each electric generator:
• Earthing network. - Sequential control.
• Electrical erection. - Voltage and reactive power regulation.
• Plant general control system, regulation, electrical - Synchronization
protection and monitoring. • Auxiliary systems control (water, air, etc.).
• Electric generators. • Boiler, HRSG control.
• Services of detail electric engineering, factory tests • SCADA system for control and supervision:
and site commissioning.
- Monitoring.
- Reports and trends.
- Alarms and events.
- Links with other
control systems.
• Remote control and
supervision, remote
assistance by means
of IngeRAS™ system.

Cogeneration.

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POWER GENERATION

T E A M

Thermal Generation
In the conventional thermal generation (coal, fuel, etc.), several scenarios can be given in which Ingeteam
services and products are suitable to be applied.

Nowadays, the new built thermal plants are combined cycle power plants. This sort of plants is described
in a separate chapter.

What is usual in the existing thermal plants is the revamping


and extensions.
Ampliaciones:
Another sort of possible project in a thermal plant is
Ingeteam has a long experience in revamping of many
extensions to adapt to new regulations or production
different types of industrial plants (steel works, power
schedules.
generation, electric substations, etc.).
This can affect to the installation of new desulphuration
In this sense we refer to the revamping of any of the power
units, water treatment plants, adaptation of the electrical
plant’s electric and control components:
equipment to new needs, etc.

• Incoming electric substations.


• Transforming substations.
• Low voltage cabinets.
• Revamping of the plants by means of variable speed
drives.
• Control system updating.
• Auxiliary installations:

- Water plant.
- Coal management.
- Fuel management.

Ingeteam is flexible enough to adapt to the updating level


requested by the customers in each case.

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I N G E

Electric Substations
In this sort of installations, Ingeteam has a wide and long experience in the design, supply and construction,
both in new plants and in the modernization of existing plants.

The activities to be usually performed in this kind of projects


are the following:

Services:
• Civil works engineering related to loads and sizes.
• Mechanical engineering of structures, portal frames,
supports and busbars.
• Basic electric engineering. Control and Protections Cabinet.

• Detail electric engineering, protection and remote


control.
• Software engineering related to control and protection Substation Control
units parameterization.
• Software engineering related to communications. Ingeteam makes the engineering, manufacturing and

• Erection supervision. erection of the control and protection cabinets for Electric
Substations. The cabinets are openly designable and can
• Commissioning.
include:

Equipment: • Substation synoptic scheme.


• Signalization of the components status.
• Portal frames, structures and supports.
• Control system.
• Busbars.
• Remote trigger for self-production plants
• Outdoors switchgear. substations.
• Transformers. • Electric position command and manoeuvre.
• Cabinets. • Electrical protection relays.
• Remote control, protection and communication • Low voltage equipment.
systems.

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POWER GENERATION

T E A M

Combined Cycle Power Plants


The combined cycle power plants are a very specific case of thermal power plants. They are projects in which
a “turn-key” contract is featured. The main contractors are awarded by the complete order of the whole plant.
In this sort of scenario, Ingeteam services and products can be applied to cover the electric and control
components of the new plant:

• HV Distribution.
• LV Distribution.
• Motor Control Centres.
• Auxiliary installations specific control:
- Water plants.
- Water feeding systems.
- Cooling systems.
• SCADA for the electric systems (BOP) and its interface
with the ICS (Integrated Control System) of the power
island.
• Electrical erection.
• Commissioning.
• After-sales service.

All these deliveries, can be performed by Ingeteam and


are integrated in a scope of supply coordinated in a unique
hand, thus, obvious synergies are generated in the
development of the plant electric project.
SCADA displays.
Later, after the plant start-up, the maintenance management
is simplified as well.

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I N G E

Products
In this chapter some of the products specifically developed by Ingeteam for generation plants are described.

Generation Control System


The applications for the control and regulation of generation
plants are based on the family of systems Ingecon™ C.

Ingecon™ C can be supplied as a compact unit, gathering the


Small plant application
whole set of functionalities described below, or as individual
units, according to the size and configuration of the power plant.

These systems minimize the cabling and engineering, reducing


the total plant cost. They integrate all the functions necessary
for regulation and control of one generation plant.

• Turbine and Motors regulation.


• Generator regulation (field control).
• Automatic synchronization.
• Automation and protections.
• SCADA and remote control.
• Control cabinet for the electric substation.

Possible communication links: Ethernet-TCP/IP,


Interbus-S, Profibus-DP, RS-232 (3964, MODBUS,
etc.), RS-485 (3964, MODBUS, etc...) and CAN.

ALarge plant application

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POWER GENERATION

T E A M

Drives for Rotating


Machines (Motors and
Generators)
They can be compact equipment for small groups, or equipments
with separate power electronics racks.
They accept different voltage and current levels of up to several
thousands of Amps.

As per the sort of machine:


• Direct field control.
• Indirect field control.

Generator voltage regulator,


Electric Motor Control direct field feeding 1.500 Amps.
Digital technology.
• AC Auxiliary services.
• DC Auxiliary services.
• Self feeding from generator outgoing terminals.
Remote Trigger Control
Electric Motor Control Ingeteam supplies the whole equipment necessary for the
management of the Remote Trigger Control in a self-
These digital systems are able to control different types of production Power Plant.
electric motors by means of control algorithms, specific
The communication link between the Power Station and
for each type of regulations:
one or more electric substations can be implemented by
Family of low voltage drives based on IGBT’s as power means of optic fibre, cable, radio, microwaves, etc…
electronics components.
Amongst these services, it is included the radio electric
Family of medium voltage drives based on IEGT’s / IGCT’s study necessary to set up the corresponding transmission
as power electronics components. frequencies suitable for each case.

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I N G E

Remote Control
The Remote Control system allows the real time operation and supervision of the plants, and is an essential tool to guarantee
the availability of the plant.

• Based on SCADA modular architecture, it adapts


to each case’s needs, and includes specific
performances for each one.

• In the Remote Control system, several parts of the


plant can be included: the electrical substation,
the power station and any other system able to be
remote controlled. It is compatible with several
communication software protocols and supports
(Telephone network, GSM, optic fibre, radio,
microwaves, satellite).

• More than 650 plants remote controlled support


the reliability of the SCADA systems developed by
Ingeteam. Remote Control central dispatching.

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POWER GENERATION

T E A M

Maintenance
Along many years, Ingeteam has experienced that after-sales maintenance is one of the most valuable service
for our customers.

In this sense, Ingeteam has one specific division


for this activity called Customers Complementary
Services (SCC).

SCC guarantees a menu of after-sales services that can cover


any customer’s need since the plant start up moment:

• Programmed preventive maintenance.


• Technical assistance.
• Hot-line, 24 hours a day.
IngeRAS™ system is a tool focused in maintenance and
• Spare parts management. Technical Assistance Service that features the plant functional
• Continuous training for maintenance and operation data acquisition, and supports that information in a server,
personnel. which is physically located according to the customer’s
needs. It is also placed in Ingeteam headquarters. It allows
Especially interesting is the IngeRAS™ system.
the remote access to the plant from portable information
units (PDA’s, PC’s, etc.). Additionally, it allows on-line
access to the plant control and automation programs in
order to have the detailed knowledge of the plant functional
status in every moment.

Communication links are covered with the plant’s available


supports, such as: telephone line, Internet, 3G, satellite, etc.

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INGETEAM INDUSTRY, S.A.
Parque Tecnológico, Edificio 106
48170 ZAMUDIO - ESPAÑA
Tel.: +34 944 03 97 30
Fax.: +34 944 03 96 88
e-mail: industry@ingeteam.com

INGETEAM S.A. de C.V.


Dr. José Luna Ayala 204 - 1B
Colinas de San Jerónimo MONTERREY
NL MEXICO CP64640
Tel.: +52 81 8333 9313
Fax: +52 81 8333 9314
e-mail: northamerica@ingeteam.com

INGETEAM Ltda.
Av. Brigadeiro Luiz Antonio, 580
Bairro de Bela Vista
01006-303 SAO PAULO - BRAZIL
Tel.: +55 11 3101 3777
Fax.: +55 11 3101 2530
e-mail: brazil@ingeteam.com

INGETEAM SHANGHAI, S.A.


Shanghai Trade Square, 1105
188 Si Ping Road
200086 SHANGHAI - P.R. CHINA
Tel.: +86 21 65 07 76 36
Fax: +86 21 65 07 76 38
e-mail: shanghai@ingeteam.com

INGETEAM, A.S.
Technologická 371/1
70800 OSTRAVA - PUSTKOVEC
CZECH REPUBLIC
Tel.: +420 69 732 68 00
Fax.: +420 69 732 68 99
e-mail: czech@ingeteam.com

INGETEAM, GmbH
Stielerstrasse 3
80336 MUNICH - GERMANY
Tel.: +49 89 99 65 38 0
Fax.: +49 89 99 65 38 99
e-mail: deutschland@ingeteam.com

Ingeteam, S.A.
www.ingeteam.com

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