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The International Scientific Symposium for Students – ISSS-2019, Galati, Romania

Robotic mobile system with handling arm


Burdulea Bogdan Gabi

Abstract — Today, technology is developing in the


same direction in line with rapidly increasing human
needs. The work done to meet these needs makes life
easier every day, and these studies are concentrated in
robotic arm studies.

I. INTRODUCTION

Robotics is a relatively new field of science


and technology with a rapid development
linked to the rotation and use of robots and
technical systems. Robotics emerged as the
scientific branch of self-healing, based on
mechanics and cybernetics, now of
mechatronics. At the same time, developing Fig. 1. ABB IRB 4600 loading a composite pre-form into a precision
the tree a new scientific issue in a string of hydraulic press
related stones leading to the progress of the
earth. The robot, as a basic object in this II. HISTORY
science, can be defined as an automatic
machine for the reproduction of human The original Tesla coil transformer employed a
motion and intellectual functions. There are a capacitor which, upon break-down of a short spark gap,
number of categories of robotics that develop became connected to a coil of a few turns (the primary
one or the other of the domains and winding set), forming a resonant circuit with the
subdomains of the above functions. Of these frequency of oscillation, usually 20–100 kHz, determined
robots sedes an important class, namely the by the capacitance of the capacitor and the inductance of
robots of manipulation. The handwheel robot, the coil. The capacitor was charged to the voltage
of which the industrial robots also belong, is necessary to rupture the air of the gap during the input
the existence of the peripheral element: the line cycle, about 10 kV by a line-powered transformer
depression device (grip). The practice of connected across the gap. The line transformer was
introducing robots is the one of their loading designed to have higher than normal leakage
with those kinds of actions that are difficult inductance to tolerate the short circuit occurring while the
for humans, have high gravitational loads, are gap remained ionized, or for the few milliseconds until
monotonous, dangerous to chance and life. the high frequency current had died away.
That is, first of all, in the auxiliary production The spark gap is set up so that its breakdown occurs at
operations: the loading and unloading of the a voltage somewhat less than the peak output voltage of
tools and the automatic machines, and the the transformer in order to maximize the voltage across
actual processing operations with industrial the capacitor. The sudden current through the spark gap
robots: welding, painting, cutting, assembly, causes the primary resonant circuit to ring at its resonant
etc. The use of robots also includes the field frequency. The ringing primary winding magnetically
of extreme work: underwater, in the cosmos, couples energy into the secondary over several RF cycles,
in radioactive or porous media. until all of the energy that was originally in the primary
has been transferred to the secondary. Ideally, the gap
would then stop conducting (quench), trapping all of the
energy into the oscillating secondary circuit. Usually the
gap reignites, and energy in the secondary transfers back
to the primary circuit over several more RF cycles.
Cycling of energy may repeat for several times until the
spark gap finally quenches. Once the gap stops
conducting, the transformer begins recharging the
capacitor. Depending on the breakdown voltage of the
spark gap, it may fire many times during a mains AC
cycle.
The International Scientific Symposium for Students – ISSS-2019, Galati, Romania

A more prominent secondary winding, with vastly prevent discharge in air. Later Tesla coils spread their
more turns of thinner wire than the primary, was electric fields over larger distances to prevent high
positioned to intercept some of the magnetic field of the electrical stresses in the first place, thereby allowing
primary. The secondary was designed to have the same operation in free air. Most modern Tesla coils also use
frequency of resonance as the primary using only the toroid-shaped output terminals. These are often fabricated
stray capacitance of the winding itself to ground and that from spun metal or flexible aluminum ducting. The
of any "top hat" terminal placed at the top of the toroidal shape helps to control the high electrical field
secondary. The lower end of the long secondary coil must near the top of the secondary by directing sparks outward
be grounded to the surroundings. and away from the primary and secondary windings.
Tesla built a laboratory in Colorado Springs and A more complex version of a Tesla coil, termed a
between 1899-1900 performed experiments on wireless "magnifier" by Tesla, uses a more tightly coupled air-core
power transmission there. The Colorado Springs resonance "driver" transformer (or "master oscillator")
laboratory possessed one of the largest Tesla coils ever and a smaller, remotely located output coil (called the
built, which Tesla called a "magnifying transmitter" as it "extra coil" or simply theresonator) that has a large
was intended to transmit power to a distant receiver. With number of turns on a relatively small coil form. The
an input power of 300 kilowatts it could produce bottom of the driver's secondary winding is connected to
potentials in the 12 to 20 megavolt range at a frequency of ground. The opposite end is connected to the bottom of
150 kHz, creating huge 140 foot "lightning" bolts. The the extra coil through an insulated conductor that is
magnifying transmitter design is somewhat different from sometimes called the transmission line. Since the
the classic two-coil Tesla coil circuit. In addition to the transmission line operates at relatively high RF voltages,
primary and secondary coils it had a third "resonator" it is typically made of 1" diameter metal tubing to reduce
coil, not magnetically coupled to the others, attached to corona losses. Since the third coil is located some
the top terminal of the secondary. When driven by the distance away from the driver, it is not magnetically
secondary it produced additional high voltage coupled to it. RF energy is instead directly coupled from
by resonance, being adjusted to resonate with its the output of the driver into the bottom of the third coil,
own parasitic capacitance at the frequency of the other causing it to "ring up" to very high voltages. The
coils. combination of the two-coil driver and third coil resonator
The Colorado Springs apparatus consisted of a 53-foot adds another degree of freedom to the system, making
diameter Tesla coil around the periphery of the lab, with a tuning considerably more complex that for a 2-coil
single-turn primary buried in the ground and a secondary system. The transient response for multiple resonance
of 50 turns of heavy wire on a 9 foot high circular networks (of which the Tesla magnifier is a sub-set) has
"fence". The primary was connected to a bank of only recently been solved[2]. It is now known that a
oil capacitors to make a tuned circuit, excited by a rotary variety of useful tuning "modes" are available, and in
spark gap at 20 - 40 kilovolts from a powerful utility most operating modes the extra coil will ring at a different
transformer. The top of the secondary was connected to a frequency than the master oscillator[3].
20 ft diameter "resonator" coil in the center of the room, Modern transistor or vacuum tube Tesla coils do not
attached to a telescoping 143 foot "antenna" with a 30- use a primary spark gap. Instead, the transistor(s) or
inch metal ball on top which could project through the vacuum tube(s) provide the switching or amplifying
roof of the lab. function necessary to generate RF power for the primary
circuit. Solid-state Tesla coils use the lowest primary
III. MODERN-DAY TESLA COILS operating voltage, typically between 155 to 800 volts, and
drive the primary winding using either a single, half-
Modern high-voltage enthusiasts usually build Tesla bridge, or full-bridge arrangement of bipolar
coils similar to some of Tesla's "later" 2-coil air-core transistors, MOSFETs or IGBTs to switch the primary
designs. These typically consist of a primary tank circuit, current. Vacuum tube coils typically operate with plate
a series LC (inductance-capacitance) circuit composed of voltages between 1500 and 6000 volts, while most spark
a high-voltage capacitor,spark gap and primary coil, and gap coils operate with primary voltages of 6,000 to
the secondary LC circuit, a series-resonant circuit 25,000 volts. The primary winding of a traditional
consisting of the secondary coil plus a terminal transistor Tesla coil is wound around only the bottom
capacitance or "top load". In Tesla's more advanced portion of the secondary coil. This configuration
(magnifier) design, a third coil is added. The secondary illustrates operation of the secondary as a pumped
LC circuit is composed of a tightly coupled air-core resonator. The primary 'induces' alternating voltage into
transformer secondary coil driving the bottom of a the bottom-most portion of the secondary, providing
separate third coil helical resonator. Modern 2-coil regular 'pushes' (similar to providing properly timed
systems use a single secondary coil. The top of the pushes to a playground swing). Additional energy is
secondary is then connected to a topload terminal, which transferred from the primary to the secondary inductance
forms one 'plate' of a capacitor, the other 'plate' being the and top-load capacitance during each "push", and
earth (or "ground"). The primary LC circuit is tuned so secondary output voltage builds (called 'ring-up'). An
that it resonates at the same frequency as the secondary electronic feedback circuit is usually used to adaptively
LC circuit. The primary and secondary coils are synchronize the primary oscillator to the growing
magnetically coupled, creating a dual-tuned resonant air- resonance in the secondary, and this is the only tuning
core transformer. Earlier oil-insulated Tesla coils needed consideration beyond the initial choice of a reasonable
large and long insulators at their high-voltage terminals to top-load.
The International Scientific Symposium for Students – ISSS-2019, Galati, Romania

In a dual resonant solid-state Tesla coil (DRSSTC), the performance on matching solid state coils operating at
electronic switching of the solid-state Tesla coil is 41 kHz. The coils were built and operated by designer
combined with the resonant primary circuit of a spark-gap hobbyists Jeff Larson and Steve Ward. The device has
Tesla coil. The resonant primary circuit is formed by been named the Zeusaphone, after Zeus, Greek god of
connecting a capacitor in series with the primary winding lightning, and as a play on words referencing
of the coil, so that the combination forms a series tank the Sousaphone. The idea of playing music on the singing
circuit with a resonant frequency near that of the Tesla coils flies around the world and a few
secondary circuit. Because of the additional resonant followers continue the work of initiators. An extensive
circuit, one manual and one adaptive tuning adjustment outdoor musical concert has demonstrated using Tesla
are necessary. Also, an interrupter is usually used to coils during the Engineering Open House (EOH) at
reduce the duty cycle of the switching bridge, to improve the University of Illinois at Urbana-Champaign. The
peak power capabilities; similarly, IGBTs are more Icelandic artist Björk used a Tesla coil in her song
popular in this application than bipolar transistors or "Thunderbolt" as the main instrument in the song. The
MOSFETs, due to their superior power handling musical group ArcAttack uses modulated Tesla coils and
characteristics. A current-limiting circuit is usually used a man in a chain-link suit to play music.
to limit maximum primary tank current (which must be The world's largest currently existing two-coil Tesla
switched by the IGBT's) to a safe level. Performance of a coil is a 130,000-watt unit, part of a 38-foot-tall (12 m)
DRSSTC can be comparable to a medium-power spark- sculpture titled Electrum owned by Alan Gibbs and
gap Tesla coil, and efficiency (as measured by spark currently resides in a private sculpture park at Kakanui
length versus input power) can be significantly greater Point near Auckland, New Zealand. The most powerful
than a spark-gap Tesla coil operating at the same input conical Tesla coil (1.5 million volts) was installed in 2002
power. at the Mid-America Science Museum in Hot Springs,
IV. APPLICATIONS Arkansas. This is a replica of the Griffith Observatory
conical coil installed in 1936.
Tesla coil circuits were used commercially in sparkgap
radio transmitters for wireless telegraphy until the B. WIRELESS POWER TRANSMISSION
1920s[1], and in electrotherapy and pseudomedical
devices such as violet ray. Today, although small Tesla Tesla used his Tesla coil circuits to perform the first
coils are used as leak detectors in scientific high vacuum experiments in wireless power transmission at the turn of
systems and igniters in arc welders[4], their main use is the 20th century[5], In the period 1891 to 1904 he
entertainment and educational displays, Tesla coils are experimented with transmitting RF power between
built by many high-voltage enthusiasts, research elevated metal terminals by capacitive coupling and
institutions, science museums, and independent between coils of wire by inductive coupling. In
experimenters. Although electronic circuit controllers demonstrations before the American Institute of Electrical
have been developed, Tesla's original spark gap design is Engineers[6] and at the 1893 Columbian Exposition in
less expensive and has proven extremely reliable. Chicago he lit light bulbs from across a stage. [35] He found
he could increase the distance by using a receiving LC
A. ENTERTAINMENT circuit[7] tuned to resonance with the Tesla coil's LC
circuit, transferring energy by resonant inductive
Tesla coils are very popular devices among coupling. At his Colorado Springs laboratory during
certain electrical engineers and electronics enthusiasts. 1899-1900, by using voltages of the order of 20
Builders of Tesla coils as a hobby are called "coilers". A megavolts generated by his enormous magnifying
very large Tesla coil, designed and built by Syd Klinge, is transmittercoil, he was able to light three incandescent
shown every year at the Coachella Valley Music and Arts lamps at a distance of about 100 feet (30 m). The resonant
Festival, in Coachella, Indio, California, USA. People inductive coupling technique pioneered by Tesla has
attend "coiling" conventions where they display their recently become a central concept in modern wireless
home-made Tesla coils and other electrical devices of power development, and is being widely used in short
interest. Austin Richards, a physicist in California, created range wireless transmission systems like cellphone
a metal Faraday Suit in 1997 that protects him from Tesla charging pads.
Coil discharges. In 1998, he named the character in the The inductive and capacitive coupling used in Tesla's
suit Doctor MegaVolt and has performed all over the experiments are "near-field" effects, meaning that the
world and at Burning Man 9 different years. energy transferred decreases with the sixth power of the
Low-power Tesla coils are also sometimes used as a distance between transmitter and receiver, so they cannot
high-voltage source for Kirlian photography. be used for long-distance transmission. However, Tesla
Tesla coils can also be used to generate sounds, was obsessed with developing a long range wireless
including music, by modulating the system's effective power transmission system which could transmit power
"break rate" (i.e., the rate and duration of high power RF from power plants directly into homes and factories
bursts) via MIDI data and a control unit. The actual MIDI without wires, described in a visionary June, 1900 article
data is interpreted by a microcontroller which converts in Century Magazine; "The Problem of Increasing Human
the MIDI data into a PWM output which can be sent to Energy", and he believed resonance was the key. Tesla
the Tesla coil via a fiber optic claimed to be able to transmit power on
interface. The YouTube video Super Mario Brothers a worldwide scale, using a method that involved
theme in stereo and harmony on two coils shows a conduction through the Earth and atmosphere[8]. Tesla
The International Scientific Symposium for Students – ISSS-2019, Galati, Romania

was vague about his methods. One of his ideas was that
transmitting and receiving terminals could be suspended
in the air by balloons at 30,000 feet (9,100 m) altitude,
where the air pressure is lower[9]. At this altitude, Tesla
thought, an ionized layer would allow electricity to be
sent at high voltages (millions of volts) over long
distances.
In 1901, Tesla began construction of a high-voltage
wireless power station, the Wardenclyffe Tower at
Shoreham, New York. Essentially a large Tesla coil
intended as a prototype transmitter for a "World Wireless
System" that was to transmit both information and power
worldwide, by 1904 he had lost funding and the facility Fig. 2. Circuit diagram.
was never completed. Although Tesla seems to have
Things you will need:
believed his ideas were proven, he had a history of
making claims that he had not confirmed by  5 – 10 meters of enameled magnet wire;
experiment, and there seems to be no evidence that he  NPN transistor 2N2222A;
ever transmitted significant power beyond the short-range  One 22k resistor
demonstrations above. The only report of long-distance  Clean PVC pipe to wind the coil around;
transmission by Tesla is a claim, not found in reliable  9V battery;
sources, that in 1899 he wirelessly lit 200 light bulbs at a  Switch;
distance of 26 miles (42 km). There is no independent  PCB to solder everything to (or a breadboard for
confirmation of this supposed demonstration; Tesla did temporary builds);
not mention it, and it does not appear in his laboratory  Tin foil.
notes. It originated in 1944 from Tesla's first biographer,
John J. O'Neill, who said he pieced it together from
"fragmentary material... in a number of publications". In
the 110 years since Tesla's experiments, efforts by others
to achieve long distance power transmission using Tesla
coils have failed[10], and the scientific consensus is his
World Wireless system would not have
worked. Contemporary scientists point out that while
Tesla's coils function as radio transmitters, transmitting
energy in the form of radio waves, the frequency he used,
around 150 kHz, is far too low for practical long range
power transmission. At these wavelengths the radio
waves spread out in all directions and cannot be focused
on a distant receiver. Long range wireless power
transmission was only achieved in the 1960s with the
development of microwave technology. Tesla's world
power transmission scheme remains today what it was in
Tesla's time: a bold, fascinating dream

V. SMALL SCALE TESLA COIL


Fig. 3. Home-built Tesla coil – front view
A slayer exciter is basically a small solid state tesla
coil, usually a one transistor design. The circuitry for it is
simple. One of the first things anyone who has built a
joule thief will notice, is that the circuitry is very similar.
The biggest difference is that the small transformer or
inductor has been replaced with a primary/secondary tesla
coil configuration.

Fig. 4. Home-built Tesla coil – side view


The International Scientific Symposium for Students – ISSS-2019, Galati, Romania

VI. REFERENCES

1. Ramsey, Rolla (1937). Experimental Radio, 4th Ed. New York:


Ramsey Publishing. p. 175.
2. de Queiroz, Antonio Carlos M. "Generalized Multiple LC
Resonance Networks".International Symposium on Circuits and
Systems (IEEE) 3: 519–522.
3. de Queiroz, Antonio Carlos M. "Designing a Tesla Magnifier".
RetrievedApril 12, 2015.
4. Gottlieb, Irving (1998). Practical Transformer Handbook.
Newnes. p. 551.
5. Lee, C.K.; Zhong, W.X.; Hui, S.Y.R. (September 5, 2012).
6. Tesla, Nikola (May 20, 1891) Experiments with Alternate
Currents of Very High Frequency and Their Application to
Methods of Artificial Illumination, lecture before the American
Inst. of Electrical Engineers, Columbia College, New York.
7. Wheeler, L. P. (August 1943). "Tesla's contribution to high
frequency".Electrical Engineering (IEEE) 62 (8): 355–357.
8. Broad, William J. (May 4, 2009). "A Battle to Preserve a
Visionary’s Bold Failure". New York Times (New York: The New
York Times Co.). pp. D1. Retrieved November 19, 2014.
9. US Patent No. 645576, Nikola Tesla, System of transmission of
electrical energy, filed September 2, 1897
10. Dunning, Brian (January 15, 2013). "Did Tesla plan to transmit
power world-wide through the sky?". The Cult of Nikola Tesla.
Skeptoid.com. RetrievedNovember 4, 2014.

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