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Agrochemicals.

Efficient
wet-milling
systems.

Innovations for a better world.


Effiziente Produktionssysteme
Agrochemicals. Efficient wet-milling
für Agrochemicals.
systems.

Bühler is the expert for innovative wet-milling


technology in the chemical industry. Based on
outstanding equipment technology and detailed
knowledge of processes and applications, Bühler
designs and builds customized production sys-
tems for crop protection suspensions and spe-
cialty fertilizers. Compact, flexible modules easily
combine with the customer’s current production
process to create a total solution with all parts of
the process chain working together seamlessly.

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Process solutions for agrochemicals.
Economical, reliable and flexible.

CenomicTM horizontal full-volume bead mill MicroMediaTM X high performance mill Global engineering services

Bühler is the preferred, global technology partner for slurry processing in the agro-
chemical industry, providing cost efficient production solutions for suspensions in
crop protection (SCs, flowables) and specialty crop nutrition.

Bühler customers benefit from outstanding agitator bead mill The modern, high performance MicroMedia™ mill revolutioniz-
technology as well as complete customized process solutions – es recirculation operation while showcasing the efficiency and
starting from compact production modules all the way up to process advantages created by its innovative chamber design.
fully automated plants. Solution packages for pass- and circu- The Cenomic™ series combines the traditional design of a
lation operation are based on innovative, user-friendly, and horizontal full volume bead mill with novel construction ele-
well-established Bühler technology in bead milling. In addition, ments for improved process efficiency. The smart execution
Bühler provides a global manufacturing network and profes- provides a striking cost benefit balance while increasing pro-
sional, local customer service. ductivity.

Bühler’s wet-milling technology is highly productive due to its Bühler bead mills are designed using highly wear-resistant
efficiency of energy introduction and high flow capability. materials and innovative features. This combination provides
longer service life and optimized process stability.

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Agrochemicals. Efficient wet-milling systems.

Solution packages from Bühler.


Optimized pass- and recirculation operation.

As a process technology expert for both pass- and recirculation operation, Bühler is
able to carry out the optimal solution for each customer.

Pass operation Ingredients are mixed in the cooled tank and,


if applicable pre-dispersed. Efficient pre-
grinding increases product quality, as well as
5 overall productivity of the production line.
1 7 Fine milling is carried out on the Cenomic™
bead mill in pass operation. Using several
mills in sequence (multi-pass operation), a
ZrO2: 1.2–1.4 mm
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narrower particle size distribution is achieved.
5 In addition, this set-up allows incremental en-
try of the required milling energy and addi-
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2 tional cooling of the temperature sensitive
3 8
formulation using a heat exchanger if neces-
ZrO2: 0.8 –1.0 mm
sary. The product can be gently conveyed
using screw pumps. A mass flow meter facili-
1 – cooled pre-mixing tank, 2 – pre-grinding, 3 – screw pump, tates process control and minimizes the risk
4 – mass flow control, 5 – CenomicTM, 6 – chiller, 7 – product tank, 8 – filter of dry-running.

Recirculation operation Ingredients are mixed in the cooled tank and, if


applicable pre-dispersed. Efficient pre-grinding
increases product quality, as well as overall pro-
ductivity of the production line. Fine milling is car-
1 6 ried out on the MicroMedia™ high performance
5 mill, operated in circulation mode. The excellent
cooling capability of the MicroMedia™ mill makes
an additional heat exchanger obsolete. In this
compact layout, the product is circulated through
the mill until the desired particle size is reached.
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2 The mill is ideally suited for high flow rates which
ZrO2: 0.5 – 0.8 mm 7
3 enables high turnover numbers and consequently
a narrow particle size distribution. Circulation
operation allows entry of any energy amount and
therefore exact process control. The product
1 – cooled pre-mixing tank, 2 – pre-grinding, 3 – product pump,
4 – mass flow control, 5 – MicroMediaTM X, 6 – product tank, 7 – filter slurry can be gently conveyed using screw
pumps. A mass flow meter facilitates process
control and minimizes the risk of dry-running.

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Bühler agitator bead mills.
Ideal for agrochemical applications.

CenomicTM
• Optimized design of proven horizontal bead
mill technology
• High flow capability for maximum productivity
– large exit screen for high flow rate
– superior separation system
– back-conveying EcoMizer™ discs
– large discs efficiently introduce milling energy
• Improved particle size distribution
–d esigned for efficient reduction of coarse
fraction
• Reduced maintenance cost
–a ll parts in contact with product are
exchangeable
– highly wear- and corrosion resistant materials

Mill of choice for pass operation

MicroMediaTM X
• High-performance, high-power density,
high-flow rate mill
• Small process chamber resulting in
– easy to clean chamber and change product
– reduced loss of product
– reduced amount of cleaning fluid required
– low volume of milling beads required
• Excellent cooling capabilities
• Innovative wear resistant material options
– maximized service life
– reduced maintenance cost
• Compact
• Efficient
– utilization of smaller grinding beads
– large screen surface area for maximum flow rate

Mill of choice for recirculation operation

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Agrochemicals. Efficient wet-milling systems.

Investing into the future of wet-milling technology.


Innovation for challenges to come.

Bühler invests heavily into R&D to prepare our customers for future challenges. The
result is future-oriented, optimized production concepts and novel material combina-
tions that provide measureable benefits. Examples include wear resistance, optimized
maintenance cycles, sourcing, design, and continuous improvement of process- and
energy efficiency.

Bühler is an expert in wet-milling and dispersion technology Bühler worldwide engineering services specialize in optimized
and provides tailor-made production concepts for small and energy-efficient production processes for crop protection
large units. This encompasses all industries in which wet-mill- products.
ing and dispersion processes are key, including the production
of agrochemical suspensions. Services from a single source
– Customized total solutions
Attention to detail is critical to obtain a high production effi- – Control concepts for semi-automated production modules
ciency. Easy cleaning of pipes, avoidance of sedimentation, up to complex integrated plant systems
gentle product conveying, isolation of cooling lines and tanks, – Professional project management
as well as the ability to safely introduce large and small – Worldwide installation and commissioning
amounts of solid or liquid ingredients to the formulation make
Bühler production systems ideal for a competitive market.

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Services 24/7 worldwide.
Increased productivity and safety.

Bühler is a global production system partner providing first class process quality
and high profitability for various industries- food, automotive parts, paints, coatings,
or chemical products.

Bühler Grinding & Dispersion Centres of Competence with own production, R&D, and service sites

2 4

1 Bühler
Headquarters Uzwil

2 Mahwah

3 Wuxi

4 Yokohama

Bühler’s global network of local service centers provide quick, at its peak productivity. This allows even older production sys-
on-site support. Spare and wear parts are easily available and tems to perform profitably and safely.
expertly installed by certified technicians. Specialized Bühler
Customized training ensures that equipment is operated cor-
manufacturing sites are available to support comprehensive
rectly and generates the best product quality at an optimal
retrofits in existing plants.
productivity. Technical education supports the best possible
Customized maintenance-, retrofit- and reconditioning pack- utilization of the equipment and keeps the operators on top
ages allow production equipment to always be up to date and of current technologies and safety standards.

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160817_Agro1_EN_A4

Bühler AG
CH-9240 Uzwil
Switzerland

T +41 71 955 11 11
F +41 71 955 31 49

grinding.dispersion@buhlergroup.com
buhlergroup.com

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