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TYPE: 12V4000G81 526102799 FG/FGS:

SERIAL NO.: 526102799 BOM NO.: 12V4000G81


FG FG DESIGNATION
004 LABELS AND MISCELLANEOUS MATERIALS
011 CRANKCASE
014 OIL PAN
015 ENGINE MOUNTING
016 END HOUSING, MAIN PTO END AND AUX PTO END
018 CRANKCASE BREATHER
024 GEARCASE, AUX PTO END
031 CRANKSHAFT
032 CRANKSHAFT SUPPORT BEARINGS, MAIN PTO END
035 CRANKSHAFT, PTO, AUX PTO END
036 CRANKSHAFT TRANSPORTATION LOCKING DEVICE
037 PISTON
038 CONROD
041 CYLINDER HEAD
052 CAMSHAFT DRIVE
055 VALVE DRIVE
073 INJECTION PUMP / HP PUMP
075 FUEL INJECTOR
077 HP FUEL LINE / HP LINE
081 FUEL PIPEWORK BEFORE DELIVERY PUMP
083 FUEL FILTER
101 TURBOCHARGER (H.P)
111 CHARGE AIR COOLING, IF REQUIRED, LEFT SIDE
121 AIR FILTER
124 AIR SUPPLY TO CYLINDERS
125 AIR SYSTEM, TURBOCHARGER - INTERCOOLER
141 EXHAUST SYSTEM, CYLINDER HEAD - EXH. MANIFOLD
172 ELECTRIC STARTING
181 LUBE OIL PUMP AND DRIVE
183 OIL FILTRATION/COOLING
185 TURBOCHARGER OIL SUPPLY
202 HIGH-TEMPERATURE CIRCUIT
203 LOW-TEMPERATURE CIRCUIT
206 COOLANT PIPEWORK WITH THERMOSTAT
231 ENGINE MOUNTING
507 GENERAL WIRING, ENGINE/GEARBOX/PLANT
511 ALARM SYSTEM

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TYPE: 12V4000G81 526102799 FG/FGS: 004
SERIAL NO.: 526102799 BOM NO.:
GROUP NUMBER (FG)
GROUP NAME
BOM NO.

PLATE
000.00115

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TYPE: 12V4000G81 PLATE FG/FGS: 004 05
SERIAL NO.: 526102799 BOM NO.: 000.00115

10

20

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT STANDARD


10 700425000156 PLATE 1 PC 04.11 MMN425
20 700425000157 PLATE 1 PC 04.12 MMN425

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TYPE: 12V4000G81 526102799 FG/FGS: 011
SERIAL NO.: 526102799 BOM NO.:
GROUP NUMBER (FG)
GROUP NAME
BOM NO.

INSPECT PORT COVER FOR OIL DIPSTICK


010.00390

CRANKCASE
010.00463

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TYPE: 12V4000G81 CRANKCASE FG/FGS: 011 05
SERIAL NO.: 526102799 BOM NO.: 010.00463

190

95
105 165
110
85
170 180
175
155
115
145
150

125
135

80

60
70 50

TYPE: 12V4000G81 CRANKCASE FG/FGS: 011 05


SERIAL NO.: 526102799 BOM NO.: 010.00463

Business Portal Online Print 24-06-2015


TYPE: 12V4000G81 CRANKCASE FG/FGS: 011 05
SERIAL NO.: 526102799 BOM NO.: 010.00463

225

POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD


50 5260101605 CRANKCASE 1 PC
60 5240110440 STRIP 1 PC
70 000912008115 SCREW 2 PC M 8 X 16 DIN912
80 0049976736 DRAIN VALVE 2 PC
85 5260101114 COVER 1 PC NN
95 000835010056 STUD 8 PC M 10 X 25 DIN835
105 000908014001 PLUG 1 PC M 14 X 1,5 DIN908
110 007603014102 SEALING RING 1 PC A 14 X 18 DIN7603
115 735084050000 PLUG 1 PC 50 MTN5084
125 5249950059 STRAP 1 PC
135 000933010089 SCREW 1 PC M 10 X 20 DIN933
145 007349010002 WASHER 1 PC 10,5 DIN7349
150 000933010198 SCREW 1 PC M 10 X 16 DIN933
155 700429042000 O-RING 1 PC 42 X 5 MMN429
165 5269970345 O-RING 1 PC 1057X5
170 000933010093 SCREW 28 PC M 10 X 35 DIN933
175 000125010524 WASHER 28 PC A 10,5 DIN125
180 700429018005 O-RING 8 PC 18 X 4 MMN429
190 700429055001 O-RING 1 PC 55 X 5 MMN429
200 5240110732 INSPECT PORT COVER 5 PC NN
210 5240111380 GASKET 5 PC
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TYPE: 12V4000G81 526102799 FG/FGS: 011 05
SERIAL NO.: 526102799 BOM NO.: 010.00463
POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD
215 000933010035 SCREW 35 PC M 10 X 25 DIN933
217 R5260101605 CRANKCASE 1 PC MN
218 E5260101605 CRANKCASE 1 PC MN
225 5240110159 CARBON SCRAPER RING 12 PC

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TYPE: 12V4000G81 CRANKCASE FG/FGS:
SERIAL NO.: 526102799 BOM NO.: 5260101605

POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD


5 5260111501 CRANKCASE 1 PC
10 5240110111 CRANKSHAFT BRG CAP 6 PC
15 5240110511 CRANKSHAFT BRG CAP 1 PC
20 5240110570 STUD 14 PC
25 5240110172 NUT 14 PC
30 000912018008 SCREW 14 PC M 18 X180 DIN912
35 700521018201 WASHER 14 PC 18,2 MMN521
40 5249970020 COVER 24 PC
50 5240510110 CAMSHAFT BEARING SIZE 0-0 7 PC M
60 5240510210 CAMSHAFT BEARING SIZE 1-0 1 PC M
70 5240114210 CYLINDER LINER SIZE 0 12 PC MN
80 5240114410 CYLINDER LINER SIZE 1 1 PC MN
90 5240114510 CYLINDER LINER SIZE 2 1 PC MN
100 5550110259 SEALING RING 24 PC

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TYPE: 12V4000G81 INSPECT PORT COVER FOR OIL DIPSTICK FG/FGS: 011 40
SERIAL NO.: 526102799 BOM NO.: 010.00390

65

75

25 30
35

80 55
75
45

20 80

POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD


20 5240100266 GUIDE TUBE 1 PC SB
25 007603022102 SEALING RING 1 PC A 22 X 27 DIN7603
30 8800180770 SCREW-FITTING UNION 1 PC
35 5240100772 OIL DIPSTICK 1 PC NN
45 700429012002 O-RING 1 PC 12 X 5 MMN429
55 5240100264 OIL FILLER NECK 1 PC NN
65 0000181802 COVER 1 PC
75 5240111380 GASKET 2 PC
80 000933010035 SCREW 14 PC M 10 X 25 DIN933

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TYPE: 12V4000G81 526102799 FG/FGS: 014
SERIAL NO.: 526102799 BOM NO.:
GROUP NUMBER (FG)
GROUP NAME
BOM NO.

OIL PAN
010.00085

SEAL ELEM.
010.00141

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TYPE: 12V4000G81 OIL PAN FG/FGS: 014 05
SERIAL NO.: 526102799 BOM NO.: 010.00085

45
50

145

140

150 145
130
165
35
170
130
135 120
25

80 75

65
60

95 90

115 105 110

POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD


25 5260140102 OIL PAN 1 PC
35 5269870535 PROFILE RUBBER 1 PC
45 000933010095 SCREW 28 PC M 10 X 50 DIN933
50 735151010100 WASHER 28 PC A 10,5 MTN5151
60 000931010315 SCREW 8 PC M 10 X100 DIN931
65 000125010524 WASHER 8 PC A 10,5 DIN125
75 000931012176 SCREW 10 PC M 12 X150 DIN931
80 007349013002 WASHER 10 PC 13 DIN7349
90 000908012003 PLUG 2 PC M 12 X 1,5 DIN908
95 007603012111 SEALING RING 2 PC A 12 X 15,5 DIN7603
105 5240140033 COVER 1 PC
110 5240140080 GASKET 1 PC
115 000933010035 SCREW 2 PC M 10 X 25 DIN933
120 5241800155 SUCTION BASKET 1 PC NN
130 304017008087 SCREW 8 PC M 8 X 50 ISO4017
135 007349008002 WASHER 4 PC 8,4 DIN7349
140 5241871053 PLUG-IN PIPE 1 PC SB
145 700429070000 O-RING 2 PC 70 X 5 MMN429
150 5241870087 CONNECTING PIECE 1 PC
165 000125008427 WASHER 4 PC A 8,4 DIN125
170 700429075002 O-RING 1 PC 75 X 3,5 MMN429
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TYPE: 12V4000G81 SEAL ELEM. FG/FGS: 014 05
SERIAL NO.: 526102799 BOM NO.: 010.00141

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT STANDARD


10 5500140145 FLANGE 1 PC
15 5602030280 GASKET 1 PC
20 000912010065 SCREW 2 PC M 10 X 25 DIN912
25 5379970030 PLUG 1 PC
30 007603030101 SEALING RING 1 PC A 30 X 36 DIN7603

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TYPE: 12V4000G81 526102799 FG/FGS: 015
SERIAL NO.: 526102799 BOM NO.:
GROUP NUMBER (FG)
GROUP NAME
BOM NO.

ENGINE MOUNTING
010.00131

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TYPE: 12V4000G81 ENGINE MOUNTING FG/FGS: 015 05
SERIAL NO.: 526102799 BOM NO.: 010.00131

POS. PART NO. DESIGNATION QTY. UNITS


10 5242230341 LIFTING EYE 4 PC

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TYPE: 12V4000G81 526102799 FG/FGS: 016
SERIAL NO.: 526102799 BOM NO.:
GROUP NUMBER (FG)
GROUP NAME
BOM NO.

FLYWHEEL HOUSING SHORT


010.00133

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TYPE: 12V4000G81 FLYWHEEL HOUSING SHORT FG/FGS: 016 10
SERIAL NO.: 526102799 BOM NO.: 010.00133

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT STANDARD


15 5240104337 FLYWHEEL HOUSING 1 PC
25 5240150431 DEAD-CENTER INDICATR 1 PC
30 304017008077 SCREW 3 PC M 8 X 16 ISO4017
40 000931012215 SCREW 10 PC M 12 X150 DIN931
45 006796012100 CONICL SPRING WASHER 33 PC 12 DIN6796
50 000933012079 SCREW 16 PC M 12 X 55 DIN933
55 000933012059 SCREW 7 PC M 12 X 40 DIN933
65 700429033001 O-RING 2 PC 33 X 5 MMN429
75 5240160007 GUARD PLATE 2 PC
80 000933016001 SCREW 8 PC M 16 X 20 DIN933
85 000125017014 WASHER 8 PC A 17 DIN125

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TYPE: 12V4000G81 FLYWHEEL HOUSING FG/FGS:
SERIAL NO.: 526102799 BOM NO.: 5240104337

POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD


5 5240133310 FLYWHEEL HOUSING 1 PC
10 007603022102 SEALING RING 2 PC A 22 X 27 DIN7603
15 000910022003 PLUG 2 PC M 22 X 1,5 DIN910
20 007603016105 SEALING RING 2 PC A 16 X 20 DIN7603
25 000908016001 PLUG 2 PC M 16 X 1,5 DIN908
30 5240130033 COVER 1 PC
35 5240140215 GUARD PLATE 2 PC
40 5240140315 GUARD PLATE 2 PC
45 5240140115 GUARD PLATE 1 PC
50 5240130333 COVER 2 PC
55 5240141315 GUARD PLATE 1 PC
60 5511530050 SPACER BUSHING 22 PC NN
65 304017008081 SCREW 22 PC M 8 X 25 ISO4017
70 304017008076 SCREW 6 PC M 8 X 12 ISO4017

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TYPE: 12V4000G81 526102799 FG/FGS: 018
SERIAL NO.: 526102799 BOM NO.:
GROUP NUMBER (FG)
GROUP NAME
BOM NO.

CRANKCASE BREATHER
010.00488

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TYPE: 12V4000G81 CRANKCASE BREATHER FG/FGS: 018 10
SERIAL NO.: 526102799 BOM NO.: 010.00488
65
80 90
70
95

55
18
650

40
110
105
52 110

51
52
50
15
70
35
292 790 18 25
18 650
17
550
793
70
760 70 292 795

720
760 70
18 710
730

TYPE: 12V4000G81 CRANKCASE BREATHER FG/FGS: 018 10


SERIAL NO.: 526102799 BOM NO.: 010.00488
180
290
140
280
70
240 220
230
200
70

180 170
294 70

160
120

140
70
294
121 120
180 292
140 292
180

180 292 121


140
70
294
292

180 70

140 294

Business Portal Online Print 24-06-2015


TYPE: 12V4000G81 CRANKCASE BREATHER FG/FGS: 018 10
SERIAL NO.: 526102799 BOM NO.: 010.00488

POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD


15 X00003100 VENT HOUSING 1 PC
17 007604016102 PLUG 1 PC A M 16 X 1,5 DIN7604
18 007603016105 SEALING RING 5 PC A 16 X 20 DIN7603
25 000933010035 SCREW 4 PC M 10 X 25 DIN933
35 50773 SILICONE RUBBER 1 PC LOCTITE 5970
40 X00005876 RETAINER 1 PC
50 000933012054 SCREW 2 PC M 12 X 25 DIN933
51 000933012051 SCREW 2 PC M 12 X 50 DIN933
52 735151012100 WASHER 4 PC A 12,5 MTN5151
55 5260180940 SUPPORT F OIL SEPARATOR 1 PC
65 000931008189 SCREW 6 PC M 8 X 85 DIN931
70 000125008427 WASHER 21 PC A 8,4 DIN125
80 0000187135 OIL SEPARATOR 4 PC P
90 304017006063 SCREW 16 PC M 6 X 25 ISO4017
95 000125006431 WASHER 16 PC A 6,4 DIN125
105 X00003529 HOSE 2 PC
110 000000000670 CLAMP 4 PC 35- 50X13-SW8-W3 MBN10223
120 X00003523 INTAKE HOSE 2 PC
121 X00037746 INTAKE HOSE 2 PC
140 000000000668 CLAMP 8 PC 25- 40X13-SW8-W3 MBN10223
160 X00003744 RETAINER 1 PC
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TYPE: 12V4000G81 526102799 FG/FGS: 018 10
SERIAL NO.: 526102799 BOM NO.: 010.00488
POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD
170 000000001041 SCREW 1 PC M 10 X140 ISO4014
180 916016035201 CLAMP 8 PC BRSGU 35/20 N16016
200 304017008077 SCREW 2 PC M 8 X 16 ISO4017
220 5241538540 RETAINER 1 PC
230 007349010002 WASHER 1 PC 10,5 DIN7349
240 000000001464 SCREW 1 PC M 10 X 30 ISO4017
280 007349008002 WASHER 1 PC 8,4 DIN7349
290 304017008083 SCREW 1 PC M 8 X 30 ISO4017
292 304017008079 SCREW 6 PC M 8 X 20 ISO4017
294 000934008008 HEX NUT 4 PC M8 DIN934
550 X00004476 OIL RETURN LINE 1 PC
650 915006008002 UNION 2 PC 8 N15006
710 5249971015 THREADED BUSHING 1 PC
720 007603026101 SEALING RING 1 PC A 26 X 32 DIN7603
730 915011010101 BANJO SCREW 1 PC A 10 N15011
760 304017008084 SCREW 6 PC M 8 X 35 ISO4017
790 735151008100 WASHER 1 PC A 8,4 MTN5151
793 5241872240 RETAINER 1 PC
795 000933012077 SCREW 1 PC M 12 X 35 DIN933
950 5240110045 FLANGE 2 PC
1000 5501871280 GASKET 2 PC
1050 000000003021 SCREW 4 PC M 10 X 25 ISO4017

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TYPE: 12V4000G81 OIL SEPARATOR FG/FGS:
SERIAL NO.: 526102799 BOM NO.: 0000187135

10

15

POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT


5 5410180233 MEMBRANE 1 PC UB
10 5410100080 INSERT 1 PC FILTEREINSATZ ÖLABSCHEIDER
15 0000180680 GASKET 1 PC

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TYPE: 12V4000G81 526102799 FG/FGS: 024
SERIAL NO.: 526102799 BOM NO.:
GROUP NUMBER (FG)
GROUP NAME
BOM NO.

COVER FOR GENERATOR


020.00004

SEAL ELEM. FOR OIL PRIMING


020.00056

EQUIPMENT RACK
020.00112

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TYPE: 12V4000G81 EQUIPMENT RACK FG/FGS: 024 05
SERIAL NO.: 526102799 BOM NO.: 020.00112

TYPE: 12V4000G81 EQUIPMENT RACK FG/FGS: 024 05


SERIAL NO.: 526102799 BOM NO.: 020.00112

Business Portal Online Print 24-06-2015


TYPE: 12V4000G81 526102799 FG/FGS: 024 05
SERIAL NO.: 526102799 BOM NO.: 020.00112
POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT STANDARD
20 5240102033 GEAR CASE HOUSING 1 PC
30 000908026005 PLUG 1 PC M 26 X 1,5 DIN908
35 007603026104 SEALING RING 1 PC A 26 X 31 DIN7603
45 5360520080 GASKET 1 PC
50 5241880502 COVER 1 PC
55 000933010035 SCREW 6 PC M 10 X 25 DIN933
65 5241880080 GASKET 2 PC 1X250X250
70 5241880102 COVER 2 PC
75 000933012056 SCREW 12 PC M 12 X 30 DIN933
85 700429083000 O-RING 2 PC 83 X 5 MMN429
90 000939012023 STUD 6 PC M 12 X 30 DIN939
95 000931012213 SCREW 2 PC M 12 X180 DIN931
100 000125013012 WASHER 6 PC A 13 DIN125
105 000934012008 HEX NUT 6 PC M 12 DIN934
115 000933012047 SCREW 2 PC M 12 X 80 DIN933
120 000908038000 PLUG 2 PC M 38 X 1,5 DIN908
125 007603038101 SEALING RING 2 PC A 38 X 44 DIN7603
135 000931016068 SCREW 2 PC M 16 X160 DIN931
200 304017008077 SCREW 1 PC M 8 X 16 ISO4017

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TYPE: 12V4000G81 SEAL ELEM. FOR OIL PRIMING FG/FGS: 024 05
SERIAL NO.: 526102799 BOM NO.: 020.00056

20 10

15

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT STANDARD


10 5241880180 GASKET 2 PC 1X120X120
15 5241880202 COVER 2 PC
20 000933010035 SCREW 6 PC M 10 X 25 DIN933

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TYPE: 12V4000G81 COVER FOR GENERATOR FG/FGS: 024 05
SERIAL NO.: 526102799 BOM NO.: 020.00004

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT STANDARD


15 5241880080 GASKET 1 PC 1X250X250
20 5241880102 COVER 1 PC
25 000933012056 SCREW 6 PC M 12 X 30 DIN933

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TYPE: 12V4000G81 GEAR CASE HOUSING FG/FGS:
SERIAL NO.: 526102799 BOM NO.: 5240102033

POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD


5 5240151302 EQUIPMENT RACK 1 PC NN
20 5240332630 CRANKSHAFT BEARING AUX PTO END 1 PC
25 23540425 IDLER GEAR 2 PC
30 5240150417 AXLE 2 PC
35 700429024000 O-RING 2 PC 24 X 5 MMN429
40 700429083000 O-RING 2 PC 83 X 5 MMN429
45 000933010093 SCREW 6 PC M 10 X 35 DIN933
50 5241800015 DELIVERY VALVE 2 PC NN
55 700429048000 O-RING 2 PC 48 X 4 MMN429
60 700429040000 O-RING 2 PC 40 X 3 MMN429
65 000472048000 SNAP RING 2 PC 48 X 1,75 DIN472
70 000908052003 PLUG 5 PC M 52 X 1,5 DIN908
75 007603052101 SEALING RING 5 PC A 52 X 60 DIN7603
80 000908038000 PLUG 2 PC M 38 X 1,5 DIN908
85 007603038101 SEALING RING 2 PC A 38 X 44 DIN7603
90 000908026005 PLUG 6 PC M 26 X 1,5 DIN908
95 007603026104 SEALING RING 6 PC A 26 X 31 DIN7603
100 735210014000 PLUG 4 PC M 14 X 1,5 MTN5210
105 5240150271 DRAIN PLUG 1 PC
110 700429015000 O-RING 1 PC 15 X 3 MMN429
115 0001800015 PRESS REDUCING VALVE 1 PC
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TYPE: 12V4000G81 IDLER GEAR FG/FGS:
SERIAL NO.: 526102799 BOM NO.: 23540425

10

POS. PART NO. DESIGNATION QTY. UNITS


10 0029922401 BUSHING 1 PC

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TYPE: 12V4000G81 PRESS REDUCING VALVE FG/FGS:
SERIAL NO.: 526102799 BOM NO.: 0001800015

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT STANDARD


5 700429037000 O-RING 1 PC 37,7 X 3,53 MMN429

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TYPE: 12V4000G81 526102799 FG/FGS: 031
SERIAL NO.: 526102799 BOM NO.:
GROUP NUMBER (FG)
GROUP NAME
BOM NO.

CRANKSHAFT
030.00477

MAIN BEARING
030.00656

Business Portal Online Print 24-06-2015


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TYPE: 12V4000G81 CRANKSHAFT FG/FGS: 031 05
SERIAL NO.: 526102799 BOM NO.: 030.00477

10

POS. PART NO. DESIGNATION QTY. UNITS


10 5260301101 CRANKSHAFT 1 PC

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TYPE: 12V4000G81 CRANKSHAFT FG/FGS:
SERIAL NO.: 526102799 BOM NO.: 5260301101

5
20

10

15

POS. PART NO. DESIGNATION QTY. UNITS STANDARD


5 5260311401 CRANKSHAFT 1 PC
10 5240310507 COUNTERWEIGHT 6 PC
15 5240310171 SCREW 12 PC
20 5240520503 CRANKSHAFT GEAR 1 PC MMN396.2

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TYPE: 12V4000G81 MAIN BEARING FG/FGS: 031 10
SERIAL NO.: 526102799 BOM NO.: 030.00656

265 255 245 235 225 215 205 195 185 175 165 150
270 260 250 240 230 220 210 200 190 180 170 155

20 35 45 55 65 75 85 95 105 115 125 135


25 40 50 60 70 80 90 100 110 120 130 140

POS. PART NO. DESIGNATION QTY. UNITS FN


20 5240332508 CRANKSHAFT ALIGN BRG UPPER HALF 1 PC M
25 5240333307 CRANKSHAFT ALIGN BRG SIZE 0-0 1 PC M
35 5240332608 CRANKSHAFT ALIGN BRG SIZE 0-1 1 PC M
40 5240333407 CRANKSHAFT ALIGN BRG SIZE 0-1 1 PC M
45 5240332708 CRANKSHAFT ALIGN BRG SIZE 0-2 1 PC M
50 5240333507 CRANKSHAFT ALIGN BRG SIZE 0-2 1 PC M
55 5240332808 CRANKSHAFT ALIGN BRG SIZE 0-3 1 PC M
60 5240333607 CRANKSHAFT ALIGN BRG SIZE 0-3 1 PC M
65 5240332908 CRANKSHAFT ALIGN BRG SIZE 1-0 1 PC M
70 5240333707 CRANKSHAFT ALIGN BRG SIZE 1-0 1 PC M
75 5240333008 CRANKSHAFT ALIGN BRG SIZE 1-1 1 PC M
80 5240333807 CRANKSHAFT ALIGN BRG SIZE 1-1 1 PC M
85 5240333108 CRANKSHAFT ALIGN BRG SIZE 1-2 1 PC M
90 5240333907 CRANKSHAFT ALIGN BRG SIZE 1-2 1 PC M
95 5240333208 CRANKSHAFT ALIGN BRG SIZE 1-3 1 PC M
100 5240334007 CRANKSHAFT ALIGN BRG SIZE 1-3 1 PC M
105 5240334408 CRANKSHAFT ALIGN BRG SIZE 2-0 1 PC M
110 5240335207 CRANKSHAFT ALIGN BRG SIZE 2-0 1 PC M
115 5240334508 CRANKSHAFT ALIGN BRG SIZE 2-1 1 PC M
120 5240335307 CRANKSHAFT ALIGN BRG SIZE 2-1 1 PC M
125 5240334608 CRANKSHAFT ALIGN BRG SIZE 2-2 1 PC M
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TYPE: 12V4000G81 526102799 FG/FGS: 031 10
SERIAL NO.: 526102799 BOM NO.: 030.00656
POS. PART NO. DESIGNATION QTY. UNITS FN
130 5240335407 CRANKSHAFT ALIGN BRG SIZE 2-2 1 PC M
135 5240334708 CRANKSHAFT ALIGN BRG SIZE 2-3 1 PC M
140 5240335507 CRANKSHAFT ALIGN BRG SIZE 2-3 1 PC M
150 5240336101 CRANKSHAFT BEARING UPPER HALF 6 PC
155 5240336602 CRANKSHAFT BEARING LOWER HALF 6 PC
165 5240336201 CRANKSHAFT BEARING SIZE 0-1 1 PC M
170 5240336702 CRANKSHAFT BEARING SIZE 0-1 1 PC M
175 5240336301 CRANKSHAFT BEARING SIZE 0-2 1 PC M
180 5240336802 CRANKSHAFT BEARING SIZE 0-2 1 PC M
185 5240336401 CRANKSHAFT BEARING SIZE 0-3 1 PC M
190 5240336902 CRANKSHAFT BEARING SIZE 0-3 1 PC M
195 5240336501 CRANKSHAFT BEARING SIZE 1-0 1 PC M
200 5240337002 CRANKSHAFT BEARING SIZE 1-0 1 PC M
205 5240336601 CRANKSHAFT BEARING SIZE 1-1 1 PC M
210 5240337102 CRANKSHAFT BEARING SIZE 1-1 1 PC M
215 5240336701 CRANKSHAFT BEARING SIZE 1-2 1 PC M
220 5240337202 CRANKSHAFT BEARING SIZE 1-2 1 PC M
225 5240336801 CRANKSHAFT BEARING SIZE 1-3 1 PC M
230 5240337302 CRANKSHAFT BEARING SIZE 1-3 1 PC M
235 5240336901 CRANKSHAFT BEARING SIZE 2-0 1 PC M
240 5240337402 CRANKSHAFT BEARING SIZE 2-0 1 PC M
245 5240337001 CRANKSHAFT BEARING SIZE 2-1 1 PC M
250 5240337502 CRANKSHAFT BEARING SIZE 2-1 1 PC M
255 5240337101 CRANKSHAFT BEARING SIZE 2-2 1 PC M
260 5240337602 CRANKSHAFT BEARING SIZE 2-2 1 PC M
265 5240337201 CRANKSHAFT BEARING SIZE 2-3 1 PC M
270 5240337702 CRANKSHAFT BEARING SIZE 2-3 1 PC M

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TYPE: 12V4000G81 526102799 FG/FGS: 032
SERIAL NO.: 526102799 BOM NO.:
GROUP NUMBER (FG)
GROUP NAME
BOM NO.

FLYWHEEL
030.00238

ADAPTER FOR FLYWHEEL


030.00051

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TYPE: 12V4000G81 FLYWHEEL FG/FGS: 032 10
SERIAL NO.: 526102799 BOM NO.: 030.00238

55

45

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT


45 0219976647 RADIAL-LIP SHFT SEAL 1 PC DM 210
55 X52603200004 FLYWHEEL 1 PC

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TYPE: 12V4000G81 FLYWHEEL FG/FGS:
SERIAL NO.: 526102799 BOM NO.: X52603200004

10 20
5

35
30

15
25

POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD


5 X52603200003 FLYWHEEL 1 PC
10 5240320705 RING GEAR 1 PC
15 5769970219 GRUB SCREW 1 PC NN
20 5240311148 METERING WHEEL ON CRANKSHAFT 1 PC
25 001481006004 SPRING PIN 2 PC 6 X 20 - N ISO8752
30 000125008427 WASHER 8 PC A 8,4 DIN125
35 304017008079 SCREW 8 PC M 8 X 20 ISO4017

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TYPE: 12V4000G81 ADAPTER FOR FLYWHEEL FG/FGS: 032 20
SERIAL NO.: 526102799 BOM NO.: 030.00051

10

20

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT STANDARD


10 X52603200001 ADAPTER 1 PC
20 000912012015 SCREW 2 PC M 12 X 60 DIN912

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TYPE: 12V4000G81 526102799 FG/FGS: 035
SERIAL NO.: 526102799 BOM NO.:
GROUP NUMBER (FG)
GROUP NAME
BOM NO.

VIBRATION DAMPER AUX PTO END (KGS)


030.00240

VIBRATION DAMPER HSG


030.00387

PTO FLANGE AUX PTO END (KGS)


030.00241

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TYPE: 12V4000G81 VIBRATION DAMPER AUX PTO END (KGS) FG/FGS: 035 05
SERIAL NO.: 526102799 BOM NO.: 030.00240

POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD


15 0000352500 VIBRATION DAMPER 1 PC
25 000933020017 SCREW 12 PC M 20 X 50 DIN933
30 E0000352500 VIBRATION DAMPER 1 PC MN
35 R0000352500 VIBRATION DAMPER 1 PC MN

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TYPE: 12V4000G81 VIBRATION DAMPER HSG FG/FGS: 035 05
SERIAL NO.: 526102799 BOM NO.: 030.00387

15
65 20
70

35

45
55
50

40
30
25

POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD


15 5240350245 ADAPTER FLANGE FOR VIBRATION DAMPE 1 PC NN
20 700429290000 O-RING 1 PC 290 X 4 MMN429
25 304017012018 SCREW 6 PC M 12 X 50 ISO4017
30 006796012100 CONICL SPRING WASHER 6 PC 12 DIN6796
35 700429021002 O-RING 1 PC 21 X 3 MMN429
40 700429418000 O-RING 1 PC 418 X 6 MMN429
PROTECTIVE COVER FOR VIBRATION
45 5242300441 1 PC
DAMPE
50 304017008083 SCREW 12 PC M 8 X 30 ISO4017
55 000125008427 WASHER 12 PC A 8,4 DIN125
65 000908020000 PLUG 1 PC M 20 X 1,5 DIN908
70 007603020103 SEALING RING 1 PC A 20 X 26 DIN7603

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TYPE: 12V4000G81 VIBRATION DAMPER FG/FGS:
SERIAL NO.: 526102799 BOM NO.: 0000352500
65 10 20 65 45 50

25

30
35

70 70

40
40
15

55 60

POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD


10 Z=G3 05317C SPRING PACK 24 PC AC
15 Z=G3 05318C INTERMEDIATE MEMBER 24 PC AC
20 Z=G4 10286 CLAMPING RING 1 PC AC
25 Z=G2 06610C FLANGE 1 PC AC
30 Z=G2 06611B SIDE PLATE 1 PC AC
35 Z=G1 04739 INNER STAR 1 PC AC
40 0000171160 SEALING RING 1 PC
45 Z=G3 05317A SHIM 24 PC AC
50 Z=59.5X19X0.2 SHEET METAL 1 PC AC
55 Z=DIN931 M18X90 SCREW 24 PC AC M18X90 DIN931
60 Z=40X19X2 DISHED WASHER 24 PC AC
65 700429420000 O-RING 2 PC 420 X 4 MMN429
70 8699970331 GASKET 2 PC Y-DICHTUNG

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TYPE: 12V4000G81 SEALING RING FG/FGS:
SERIAL NO.: 526102799 BOM NO.: 0000171160

POS. PART NO. DESIGNATION QTY. UNITS FN


5 Z=G4 11661A RING 2 PC AC
10 Z=G4 11897 FELT INSERT 2 PC AC

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TYPE: 12V4000G81 PTO FLANGE AUX PTO END (KGS) FG/FGS: 035 25
SERIAL NO.: 526102799 BOM NO.: 030.00241

30

10
20

POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD


10 X00007157 PTO FLANGE 1 PC AB
20 700429180000 O-RING 3 PC 180 X 4 MMN429
30 700429150000 O-RING 1 PC 150 X 4 MMN429

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TYPE: 12V4000G81 526102799 FG/FGS: 036
SERIAL NO.: 526102799 BOM NO.:
GROUP NUMBER (FG)
GROUP NAME
BOM NO.

TRANSPORTATION LOCK
030.00160

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TYPE: 12V4000G81 TRANSPORTATION LOCK FG/FGS: 036 05
SERIAL NO.: 526102799 BOM NO.: 030.00160

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT STANDARD


10 5242370435 PLATE 2 PC
15 000912016045 SCREW 8 PC M 16 X 55 DIN912
20 000125017014 WASHER 8 PC A 17 DIN125
25 5242370940 RETAINER 2 PC
30 000933010144 SCREW 2 PC M 10 X 60 DIN933
35 000934010007 HEX NUT 2 PC M 10 DIN934

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TYPE: 12V4000G81 526102799 FG/FGS: 037
SERIAL NO.: 526102799 BOM NO.:
GROUP NUMBER (FG)
GROUP NAME
BOM NO.

PISTON
X00009734

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TYPE: 12V4000G81 PISTON FG/FGS: 037 05
SERIAL NO.: 526102799 BOM NO.: X00009734

POS. PART NO. DESIGNATION QTY. UNITS


50 X00008369 PISTON 12 PC

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TYPE: 12V4000G81 PISTON FG/FGS:
SERIAL NO.: 526102799 BOM NO.: X00008369

POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD


50 X00008372 PISTON SKIRT 1 PC
100 5240372525 PISTON CROWN 1 PC EM
150 5240370276 WASHER 2 PC
200 5249900719 STRESS BOLT 4 PC 49 LANG
250 001481005017 SPRING PIN 1 PC 5 X 16 - N ISO8752
300 000472068000 SNAP RING 2 PC 68 X 2,5 DIN472
350 5240370120 PISTON PIN 1 PC
400 0080375819 RECTANGLR-SECT RING 1 PC
450 0120370819 TAPER FACE COMP RING 1 PC
500 0120370618 OIL CONTROL RING 1 PC

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TYPE: 12V4000G81 526102799 FG/FGS: 038
SERIAL NO.: 526102799 BOM NO.:
GROUP NUMBER (FG)
GROUP NAME
BOM NO.

CONROD W/BEARING
XS526030.00012

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TYPE: 12V4000G81 CONROD W/BEARING FG/FGS: 038 05
SERIAL NO.: 526102799 BOM NO.: XS526030.00012

POS. PART NO. DESIGNATION QTY. UNITS FN


10 X52403800002/42 CONROD 12 PC
20 5240384110 CONROD BEARING UPPER HALF 12 PC
25 X00040714 CONROD BEARING SIZE 0-0 12 PC
35 5240384210 CONROD BEARING SIZE 0-1 1 PC M
40 5240384310 CONROD BEARING SIZE 0-2 1 PC M
45 5240384410 CONROD BEARING SIZE 0-3 1 PC M
50 X00040715 CONROD BEARING SIZE 0-1 1 PC M
55 X00040717 CONROD BEARING SIZE 0-2 1 PC M
60 X00040718 CONROD BEARING SIZE 0-3 1 PC M

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TYPE: 12V4000G81 CONROD FG/FGS: 038 05
SERIAL NO.: 526102799 BOM NO.: X52403800002/42

200

50

100

150

POS. PART NO. DESIGNATION QTY. UNITS FN


50 X52403800003/42 CONROD 1 PC
100 X52403800004 CONROD CAP 1 PC M
150 5240380471 CONROD BOLT 2 PC
200 5240382550 CONROD BUSHING SIZE 0 1 PC M

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TYPE: 12V4000G81 526102799 FG/FGS: 041
SERIAL NO.: 526102799 BOM NO.:
GROUP NUMBER (FG)
GROUP NAME
BOM NO.

CYLINDER HEAD
040.00056

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TYPE: 12V4000G81 CYLINDER HEAD FG/FGS: 041 05
SERIAL NO.: 526102799 BOM NO.: 040.00056

TYPE: 12V4000G81 CYLINDER HEAD FG/FGS: 041 05


SERIAL NO.: 526102799 BOM NO.: 040.00056

Business Portal Online Print 24-06-2015


TYPE: 12V4000G81 526102799 FG/FGS: 041 05
SERIAL NO.: 526102799 BOM NO.: 040.00056
POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT
30 5240105720 CYLINDER HEAD COMPLETE 12 PC EM
45 5240160319 SEALING RING SIZE 0 12 PC
55 5240161580 GASKET FOR CYLINDER HEAD 12 PC
65 5249900701 SCREW 64 PC
70 5240110062 THRUST WASHER 72 PC NN
80 5240160069 SCREW 8 PC M22X2X333

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TYPE: 12V4000G81 CYLINDER HEAD COMPLETE FG/FGS:
SERIAL NO.: 526102799 BOM NO.: 5240105720

POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD


5 5240162401 CYLINDER HEAD 1 PC NN
10 5240531101 INLET VALVE 2 PC
15 5240530905 EXHAUST VALVE 2 PC
20 5240530122 VALVE SPRING INNER 4 PC
25 5240530120 VALVE SPRING OUTER 4 PC
30 5240530125 SPRING RETAINER 4 PC NN
35 0000530926 VALVE COLLET 8 PC
40 0000534335 VALVE ROTATOR 4 PC
50 000910014004 PLUG 1 PC M 14 X 1,5 DIN910
55 007603014102 SEALING RING 1 PC A 14 X 18 DIN7603
60 700429039000 O-RING 1 PC 39,2 X 3 MMN429
65 5240160153 SLEEVE 1 PC
70 (5240530530) VALVE GUIDE 4 PC KE
75 5550160633 COVER 1 PC D20
80 5800160033 COVER 4 PC D24
85 5240160233 COVER 5 PC D30

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TYPE: 12V4000G81 526102799 FG/FGS: 052
SERIAL NO.: 526102799 BOM NO.:
GROUP NUMBER (FG)
GROUP NAME
BOM NO.

CAMSHAFT
050.00111

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TYPE: 12V4000G81 CAMSHAFT FG/FGS: 052 05
SERIAL NO.: 526102799 BOM NO.: 050.00111

25
30
35

TYPE: 12V4000G81 CAMSHAFT FG/FGS: 052 05


SERIAL NO.: 526102799 BOM NO.: 050.00111

Business Portal Online Print 24-06-2015


TYPE: 12V4000G81 CAMSHAFT FG/FGS: 052 05
SERIAL NO.: 526102799 BOM NO.: 050.00111

TYPE: 12V4000G81 CAMSHAFT FG/FGS: 052 05


SERIAL NO.: 526102799 BOM NO.: 050.00111

Business Portal Online Print 24-06-2015


TYPE: 12V4000G81 526102799 FG/FGS: 052 05
SERIAL NO.: 526102799 BOM NO.: 050.00111
POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD
25 5260500001 CAMSHAFT FOR 12V 1 PC EM
30 E5260500001 CAMSHAFT 1 PC MN
35 R5260500001 CAMSHAFT 1 PC MN
40 23540423 CAMSHAFT GEAR 1 PC
50 5240521448 METERING WHEEL 1 PC
60 000931012052 SCREW 5 PC M 12 X 70 DIN931
65 006796012100 CONICL SPRING WASHER 5 PC 12 DIN6796
80 5240500344 THRUST BEARING FLANG 1 PC NN
90 000933012051 SCREW 3 PC M 12 X 50 DIN933
100 5240500930 PUSHROD 24 PC

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TYPE: 12V4000G81 CAMSHAFT FOR 12V FG/FGS:
SERIAL NO.: 526102799 BOM NO.: 5260500001

10

POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD


5 (5260510001) CAMSHAFT 1 PC KE
10 000007010111 DOWEL PIN 2 PC 10 M6 X 40 DIN7

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TYPE: 12V4000G81 526102799 FG/FGS: 055
SERIAL NO.: 526102799 BOM NO.:
GROUP NUMBER (FG)
GROUP NAME
BOM NO.

VALVE GEAR
050.00065

CYLINDER HEAD COVER FOR STANDARD VERSIO


040.00023

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TYPE: 12V4000G81 VALVE GEAR FG/FGS: 055 05
SERIAL NO.: 526102799 BOM NO.: 050.00065

50

50

40

10

30

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT STANDARD


10 5240500833 ROCKER ARM 12 PC
30 5240551106 VALVE BRIDGE 24 PC
40 5240502335 SWING FOLL. 6 PC
50 000933010194 SCREW 12 PC M 10 X 40 DIN933

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TYPE: 12V4000G81 ROCKER ARM FG/FGS:
SERIAL NO.: 526102799 BOM NO.: 5240500833

50

100

10 30
25

15
5

25
30

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT STANDARD


5 5240500433 ROCKER ARM 1 PC
10 5240500434 ROCKER ARM EXHAUST 1 PC
15 5240500436 ROCKER SHAFT SUPPORT 1 PC
25 200988045000 ADJUSTING WASHER 2 PC 45 X 55 X 1,5 DIN988
30 000471045000 SNAP RING 2 PC 45 X 1,75 DIN471
50 000931016091 SCREW 1 PC M 16 X180 DIN931
100 700521016200 WASHER 1 PC 16,2 MMN521

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TYPE: 12V4000G81 ROCKER ARM FG/FGS:
SERIAL NO.: 526102799 BOM NO.: 5240500433

25

20

10
15

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT STANDARD


5 5240550701 ROCKER ARM INLET 1 PC
10 5240550550 BUSHING 1 PC
15 5240500145 THRUST MEMBER 1 PC
20 5240550320 ADJUSTING SCREW 1 PC
25 000439016201 HEX NUT 1 PC B M 16 X 1,5 DIN439

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TYPE: 12V4000G81 ROCKER ARM EXHAUST FG/FGS:
SERIAL NO.: 526102799 BOM NO.: 5240500434

25

20

15

10

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT STANDARD


5 5240550203 ROCKER ARM EXHAUST 1 PC
10 5240550550 BUSHING 1 PC
15 5240500145 THRUST MEMBER 1 PC
20 5240550320 ADJUSTING SCREW 1 PC
25 000439016201 HEX NUT 1 PC B M 16 X 1,5 DIN439

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TYPE: 12V4000G81 ROCKER SHAFT SUPPORT FG/FGS:
SERIAL NO.: 526102799 BOM NO.: 5240500436

10

35

40

5 15

20

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT STANDARD


5 5240550210 BEARING PEDESTAL 1 PC
10 5240550705 ROCKER SHAFT 1 PC
15 735073007000 PLUG 1 PC 7 MTN5073
20 001474006000 GROOVED PIN 2 PC 6 X 12 DIN1474
35 000000003306 SPRING PIN 1 PC 3,5X 8 - N ISO8752
40 001481002017 SPRING PIN 1 PC 2X8 DIN1481

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TYPE: 12V4000G81 SWING FOLL. FG/FGS:
SERIAL NO.: 526102799 BOM NO.: 5240502335
5

10

10

15

POS. PART NO. DESIGNATION QTY. UNITS


5 5240502135 SWING FOLL. INLET 2 PC
10 5240502235 SWING FOLL. EXHAUST 2 PC
15 5240550505 ROCKER SHAFT 1 PC

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TYPE: 12V4000G81 SWING FOLL. INLET FG/FGS:
SERIAL NO.: 526102799 BOM NO.: 5240502135

10 5

25

20 15

POS. PART NO. DESIGNATION QTY. UNITS FN


5 5240550501 SWING FOLL. 1 PC
10 5240550524 BALL SOCKET 1 PC
15 (5240550018) ROLLER 1 PC KE
20 (5240550650) BUSHING 1 PC KE
25 (5550540174) PIN 1 PC KE

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TYPE: 12V4000G81 SWING FOLL. EXHAUST FG/FGS:
SERIAL NO.: 526102799 BOM NO.: 5240502235

10
5

25

20 15

POS. PART NO. DESIGNATION QTY. UNITS FN


5 5240550601 SWING FOLL. 1 PC
10 5240550524 BALL SOCKET 1 PC
15 (5240550018) ROLLER 1 PC KE
20 (5240550650) BUSHING 1 PC KE
25 (5550540174) PIN 1 PC KE

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TYPE: 12V4000G81 CYLINDER HEAD COVER FOR STANDARD VERSIO FG/FGS: 055 10
SERIAL NO.: 526102799 BOM NO.: 040.00023

20
25

10

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT STANDARD


5 5240160205 CYLINDER HEAD COVER 12 PC
10 5240160321 GASKET 12 PC
20 000931010332 SCREW 24 PC M 10 X150 DIN931
25 000125010524 WASHER 8 PC A 10,5 DIN125

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TYPE: 12V4000G81 526102799 FG/FGS: 073
SERIAL NO.: 526102799 BOM NO.:
GROUP NUMBER (FG)
GROUP NAME
BOM NO.

HP PUMP
070.00159

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TYPE: 12V4000G81 HP PUMP FG/FGS: 073 05
SERIAL NO.: 526102799 BOM NO.: 070.00159

POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD


5 5260701201 HP PUMP 1 PC
15 000933012051 SCREW 4 PC M 12 X 50 DIN933
20 200433013000 WASHER 1 PC 13 DIN433
25 735151012100 WASHER 2 PC A 12,5 MTN5151
35 5801533240 RETAINER 1 PC
40 E5260701201 HP PUMP 1 PC MN
45 R5260701201 HP PUMP 1 PC MN

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TYPE: 12V4000G81 HP PUMP FG/FGS:
SERIAL NO.: 526102799 BOM NO.: 5260701201

15
10

20

30

POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD


5 700429130003 O-RING 1 PC 130 X 5 MMN429
10 8693000017 CONTROL BLOCK 1 PC MIT CANNON STECKER
15 5240910024 INTERMEDIATE MEMBER 1 PC
20 5244760424 CONNECTING PIECE 1 PC P
30 X00017505 SPARE PARTS KIT FOR FUEL FILTER 1 PC

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TYPE: 12V4000G81 CONTROL BLOCK FG/FGS:
SERIAL NO.: 526102799 BOM NO.: 8693000017

10

20
30

25
15

POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD


5 (Z=FVS-28) PLUG 1 PC KE
10 Z=DIN912M8X60 SCREW 2 PC AC M8 X 60 DIN912
15 8699970294 SEALING RING 1 PC 11 X 2
20 8690740389 SOLENOID 1 PC
25 8699970295 SEALING RING 1 PC 36 X 4
30 5244760324 CONNECTING PIECE 1 PC P

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TYPE: 12V4000G81 CONNECTING PIECE FG/FGS:
SERIAL NO.: 526102799 BOM NO.: 5244760324

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT


5 5319972445 SEALING RING 1 PC 18,77 X 1,78 90S
10 5319970345 SEALING RING 1 PC

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TYPE: 12V4000G81 CONNECTING PIECE FG/FGS:
SERIAL NO.: 526102799 BOM NO.: 5244760424

10

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT


5 5319972945 SEALING RING 1 PC 9,3 X 1,78MM
10 5319970745 SEALING RING 1 PC 13,4 X 2,1MM 6-348-V894-9 PARKER

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TYPE: 12V4000G81 526102799 FG/FGS: 075
SERIAL NO.: 526102799 BOM NO.:
GROUP NUMBER (FG)
GROUP NAME
BOM NO.

INJECTOR
070.00122

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TYPE: 12V4000G81 INJECTOR FG/FGS: 075 05
SERIAL NO.: 526102799 BOM NO.: 070.00122
15

10

5
20
25

POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT


5 0010106951 INJECTOR 12 PC EM
10 5240780535 HOLD-DOWN CLAMP 12 PC
15 5249902101 SCREW 12 PC M12X100
20 E0010106951 INJECTOR 12 PC MN
25 R0010106951 INJECTOR 12 PC MN

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TYPE: 12V4000G81 INJECTOR FG/FGS:
SERIAL NO.: 526102799 BOM NO.: 0010106951

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT STANDARD


5 700429021001 O-RING 1 PC 21 X 2 MMN429
10 700429038003 O-RING 3 PC 38,5 X 3,7 MMN429
15 0000160119 SEALING RING 1 PC

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TYPE: 12V4000G81 526102799 FG/FGS: 077
SERIAL NO.: 526102799 BOM NO.:
GROUP NUMBER (FG)
GROUP NAME
BOM NO.

HP LINE
070.00139

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TYPE: 12V4000G81 HP LINE FG/FGS: 077 05
SERIAL NO.: 526102799 BOM NO.: 070.00139

TYPE: 12V4000G81 HP LINE FG/FGS: 077 05


SERIAL NO.: 526102799 BOM NO.: 070.00139

Business Portal Online Print 24-06-2015


TYPE: 12V4000G81 526102799 FG/FGS: 077 05
SERIAL NO.: 526102799 BOM NO.: 070.00139
POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD
25 5260903576 HP FUEL LINE 1 PC
35 5260903676 HP FUEL LINE 1 PC
45 5260780690 HP ACCUMULATOR 2 PC
50 5240781024 THRUST MEMBER 2 PC
55 5240780824 THRUST MEMBER 1 PC
60 5240780171 THRUST SCREW 3 PC
65 X00026227 PRESS RELIEF VALVE 1 PC
70 5240780047 ADAPTER 1 PC
75 5240780271 THRUST SCREW 1 PC
85 5240780768 CONNECTING PIECE 12 PC NN
90 000933010194 SCREW 7 PC M 10 X 40 DIN933
95 0000787949 FLOW RESTRICT VALVE 12 PC AB
105 5240700933 HP LINE 12 PC
115 700429024000 O-RING 12 PC 24 X 5 MMN429
130 700325022100 PIPE HALF-CLAMP 2 PC 1/1 D 9 - 22 MMN325
135 304017008085 SCREW 1 PC M 8 X 40 ISO4017
140 8381594740 RETAINER 2 PC NN
142 000931012104 SCREW 2 PC M 12 X190 DIN931
145 700325022114 PIPE CLAMP HALF 4 PC 1/1 D11 - 22 MMN325
150 5249970781 GROMMET 3 PC 24X22
155 000933010094 SCREW 2 PC M 10 X 40 DIN933

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TYPE: 12V4000G81 526102799 FG/FGS: 081
SERIAL NO.: 526102799 BOM NO.:
GROUP NUMBER (FG)
GROUP NAME
BOM NO.

CONNECTING HARDWARE FOR FUEL LINE


080.00129

FUEL PUMP LOW PRESSURE


080.00091

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TYPE: 12V4000G81 CONNECTING HARDWARE FOR FUEL LINE FG/FGS: 081 05
SERIAL NO.: 526102799 BOM NO.: 080.00129

10
10

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT STANDARD


10 735186016000 UNION 2 PC 16M33X2 MTN5186

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TYPE: 12V4000G81 UNION FG/FGS:
SERIAL NO.: 526102799 BOM NO.: 735186016000

10

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT STANDARD


10 735221029000 O-RING 1 PC 29,6 X 2,9 - M33X2 MTN5221

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TYPE: 12V4000G81 FUEL PUMP LOW PRESSURE FG/FGS: 081 10
SERIAL NO.: 526102799 BOM NO.: 080.00091

POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD


15 5240900450 FUEL DELIVERY PUMP 1 PC NN
25 0000910124 LINK 1 PC
35 700429083000 O-RING 1 PC 83 X 5 MMN429
40 735151010100 WASHER 1 PC A 10,5 MTN5151
45 735151010200 WASHER 1 PC B 10,5 MTN5151
50 000933010094 SCREW 2 PC M 10 X 40 DIN933

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TYPE: 12V4000G81 526102799 FG/FGS: 083
SERIAL NO.: 526102799 BOM NO.:
GROUP NUMBER (FG)
GROUP NAME
BOM NO.

FUEL FILTER HEAD


080.00312

FUEL LINE PLASTIC-MADE


080.00313

EASY-CHANGE FILTER
080.00314

SEAL ELEM. FOR FUEL FILTER


080.00316

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TYPE: 12V4000G81 SEAL ELEM. FOR FUEL FILTER FG/FGS: 083 05
SERIAL NO.: 526102799 BOM NO.: 080.00316

20
15 50

10

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT STANDARD


10 5240920124 ELBOW 1 PC
15 700429074000 O-RING 1 PC 74 X 4 MMN429
20 304017008084 SCREW 2 PC M 8 X 35 ISO4017
50 000125008427 WASHER 2 PC A 8,4 DIN125

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TYPE: 12V4000G81 EASY-CHANGE FILTER FG/FGS: 083 05
SERIAL NO.: 526102799 BOM NO.: 080.00314

POS. PART NO. DESIGNATION QTY. UNITS


5 0020922101 EASY-CHANGE FILTER 1 PC

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TYPE: 12V4000G81 FUEL LINE PLASTIC-MADE FG/FGS: 083 05
SERIAL NO.: 526102799 BOM NO.: 080.00313

POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD


22 915006004002 UNION 12 PC 4 N15006
23 007603012111 SEALING RING 14 PC A 12 X 15,5 DIN7603
24 5260700081 FUEL HOSE 1 PC
26 700223004000 BANJO SCREW 1 PC A6 MMN223
29 000000003020 SCREW 2 PC M 10 X 20 ISO4017
30 000912010003 SCREW 12 PC M 10 X 20 DIN912
31 5511532350 SPACER BUSHING 3 PC NN
33 304017008087 SCREW 3 PC M 8 X 50 ISO4017
40 5260700181 FUEL HOSE 1 PC
80 5260700281 FUEL HOSE 1 PC
90 304017010035 SCREW 2 PC M 10 X 45 ISO4017
100 5260700381 FUEL HOSE 1 PC
107 735214015000 UNION 1 PC 15 MTN5214
110 5249971216 THREADED BUSHING 1 PC
115 700223010000 BANJO SCREW 1 PC A 12 MMN223
120 007603018101 SEALING RING 2 PC A 18 X 22 DIN7603
130 X00002459 RETAINER 1 PC
135 000000001444 SCREW 1 PC M 6 X 20 ISO4017
136 5512030150 SPACER BUSHING 1 PC
137 304017006058 SCREW 1 PC M 6 X 12 ISO4017
138 000125006431 WASHER 2 PC A 6,4 DIN125
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TYPE: 12V4000G81 526102799 FG/FGS: 083 05
SERIAL NO.: 526102799 BOM NO.: 080.00313
POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD
145 5260700481 FUEL HOSE 1 PC
155 5249971316 THREADED BUSHING 1 PC
156 735214010000 UNION 1 PC 10 MTN5214
160 700223006000 BANJO SCREW 1 PC A8 MMN223
165 007603014102 SEALING RING 2 PC A 14 X 18 DIN7603

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TYPE: 12V4000G81 FUEL FILTER HEAD FG/FGS: 083 05
SERIAL NO.: 526102799 BOM NO.: 080.00312

POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD


10 X52408300003 FILTER HEAD FOR FUEL 1 PC
20 5240110732 INSPECT PORT COVER 1 PC NN
25 5240111380 GASKET 1 PC
30 000933010116 SCREW 7 PC M 10 X 45 DIN933
35 5561870453 SPACER SLEEVE 1 PC
45 5240782341 RETAINER 1 PC
55 304017008081 SCREW 2 PC M 8 X 25 ISO4017
56 007349008002 WASHER 2 PC 8,4 DIN7349
70 5260700881 FUEL HOSE 1 PC
150 007603022102 SEALING RING 4 PC A 22 X 27 DIN7603
200 700223015002 BANJO SCREW 2 PC A 15 MMN223

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TYPE: 12V4000G81 FUEL HOSE FG/FGS:
SERIAL NO.: 526102799 BOM NO.: 5260700081

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT STANDARD


10 000000003050 CLAMP 10 PC B RSGU S 16/ 15 N16016
20 000912006004 SCREW 10 PC M 6 X 12 DIN912
30 000125006431 WASHER 10 PC A 6,4 DIN125
40 5240782441 RETAINER 6 PC
80 0001596440 CABLE CLAMP 3 PC DN10
90 0001596540 CABLE CLAMP 3 PC DN17
100 X00002595 RETAINER 1 PC
110 X00002316 RETAINER 2 PC
120 X00002458 RETAINER 1 PC

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TYPE: 12V4000G81 FILTER HEAD FOR FUEL FG/FGS:
SERIAL NO.: 526102799 BOM NO.: X52408300003
70
100
80 280
280 300
110 300
320 140 170
70 320
50 150
30 310
130 40
150
240 310
60
250
270 230
290
270
250 10
250
270
290
270
250

20

260

160 200
210
330
180
90
220
190
120

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT STANDARD


10 X00023194 DISTRIBUTOR HOUSING 1 PC
20 X00023197 RETAINER 1 PC
30 X00023200 VALVE HOUSING 1 PC
40 X00020290 NON-RETURN VALVE 1 PC TKZ: 12L-2 / 2 BAR
50 X00020283 NON-RETURN VALVE 1 PC TKZ. 12L-0.5 / 0,5 BAR
60 X00020271 NON-RETURN VALVE 1 PC TKZ. 15L-0.2 / 0,2 BAR
70 0009900884 BANJO UNION 2 PC 8-4 RSN 23-0
80 0009901084 BANJO UNION 1 PC 8-4/4-90° RSN 26-0
90 000439016200 HEX NUT 1 PC B M 16 DIN439
100 X00023202 RESTRICTOR 1 PC
110 X00023204 RESTRICTOR 1 PC
120 50740 PIPE 1 M TR 12/8 WSW LT
130 X00023206 PIPE 1 PC
140 5249970071 UNION 1 PC
150 5249970171 UNION 2 PC
160 007603014102 SEALING RING 1 PC A 14 X 18 DIN7603
170 X00023209 SCREW 1 PC
180 007603016105 SEALING RING 2 PC A 16 X 20 DIN7603
190 X00023208 BANJO UNION 1 PC
200 X00020266 HAND PUMP 1 PC TKZ.4090021/MOD. S.INT.VERMERK
210 X52408200016 BANJO UNION 1 PC
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TYPE: 12V4000G81 526102799 FG/FGS:
SERIAL NO.: 526102799 BOM NO.: X52408300003
POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT STANDARD
220 5849900615 SCREW 1 PC
230 700429030002 O-RING 3 PC 30 X 4 MMN429
240 700429030003 O-RING 1 PC 30 X 3 MMN429
250 700429024001 O-RING 8 PC 24 X 2,5 MMN429
260 700429015000 O-RING 2 PC 15 X 3 MMN429
270 000471026000 SNAP RING 4 PC 26 X 1,2 DIN471
280 X00023217 SCREW 1 PC
290 X00023219 PIPE 2 PC
300 X00023221 SCREW 1 PC
310 007603018101 SEALING RING 3 PC A 18 X 22 DIN7603
320 007603026104 SEALING RING 4 PC A 26 X 31 DIN7603
330 X00023223 THREADED NIPPLE 1 PC

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TYPE: 12V4000G81 FUEL HOSE FG/FGS:
SERIAL NO.: 526102799 BOM NO.: 5260700181

10

180

220
150
170

10

160

POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD


10 5569970874 TEE 1 PC NN
150 916016016200 CLAMP 6 PC BRSGU 16/15 N16016
160 000912006004 SCREW 6 PC M 6 X 12 DIN912
170 000125006431 WASHER 6 PC A 6,4 DIN125
180 5240782441 RETAINER 6 PC
220 0001596540 CABLE CLAMP 5 PC DN17

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TYPE: 12V4000G81 FUEL HOSE FG/FGS:
SERIAL NO.: 526102799 BOM NO.: 5260700281

80
30
120 70
60

40
20
50
90

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT STANDARD


20 000125006431 WASHER 1 PC A 6,4 DIN125
30 000000003050 CLAMP 1 PC B RSGU S 16/ 15 N16016
40 000912006097 SCREW 1 PC M 6 X 16 DIN912
50 0001596540 CABLE CLAMP 2 PC DN17
60 916016016201 CLAMP 2 PC BRSGU 16/20 N16016
70 000912008000 SCREW 2 PC M 8 X 12 DIN912
80 5241538140 RETAINER 2 PC
90 X00002459 RETAINER 1 PC
120 000125008427 WASHER 2 PC A 8,4 DIN125

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TYPE: 12V4000G81 FUEL HOSE FG/FGS:
SERIAL NO.: 526102799 BOM NO.: 5260700381

10

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT STANDARD


10 916016016201 CLAMP 1 PC BRSGU 16/20 N16016

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TYPE: 12V4000G81 FUEL HOSE FG/FGS:
SERIAL NO.: 526102799 BOM NO.: 5260700481

20

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT STANDARD


20 000000003929 CLAMP 1 PC B RSGU S 12/ 15 N16016

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TYPE: 12V4000G81 526102799 FG/FGS: 101
SERIAL NO.: 526102799 BOM NO.:
GROUP NUMBER (FG)
GROUP NAME
BOM NO.

EXHAUST TURBOCHARGER
100.00074

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TYPE: 12V4000G81 EXHAUST TURBOCHARGER FG/FGS: 101 01
SERIAL NO.: 526102799 BOM NO.: 100.00074

15

15

30

20

25

POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT


5 5260200805 EXHAUST TURBOCHARGER 4 PC NN
15 11506101 NUT 16 PC M10
20 5241420480 GASKET 4 PC
25 5249900405 STUD 16 PC
30 5241420152 SPACER WASHER 8 PC

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TYPE: 12V4000G81 526102799 FG/FGS: 111
SERIAL NO.: 526102799 BOM NO.:
GROUP NUMBER (FG)
GROUP NAME
BOM NO.

INTERCOOLER F. TB INTERCOOLING
110.00032

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TYPE: 12V4000G81 INTERCOOLER F. TB INTERCOOLING FG/FGS: 111 88
SERIAL NO.: 526102799 BOM NO.: 110.00032
140
130 125
130
20

30
115

45

35

60 40
210
55

203 75
155

100
90
85
100 105
90 210
170 85
200
70

100 105
220
230
195

POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD


20 5260900014 INTERCOOLER 1 PC NN
30 735210014000 PLUG 2 PC M 14 X 1,5 MTN5210
35 5240980937 CONNECTION HOUSING 1 PC NN
40 5249910160 DOWEL PIN 2 PC
45 5269870235 PROFILE RUBBER 1 PC
55 000933008204 SCREW 32 PC M 8 X 30 DIN933
60 5249900340 WASHER 32 PC
70 5240980730 BRACKET 1 PC
75 5240980830 BRACKET 1 PC
85 5269900101 SCREW 6 PC M 16 X 110
90 5249900140 WASHER 6 PC
100 5249901901 SCREW 10 PC
105 5249900304 SCREW 4 PC M12 X 65
115 5260980230 BRACKET 2 PC
125 000933012080 SCREW 8 PC M 12 X 35 DIN933
130 5249900740 WASHER 14 PC
140 000933012120 SCREW 6 PC M 12 X 45 DIN933
155 735210014000 PLUG 1 PC M 14 X 1,5 MTN5210
170 5240983015 ELBOW 1 PC
195 5240983115 ELBOW 1 PC
200 735210014000 PLUG 2 PC M 14 X 1,5 MTN5210
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TYPE: 12V4000G81 526102799 FG/FGS: 111 88
SERIAL NO.: 526102799 BOM NO.: 110.00032
POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD
203 5319971132 PLUG 1 PC M18X1.5
210 5269970045 O-RING 2 PC
220 5269900051 NUT 8 PC M 12

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TYPE: 12V4000G81 PLUG FG/FGS:
SERIAL NO.: 526102799 BOM NO.: 5319971132

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT


5 0005333080 O-RING FOR ON-ENGINE SENSO 1 PC 15,3X2,2; 70 SHORE

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TYPE: 12V4000G81 526102799 FG/FGS: 121
SERIAL NO.: 526102799 BOM NO.:
GROUP NUMBER (FG)
GROUP NAME
BOM NO.

AIR FILTER FOR STANDARD VERSIO


120.00082

CONTAM INDICATOR
120.00105

AIR INTAKE NECK BENT 90DEG


X00029538

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TYPE: 12V4000G81 CONTAM INDICATOR FG/FGS: 121 05
SERIAL NO.: 526102799 BOM NO.: 120.00105

10

15

POS. PART NO. DESIGNATION QTY. UNITS


10 0009973375 NIPPLE 1 PC
15 0000943268 CONTAM INDICATOR 1 PC

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TYPE: 12V4000G81 AIR FILTER FOR STANDARD VERSIO FG/FGS: 121 05
SERIAL NO.: 526102799 BOM NO.: 120.00082

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT STANDARD


5 900288214001 CLAMP 2 PC S 214/25X1,25 SK 2T N288A
10 0180945802 AIR FILTER 2 PC

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TYPE: 12V4000G81 AIR INTAKE NECK BENT 90DEG FG/FGS: 121 05
SERIAL NO.: 526102799 BOM NO.: X00029538
100
600
500
650
900
650
100 660
650 600 550
900 650

650 650
900
450 550 550
650 550 450 300
500 250
600 250
800 300
750 660
500 500
300 900
250 450 550
250 100 650
300 650
450
550 650
100
650
600
400
800 600550
750
5 650 650 400
600
400
400

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT STANDARD


100 X00028443 ELBOW 4 PC
250 X00044065 RUBBER SLEEVE 4 PC 150X115
300 000000000681 CLAMP 8 PC 160-180X13-SW8-W3 MBN10223
400 5240981739 RETAINER RIGHT 4 PC
450 5240900241 RETAINER 4 PC
500 5240981839 RETAINER LEFT 4 PC
550 304017008081 SCREW 10 PC M 8 X 25 ISO4017
600 304017008079 SCREW 6 PC M 8 X 20 ISO4017
650 009021008204 WASHER 24 PC 8,4 DIN9021
660 735151008100 WASHER 2 PC A 8,4 MTN5151
750 000908020000 PLUG 4 PC M 20 X 1,5 DIN908
800 007603020103 SEALING RING 4 PC A 20 X 26 DIN7603
900 X00003468 RETAINER 4 PC

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TYPE: 12V4000G81 526102799 FG/FGS: 124
SERIAL NO.: 526102799 BOM NO.:
GROUP NUMBER (FG)
GROUP NAME
BOM NO.

CHARGE-AIR MANIFOLD
120.00071

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TYPE: 12V4000G81 CHARGE-AIR MANIFOLD FG/FGS: 124 05
SERIAL NO.: 526102799 BOM NO.: 120.00071

TYPE: 12V4000G81 CHARGE-AIR MANIFOLD FG/FGS: 124 05


SERIAL NO.: 526102799 BOM NO.: 120.00071

35

10

25

35
45
40
15

25

45
40 Business Portal Online Print 24-06-2015
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55
TYPE: 12V4000G81 526102799 FG/FGS: 124 05
SERIAL NO.: 526102799 BOM NO.: 120.00071
POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD
10 5240981407 CHARGE-AIR PIPE END MEMBER, LEFT 1 PC NN
15 5240980907 CHARGE-AIR PIPE 4 PC NN
25 700429140000 O-RING 6 PC 140 X 8 MMN429
35 5240980680 GASKET 12 PC
40 000931010345 SCREW 24 PC M 10 X140 DIN931
45 000125010524 WASHER 12 PC A 10,5 DIN125
55 000908052003 PLUG 2 PC M 52 X 1,5 DIN908
60 007603052101 SEALING RING 2 PC A 52 X 60 DIN7603
70 5240981107 CHARGE-AIR PIPE END MEMBER, RIGHT 1 PC NN
115 700354014003 THREADED BUSHING 2 PC M 14 X 1,5 MMN354
120 007603022102 SEALING RING 2 PC A 22 X 27 DIN7603
125 000908014001 PLUG 2 PC M 14 X 1,5 DIN908
130 007603014102 SEALING RING 2 PC A 14 X 18 DIN7603

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SERIAL NO.: 526102799 BOM NO.:
GROUP NUMBER (FG)
GROUP NAME
BOM NO.

AIR PIPING
120.00065

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TYPE: 12V4000G81 AIR PIPING FG/FGS: 125 05
SERIAL NO.: 526102799 BOM NO.: 120.00065
100

90
100

95

75 95
60 80
65 95
70

50 35
45 100
50 110
25 140
40 95

30
80 95
75
65 95

70

100
51
100

POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD


25 5240982637 CONNECTION HOUSING 1 PC NN
30 700429870000 O-RING 1 PC 870 X 6 MMN429
35 5240940153 SPACER SLEEVE 1 PC
40 5240940253 SPACER SLEEVE 3 PC
45 000931008314 SCREW 1 PC M 8 X 45 DIN931
50 304017008037 SCREW 27 PC M 8 X 65 ISO4017
51 000931008061 SCREW 6 PC M 8 X 40 DIN931
60 23540064 ELBOW LEFT SIDE 1 PC
65 0289976148 O-RING 2 PC
70 000000001039 SCREW 8 PC M 10 X 40 ISO4017
75 000125010524 WASHER 8 PC A 10,5 DIN125
80 000934010005 HEX NUT 8 PC M 10 DIN934
90 23540070 CHARGE-AIR PIPE LEFT 1 PC
95 5240980082 RUBBER SLEEVE 6 PC
100 5249970090 CLAMP 12 PC
110 23540065 ELBOW RIGHT SIDE 1 PC
140 23540071 CHARGE-AIR PIPE RIGHT 1 PC

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TYPE: 12V4000G81 526102799 FG/FGS: 141
SERIAL NO.: 526102799 BOM NO.:
GROUP NUMBER (FG)
GROUP NAME
BOM NO.

EXHAUST LINE F/CYL. TO T'CHARGER


140.00054

EXHAUST LINE AFTER TURBOCHARGER


140.00057

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TYPE: 12V4000G81 EXHAUST LINE F/CYL. TO T'CHARGER FG/FGS: 141 10
SERIAL NO.: 526102799 BOM NO.: 140.00054

POS. PART NO. DESIGNATION QTY. UNITS


20 5261420104 EXHAUST PIPE CENTER SECTION 2 PC
25 5261420304 EXHAUST PIPE 2 PC
30 5261420204 EXHAUST PIPE 2 PC
35 0001426157 SEALING RING 4 PC
40 5249900154 UNION NUT 4 PC
50 5241420580 GASKET 12 PC
55 08929357 SCREW 48 PC
60 23511667 SPACER 48 PC

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TYPE: 12V4000G81 EXHAUST LINE AFTER TURBOCHARGER FG/FGS: 141 15
SERIAL NO.: 526102799 BOM NO.: 140.00057

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT STANDARD


20 5241420302 Y-PIPE 2 PC
25 5244920181 SEALING RING 4 PC
35 5241420540 RETAINER 4 PC
40 11504516 SCREW 2 PC M10X1.5X35
45 000933010095 SCREW 2 PC M 10 X 50 DIN933
50 5511531250 SPACER BUSHING 2 PC
55 11506101 NUT 4 PC M10

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TYPE: 12V4000G81 526102799 FG/FGS: 172
SERIAL NO.: 526102799 BOM NO.:
GROUP NUMBER (FG)
GROUP NAME
BOM NO.

STARTER
170.00001

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TYPE: 12V4000G81 STARTER FG/FGS: 172 05
SERIAL NO.: 526102799 BOM NO.: 170.00001

POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD


5 0051510001 STARTER 1 PC NN 24 V / 9 KW TYP 400 50MT
10 0041519901 STARTER 1 PC NN 24 V / 9KW
20 000912016002 SCREW 6 PC M 16 X 40 DIN912

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TYPE: 12V4000G81 526102799 FG/FGS: 181
SERIAL NO.: 526102799 BOM NO.:
GROUP NUMBER (FG)
GROUP NAME
BOM NO.

OIL SYSTEM BASIC SCOPE


X00009743

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TYPE: 12V4000G81 OIL SYSTEM BASIC SCOPE FG/FGS: 181 05
SERIAL NO.: 526102799 BOM NO.: X00009743

35
40 25
30

50 15

50
55

50
50
55
80
60

70
75
85

TYPE: 12V4000G81 OIL SYSTEM BASIC SCOPE FG/FGS: 181 05


SERIAL NO.: 526102799 BOM NO.: X00009743

Business Portal Online Print 24-06-2015


TYPE: 12V4000G81 526102799 FG/FGS: 181 05
SERIAL NO.: 526102799 BOM NO.: X00009743
POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD
15 0021803401 OIL PUMP 1 PC
25 304014010013 SCREW 3 PC M 10 X120 ISO4014
30 735151010100 WASHER 3 PC A 10,5 MTN5151
35 304017010051 SCREW 1 PC M 10 X 60 ISO4017
40 5241871853 SPACER SLEEVE 1 PC
50 007603014102 SEALING RING 4 PC A 14 X 18 DIN7603
55 700223006000 BANJO SCREW 2 PC A8 MMN223
60 5271800419 OIL LINE 1 PC SB
70 5241872240 RETAINER 1 PC
75 700325012100 PIPE CLAMP HALF 2 PC 1/1 D 9 - 12 MMN325
80 700327008000 GROMMET 1 PC 8 MMN327
85 304017008083 SCREW 1 PC M 8 X 30 ISO4017
105 5241870276 WASHER 2 PC NN
110 700429041000 O-RING 2 PC 41 X 4 MMN429
115 700429024002 O-RING 24 PC 24 X 4 MMN429
120 X00033646 RETAINER 2 PC
125 X00033645 RETAINER 10 PC
130 5241870401 PIPE 1 PC NN
135 5241870101 PIPE 10 PC NN
140 X00033644 OIL SPRAY NOZZLE 12 PC
150 304014008032 SCREW 24 PC M 8 X 80 ISO4014
185 5241870201 PIPE 1 PC

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TYPE: 12V4000G81 526102799 FG/FGS: 183
SERIAL NO.: 526102799 BOM NO.:
GROUP NUMBER (FG)
GROUP NAME
BOM NO.

OIL FILTER HOUSING W/SUPPORT


180.00371

COVER F/CENTRIF OIL FILTE


180.00227

OIL HEAT EXCHANGER


180.00099

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TYPE: 12V4000G81 OIL FILTER HOUSING W/SUPPORT FG/FGS: 183 05
SERIAL NO.: 526102799 BOM NO.: 180.00371

15
30
25

20

5
20

40

50
50

65

25
60

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT STANDARD


5 5241800711 OIL FILTER HOUSING 1 PC
15 700429065000 O-RING 1 PC 65 X 4 MMN429
20 700429058001 O-RING 6 PC 58 X 4 MMN429
25 000933010058 SCREW 12 PC M 10 X 35 DIN933
30 000125010524 WASHER 7 PC A 10,5 DIN125
40 5241840440 RETAINER 1 PC
50 700429028002 O-RING 2 PC 28 X 4 MMN429
60 000933012051 SCREW 2 PC M 12 X 50 DIN933
65 5241840101 OIL FILTER 4 PC

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TYPE: 12V4000G81 OIL FILTER HOUSING FG/FGS:
SERIAL NO.: 526102799 BOM NO.: 5241800711

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT STANDARD


5 5241840902 OIL FILTER HOUSING 1 PC
10 5241840068 THREADED FITTING 4 PC
15 23526690 VALVE 1 PC
20 23526689 SPRING 1 PC
25 5241840156 PLUG 1 PC
40 735210014000 PLUG 5 PC M 14 X 1,5 MTN5210
45 5319970132 PLUG 3 PC M42X2 ISO6149
50 5319971832 PLUG 3 PC
55 5319971132 PLUG 1 PC M18X1.5
60 5319970332 PLUG 2 PC M33X2

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TYPE: 12V4000G81 COVER F/CENTRIF OIL FILTE FG/FGS: 183 10
SERIAL NO.: 526102799 BOM NO.: 180.00227
25

20

10

15 45
35
40

50 55
60

POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD


10 5241840409 FLANGE 1 PC
15 700429122001 O-RING 1 PC 122 X 3,75 MMN429
20 000125013012 WASHER 4 PC A 13 DIN125
25 000933012051 SCREW 4 PC M 12 X 50 DIN933
35 007603014102 SEALING RING 1 PC A 14 X 18 DIN7603
40 5849972672 UNION 1 PC NN
45 007603016105 SEALING RING 2 PC A 16 X 20 DIN7603
50 5241802019 OIL LINE 1 PC SB
55 000439016200 HEX NUT 1 PC B M 16 DIN439
60 5849900615 SCREW 1 PC

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TYPE: 12V4000G81 OIL HEAT EXCHANGER FG/FGS: 183 15
SERIAL NO.: 526102799 BOM NO.: 180.00099

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT STANDARD


15 5241880226 COOLER CORE 6 PC
25 5249970245 O-RING 24 PC
35 5241880604 HOUSING 2 PC
45 700429290000 O-RING 2 PC 290 X 4 MMN429
55 5249970040 SEALING WASHER 12 PC
60 00218443 NUT 12 PC 3/4-10
70 000933010155 SCREW 13 PC M 10 X 70 DIN933
75 000931010247 SCREW 2 PC M 10 X120 DIN931
85 5241870253 PLUG-IN PIPE 1 PC
90 5249970145 O-RING 2 PC
100 5241880140 RETAINER 1 PC
105 200982010000 HEX NUT 1 PC M 10 DIN982
115 700429100001 O-RING 1 PC 100 X 4 MMN429

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TYPE: 12V4000G81 526102799 FG/FGS: 185
SERIAL NO.: 526102799 BOM NO.:
GROUP NUMBER (FG)
GROUP NAME
BOM NO.

T/CHARGER OIL SUPPLY


180.00656

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TYPE: 12V4000G81 T/CHARGER OIL SUPPLY FG/FGS: 185 10
SERIAL NO.: 526102799 BOM NO.: 180.00656

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT STANDARD


15 5241801819 OIL LINE 4 PC
20 5241870026 UNION 4 PC
35 5241870026 UNION 4 PC
45 5241806520 OIL LINE FOR OIL RETURN LEFT 2 PC
55 X00009917 GASKET 8 PC
60 23511786 SCREW 8 PC M10X25
75 000934010005 HEX NUT 8 PC M 10 DIN934
85 5241806620 OIL LINE FOR OIL RETURN RIGH 2 PC

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TYPE: 12V4000G81 UNION FG/FGS:
SERIAL NO.: 526102799 BOM NO.: 5241870026

10

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT


5 5319972245 SEALING RING 1 PC
10 0005333080 O-RING FOR ON-ENGINE SENSO 1 PC 15,3X2,2; 70 SHORE

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TYPE: 12V4000G81 526102799 FG/FGS: 202
SERIAL NO.: 526102799 BOM NO.:
GROUP NUMBER (FG)
GROUP NAME
BOM NO.

COOLANT PUMP HIGH-TEMP CIRCUIT


X00012885

CONNECTING HARDWARE
200.00081

COVER FOR COOLANT


X00021784

COOLANT DUCTING HIGH-TEMP CIRCUIT


200.00877

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TYPE: 12V4000G81 526102799 FG/FGS: 202
SERIAL NO.: 526102799 BOM NO.:
GROUP NUMBER (FG)
GROUP NAME
BOM NO.

CONNECTING HARDWARE F. PREHEATER UNIT


200.00388

COOLANT VENT LT/HT SYSTEM


200.00256

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TYPE: 12V4000G81 COOLANT PUMP HIGH-TEMP CIRCUIT FG/FGS: 202 05
SERIAL NO.: 526102799 BOM NO.: X00012885
300
400

50

150 350
400
400
200

250

TYPE: 12V4000G81 COOLANT PUMP HIGH-TEMP CIRCUIT FG/FGS: 202 05


SERIAL NO.: 526102799 BOM NO.: X00012885

400 300
750 950

850
800 600
650 400
300

1200

500
1300

1300
Business Portal Online Print 24-06-2015
1150
1250
TYPE: 12V4000G81 526102799 FG/FGS: 202 05
SERIAL NO.: 526102799 BOM NO.: X00012885
POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD
50 X52420200011 COOLANT PUMP HIGH-TEMP CIRCUIT 1 PC
150 700429130003 O-RING 1 PC 130 X 5 MMN429
200 000931012176 SCREW 1 PC M 12 X150 DIN931
250 000931012143 SCREW 1 PC M 12 X 70 DIN931
300 000933012051 SCREW 3 PC M 12 X 50 DIN933
350 000934012008 HEX NUT 1 PC M 12 DIN934
400 000125013012 WASHER 5 PC A 13 DIN125
500 5242001118 ELBOW 1 PC
600 000908030002 PLUG 1 PC M 30 X 1,5 DIN908
650 007603030101 SEALING RING 1 PC A 30 X 36 DIN7603
750 700429120002 O-RING 1 PC 120 X 6 MMN429
800 000933010094 SCREW 3 PC M 10 X 40 DIN933
850 000125010524 WASHER 3 PC A 10,5 DIN125
950 5242030340 RETAINER 1 PC NN
1150 0049976736 DRAIN VALVE 1 PC
1200 5242000184 CONNECTING PIECE 1 PC
1250 700223010000 BANJO SCREW 1 PC A 12 MMN223
1300 007603018101 SEALING RING 2 PC A 18 X 22 DIN7603

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TYPE: 12V4000G81 COOLANT PUMP HIGH-TEMP CIRCUIT FG/FGS:
SERIAL NO.: 526102799 BOM NO.: X52420200011

250 100 600 550 900 200 950 1000 700 400 300 150 450 50 350

500

750 800

1100 1050

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT STANDARD


50 5272010805 COOLANT PUMP SHAFT 1 PC
100 X00008661 IMPELLER F/ENGINE COOLANT PM 1 PC
150 5272010010 BEARING HOUSING 1 PC
200 X00008652 SEAL CARRIER 1 PC
250 X00030047 VOLUTE FOR COOLANT PUMP 1 PC
300 5272010153 SPACER SLEEVE 1 PC
350 X00021750 GEAR 1 PC
400 200628103006 ANGLR-CONT BALL BRG 1 PC QJ308 DIN628
450 705100502035 CYL ROLLER BEARING 1 PC NU208 DIN5412
500 000472080000 SNAP RING 1 PC 80 X 2,5 DIN472
550 700386050002 SHAFT SEAL 1 PC A 50 X 72 X 8 MMN386
600 X00026765 ROTARY SEAL 1 PC
700 700429135000 O-RING 1 PC 135 X 5 MMN429
750 000931008241 SCREW 4 PC M 8 X 75 DIN931
800 000125008427 WASHER 4 PC A 8,4 DIN125
900 700429172000 O-RING 1 PC 172 X 5 MMN429
950 000933010093 SCREW 4 PC M 10 X 35 DIN933
1000 000125010524 WASHER 4 PC A 10,5 DIN125
1050 007603018101 SEALING RING 1 PC A 18 X 22 DIN7603
1100 000908018002 PLUG 1 PC M 18 X 1,5 DIN908

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TYPE: 12V4000G81 ELBOW FG/FGS:
SERIAL NO.: 526102799 BOM NO.: 5242001118

25

20

15
10

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT STANDARD


5 5242032122 ELBOW 1 PC
10 000908018002 PLUG 1 PC M 18 X 1,5 DIN908
15 007603018101 SEALING RING 1 PC A 18 X 22 DIN7603
20 000908030002 PLUG 1 PC M 30 X 1,5 DIN908
25 007603030101 SEALING RING 1 PC A 30 X 36 DIN7603

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TYPE: 12V4000G81 CONNECTING HARDWARE FG/FGS: 202 15
SERIAL NO.: 526102799 BOM NO.: 200.00081

15
25

20

25
20

15

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT STANDARD


15 5242030739 FLANGE 2 PC
20 700429108000 O-RING 2 PC 108 X 5 MMN429
25 000933010035 SCREW 6 PC M 10 X 25 DIN933

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TYPE: 12V4000G81 COVER FOR COOLANT FG/FGS: 202 15
SERIAL NO.: 526102799 BOM NO.: X00021784

250

150

200

200

150
250

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT STANDARD


150 X00021527 BLIND FLANGE 2 PC
200 X00021730 GASKET 2 PC
250 000000003021 SCREW 6 PC M 10 X 25 ISO4017

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TYPE: 12V4000G81 COOLANT DUCTING HIGH-TEMP CIRCUIT FG/FGS: 202 20
SERIAL NO.: 526102799 BOM NO.: 200.00877
90

95
50 85
40 50
50 50
60 40
55 50
65 45

50
60
55
65

TYPE: 12V4000G81 COOLANT DUCTING HIGH-TEMP CIRCUIT FG/FGS: 202 20


SERIAL NO.: 526102799 BOM NO.: 200.00877

Business Portal Online Print 24-06-2015


TYPE: 12V4000G81 526102799 FG/FGS: 202 20
SERIAL NO.: 526102799 BOM NO.: 200.00877
POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD
40 5242032053 PLUG-IN PIPE 2 PC
45 5242032253 PLUG-IN PIPE 1 PC
50 700429085002 O-RING 8 PC 85 X 6 MMN429
55 5242030139 FLANGE 2 PC NN
60 000933010094 SCREW 4 PC M 10 X 40 DIN933
65 700429100000 O-RING 2 PC 100 X 5 MMN429
85 5242030039 FLANGE 1 PC NN
95 700429100001 O-RING 1 PC 100 X 4 MMN429
105 5242030508 CONNECTING PIECE 1 PC
110 000931010283 SCREW 10 PC M 10 X 75 DIN931
115 700429083000 O-RING 2 PC 83 X 5 MMN429
120 5242030408 CONNECTING PIECE 1 PC
130 000931010315 SCREW 14 PC M 10 X100 DIN931
155 735210014000 PLUG 1 PC M 14 X 1,5 MTN5210
165 5242032001 MANIFOLD 1 PC SB
170 5242032101 MANIFOLD 2 PC SB
175 5242032201 MANIFOLD 1 PC SB
180 5242032301 MANIFOLD 1 PC SB
185 5242032401 MANIFOLD 1 PC SB
195 700429058002 O-RING 4 PC 58 X 8 MMN429
210 700429024000 O-RING 12 PC 24 X 5 MMN429
250 5599920201 SPACER BUSHING 1 PC
300 000125010524 WASHER 4 PC A 10,5 DIN125
350 000931010292 SCREW 4 PC M 10 X110 DIN931

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TYPE: 12V4000G81 CONNECTING HARDWARE F. PREHEATER UNIT FG/FGS: 202 40
SERIAL NO.: 526102799 BOM NO.: 200.00388

20

15

10

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT STANDARD


10 735214028000 UNION 1 PC 28 MTN5214
15 700223020000 BANJO SCREW 1 PC A 22 MMN223
20 007603030101 SEALING RING 1 PC A 30 X 36 DIN7603

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TYPE: 12V4000G81 COOLANT VENT LT/HT SYSTEM FG/FGS: 202 65
SERIAL NO.: 526102799 BOM NO.: 200.00256
565
45
125
125
40
45 110 550
115
600 602
20
15 555 536
620 45 590 537
235
585

340 610

25 15
85 20
240 305 75
215
265 15
15 85 20
325
20 95
85
85

15 50
330
285 20
125 125 45 40

35 35 35
110 55
110 45
45
115 115

TYPE: 12V4000G81 COOLANT VENT LT/HT SYSTEM FG/FGS: 202 65


SERIAL NO.: 526102799 BOM NO.: 200.00256

Business Portal Online Print 24-06-2015


TYPE: 12V4000G81 526102799 FG/FGS: 202 65
SERIAL NO.: 526102799 BOM NO.: 200.00256
POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD
15 915006006000 UNION 8 PC 6 N15006
20 007603014102 SEALING RING 13 PC A 14 X 18 DIN7603
25 X00017386 VENT LINE 1 PC SB
35 5500784541 RETAINER 3 PC
40 700325012100 PIPE CLAMP HALF 11 PC 1/1 D 9 - 12 MMN325
45 700327008000 GROMMET 17 PC 8 MMN327
50 304017008083 SCREW 1 PC M 8 X 30 ISO4017
55 000934008008 HEX NUT 2 PC M8 DIN934
75 5242002751 PIPE 1 PC SB
85 5569970574 TEE 6 PC NN
95 5242002951 PIPE 1 PC SB
110 700325012104 PIPE CLAMP HALF 4 PC 2/1 D 9 - 12 MMN325
115 700325012202 PIPE CLAMP HALF 4 PC 2/1 G 8 - 12 MMN325
125 304017008081 SCREW 5 PC M 8 X 25 ISO4017
215 5242002358 VENT LINE 1 PC SB
235 5242002158 VENT LINE 1 PC SB
240 735211010000 UNION 1 PC P 10M 14 X 1,5 MTN5211
250 000908014001 PLUG 5 PC M 14 X 1,5 DIN908
265 5242003651 PIPE 1 PC SB
285 5242003551 PIPE 1 PC SB
305 5242003751 PIPE 1 PC SB
325 5242002058 VENT LINE 1 PC SB
330 735211010000 UNION 1 PC P 10M 14 X 1,5 MTN5211
340 5242003851 PIPE 1 PC SB
350 8381594740 RETAINER 1 PC NN
355 700325012200 PIPE CLAMP HALF 1 PC 1/1 G 8 - 12 MMN325
360 000933010035 SCREW 1 PC M 10 X 25 DIN933
365 000125010524 WASHER 1 PC A 10,5 DIN125
377 304017008086 SCREW 2 PC M 8 X 45 ISO4017
395 5242000418 ELBOW 2 PC SB
400 735211008001 UNION 1 PC 8M 14 X 1,5 MTN5211
410 5242005351 PIPE 1 PC SB
435 007349008002 WASHER 1 PC 8,4 DIN7349
440 304017008089 SCREW 1 PC M 8 X 60 ISO4017
450 5502030529 DISTRIBUTOR 2 PC
455 5801533240 RETAINER 1 PC
465 915006010002 UNION 2 PC 10 N15006
470 007603018101 SEALING RING 2 PC A 18 X 22 DIN7603
475 915005010000 SEALING CONE 2 PC 12 MBN15005
480 915001010004 NUT 2 PC 10 M 18 X 1,5 N15001
500 5242004151 PIPE 1 PC SB
505 735211008001 UNION 1 PC 8M 14 X 1,5 MTN5211
530 304017008079 SCREW 1 PC M 8 X 20 ISO4017
536 915013006002 UNION 1 PC 6 N15013
537 007603012111 SEALING RING 1 PC A 12 X 15,5 DIN7603
550 5242004251 PIPE 1 PC SB
555 735211008001 UNION 1 PC 8M 14 X 1,5 MTN5211
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TYPE: 12V4000G81 526102799 FG/FGS: 202 65
SERIAL NO.: 526102799 BOM NO.: 200.00256
POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD
565 5502030143 BRACKET 2 PC
585 5511530050 SPACER BUSHING 2 PC NN
590 700325012111 PIPE CLAMP HALF 4 PC 1/1 D11 - 12 MMN325
600 000933010149 SCREW 1 PC M 10 X 65 DIN933
602 000933010094 SCREW 1 PC M 10 X 40 DIN933
610 5242004351 PIPE 1 PC SB
620 5242004451 PIPE 1 PC SB
630 11.61217-0007 RETAINER 1 PC
631 000931010283 SCREW 1 PC M 10 X 75 DIN931
635 5500780453 SPACER SLEEVE 1 PC NN
665 5242009951 PIPE 1 PC SB
695 5242004651 PIPE 1 PC SB
700 735211008001 UNION 1 PC 8M 14 X 1,5 MTN5211
710 735211008001 UNION 1 PC 8M 14 X 1,5 MTN5211

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TYPE: 12V4000G81 UNION FG/FGS:
SERIAL NO.: 526102799 BOM NO.: 735211008001

10

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT STANDARD


10 735221011000 O-RING 1 PC 11,3 X 2,2 - M14X1,5 MTN5221

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TYPE: 12V4000G81 UNION FG/FGS:
SERIAL NO.: 526102799 BOM NO.: 735211010000

10

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT STANDARD


10 735221011000 O-RING 1 PC 11,3 X 2,2 - M14X1,5 MTN5221

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TYPE: 12V4000G81 526102799 FG/FGS: 203
SERIAL NO.: 526102799 BOM NO.:
GROUP NUMBER (FG)
GROUP NAME
BOM NO.

COOLANT PUMP
200.00321

COOLANT DUCTING LT CIRCUIT


200.00193

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TYPE: 12V4000G81 COOLANT PUMP FG/FGS: 203 05
SERIAL NO.: 526102799 BOM NO.: 200.00321
35
45

40
45

18
25

30

55
35 45

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT STANDARD


18 X52420300001 COOLANT PUMP LT CIRCUIT 1 PC
25 700429130003 O-RING 1 PC 130 X 5 MMN429
30 000931012143 SCREW 1 PC M 12 X 70 DIN931
35 000933012051 SCREW 2 PC M 12 X 50 DIN933
40 000934012008 HEX NUT 1 PC M 12 DIN934
45 000125013012 WASHER 3 PC A 13 DIN125
55 0049976736 DRAIN VALVE 1 PC

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TYPE: 12V4000G81 COOLANT PUMP LT CIRCUIT FG/FGS:
SERIAL NO.: 526102799 BOM NO.: X52420300001

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT STANDARD


50 5272010805 COOLANT PUMP SHAFT 1 PC
100 X00008657 IMPELLER F/ENGINE COOLANT PM 1 PC
150 5272010010 BEARING HOUSING 1 PC
200 X00008652 SEAL CARRIER 1 PC
250 X00008656 VOLUTE LT CIRCUIT 1 PC
300 5272010153 SPACER SLEEVE 1 PC
350 X00021750 GEAR 1 PC
400 200628103006 ANGLR-CONT BALL BRG 1 PC QJ308 DIN628
450 705100502035 CYL ROLLER BEARING 1 PC NU208 DIN5412
500 000472080000 SNAP RING 1 PC 80 X 2,5 DIN472
550 700386050002 SHAFT SEAL 1 PC A 50 X 72 X 8 MMN386
600 X00026765 ROTARY SEAL 1 PC
700 700429135000 O-RING 1 PC 135 X 5 MMN429
750 000931008241 SCREW 4 PC M 8 X 75 DIN931
800 000125008427 WASHER 4 PC A 8,4 DIN125
900 700429172000 O-RING 1 PC 172 X 5 MMN429
950 000933010093 SCREW 4 PC M 10 X 35 DIN933
1000 000125010524 WASHER 4 PC A 10,5 DIN125
1050 007603018101 SEALING RING 2 PC A 18 X 22 DIN7603
1100 000908018002 PLUG 2 PC M 18 X 1,5 DIN908

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TYPE: 12V4000G81 COOLANT DUCTING LT CIRCUIT FG/FGS: 203 25
SERIAL NO.: 526102799 BOM NO.: 200.00193

POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD


20 5242001852 COOLANT LINE 1 PC SB
25 000908014001 PLUG 2 PC M 14 X 1,5 DIN908
26 007603014102 SEALING RING 2 PC A 14 X 18 DIN7603
28 735210014000 PLUG 1 PC M 14 X 1,5 MTN5210
35 5272030080 GASKET 1 PC
40 000933010092 SCREW 6 PC M 10 X 30 DIN933
50 5242031040 RETAINER 2 PC
55 11504571 SCREW 1 PC M 10 X 65
60 5249900751 HEX NUT 1 PC
65 X00004787 PIPE 1 PC
75 X00040925 COOLANT LINE 1 PC
90 5249970483 RUBBER SLEEVE 6 PC
95 900288076002 CLAMP 12 PC S 76/25X1,25 SK 2T N288A
105 5242030840 RETAINER 12 PC
110 5242030452 SPACER WASHER 2 PC
115 08929357 SCREW 6 PC
125 5262001051 COOLANT LINE 1 PC SB
130 5242006752 COOLANT LINE 1 PC
131 5242006652 COOLANT LINE 1 PC
175 700429072000 O-RING 1 PC 72 X 3 MMN429
185 000125010524 WASHER 3 PC A 10,5 DIN125
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TYPE: 12V4000G81 526102799 FG/FGS: 203 25
SERIAL NO.: 526102799 BOM NO.: 200.00193
POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD
195 5509970530 PLUG 4 PC
200 007603018101 SEALING RING 4 PC A 18 X 22 DIN7603
210 X00042856 PIPE HALF-CLAMP 2 PC
215 137M13001/1 RETAINER 1 PC
220 304014008002 SCREW 2 PC M 8 X 65 ISO4014
225 000934008008 HEX NUT 1 PC M8 DIN934

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TYPE: 12V4000G81 526102799 FG/FGS: 206
SERIAL NO.: 526102799 BOM NO.:
GROUP NUMBER (FG)
GROUP NAME
BOM NO.

COOLANT DISTRIB HSG


200.00197

THERMOSTAT HOUSING
200.00199

CONNECTING HARDWARE
200.00075

THERMOSTAT HOUSING LT CIRCUIT


200.00202

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TYPE: 12V4000G81 COOLANT DISTRIB HSG FG/FGS: 206 05
SERIAL NO.: 526102799 BOM NO.: 200.00197

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT STANDARD


10 5242004516 COOLANT DISTRIB HSG 1 PC
20 5242032722 ELBOW 1 PC
30 5242030080 GASKET 1 PC
40 000931010105 SCREW 2 PC M 10 X 60 DIN931
50 700429055001 O-RING 2 PC 55 X 5 MMN429
55 700429042000 O-RING 1 PC 42 X 5 MMN429
60 700429070000 O-RING 1 PC 70 X 5 MMN429
65 000933012051 SCREW 2 PC M 12 X 50 DIN933
70 000931012143 SCREW 5 PC M 12 X 70 DIN931
80 700429083000 O-RING 2 PC 83 X 5 MMN429
85 000931016125 SCREW 12 PC M 16 X180 DIN931
90 000931016080 SCREW 1 PC M 16 X150 DIN931

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TYPE: 12V4000G81 COOLANT DISTRIB HSG FG/FGS:
SERIAL NO.: 526102799 BOM NO.: 5242004516

POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD


5 (5242033773) COOLANT DISTRIB HSG 1 PC KE
10 000908038000 PLUG 6 PC M 38 X 1,5 DIN908
15 007603038101 SEALING RING 6 PC A 38 X 44 DIN7603
20 5249970020 COVER 5 PC
25 5370160233 COVER 1 PC
30 5242030686 COVER 1 PC NN
35 700429080001 O-RING 1 PC 80 X 5 MMN429
40 000933010035 SCREW 4 PC M 10 X 25 DIN933
45 735210014000 PLUG 4 PC M 14 X 1,5 MTN5210
50 000908014001 PLUG 3 PC M 14 X 1,5 DIN908
55 007603014102 SEALING RING 3 PC A 14 X 18 DIN7603
60 000908030002 PLUG 1 PC M 30 X 1,5 DIN908
65 007603030101 SEALING RING 1 PC A 30 X 36 DIN7603
70 735210048000 PLUG 1 PC M 48 X 2 MTN5210
75 5242030939 BLIND FLANGE F/COOLANT DISTR. HS 1 PC
80 700429070000 O-RING 1 PC 70 X 5 MMN429

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TYPE: 12V4000G81 THERMOSTAT HOUSING FG/FGS: 206 10
SERIAL NO.: 526102799 BOM NO.: 200.00199
30

TYPE: 12V4000G81 THERMOSTAT HOUSING FG/FGS: 206 10


SERIAL NO.: 526102799 BOM NO.: 200.00199

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TYPE: 12V4000G81 526102799 FG/FGS: 206 10
SERIAL NO.: 526102799 BOM NO.: 200.00199
POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT STANDARD
20 5242001516 THERMOSTAT HOUSING HIGH-TEMP CIRCUIT 1 PC
30 0052031875 THERMAL ACTUATOR 4 PC
35 5132155 SEAL RING 4 PC
45 700429070000 O-RING 1 PC 70 X 5 MMN429
50 000931010332 SCREW 4 PC M 10 X150 DIN931
55 000933010095 SCREW 1 PC M 10 X 50 DIN933
60 700429100001 O-RING 2 PC 100 X 4 MMN429
65 5272030552 RESTRICTOR 1 PC
150 735210014000 PLUG 1 PC M 14 X 1,5 MTN5210

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TYPE: 12V4000G81 THERMAL ACTUATOR FG/FGS:
SERIAL NO.: 526102799 BOM NO.: 0052031875
10

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT


5 0002034480 SEALING RING 1 PC 57,76X67,5X6,4
10 8692030147 GASKET 1 PC VITON

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TYPE: 12V4000G81 THERMOSTAT HOUSING HIGH-TEMP CIRCUIT FG/FGS:
SERIAL NO.: 526102799 BOM NO.: 5242001516

POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD


5 (5242032373) THERMOSTAT HOUSING 1 PC KE
10 5249970020 COVER 1 PC
15 007603030101 SEALING RING 3 PC A 30 X 36 DIN7603
20 000908030002 PLUG 3 PC M 30 X 1,5 DIN908
25 000908014001 PLUG 1 PC M 14 X 1,5 DIN908
30 007603014102 SEALING RING 1 PC A 14 X 18 DIN7603

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TYPE: 12V4000G81 PLUG FG/FGS:
SERIAL NO.: 526102799 BOM NO.: 735210014000

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT STANDARD


10 735221011000 O-RING 1 PC 11,3 X 2,2 - M14X1,5 MTN5221

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TYPE: 12V4000G81 CONNECTING HARDWARE FG/FGS: 206 15
SERIAL NO.: 526102799 BOM NO.: 200.00075
35

45

20
25

25

10

15

40

POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD


10 5262000046 WELDING-NECK FLANGE 1 PC NN
15 5242030680 GASKET 1 PC
20 000912010038 SCREW 4 PC M 10 X 30 DIN912
25 000125010524 WASHER 8 PC A 10,5 DIN125
35 5262030039 WELDING-NECK FLANGE 1 PC
40 700429072000 O-RING 1 PC 72 X 3 MMN429
45 000933010092 SCREW 4 PC M 10 X 30 DIN933

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TYPE: 12V4000G81 THERMOSTAT HOUSING LT CIRCUIT FG/FGS: 206 15
SERIAL NO.: 526102799 BOM NO.: 200.00202

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT STANDARD


30 0052031675 THERMAL ACTUATOR 2 PC
35 5242032873 HOUSING 1 PC
45 5132155 SEAL RING 2 PC
55 5242030074 COVER 1 PC
65 000933010073 SCREW 5 PC M 10 X 80 DIN933
75 700429072000 O-RING 2 PC 72 X 3 MMN429
80 000931008241 SCREW 2 PC M 8 X 75 DIN931
85 000931008144 SCREW 1 PC M 8 X120 DIN931
90 007349008002 WASHER 3 PC 8,4 DIN7349
95 5249900812 SCREW 2 PC M16X319
100 5242030542 SPACER 1 PC
110 5242030680 GASKET 1 PC
130 5319970832 PLUG 1 PC M22X1.5

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TYPE: 12V4000G81 THERMAL ACTUATOR FG/FGS:
SERIAL NO.: 526102799 BOM NO.: 0052031675
10

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT


5 0002034480 SEALING RING 1 PC 57,76X67,5X6,4
10 8692030147 GASKET 1 PC VITON

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TYPE: 12V4000G81 526102799 FG/FGS: 231
SERIAL NO.: 526102799 BOM NO.:
GROUP NUMBER (FG)
GROUP NAME
BOM NO.

MOUNTING BRACKET F BOTH ENGINE ENDS


230.00103

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TYPE: 12V4000G81 MOUNTING BRACKET F BOTH ENGINE ENDS FG/FGS: 231 05
SERIAL NO.: 526102799 BOM NO.: 230.00103

POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD


10 5282300077 MOUNTING BRACKET 4 PC
20 5240110732 INSPECT PORT COVER 4 PC NN
30 5240111380 GASKET 4 PC
35 000933010035 SCREW 28 PC M 10 X 25 DIN933
45 000931020050 SCREW 16 PC M 20 X100 DIN931
50 200433021000 WASHER 16 PC 21 DIN433

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TYPE: 12V4000G81 526102799 FG/FGS: 507
SERIAL NO.: 526102799 BOM NO.:
GROUP NUMBER (FG)
GROUP NAME
BOM NO.

ENGINE CABLING ON ENGINE


500.02014

CABLE FOR GOVERNOR


510.00110

RETAINER F.ECU+CABLE HARNESS


500.02054

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TYPE: 12V4000G81 CABLE FOR GOVERNOR FG/FGS: 507 10
SERIAL NO.: 526102799 BOM NO.: 510.00110

10

15

POS. PART NO. DESIGNATION QTY. UNITS MEASUREMENT


10 5275300136 CABLE F/MONTRG SYST + GOV 1 PC L
15 5275300236 CABLE F/MONTRG SYST + GOV 1 PC L

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TYPE: 12V4000G81 ENGINE CABLING ON ENGINE FG/FGS: 507 10
SERIAL NO.: 526102799 BOM NO.: 500.02014

55

TYPE: 12V4000G81 ENGINE CABLING ON ENGINE FG/FGS: 507 10


SERIAL NO.: 526102799 BOM NO.: 500.02014

95 105
145
115
140

155 190
85
125
160

70

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TYPE: 12V4000G81 526102799 FG/FGS: 507 10
SERIAL NO.: 526102799 BOM NO.: 500.02014
POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD
INJEKTOR / RADOX -
55 5275302425 WIRING HARNESS TO INJECTOR 1 PC AB
LEITUNGEN
WIRING HARNESS FOR
70 5275302525 1 PC AB RADOX / 0,5MM
ON-ENGINE SENSO
M14X1,5;SW=27;
85 0035352531 PRESSURE SENSOR 1 PC AB
0-10BAR_RELATIV;
M14X1,5;DICHTKEGEL;
95 X00038945 PRESSURE SENSOR 1 PC AB
SW=27;
M18X1,5;SW=27;
105 0035352731 PRESSURE SENSOR 1 PC AB
0,5-4,5BAR_ABSOL
115 0005357533 SPEED SENSOR 1 PC AB D=19X60;KABELL.=200MM;
125 0005357333 SPEED SENSOR 1 PC AB D=19X90;KABELL.=500MM;
140 5205304531 SENSOR FOR FUEL 1 PC M
145 0035351731 PRESSURE SENSOR 1 PC AB G1/4"A;SW27;L=64;
155 5240780050 BUSHING 1 PC DIN 176;SW24;
160 735221011000 O-RING 1 PC 11,3 X 2,2 - M14X1,5 MTN5221
190 0005356430 TEMPERATURE SENSOR 5 PC AB M14X1,5; -40/+150C

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TYPE: 12V4000G81 CABLE F/MONTRG SYST + GOV FG/FGS:
SERIAL NO.: 526102799 BOM NO.: 5275300136

45 20 25
30 35 40

POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT


20 0025318583 MALE CONNECTOR 1 PC NN -B-15
25 0005316082 SHRINK SLEEVE 1 PC NN F.GR.16-18,GERADE
30 0035312680 CABLE 10 M VG95218 TEIL 61
35 0005332190 INSTALLATION MATRL 1 PC E-Z-CODE WIRE MARKERS
40 0011596039 SHRINKABLE HOSE 0 M 24/8MM, TRANSPARENT
45 0015330031 DUST CAP FOR CABLING 1 PC FUER FREIE STECKER GR18

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TYPE: 12V4000G81 SENSOR FOR FUEL FG/FGS:
SERIAL NO.: 526102799 BOM NO.: 5205304531

15

25

30

POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD


15 0035351731 PRESSURE SENSOR 1 PC AB G1/4"A;SW27;L=64;
25 5240780050 BUSHING 1 PC DIN 176;SW24;
30 735221011000 O-RING 1 PC 11,3 X 2,2 - M14X1,5 MTN5221

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TYPE: 12V4000G81 CABLE F/MONTRG SYST + GOV FG/FGS:
SERIAL NO.: 526102799 BOM NO.: 5275300236

55 20 25
30 50

35 40 45

POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD


20 0035314383 PLUG KPSE 6E 22-55 1 PC AB GR.22 55POL STIFTE AWG20
25 0005316282 SHRINK SLEEVE 1 PC NN F.GR.24-28, GERADE
30 0055313080 CABLE 10 M 28X2X0,5QMM GESCH.-30 - 105 C DIN 5510-2, GL
35 0005319685 BLADE CONNECTOR 4 PC AB 0,5-1,0 QMM,BLANK DIN46341T1
40 0075315602 RESISTOR 2 PC TK50 1% 0,25W
45 0001591783 SHRINKABLE HOSE 0 M AB 9/3MM
47X135MM, BEDRUCKBAR
50 (0035337089) IDENTIFICATION PLATE 1 PC KE
47X25MM
55 (0015331531) DUST CAP FOR CABLING 1 PC KE GR.22, STECKER, ROT

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TYPE: 12V4000G81 RETAINER F.ECU+CABLE HARNESS FG/FGS: 507 97
SERIAL NO.: 526102799 BOM NO.: 500.02054
60

30 75

70
55

60
35
60
60 85

55
45

55
40
50

45 60

60 95

105

100
110

TYPE: 12V4000G81 RETAINER F.ECU+CABLE HARNESS FG/FGS: 507 97


SERIAL NO.: 526102799 BOM NO.: 500.02054

Business Portal Online Print 24-06-2015


TYPE: 12V4000G81 526102799 FG/FGS: 507 97
SERIAL NO.: 526102799 BOM NO.: 500.02054
POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD
30 5241537540 RETAINER FOR ECU 1 PC
35 304017008081 SCREW 2 PC M 8 X 25 ISO4017
40 5241537640 RETAINER FOR ECU 1 PC
45 5511530050 SPACER BUSHING 6 PC NN
50 304017008084 SCREW 2 PC M 8 X 35 ISO4017
55 5221530026 DAMPER 3 PC
60 000934008008 HEX NUT 6 PC M8 DIN934
70 5241537440 RETAINER 1 PC
75 000931008109 SCREW 1 PC M 8 X 70 DIN931
85 5241537740 RETAINER FOR ECU 1 PC
95 000000000895 SCREW 4 PC M 8 X 40 ISO4017
QUERSCHNITT 6QMM,
100 0005461220 EARTHING STRIP 1 PC NN
LAENGE 200MM
105 304017006058 SCREW 1 PC M 6 X 12 ISO4017
110 000125006431 WASHER 3 PC A 6,4 DIN125
120 5241537340 RETAINER 1 PC
RETAINER F. WIRING
125 X00012551 1 PC NN
HARNESS
130 000912006042 SCREW 1 PC M 6 X 25 DIN912
140 000934006006 HEX NUT 1 PC M6 DIN934
RETAINER F. WIRING
145 X00012766 3 PC NN
HARNESS
150 304017010035 SCREW 3 PC M 10 X 45 ISO4017
RETAINER F. WIRING
155 X00012556 12 PC NN
HARNESS
RETAINER F. WIRING
160 X00012553 3 PC NN
HARNESS
165 007349010002 WASHER 3 PC 10,5 DIN7349
170 000933010103 SCREW 4 PC M 10 X 45 DIN933
185 000931010296 SCREW 1 PC M 10 X 85 DIN931
RETAINER F. WIRING
190 X00012554 1 PC NN
HARNESS
195 000125010524 WASHER 4 PC A 10,5 DIN125
215 5241537840 RETAINER 1 PC
220 000912005039 SCREW 1 PC M 5 X 12 DIN912
225 000125005322 WASHER 1 PC A 5,3 DIN125
228 0001596440 CABLE CLAMP 2 PC DN10
230 5241534640 RETAINER 1 PC NN
RETAINER F. WIRING
235 X00012726 3 PC NN
HARNESS
245 000931010239 SCREW 1 PC M 10 X 80 DIN931
247 000931010339 SCREW 1 PC M 10 X160 DIN931
255 5241538240 RETAINER 1 PC
265 916016008202 CLAMP 1 PC BRSGU 8/20 N16016
270 304017008079 SCREW 1 PC M 8 X 20 ISO4017
272 000125008427 WASHER 1 PC A 8,4 DIN125
280 0001596540 CABLE CLAMP 2 PC DN17

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TYPE: 12V4000G81 526102799 FG/FGS: 511
SERIAL NO.: 526102799 BOM NO.:
GROUP NUMBER (FG)
GROUP NAME
BOM NO.

GOVERNOR F/MONTRG SYST + GOV


500.00589

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TYPE: 12V4000G81 GOVERNOR F/MONTRG SYST + GOV FG/FGS: 511 95
SERIAL NO.: 526102799 BOM NO.: 500.00589

55

POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT


55 5275307654 GOVERNOR 1 PC KF 455X277X91 (LXBXH)

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TYPE: 12V4000G81 GOVERNOR FG/FGS:
SERIAL NO.: 526102799 BOM NO.: 5275307654

265
275 55
85 255
95
265
275
175

75
165

145
115
65
135
165
125

105
155
45 285

235
205
215 245
215
185
195

POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD


HOUSING F/MONTRG SYST +
45 (5275334402) 1 PC KE 423X270X76 (LXBXH)
GOV
COVER F/MONTRG SYST +
55 5275351291 1 PC 427X275X11 (LXBXH)
GOV
65 5275302413 PLUG-IN BOARD 1 PC KFN
75 5255380580 SPEICHERBAUSTEIN 1 PC KFN
85 5005317674 EPROM 1 PC KFN 56X26X16;
95 5005350276 LEAF SPRING 1 PC NN
105 (5275332789) PLATE FOR ECU 1 PC KE 52X33/50X25/20X6
63V; +50%-10%;
115 (0065313225) CAPACITOR 1 PC KE
107,5X35,7MM;M8
125 0035314481 BASE 2 PC F.8MM KABELBINDER
135 0025317481 QUICK-CATCH CLAMP 2 PC L
2XKABEL AWG14
145 0005302034 CABLE FOR ECU 1 PC AB
VERDRILLT L
155 700429380002 O-RING 1 PC 380 X 4 MMN429
165 0109909901 SCREW 21 PC CE M4 X 8 DIN7500
175 (0119900001) SCREW 1 PC KE CE M4 X 25 DIN7500
185 (910001003100) RIVET 1 PC KE AK 3,2X 7,49 N10001
195 0015333031 DUST CAP 1 PC FUER BAJO-DOSE GR12
205 0015335431 CAP 1 PC FUER BAJO-DOSE GR.16
FUER FESTE STECKVERB
215 0005332731 DUST CAP 2 PC
GR18
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TYPE: 12V4000G81 526102799 FG/FGS:
SERIAL NO.: 526102799 BOM NO.: 5275307654
POS. PART NO. DESIGNATION QTY. UNITS FN MEASUREMENT STANDARD
235 0005338131 DUST CAP 2 PC FUER STECKDOSE GR20
255 207985006102 OVAL-HEAD SCREW 10 PC M 6 X 16 DIN7985
265 0009880270 LEAD SEAL 2 PC
275 41458 LEAD SEAL 0 KG 0,5 - 0,3 DIN1367
285 5275307654/76 GOVERNOR NOT ADJUSTED 1 PC MN FUER ET-LIEFERUNG

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