Page 1 of 2

BHARAT FORGE LIMITED

METALLURGICAL TEST RESULTS
EN 10204 3.1
MET.QUALITY CONTROL
Customer M/S.
: PREMIUM TRANSMISSIN LTD. TC No.: 761/18 Date: 31.07.2018

P.O. No. 9111822413

: BFL Die No. : 72307

Part No. 40P301NSF1

: Material Grade: 42CrMo4 as per QAP 105
Part Name P/M
: FORGING O/P RING GEAR Qty. : 01 Nos

MELTING ROUTE: EAF-LF-VD-Ingot

Steel Mill: KCSSL

Chem. Comp % C Mn Si S P Cr Mo Ni Al Cu N2 O2 H2

% % % % % % % % % % PPM PPM PPM

Heat No. Min. 0.38 0.60 -- -- -- 0.90 0.15 -- -- -- -- -- --
Max. 0.45 0.90 0.40 0.035 0.025 1.20 0.30 -- -- -- 100 20 2
HN137449 0.42 0.87 0.26 0.001 0.011 1.17 0.27 0.11 0.029 0.04 48 11 1.05

Grain Size And Inclusion Rating

Austenitic Grain Size INCLUSION RATING
Heat No
As Per ASTM E-112 AS PER ASTM E-45
A B C D
Spec 5 or finer
2.0'T 2.0H 2.0'T 2.0H 2.0'T 2.0H 2.0'T 2.0H
HN137449 6-7 0.50 0.50 -- -- -- 0.50 1.0 0.50
Forging
REDUCTION RATIO: 16.93:1
HEAT TREATMENT: Hardened & Tempered

MECHANICAL PROPERTIES: On test bar of 150mm dia  200 mm length in hardened Tempered condition
Tensile Test (Test Piece Dimension d = 10 mm G.L.= 5D)

Yield Strength Tensile strength

Heat No. %E % RA
N/mm2 N/mm2

Specification 650 min. 900-1100 12 50

HN137449 869.35 1013.31 15.3 54.61

Impact testing (Charpy 2mm V-notch)

Specification 35 Joules min
Heat No.
1 2 3 Average

HN137449 55 58.5 60.5 58.0

HARDNESS SPEC: 285-325 BHN Location :On flat portion (By Dynamic hardness tester “G” probe)

Sr.No 2

Actual Hardness 310-322

Ultrasonic testing: 100 % Ultrasonic testing as per ASTM A388 & acceptance criteria as per “Tech. Std.No. PTL'S QP. 060.” & found satisfactory
Microstructure: - Matrix of fineTempered Martensite.
REMARK 1 : The steel is free from radio active contamination and residual magnetism.
REMARK 2: One test bar of size 30mm Dia and 200mm Lenghth of HN137449 sent along with dispatch (Common for D72329).
Prepared By Checked By

Chinmay Pakhale S.R.Mohite

MQC MQC
 BHARAT FORGE LIMITED Page 2 of 2

BARAMATI, PUNE

TEST CERTIFICATE

EN 10204 3.1

MET.QUALITY CONTROL ULTRASONIC FLAW DETECTION

Customer M/S.
: PREMIUM TRANSMISSIN LTD. TC No.: 761/18 Date: 31.07.2018

P.O. No. 9111822413

: BFL Die No. : 72307
Part No. 40P301NSF1
: Material Grade: 42CrMo4 as per QAP 105

Part Name P/M

: FORGING O/P RING GEAR Qty. : 01 Nos

Date of test : 29.07.2018

Testing Conditions :
1 Make & Model of the unit : GE, USM 36S

2 Description of the Probes : Normal

A) Freq. : 2 MHz
B) Size : 24 mm dia.

3 Scale used : 0-500 mm

4 Surface Condition : Proof machined

5 Calibration : Sweep range with IIW V1 Block & amplitude on job itself by DGS scale method

6 Couplant used : Hydraulic Oil

7 Type of Scanning : Manually on both the faces and O.D.

8 Gain : As per DGS scale requirement

Reference std. & Acceptance As per ASTM A388 & acceptance criteria as per “Tech. Std.No. PTL'S QP 060.” (Teeth area-
9
criteria : subjected to acceptance of <2.0 mmFBH)

10 Observations : No any unacceptable indications observed.

11 Sr. Nos. : 2

Remarks: 1. 100 % ultrasonic testing as per above procedure & found satisfactory.

Prepared & Checked By

B.T.Kangude
(ASNT Level II-UT,MT)