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Installation
and
Owner/Operator
Use and Care Manual
Thank you for selecting a Manitowoc Ice Machine, the dependability leader in ice making equipment and related products.
With proper installation, care and maintenance, your new Manitowoc Ice Machine will provide you with many years of
reliable and economical performance.
! Warning Important
PERSONAL INJURY POTENTIAL Text in an Important box provides you with
Do not operate equipment that has been misused, information that may help you perform a procedure
abused, neglected, damaged, or altered/modified more efficiently. Disregarding this information will
from that of original manufactured specifications. not cause damage or injury, but it may slow you
down as you work.
! Warning NOTE: Text set off as a Note provides you with simple,
Text in a Warning box alerts you to a potential but useful, extra information about the procedure you
personal injury situation. Be sure to read the are performing.
Warning statement before proceeding, and work
carefully. Read These Before Proceeding:
! Caution
Proper installation, care and maintenance are
! Caution essential for maximum ice production and trouble-
Text in a Caution box alerts you to a situation in free operation of you Manitowoc Ice Machine.
which you could damage the ice machine. Be sure Read and understand this manual. It contains
to read the Caution statement before proceeding, valuable care and maintenance information. If you
and work carefully. enounter problems not covered by this manual, do
not proceed, contact Manitowoc Ice, Inc. We will be
happy to provide assistance.
Important
Routine adjustments and maintenance procedures
outlined in this manual are not covered by the
warranty.
Section 1
General Information
Model Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
How to Read a Model Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Remote Condensing Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Ice Cube Sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
CVD1476 Water Cooled Condensing Unit . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Bin Caster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Ice Bagger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Ice Deflector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Water Filter System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Manitowoc Cleaner and Sanitizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Dispenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Aucs® Automatic Cleaning System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
GSI200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Model/Serial Number Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Owner Warranty Registration Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Warranty Coverage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Labor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Exclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Authorized Warranty Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Service Calls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Section 2
Installation Instructions
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Ice Machine Installation Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
CVD1476 Condenser Water Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Q1400C Head Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
Ice Machine Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Q1400C Ice Machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Condensing Unit Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
CVD1475
Air-Cooled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
CVD1476
Water-Cooled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Ice Storage Bin Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Ice Machine Head Section Clearance Requirements . . . . . . . . . . . . . . . . . . . 2-4
Stacking Two Ice Machines on a Single Storage Bin . . . . . . . . . . . . . . . . . . . 2-4
Location of CVD Condensing Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Condensing Unit Clearance Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Condensing Unit Heat of Rejection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Leveling the Ice Storage Bin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Air-Cooled Baffle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Section 3
Ice Machine Operation
Component Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Ice Machine Head Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
CVD Condensing Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Ice Making Sequence of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Initial Start-Up or Start-Up After Automatic Shut-Off . . . . . . . . . . . . . . . . . . 3-3
Freeze Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Harvest Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Automatic Shut-Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Operational Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Water Level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Water float valve check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Ice Thickness Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Section 4
Maintenance
Interior Cleaning and Sanitizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Cleaning and Sanitizing Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Ice Machine Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Exterior Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Cleaning the Condenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8
Water-Cooled Condenser and Water Regulating Valve . . . . . . . . . . . . . . . 4-9
Removal from Service/Winterization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
CVD 1476 Water Cooled Condensing Unit . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
AuCS Accessory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
Section 5
Before Calling For Service
Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Safety Limit Feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
For 3 phase electrical option: add the number “3” to the Q Y 0674 C
end of model number (CVD14753).
ICE MACHINE ICE MACHINE
MODEL SERIES
! Warning
PERSONAL INJURY POTENTIAL ICE CUBE SIZE
CONDENSER TYPE
D DICE
Do not operate equipment that has been misused, Y HALF DICE A SELF-CONTAINEDAIR-COOLED
W SELF-CONTAINEDWATER-COOLED
abused, neglected, damaged, or altered/modified N REMOTE AIR-COOLED
C CVD REMOTE AIR-COOLED
from that of original manufactured specifications. SV3106
SV3105
Dice Half Dice
7/8" x 7/8" x 7/8" 3/8" x 1-1/8" x 7/8"
2.22 x 2.22 x 2.22 cm 0.95 x 2.86 x 2.22 cm
Important
The ice machine sequence of operation for QuietQube®
ice machines will differ. Verify the correct sequence of
operation is followed for the model you are working on.
Accessories
Contact your Manitowoc distributor for these optional accessories:
CVD1476 WATER COOLED CONDENSING UNIT WATER FILTER SYSTEM
(With High Pressure Water Regulating Valve) Engineered specifically for Manitowoc ice machines,
A special order condensing unit is available that allows This water filter is an efficient, dependable, and
condenser water inlet pressure up to 350 psig affordable method of inhibiting scale formation, filtering
(2413 kPA). sediment, and removing chlorine taste and odor.
BIN CASTER MANITOWOC CLEANER AND SANITIZER
Replaces standard legs. Manitowoc Ice Machine Cleaner and Sanitizer are
available in convenient 16 oz. (473 ml) and 1 gal (3.78 l)
ICE BAGGER
bottles. These are the only cleaner and sanitizer
Maximize profits from bagged ice sales with this approved for use with Manitowoc products.
convenient accessory. This sturdy unit rests on the bin
Cleaner Part Number Sanitizer Part Number
door frame, and adapts for left or right side filling.
16 oz. 94-0456-3 16 oz. 94-0565-3
ICE DEFLECTOR 1 Gallon 94-0580-3 1 Gallon 94-0581-3
Q1400C ice machines mounted on an ice dispenser do
not require an ice deflector. DISPENSER
Q1400C ice machines mounted on an ice storage bin A counter-top dispenser is ideal for cafeterias and many
(Manitowoc or non-Manitowoc) require the use of an ice types of self-service facilities. Manitowoc auto-fill, floor-
deflector. standing ice dispensers meet the strict sanitary
requirements of the food service, lodging and health
Two Q1400C ice machines can be mounted side by side
care industries.
on a Manitowoc 60” F & B Style bin.
AUCS® AUTOMATIC CLEANING SYSTEM
! Warning
This accessory reduces equipment cleaning expense.
Manitowoc Q1400C ice machines require the ice The AuCS® accessory monitors ice making cycles and
storage bin to incorporate an ice deflector. initiates cleaning procedures automatically.
The deflector kit is not included with the ice machine GSI200
and must be ordered separately.
This accessory releases chlorine dioxide on a controlled
Prior to using a non-Manitowoc ice storage system basis to inhibit the growth of bacteria and slime.
with Manitowoc ice machines, contact the
manufacturer to assure their ice deflector is
compatible with Manitowoc ice machines.
Model/Serial Number Location The model and serial number are listed on the OWNER
WARRANTY REGISTRATION CARD. They are also
Record the model and serial number of your ice machine listed on the MODEL/SERIAL NUMBER DECAL affixed
and bin or dispenser in the space provided below. to the ice machine head section and condensing unit.
Both model/serial numbers must be referenced to obtain
These numbers are required when requesting warranty or service information.
information from your local Manitowoc distributor,
service representative, or Manitowoc Ice, Inc.
SV1746
MODEL /
SERIAL
NUMBERS
MODEL / SERIAL NUMBERS DECAL
DECAL
(CVD CONDENSING UNIT)
(BIN)
SV1768A
MODEL / SERIAL
NUMBERS DECAL
(RIGHT SIDE OF
ICE MACHINE
ELECTRICAL
CONTROL BOX)
MODEL / SERIAL
NUMBERS DECAL
(CVD CONDENSING
UNIT)
SV3077
SV1770A
General
These instructions are provided to assist the qualified
installer. Check your local Yellow Pages for the name of
the nearest Manitowoc distributor, or call Manitowoc Ice,
Inc. for information regarding installation and start-up
services.
Important
Failure to follow these installation guidelines may
affect warranty coverage.
TUBING CAN BE
3. Using a tin snips, cut top cover as needed:
ROUTED OUT
BACK OF THE ICE A. Do not cut out entire area! Cut up to 1/8 inch to
TUBING CAN BE MACHINE WITH
ROUTED OUT TOP PROVIDED 90° marked line.
ELL’S
B. Cut out only what is needed. (If routing only
refrigeration lines out the top, cut just enough to
route these lines.)
Do not cut out the entire corner area.
SV1769A
14.77” 24”
(37.52 cm) (60.96 cm)
20.96”
(53.24 cm)
21.5” 2.02”
(54.6 cm) (5.13 cm) SV1766
24.13”
34” (53.7 CM)
(86.4 CM) 21.87”
(55.5 CM)
24.53”
(62.3 CM)
25.75”
(65.4 CM)
20.64”
(52.4 CM)
14.5”
(36.8 CM)
FRONT VIEW
14.5”
(36.8 CM) 4.26”
(10.8 CM)
10.75” 8.70”
(27.3 CM) SV1758 (22.1 CM) SV3076
Ice Storage Bin Dimensions Large Capacity Ice Storage Bin Dimensions
S970 ICE STORAGE BIN 30 INCH (76 CM)
A
34” (86.4 cm)
25.25”
(64.1 cm)
43.6”
(110.81 cm)
6”
SV1610 (15.2 cm)
! Warning Dimension B
Bin Model Dimension A (Width)
(Height)
All Manitowoc ice machines require the ice storage
B750 30 in. (76.2 cm.) 58 in. (147.3 cm.)
system (bin, dispenser, etc.) to incorporate an ice
deflector. B1050 30 in. (76.2 cm.) 78 in. (198.1 cm.)
The Manitowoc Q1400C ice machines require The bin drain is exactly in the center of the bin.
adding Manitowoc Ice Deflector Kit when installing
with non-Manitowoc ice storage systems or 60” 48 INCH (122 CM) & 60 INCH (152 CM)
Manitowoc F & B style bins.
A
34” (86.4 cm)
Prior to using a non-Manitowoc ice storage system
with other Manitowoc ice machines, contact the
manufacturer to assure their ice deflector is
compatible with Manitowoc ice machines.
! Caution 25.25”
(64.1 cm)
30” large capacity ice storage bins must be
43.6”
attached to the wall with the bracket provided with (110.81 cm)
the bin.
6”
(15.2 cm)
Dimension A Dimension B
Bin Model
(Width) (Height)
B1100 48 in. (121.9 cm.) 55.0 in. (139.7 cm.)
B1400 60 in. (152.4 cm.) 55.0 in. (139.7 cm.)
The bin drain is exactly in the center of the bin.
SCREWS
THREAD LEVELING
LEG INTO BASE OF
CABINET
SV1607
SV1606
Electrical Requirements
QuietQube® Ice Machine Head Section
Voltage
Phase Maximum Fuse/
Ice Machine Total Amps
Cycle Circuit Breaker
Important
The QuietQube® Ice Machine Head Section and
CVD Condensing Unit are wired independently from
each other.
L1 L1 ICE MACHINE
CONNECTIONS TO SEPARATE
FUSE/BREAKER.
N=115V DISCONNECT ALL
OR POLES.
L2=208-230V
SV1191
GROUND
GROUND
ICE MACHINE
CONNECTIONS
SV1258
! Warning
These diagrams are not intended to show proper L1 L1
wire routing, wire sizing, disconnects, etc., only the
correct wire connections.
All electrical work, including wire routing and L2 L2
grounding, must conform to local, state and national
electrical codes.
Though wire nuts are shown in the drawings, the ice L3 L3
machine field wiring connections may use either
wire nuts or screw terminals.
GROUND
GROUND
L1 L1
CVD CONDENSING UNIT
230/1/50 (CVD1475 ONLY)
L2
L1 L1
GROUND GROUND
N
TO SEPARATE N
FUSE/BREAKER
CONDENSING UNIT
CONNECTIONS
SV1258
GROUND GROUND
TO SEPARATE
FUSE/BREAKER.
DISCONNECT ALL
CONDENSING UNIT POLES.
CONNECTIONS
SV1191
Ice Machine Head Section Water Supply Water Cooled Condenser Water Supply and
and Drains Drains
POTABLE WATER SUPPLY CONDENSER WATER SUPPLY
Local water conditions may require treatment of the Local water conditions may require treatment of the
water to inhibit scale formation, filter sediment, and water to inhibit scale formation, filter sediment, and
remove chlorine odor and taste. remove chlorine odor and taste.
WATER COOLED CONDENSER LINES
Important
If you are installing a Manitowoc water filter system, Follow these guidelines to install water lines:
refer to the Installation Instructions supplied with the • Contact your distributor if your water pressure is
filter system for ice making water inlet connections. greater than 150 psig (1034 kPA). A special order
condensing unit is available that allows water
POTABLE WATER INLET LINES pressure up to 350 psig (2413 kPA).
Follow these guidelines to install water inlet lines: • Install a shutoff valve (inlet and outlet on cooling
tower or closed loop circuits) to allow isolation of the
• Do not connect the ice machine to a hot water
water system.
supply. Be sure all hot water restrictors installed for
other equipment are working. (Check valves on sink • Water entering the condenser must not exceed 90°F
faucets, dishwashers, etc.) (32.2°C).
• If water pressure exceeds the maximum • Water flow through the condenser must not exceed 5
recommended pressure, obtain a water pressure gallons (19 liters) per minute.
regulator from your Manitowoc distributor.
• Allow for a pressure drop of 8 psig (55 kPA) between
Float Valve - 80 psig (551.5 kPA)
the condenser water inlet and outlet.
• Install a water shut-off valve for ice making potable • Water exiting the condenser must no exceed 110°F
water. (43.3°C).
• Insulate water inlet lines to prevent condensation. CONDENSING UNIT DRAIN CONNECTIONS
DRAIN CONNECTIONS
The condensing unit drain is provided to remove any
Follow these guidelines when installing drain lines to condensate produced by the suction accumulator.
prevent drain water from flowing back into the ice Condensate amounts will vary depending on
machine and storage bin: temperature and humidity.
• Drain lines must have a 1.5 inch drop per 5 feet of • The condensing unit must be level front to back and
run (2.5 cm per meter), and must not create traps. side to side to allow the condensate to drain.
• The floor drain must be large enough to • Drain lines must have a 1.5-inch drop per 5 feet of
accommodate drainage from all drains. run (2.5 cm per meter), and must not create traps.
• Run separate bin and ice machine drain lines. • Drain termination must meet applicable costs.
Insulate them to prevent condensation.
• Vent the bin and ice machine drain to the
atmosphere. The ice machine drain requires an 18”
vent.
! Caution
Plumbing must conform to state and local codes.
18.00” VENT
(45.70 cm)
VENT
OPEN, TRAPPED OR
VENTED DRAIN
Typical Water Supply and Drain Installation
! Warning
35’ (10.7 M)
Disconnect electrical power to the ice machine head MAX.
DISTANCE
section and CVD® condensing unit before
proceeding.
SV1750
SV1751
SV1760
Step 4 Connecting the line set. Connect The Line Set To The CVD Condensing Unit
To prevent oxidation of the copper, purge line set and ! Warning
condensing unit with dry nitrogen while brazing.
The condensing unit ships from the factory
Connect The Line Set To The Ice Machine Head pressurized with a 50/50 mixture of nitrogen/helium.
Section Bleed off pressure from both suction and liquid line
access ports prior to cutting into refrigeration lines.
! Warning
The ice machine head section contains refrigerant The compressor oil rapidly absorbs moisture. Be
charge. The ice machine head section contains three prepared to complete line set installation and start your
(3) refrigeration valves that must remain closed until evacuation process in order to minimize the time the
proper installation of the line sets is completed. compressor is exposed to the atmosphere. (Maximum
amount of time the system can be exposed to the
The line set can be routed for entry through the top or atmosphere is 15 minutes).
rear of the ice machine head section. CVD1475
• Top routing requires the cover to be trimmed. The line set can be routed for entry through the rear or
left side of the condensing unit.
• Rear routing requires the use of the supplies 90°
elbows. • Remove knockout for preferred location.
The line set shut off valves at the back of the ice • Insert supplied plastic bushings in knockout holes to
machine must remain closed and be protected from heat prevent tubing from contacting sheet metal.
during the brazing process. Wrap the valves in a wet rag
• Use the supplied 90° elbows to route tubing.
or other type of heat sink prior to brazing. Cool braze
joint with water immediately after brazing to prevent heat CVD1475 and CVD1476
migration to the valve. • Cut the tubing ends of the suction and liquid lines
and braze the line sets to the condensing unit.
SUCTION
FILTER
! Warning
The condensing unit ships from the factory
pressurized with a 50/50 mixture of nitrogen/helium.
Bleed off pressure from both suction and liquid line
LIQUID
access ports prior to cutting into refrigeration lines. LINE
SUCTION
LINE
SV3077
Step 5 Pressure Test and Evacuate The Line Set If required, the line set and condensing unit can be
and CVD Condensing Unit evacuated from the schrader valves located in the CVD
condensing unit. Schrader valve core removal tools (that
Schrader valve core removal tools that allow for removal
allow for putting the cores back in without removing
and installation of the valve cores without removing
vacuum pump hoses) must be used if evacuating from
manifold gauge set hoses are recommended to
the condensing unit side.
decrease the evacuation time.
Pressure test the condensing unit and line set with 150
Leave the line set shut off valves closed (front seated).
psig of dry nitrogen. Add nitrogen at the condensing unit
Pressure test the line sets and CVD condensing unit
Schrader valves. Complete the pressure test, verify no
with 150 psig of dry nitrogen. Add nitrogen at the line set
leaks are present and remove the nitrogen from the
shut off valves located at the back of the ice machine.
system before connecting a vacuum pump. Connect the
Complete the pressure test, verify no leaks are present
vacuum pump to both the Schrader valves and evacuate
and remove the nitrogen from the system before
to 500 microns minimum.
connecting the vacuum pump. Connect a vacuum pump
to both of the line set shut off valves located at the back Disconnect the vacuum pump from the condensing unit
of the ice machine head section. Evacuate to 500 access ports prior to proceeding. Open refrigeration
microns minimum. To completely evacuate the CVD system shut off valves.
condensing unit, continue the evacuation for 30 minutes The suction line, liquid line and receiver service valves
after reaching the 500 micron point. are closed during shipment and installation.
CONNECT
VACUUM PUMP TO
LINE SET SHUT
OFF VALVES
SV1757
SV1769b
CVD1476
CONDENSING UNIT
SCHRADER VALVES
SV3081
A. Slowly backseat (open-turn counterclockwise) Verify O-ring in schrader valve caps are intact and
the suction line shut off valve. reinstall on shut off valves to prevent refrigerant leakage.
B. Slowly backseat (open-turn counterclockwise) Replace shut off valve access caps and torque to the
the liquid line shut off valve. following specifications.
TURN
COUNTERCLOCKWISE
Important
To prevent condensation the entire suction line
including the shut off valve must be insulated. All
insulation must be airtight and sealed at both ends.
The minimum requirements are for conditions at or
below 90% humidity and 90°F (32.2°C) ambient.
When higher humidity will be experienced, insulation
wall thickness will need to be increased.
CVD CONDENSING
UNIT
ELECTRICAL
DISCONNECT
SUCTION
LINE
LIQUID
LINE
SUCTION
REFRIGERANT
LIQUID SHUT-OFF VALVE
REFRIGERANT
SHUT-OFF VALVE
ICE MACHINE
HEAD SECTION
ELECTRICAL
SUPPLY
ELECTRICAL
DISCONNECT
BIN
SV1768c
Installation Checklist
Is the Ice Machine level? Has the ice machine receiver service valve been
opened?
Are the ice machine and bin drains separately Has the remote condensing unit been located
vented? where ambient temperatures will remain in the
range of -20° to 130°F (-28.9° to 54.4°C)?
Has the owner/operator been instructed regarding Is the ice thickness control set correctly?
maintenance and the use of Manitowoc Cleaner
and Sanitizer?
CVD1476 Only - Is the drain installed on the
condensing unit?
Has the warranty registration card been sent to
the factory?
! Warning
Do not operate equipment that has been misused.
abused, neglected, damaged, or altered/modified
from that of original manufactured specifications.
SV1601
Component Identification
ICE MACHINE HEAD SECTION
Q1400C
EVAPORATOR DISTRIBUTION
WATER TUBE
PUMP
SUCTION LINE
SHUT-OFF
VALVE
LIQUID LINE
SHUT-OFF
VALVE
HARVEST
VALVE
WATER
RECEIVER DUMP VALVE
SERVICE
SV1780 VALVE
WATER LIQUID LINE SV1770RH
CURTAIN WATER RECEIVER SOLENOID
TROUGH VALVE
ICE
THICKNESS
PROBE
ICE/OFF/CLEAN
TOGGLE
WITCH
HEAD
PRESSURE
CONTROL WATER
LIQUID LINE AND REGULATING WATER
SUCTION LINE VALVE
VALVE COOLED
CONNECTION CONDENSER
POINTS
SUCTION COMPRESSOR SUCTION
ACCUMULATOR COMPRESSOR
ACCUMULATOR
SV2085 PT1382
SV1208
Section 4
Maintenance
Interior Cleaning and Sanitizing
GENERAL Step 3 Remove all ice from the bin.
Clean and sanitize the ice machine every six months for
Step 4 Place the toggle switch in the CLEAN position.
efficient operation. If the ice machine requires more
The water will flow through the water dump valve and
frequent cleaning and sanitizing, consult a qualified
down the drain. Wait until the water trough refills and
service company to test the water quality and
water flows over the evaporator, then add the proper
recommend appropriate water treatment. The ice
amount of ice machine cleaner.
machine must be taken apart for cleaning and sanitizing.
Model Amount of Cleaner
! Caution Q1400C 5 ounces (150 ml)
Use only Manitowoc approved Ice Machine Cleaner
and Sanitizer for this application (Manitowoc Step 5 Wait until the clean cycle is complete
Cleaner part number 94-0546-3 and Manitowoc (approximately 30 minutes) then place the toggle switch
Sanitizer part number 94-0565-3). It is a violation of in the OFF position and disconnect power to the ice
Federal law to use these solutions in a manner machine (and dispenser when used).
inconsistent with their labeling. Read and
understand all labels printed on bottles before use.
! Warning
Disconnect the electric power to the ice machine at
CLEANING PROCEDURE
the electric service switch box.
! Caution
Do not mix Cleaner and Sanitizer solutions together.
It is a violation of Federal law to use these solutions
in a manner inconsistent with their labeling.
! Warning
Wear rubber gloves and safety goggles (and/or face
shield) when handling ice machine Cleaner or
Sanitizer.
! Caution
Never use anything to force ice from the evaporator.
Damage may result.
COMPRESS
HINGE PIN TO
REMOVE
NYLATCH CONNECTORS
PULL FORWARD TO
DISENGAGE SV1771A
Important
Splash Shield must be reinstalled to prevent water
leakage.
SV3135
FILTER
LOCATING SCREEN
PIN AND CAP
SPLASH
SHIELD
SV1217
THUMBSCREW
Water Distribution Tube Removal • Pull the float valve forward and off the mounting
bracket.
• Loosen the two thumbscrews which secure the
distribution tube. • Disconnect the water inlet tube from the float valve at
SU1024YC - Loosen the three thumbscrews, which the compression fitting.
secure the distribution tube. • Remove the filter screen and cap for cleaning.
• Lift the right side of the distribution tube up, and then
rotate it backward and to the right until the left side of
the distribution tube disengages the thumbscrew.
! Caution
Do not force this removal. Be sure the locating tab is
clear before rotating the distribution tube back.
WATER
PUMP
PUMP
OUTLET
SV1456B
DO NOT SOAK
WATER PUMP
MOTOR IN
CLEANER OR
SANITIZER
SOLUTIONS
Step 7 Mix a solution of cleaner and warm water. Step 10 Mix a solution of sanitizer and warm water.
Depending upon the amount of mineral buildup, a larger
quantity of solution may be required. Use the ratio in the Solution Type Water Mixed With
table below to mix enough solution to thoroughly clean Sanitizer 6 gal. (23 l) 4 oz (120 ml) sanitizer
all parts.
Step 11 Use 1/2 of the sanitizer/water solution to
Solution Type Water Mixed With sanitize all removed components. Use a cloth or sponge
Cleaner 1 gal. (4 l) 16 oz (500 ml) cleaner to liberally apply the solution to all surfaces of the
removed parts or soak the removed parts in the
Step 8 Use 1/2 of the cleaner/water mixture to clean all sanitizer/water solution. Do not rinse parts after
components. The cleaner solution will foam when it sanitizing.
contacts lime scale and mineral deposits; once the
foaming stops use a soft-bristle nylon brush, sponge or Step 12 Use 1/2 of the sanitizer/water solution to
cloth (NOT a wire brush) to carefully clean the parts. sanitize all foodzone surfaces of the ice machine and bin
Soak parts for 5 minutes (15 - 20 minutes for heavily (or dispenser). Use a cloth or sponge to liberally apply
scaled parts). Rinse all components with clean water. the solution. When sanitizing, pay particular attention to
the following areas:
Step 9 While components are soaking, use 1/2 of the
cleaner/water solution to clean all foodzone surfaces of • Side walls
the ice machine and bin (or dispenser). Use a nylon
• Evaporator plastic parts - including top, bottom and
brush or cloth to thoroughly clean the following ice
sides
machine areas:
• Bin or dispenser
• Side walls Do not rinse the sanitized areas.
• Evaporator plastic parts - including top, bottom, and
sides Step 13 Replace all removed components.
• Bin or dispenser Step 14 Reapply power to the ice machine and place
Rinse all areas thoroughly with clean water. the toggle switch in the CLEAN position.
! Warning
Disconnect the electric power to the ice machine at
the electric service switch box..
• Side walls
• Evaporator plastic parts - including top, bottom and
sides
• Bin or dispenser
Do not rinse the sanitized areas.
NYLON GASKET
PLUNGER
DO NOT
DISCONNECT
WIRES AT COIL
DIAPHRAM
COIL
DRAIN
HOSE
MOUNTING BRACKET
SV1772
VALVE BODY
“COMB” DOWN
ONLY
CONDENSER
FIN
COMBS
SV1515
Water-Cooled Condenser
and Water Regulating Valve CVD1476 Only
Symptoms of restrictions in the condenser water circuit
include:
• Low ice production
• High water consumption
• High operating temperatures
• High operating pressures
If the ice machine is experiencing any of these symptoms,
the water-cooled condenser and water regulating valve
may require cleaning due to scale build-up.
Because the cleaning procedures require special pumps
and cleaning solutions, qualified maintenance or service
personnel must perform them.
Section 5
Before Calling For Service
Checklist
If a problem arises during operation of your ice machine, follow the checklist below before calling service. Routine
adjustments and maintenance procedures are not covered by the warranty.
Problem Possible Cause To Correct
Ice machine does not operate. No electrical power to the ice machine Replace the fuse/reset the breaker/turn
and/or condensing unit. on the main switch.
High pressure cutout tripping. Clean condenser coil. (See Section 4)
ICE/OFF/CLEAN toggle switch set Move the toggle switch to the ICE
improperly. position.
Water curtain stuck open. Water curtain must be installed and
swinging freely. (See Section 4)
Remote receiver service valve and/or Open the valve(s). (See Section 2)
Liquid/suction line shut off valves are
closed.
Ice machine stops, and can be restarted Safety limit feature stopping the ice Refer to “Safety Limit Feature” on the
by moving the toggle switch to OFF and machine. next page.
back to ICE.
Ice machine does not release ice or is Ice machine is dirty. Clean and sanitize the ice machine.
slow to harvest. (See Section 4)
Ice machine is not level. Level the ice machine. (See Section 2)
Low air temperature around ice machine Air temperature must be at least 35°F
head section. (1.6°C).
CVD1476 - Water regulating valve Check for water at condenser water drain
incorrectly adjusted or will not close. outlet. Contact a qualified service
company to adjust/replace valve.
CVD1475 - Fan cycling control does not Verify pressure is below cut-out setpoint,
de-energize condenser fan motor. replace fan cycling control.
Ice machine does not cycle into harvest The six-minute freeze time lock-in has Wait for the freeze lock-in to expire.
mode. not expired yet.
Ice thickness probe is dirty. Clean and sanitize the ice machine.
(See Section 4)
Ice thickness probe is disconnected. Connect the wire.
Ice thickness probe is out of adjustment. Adjust the ice thickness probe.
(See Section 3)
Uneven ice fill (thin at the top of Verify sufficient water level in sump
evaporator). trough. Contact a qualified service
company to check refrigeration system.
Ice quality is poor (soft or not clear). Poor incoming water quality. Contact a qualified service company to
test the quality of the incoming water and
make appropriate filter
recommendations.
Water filtration is poor. Replace the filter.
Ice machine is dirty. Clean and sanitize the ice machine.
(See Section 4)
Water dump valve is not working. Disassemble and clean the water dump
valve. (See Section 4)
Water softener is working improperly (if Repair the water softener.
applicable).
Safety Limit Feature 1. Move the ICE/OFF/CLEAN switch to OFF and then
back to ICE.
In addition to the standard safety controls, such as the
high pressure cutout, your Manitowoc ice machine A. If the safety limit feature has stopped the ice
features built-in safety limits which will stop the ice machine, it will restart after a short delay.
machine if conditions arise which could cause a major Proceed to step 2.
component failure. B. If the ice machine does not restart, see “Ice
Before calling for service, re-start the ice machine using machine does not operate” on the previous
the following procedure: page.
2. Allow the ice machine to run to determine if the
condition is recurring.
A. If the ice machine stops again, the condition has
recurred. Call for service.
B. If the ice machine continues to run, the condition
has corrected itself. Allow the ice machine to
continue running.