Pulsar 265-285

Pulsar 265-285 Eco

Use & Maintenance

Manual

cod. 197811000 - Ed.2 - 05/2007 ENGLISH

 INDEX

STATEMENT ......................................................... 3
1. GENERAL INFORMATION ............................... 4
2. INSTALLATION ................................................ 6
3. STARTING ....................................................... 7
4. MAINTENANCE ................................................ 9
5. TROUBLESHOOTING ..................................... 11
6. WIRING DIAGRAM ........................................ 12

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 STATEMENT

How to use this manual

This manual must be considered an integral part of the compressor and must be kept
with it.
Keep the manual in a safe place so as to avoid damage.
Should the equipment be sold, it is important that the manual is given along with the
equipment, as it contains important information.
Please read this manual carefully before putting the compressor to work, and consult it
whenever there are doubts regarding its functioning.
This manual contains important information on safety; these describe how to perform
particular operations which, if not carried out, could cause damage to people and
equipment. This manual also gives useful information which will make it easier to use
and maintain your equipment.
In case of loss, you may ask for another one.
The list of spare parts is not an integral part of this manual and is only available at
authorized dealers.

Symbology
The following symbols have been used to emphasize particular information:
Attention
This refers to procedure guidelines to be followed in order to guarantee the safety of the
operator and of people present in the working area, or that of the compressor itself.
Notes
These instructions indicate procedures or precautions recommended to facilitate
maintenance or to clarify important instructions.
Specialized personnel
This symbol indicates an operation that must be carried out by specialized personnel
alone.

Information on technical assistance

For the compressor maintenance use original spare parts only.Non original spare parts
present potential risks which might cause damage to the compressor and to people.
Please always provide us with your compressor’s model, type and code, which you can
find on the label attached to the booklet cover and on the product plate, so we can offer you
an efficient service.

Product identification

Manufacturer data CE mark

TYPE Year of manufacture
1 2
CODE
SERIAL N. 3 Maximum pressure
Air supplied (l/min) and (cfm) 4 5 (bar and PSI)
Noise levels dB(A)
Technical data: 6
Tension (V/ph/Hz) 7
Other eventual
Absorption (A) homologations
Power (HP and kW)
Rotations per minute (Rpm).

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 1. GENERAL INFORMATION
This compressor has been designed and manufactured to be used exclusively as a
source of compressed air for handicraft and/or industrial use, respecting all warnings
described in the previous paragraphs.
Many different accessories and pneumatic tools can be attached to the compressor.
Please check their respective manuals in order to use them correctly.
Always read Manual of Use and Maintenance carefully before performing any operation on
the compressor.
Switch off the compressor before performing any maintenance operation, and cut off
power supply by using the wall switch.

What should be done

• Understand how to unexpectedly stop the compressor and to use all its commands.
• Before any intervention it is necessary to empty the compressor tank and plug it off the
power supply so as to prevent accidental switching on.
• After maintenance operations it is advisable to make sure all components have been
reassembled correctly.
• To assure a safe handling, always go through all the checks described in chapter
“starting” before switching on the compressor.
• Keep children and animals away from the compressor working area so as to avoid
lesions caused by any equipment connected to the compressor.
• Carefully read instructions related to the installed accessory; in the particular case of
spray painting, make sure the spray painting area is provided with suitable air circulation
systems.
• In the case of three-phase models it is essential to use a wall switch to switch the
compressor on and off.
• In case of non-stop work near the compressor it is advisable to use acoustic safety
devices.

What should not be done

• Do not spray paint in closed spaces or near free flames.
• Do not touch the compressor’s head, cylinders, cooling fan or the air supply tube, as
these can reach very high temperatures during operation, and will remain hot for a certain
period of time after the equipment has been switched off.
• Do not position inflammable or nylon/fabric objects near or on the compressor.
• Do not move the compressor while the tank is under pressure.
• Do not use the compressor if the supply cable shows defects or if electric wiring is
precarious.
• Never direct the air jet onto persons or animals.
• Do not let the compressor be operated by anyone who has not been correctly instructed
on how to use it.
• Do not hit the fly-wheel or the fan with metal or blunt objects as these could break
unexpectedly.
• Do not use the compressor if the air filter is not present.
• Do not tamper with either the safety valve or the tank.
• Do not use the compressor in potentially explosive atmospheres.
• Do not connect the air exit tap to a tube whose maximum flow is lower than that of the
compressor.
• Do not use the compressor in temperatures below 0°C.
Temperature range: +5°C / + 40°C.

4
 1. GENERAL INFORMATION

Your compressor includes (fig. 1): a b

a) Wheel assembling kit
b) Oil-level stick
c) Use and maintenance booklet
d) Power supply cable
c d
Unwrapping
• When the machine is delivered to the client, it is fixed on
a wooden pallet and its upper part is protected by a
cardboard package: 1
1) Wear protection gloves and use scissors to cut off the
outer straps and slid out the cardboard from the upper part.
2) Lift the compressor up with suitable equipment.
3) Assemble wheels and/or antivibration elements.
Carefully check the enclosed elements present in the package and make sure the
machine is perfectly intact before accepting delivery, complaints will not be accepted after
delivery.
It is advisable to keep the original package in case of an eventual need to move the
compressor, or at least for the period of time covered by guarantee. In case of need of
assistance it will be easier and safer to send the packaged compressor to the assistance
centre.Later on, dispose of the package as determined by local guidelines.

Description of compressor (fig.2)

Your compressor is basically composed of:

1. Compressor unit
2. Outer shell with 2
electrofan
1 2
3. Control pane
ECO
4. Safety valve
5. Carriage tank
6. Line tap 8
7. Aspiration filter
8. Restraint valve
7
3

5 4 6

5
 2. INSTALLATION

Positioning
When deciding where to install the compressor, it is necessary to make sure that the
chosen position, other than follow all security-related guidelines in your country, meets
these requirements:
• low percentage of air dust;
• the area must be aired and large enough to prevent temperatures from rising over 40o
C when the compressor is at work; if for some reason these conditions cannot be met, it
will be necessary to install one or more aspirators to cool down the warmed up air. We
suggest this system to be installed with the highest turnover allowed by local regulations;
• never position your compressor on an inclined plane with inclination over 15o;
• leave at least 20 cm between the equipment and any other obstacle which might
prevent air from circulating, which would hinder cooling.

Electric wiring (fig.3) 3

Your compressor is delivered to you only after having
successfully gotten over a test period at the production
plant, and is thus ready to use.
Before performing any operation it is very important to
make sure that: 2
• electric tension corresponds to that indicated on the CE
label,
• the switch (2) is off and there are NO lights on on the 1
display. Once all these items have been checked, plug
home the enclosed power supply cable (1).

3. STARTING
Control board (fig. 4)
Pulsar 265/285 4
1) Fast tap
2) Pressure reducer 1 2 5
3) Manometer 3 4
4) Power supply cable plug
5) Electronic pressure switch

Pulsar 265/285 Eco

1) Pressure reducer
2) Air outlet pressure gauge
3) Quick coupling
4) ON/OFF Switch
5) Tank pressure gauge
6) Wiring connection

Working modes
START-STOP mode:
The compressor sets off controlled by the pressure switch
and once maximum pressure is reached (P.Stop) the
machine will stop, to restart only when pressure reaches
the allowed minimum (P.Start).

6
 3. STARTING

Adjusting working pressure (fig. 4)

Check pressure optimal values in the accessory you intend to use by consulting its respective
manual.
Use the pressure reducer to adjust outwards air pressure to desired values. Turn the
switch clockwise to increase pressure and counter clockwise to decrease it. Once the
value is set it can be read on the manometer. It is advisable to reset pressure to zero after
use, so as to avoid a quick deterioration of the pressure reducer

Description of electronic pressure switch

Use the electronic pressure switch to adjust compressor 4 5
function. The switch is described in figure 5:
1. Power supply button
2. Button
“SET” – sets and confirms features
“DOWN” – scrolls down PressTRONIC

3. Button ON/OFF
MENU'
SET
10 bar - 145 psi

“ON/OFF - MENU” – switches on and off/ 110/220V-20A

50/60 Hz

see menu
“UP” – scrolls up
4. Display 3 2 1

Starting
Once the equipment has been positioned and wired, it is 5A
ready to function.
It is preferable to have this operation first performed by a
specialized technician.
Before proceeding make sure that: OFF ON
• Power supply is the same as that indicated on the CE label.
• All connections have been carried out with cables with
suitable diameter and in good state.
• Oil level is sufficient (see chapter on “Oil maintenance/control and refilling).

Pulsar 265/285 (fig.5)

Power feed the pressure switch by using the switch (1) and push the button to switch on the
compressor .
Once the compressor is switched on, the display will show the pressure in the tank (0.00
bar when it is first started).
Pulsar 265/285 Eco (fig.5A)
Pull the button to switch on the compressor.

• Leave the compressor on for at least five minutes, keeping the tap (6) (see fig. 2) open;
after this period close the tap and make sure the compressor stops working when maximum
pressure is reached (you can read this information on the display). Open the tap again and
make sure the compressor starts automatically when restart pressure is reached (about 2
bar lower than maximum pressure).
• The electrofan (fig. 2 – rif. 2) is controlled by a thermostatic lining which activates the
electrofan only when the air inside the cabin reaches 40o C; the electrofan does not start
when the compressor starts.
• Always use the ON/OFF switch when turning off the compressor; this allows compressed
air to exit the outer shell and facilitates the next start.
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 3. STARTING

Using electronic pressure switch

Visualization
• The pressure switch is set to display pressure in BAR; to have it displayed in PSI keep
the button pressed for a few seconds while the compressor is on.
• Pressing the button once while the compressor is off will display a function counter
(total number of worked hours). Press it a second time to see pressure inside the tank.

Calibrating the pressure switch (to be done while the compressor is off)
All compressors are calibrated when manufactured, to a maximum pressure of 10 bar and
a minimum restart pressure of 8 bar.
In order to alter the set-up, proceed as follows:

1) Push both buttons and at the same time for a few seconds

2) Maximum pressure (stop):

Display shows - P_H - ,
push the button and wait for a few seconds to enable the change,
display shows - 10.0 -,
use buttons and a few seconds to change the values.

3) push the button ,

4) Restart pressure (start):

Display shows - P_L - ,
press and wait a few seconds to enable the change,
display shows – 8.0 - ,
use the buttons and to change the values.

5) Wait a few seconds until the message - H - is displayed. Keep the button pressed
for a few seconds to exit the programming menu.

NNote: After step 4, it is possible to change measuring unit from BAR to PSI by pressing the
button

Safety devices (fig. 6)

a) Motorprotector
This starts working when the engine overheats after a
function anomaly. When this happens the motorprotector 6
will start automatically, interrupting the power supply and
preventing the engine from being damaged. Wait about 5
minutes before manually switching it on again.
If this happens again when the compressor is restarted,
switch it off, cut off power supply and refer to an authorized
assistance centre. a
b) Safety valve
In case of malfunctioning this valve will let air out of the tank b
when safety values are reached.

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 4. MAINTENANCE

Warnings
7
• In order to keep your compressor in good working
conditions it is necessary to perform ordinary
maintenance operations: switch the compressor off and
let air out of the tank before carrying out any maintenance
operation.
• To reach the compressor it is necessary to remove the
outer shell (fig. 7): unscrew the 6 fixing screws and slid
the shell off only as much as is needed to reach internal
parts; the shell has both electric and pneumatic
8
connections and it is thus necessary to be careful not to
damage them. Before completely removing the front shell
it is necessary to unmake all connections.
After the first 100 hours
• Check that all screws, in particular those on the head,
have been tightened.
• Make sure that all tube joints are tight.
• Change oil.
Once a week: condensation draining
Condensation is drained through the draining valve located
under the tank. Turn it counter clockwise to open it after
9
having placed a container beneath the tank to collect the
condensation, and keep the valve open until only air comes
out. (fig. 8).
Do not dispose of condensation in the environment as
it may contain pollutants.
Once a month: clean aspiration filter (fig. 9)
The aspiration filter is located on the rear part of the outer
shell (fig. 2 – rif. 7), which makes it easy to clean and
replace it. Manually remove the sponge element and wash
it with water and soap; let it dry completely and put it back
in place. Never switch the compressor on without the
filter, as foreign bodies or dust could seriously damage
internal components. Note: REPLACE FILTER EVERY
TWO OIL CHANGES.
Once a month: check and refill oil (fig. 10)
On the upper part of the shell there is an opening through
which it is possible to check oil level without having to
remove the outer shell itself. max.
Remove plastic cap and insert your hand in the opening to
min.
pull out the oil stick.
WARNING: wait until the compressor has cooled down
before inserting your hand in the opening, and in any
case NEVER put your hand in when the compressor is in
function. Make sure oil level is between minimum and 10
maximum, and fill it up if necessary (see Replacement).

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 4. MAINTENANCE

Every 6 months: change oil (fig. 11)

• Remove front shell as described in “Warnings” 11
paragraph.
• Pull out the oil stick from its orifice (A), unscrew the cap
(B) and collect used oil in a container.
• Screw the cap back (B) and pour new oil through the
orifice (A) into the carter. A
• Switch the compressor on and let it work for a few max.
minutes, then switch it off and wait a few minutes so the min.
oil can flow inside the carter before checking its level on
the stick. If necessary, add more oil, then reassemble front B
shell before starting the compressor again.

1st choice oil: SHELL Rimula D Extra 15W-40.

When first changing oil it is possible to change oil type; in any case, never mix two
different kinds of oil.
The manufacturer recommends the sole use of good quality oil. An economic one may
not ensure a suitable lubrication, which would impair the compressor’s perfect functioning.

Recommended oil for use in ambient temperature from +5°C to +25°C:

SHELL Rimula D Extra 15W-40 FUCHX Renolin 104L VG100

AGIP Dicrea 100 API CM-8X
BP Energol CS100 CASTROL Aircol PD100
ESSO Exxc Olub H150 IP Calatia Oil ISO 100
MOBIL Rarus 427 TOTAL Dacnis P100

Do not dispose of used oil in the environment.

Subsequent maintenance operations

• Every 6 months
It is advisable to clean all fan parts of the compressor, which will keep the cooling system
efficient and thus guarantee a higher efficiency.
• Every year
Replace filtering element.
• Every 2 years
Check and clean aspiration and air supply valves.
Check restraint valve and replace the tightening element.

Disposal of compressor
In case of discard it is obligatory to dispose of all materials by following current guidelines.
In any case, always refer to structures specialized in waste disposal and recycling.

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 5. TROUBLESHOOTING
Problem Cause Solution

Pressure switch valve leaks Check valve leaking. Let tank air out, disassemble the cap on
air when the compressor is restraint valve and clean its sitting place and
off. tightening element. If necessary, replace
tightening element.

Compressor stops and will Motor overheating, Thermal Unplug power supply, wait for 5 minutes and
not restart. cutout tripped. restart it. If problem persists, contact
technical assistance.
Winding burnt. Refer to a specialized technician.

Compressor stops when Pressure switch defective or Refer to a specialized technician.

maximum pressure is broken.
reached and safety valve
intervenes.

Compressor will not load and Heat gasket or valve broken. Stop the compressor immediately and refer
overheats. to a specialized technician.

Compressor is very noisy, Bearings seizure Stop the compressor immediately and refer
with rhythmic, metallic knocks. to a specialized technician.

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 6. WIRING DIAGRAM

Pulsar 265/285 (with electronic pressure switch)

rear view
Electrovalve connection:
maximum 10 bar.
Quick connection for Ø 6
Rilsan tube

Tank pressure connection:

maximum 10 bar.
Quick connection for Ø 6
Rilsan tube

Pulsar 265/285 Eco

MC
COMPRESSOR ‘MOTOR
Mvi
FAN MOTOR
F
COMPRESSOR ‘OVERLOAD
CUTOUT
F1
FAN ‘OVERLOAD CUTOUT
ST
THERMOSTAT
S
PRESSURE SWITCH
C
COMPRESSOR CONDENSER

12