Академический Документы
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BU 3300/96 GB
October 1996
NORDAC compact frequency inverter
Safety and operating instructions for drive converters
in conformity with the low-voltage directive 73/23/EEC
1. General 4. Installation
In operation, drive converters, depending on their degree of The installation and cooling of the appliances shall be in
protection, may have live, uninsulated, and possibly also accordance with the specifications in the pertinent
moving or rotating parts, as well as hot surfaces. documentation.
In case of inadmissible removal of the required covers, of The drive converters shall be protected against excessive
improper use, wrong installation or maloperation, there is the strains. In particular, no components must be bent or isolating
danger of serious personal injury and damage to property. distances altered in the course of transportation or handling. No
contact shall be made with electronic components and contacts.
For further information, see documentation.
Drive converters contain electrostatic sensitive components
All operations serving transport, installation and which are liable to damage through improper use. Electric
commissioninng as well as maintenance are to be carried out components must not be mechanically damaged or destroyed
by skilled technical personnel (Observe IEC 364 or CENELEC (potential health risks).
HD 384 or DIN VDE 0100 and IEC 664 or DIN/VDE 0110 and
national accident prevention rules!). 5. Electrical connection
For the purposes of these basic safety instructions, "skilled When working on live drive converters, the applicable national
technical personnel" means persons who are familiar with the accident prevention rules (e.g. VBG 4) must be complied with.
installation, mounting, commissioning and operation of the The electrical installation shall be carried out in accordance with
product and have the qualifications needed for the performance the relevant requirements (e.g. cross-sectional areas of
of their functions. conductors, fusing, PE connection). For further information, see
documentation.
2. Intended use
Instructions for the installation in accordance with EMC
Drive converters are components designed for inclusion in requirements, like screening, earthing, location of filters and
electrical installations or machinery. wiring, are contained in the drive converter documentation.
They must always be complied with, also for drive converters
In case of installation in machinery, commissioning of the drive bearing a CE marking. Observance of the limit values required
converter (i.e. the starting of normal operation) is prohibited until by EMC law is the responsibility of the manufacturer of the
the machinery has been proved to conform to the provisions of installation or machine.
the directive 89/392/EEC (Machinery Safety Directive - MSD).
Account is to be taken of EN 60204. 6. Operation
Commissioning (i.e. the starting of normal opertion) is Installations which include drive converters shall be equipped
admissible only where conformity with the EMC directive with additional control and protective devices in accordance
(89/336/EEC) has been established. with the relevant applicable safety requirements, e.g. Act
respecting technical equipment, accident prevention rules etc.
The drive converters meet the requirements of the low-voltage Changes to the drive converters by means of the operating
directive 73/23/EEC. They are subject to the harmonized software are admissible.
standards of the series prEN 50178/DIN VDE 0160 in
conjunction with EN 60439-1/ VDE 0660, part 500, and EN After disconnection of the drive converter from the voltage
60146/ VDE 0558. supply, live appliance parts and power terminals must not be
touched immediately because of possibly energized capacitors.
The technical data as well as information concerning the supply In this respect, the corresponding signs and markings on the
conditions shall be taken from the rating plate and from the drive converter must be respected.
documentation and shall be strictly observed.
During operation, all covers and doors shall be kept closed.
3. Transport, storage
7. Maintenance and servicing
The instructions for transport, storage and proper use shall be
complied with. The manufacturer's documentation shall be followed.
The climatic conditions shall be in conformity with prEN 50178. KEEP SAFETY INSTRUCTIONS IN A SAFE PLACE!
Table of contents NORDAC compact operating instructions 1
1 GENERAL........................................................................................................................................................2
1.1 Delivery .....................................................................................................................................................2
1.2 Scope of delivery.......................................................................................................................................2
1.3 Installation and operation..........................................................................................................................2
1.4 Wiring guidelines to minimise the effects of EMI ......................................................................................3
2 INSTALLATION ..............................................................................................................................................4
3 DIMENSIONS ..................................................................................................................................................5
3.1 Frequency inverter dimensions.................................................................................................................5
3.2 Dimensions/data of braking resistor (optional) .........................................................................................5
6 COMMISSIONING.........................................................................................................................................14
6.1 Motor data ...............................................................................................................................................14
6.2 Parameter setting at the first commissioning..........................................................................................14
6.3 Parameter setting of the control terminal strip ........................................................................................14
6.3.1 Digital setpoint......................................................................................................................................14
6.3.2 Analog setpoint ....................................................................................................................................15
6.3.3 Fixed frequencies or motorpotential functions.....................................................................................15
6.4 If the motor does not start up ..................................................................................................................15
6.5 Minimum assignment / configuration of the control terminal strip ..........................................................15
9 EMC-MEASURES .........................................................................................................................................28
9.1 Radio interference suppression level......................................................................................................28
9.2 Noise immunity........................................................................................................................................28
9.3 CE-marking .............................................................................................................................................28
11 TECHNICAL DATA.....................................................................................................................................32
11.1 Single-phase inverters, 230V, with integrated input filter .....................................................................32
11.2 Single- and three-phase inverters, 230V ..............................................................................................33
11.3 Three-phase inverters, 230 V ...............................................................................................................33
11.4 Three-phase inverters, 380 - 500 V ......................................................................................................34
11.5 Three-phase inverters, 380 - 500 V ......................................................................................................34
11.6 Three-phase inverters, 575 V ...............................................................................................................35
11.7 General technical data ..........................................................................................................................35
2 NORDAC compact operating instructions
1 General
The NORDAC compact is an inverter with a constant voltage DC link circuit for variable-speed three-phase AC motors which is cabable of
controlling motors with a rating between 250 watt and 37 kilowatt.
Control is handled by an internal microprocessor. Owing to a special method of pulse width modulation with selectable pulse frequency the
motor is exceedingly quiet in operation. Effective and comprehensive protection of both the inverter and the motor is accomplished by
various protective functions.
The mode of operation of the NORDAC compact unit can be adjusted to virtually any operating conditions by entering special parameter
values using the keys provided for the purpose. Sophisticated speed adjustments, special ramp times, precise stopping and many other
operational features can be achieved since special microcomputer technology has been developed for power electronics applications.
Load compensation is effected automatically by the current control system which permits automatic adaptation to the system requirement
by Flux Current Control (FCC). A programmable ramp generator enables precisely defined acceleration and deceleration of the motor with
adjustable jerk control. (Smoothing)
The programmable or optionally automatic boost feature ensures reliable starting of the motor. High-resolution speed adjustment is
possible.
A programmable DC injection braking permits rapid and defined stopping. An integral brake-chopper ( devices up to 5,5 kW only) together
with the optional braking resistor facilitates driving and braking in both directions of rotation (4-quadrant operation) and can also be used to
produce a high braking torque.
Five programmable binary inputs allow versatile control. A serial interface with bus capability (RS 485) permits easy connection to data
networks as well as the interconnection of up to 31 NORDAC compact units. The inverter is provided with two relay outputs for fault
signals and system messages.
1.1 Delivery
Examine the device immediately after delivery for transport damage such as distortions or loose parts.
If damage has occured contact the transport company without delay, make a careful note of the damage.
Fault current: Conventional earth-leakage circuit breakers are not suitable as sole protection when the local
regulations do not allow a possible direct current component in the fault current ( see DIN VDE
0160 section 6.5)
Leakage current : It is not permitted to operate the frequency inverter without effective earthing continuity
according to the local regulations for high leakage current (>3,5mA)!
CAUTION! DANGER!
The power section can still be live up to 5 minutes after being disconnected from the mains. Inverter
terminals, motor supply cables and motor terminals can still be live!
NORDAC compact operating instructions 3
Touching exposed or unconnected terminals, cables or parts of the device can lead to serious
injuries or even death!
Important note! Caution! A motor stop can be caused by electronic disable, terminal short-circuit or blocked drive.
→ Inverter terminals, motor cables and motor terminals are still live.
→ A motor stop is not synonymous with an electrical isolation from the mains.
→ Automatic run-up of the motor is possible if the inverter is not disconnected from the mains!
The electronic disable facility is not a device as defined by German Accident Prevention Regulations (UVV)!
The terminals of the control board are not at mains potential.
(1) Ensure that all equipment in the cubicle is well earthed using short, thick earthing cable connected to a common star point or
busbar. It is particularly important that any control equipment that is connected to the inverter (such as PLC) is connected to
the same earth or star point as the inverter via a short, thick link. Flat conductors (e.g. metal brackets) are preferred as they
have lower impedance at high frequencies.
The return earth from motors controlled by the inverters should be connected directly to the earth connection (PE) on the
associated inverter.
(2) Use saw-tooth washers when mounting the inverter and ensure that a good electrical connection is made between the
heatsink and the panel, removing paint if necessary.
(3) Wherever possible, use screened leads for connections to the control circuitry. Terminate the ends of the cable neatly,
ensuring that long strands of unscreened wire are not left visible.
(4) Separate the control cables from the power connections as much as possible, using separate trunking, etc. If control and
power cables cross, arrange the cables so that they cross at 90° if possible.
(5) Ensure that the contactors in the cubicle are suppressed, either with R-C suppressors for AC contactors or ‘flywheel’ diodes
for DC contactors, fitted to the coils. Varistor suppressors are also effective. This is particularly important if the contactors
are controlled from the relays on the inverter.
(6) Use screened or armoured cables for the power connections and ground the screen at both ends. If possible directly at the
frequency inverter-PE.
(7) If the drive is to be operated in a noise-sensitive environment, the RFI filter kit should be used to reduce the conducted and
radiated interference from the inverter. In this case, the filter should be mounted as close to the inverter as possible and well
grounded (see (2) above).
(8) Select the lowest switching frequency possible. This will reduce the amount of EMI generated by the inverter.
Make sure that the heated air is carried off above the devices!
If several inverters are installed one above the other, ensure that the temperature of the air drawn in remains within the allowable limits
→ 0 ... 40°C.
Without housing cover temperatures up to 50°C are possible, local regulations have to be observed.
NORDAC compact operating instructions 5
3 Dimensions
Type B L T B1 L1 f
SK 250/1 FNC to SK 750/1 FNC
SK 250/2 NC to SK 750/2 NC 112 182 113 103 173 4,5
SK 1100/1 FNC to SK 1500/1 FNC
SK 1100/2 NC to SK 1500/2 NC 149 184 157 138 174 4,8
SK 2200/1 FNC
SK 2200/2 NC to SK 3000/2 NC 185 215 162 174 204 5,6
SK 5500/2 NC
275 450 200 235 430 8,5
SK 7500/3 NC and SK 11000/3 NC
SK 7500/4 NC and SK 11000/4 NC
SK 7500/2 NC and SK 11000/2 NC
275 550 202 235 530 8,5
SK 15000/3 NC and SK 18500/3 NC
SK 15000/4 NC and SK 18500/4 NC
SK 15000/2 NC to SK 22000/2 NC
275 650 278 235 630 8,5
SK 22000/3 NC to SK 37000/3 NC
SK 22000/4 NC to SK 37000/4 NC
All dimensions in mm
Baking resistor B L T e e1 f
All dimensions in mm
6 NORDAC compact operating instructions
4 Electrical installation
To connect the electrical leads it is necessary to open the unit. The housing cover is attached to the housing by
one, four or six screws.
CAUTION!
On the exposed printed circuit boards there are areas and components which carry extremely high
direct voltages. It is not permissible to switch on the mains voltage while the device cover is
removed!
The printed circuit boards which will be exposed upon removal of the cover carry highly sensitive CMOS-
semiconductor components which are liable to be impaired by static electricity in particular. That is why you
should be careful not to touch the conducting tracks or components with your hands or metal objects. When
connecting the leads only the screws of the terminal strips are allowed to be touched with insulated
screwdrivers.
The connecting leads are fed into the device from the bottom and connected to the power terminal block.
For observance of the current EC-guidelines to the EMC-law (from 01.01.1996) it is necessary to use a mains
filter which is recommended by the manufacturer (this does not apply to devices with integrated mains filter)
and to lay shielded cables. Make sure that the connection of the leads is perfect and that there is a good earth
continuity on a centralized neutral point. (Comp. item 1.4)
Note: Depending on the type of device 3 connections (L/N/PE) or 4 connections (L1/L2/L3/PE) are at the mains input. Connecting the
motor the right motor voltage has to be cared of (star- resp. triangle-connection).
NORDAC compact operating instructions 7
4.2 View of SK 5500/... NC to SK 37000/... NC
Note: There is a small deviation in the power terminal version of SK 22000/3 NC to SK 37000/3 NC !
8 NORDAC compact operating instructions
4.3 Power section SK 250/1 (F)NC to SK 5500/3 NC
Connection for mains,
braking resistor and motor: - via screw-type terminal strips on the lower output stage board
2
Maximum wire cross-sectional area: - 2,5 mm
Motor lead: - max. 50 m using not shielded cable.
max. 25 m using shielded cable. The cable shield has to be laid both-sided, on the
motor and directly on PE at the inverter.
A safe motor protection against overtemperature at the frequency inverter is only guaranteed with a motor temperature detector
(not with a motor protecting switch). Using a motor PTC-thermistor (P087 ⇒ 1) a separate installation from the motor cable has to
be ensured. If necessary installation has to be done with a shielded cable.
The reset parameter adjustments for the relay functions and digital inputs are added in brackets.
10 NORDAC compact operating instructions
4.5.1 Control inputs
terminals: 1,5mm2
Analog setpoint input 0 / 2 ... 10 V
3 positive 0 / 4 ... 20 mA
4 negative
Difference amplifier input
Input resistance:
Voltage approx. 60 kΩ
Current approx. 300 Ω
terminals: 1,5mm2
NORDAC compact operating instructions 11
STOP key To stop the inverter while key control is selected in P007 ⇒ 1 (reset parameter).
P key To change between parameter value (content) and parameter number (line).
By operating this key twice, the key can also be used to delete the error memory if the error
does not exist anymore. (1. indicate P000 , 2. delete error memory)
(higher and lower) To change the values of the menu items (increase and reduce).
To change the output frequency (positively and negatively) while keyboard control is selected.
By setting the menu item P124 ⇒ 0 the value keys can be disabled.
JOG key Pressing this key while the inverter is stopped causes it to accelerate to the preset frequency.
The inverter stops as soon as the key is released. (Data via P031 to P034 jog setpoints)
Direction of rotation If this key is operated once while selected keyboard control the direction of rotation of the
reversal rotary field ( output by the inverter) is changed .
The display will indicate this by prefixing a minus sign „-“ to the output frequency indication.
For values over 99,9 instead of the minus sign a flashing decimal point is indicated after the
first digit .
4 digit Displays parameter numbers, parameter values and the error code.
7-segment display Within normal mode the frequency is indicated to one digit behind the comma. In order to set
also the second digit after the comma after frequency value setting the P-key must be
pressed until indication ‘--,n0’ appears. Now the second digit after the comma can be set.
A ‘flashing display’ indicates a warning. The kind of warning can be read in P931.
NORDAC compact operating instructions 13
5.2 Keyboard control
In the delivery condition (P007 ⇒ 1) the inverter can be operated without any wiring of the control terminal strip. The control is done via keys
on the inverter.
• The control inputs can be controlled with potential-free contacts by means of the existing 15 V DC voltage supply (terminal 7).
• Alternatively it is also possible to use the 24 V-outputs of an PLC directly. The reference potential for the inputs is terminal 2 (GND).
5.4 Relay
The pilot relays which are integrated in the frequency inverter can be programmed for various functions. Programming is done via the menu
items P061 to P065 and t able 3 in chapter 7.
14 NORDAC compact operating instructions
6 Commissioning
6.1 Motor data
The inverter is programmed at the factory for standard applications on 4-pole standard motors. When using other motors or motors with
a nominal power which does not correspond to the nominal power of the inverter, it is necessary to enter the specifications from the
motor’s rating plate into parameters P081 to P085. Please note that access to these parameters is not possible unless P009 has been
set to 002 or 003.
Besides, it is necessary to switch off the current control if it concerns multi-motor operation or the usage of synchronous motors
(P077 not 1).
Note: Ensure that the right motor inverter combination was selected, i.e. that voltages (star- or delta connection) correspond to each
other and the maximum inverter currents are not exceeded.
After the mains voltage has been switched on following is necessary for operation :
a) To operate the green ON key. The inverter now supplies 0 Hz at the output, the motor does not run.
b) With the value keys (increase/reduce) the output frequency can be changed (→ digital setpoint).
c) A direction of rotation reversal is caused with the reversal key.
d) Stopping of the drive can be achieved with the stop-key. It can be started again with 0 Hz or the minimum motor
frequency which is set in P012.
e) If the last set frequency value should be stored, P011 ⇒ 1 is necessary. This is then always valid as initial value after
switch off and switch on, also after mains-off.
f) It is also possible to set an initial value (frequency setpoint digital) directly in P005. This one is changed during operation if
P011 ⇒ 1 .
g) If the output frequency is selected as display (P001 ⇒ 0) and the inverter is not released then the corresponding setpoint
(P005 or in accordance with the selection in P006) appears or the adjusted minimum frequency (P012) appears in 1,5 sec
intervals on the display.
c) Output frequencies can also been changed steplessly ( through the control inputs) via the set values 11 and 12.
P081
P082 The data of the motor rating plate
P083 must be entered in these parameters
P084
P085
P089 Stator resistor of the motor is measured and stored automatically via P088
P006 = 0 Means that the digital setpoint value is used as setpoint (frequency setting via the value keys)
If the motor does not run after parameters have been changed accidentally, reset the NORDAC compact to the factory default parameter
values by setting P944 ⇒ 1 and then pressing the P key. Afterwards you should check the motor data of P081 - P085 (possibly also P089)
and re-enter them if necessary.
If there is a high starting torque please set P088 ⇒ 1 before ON-command. At the next switch on the stator resistance of the motor will
be measured and stored. This value is significant for the motor current at low frequencies.
Using a wire jumper for the "ON-command" P015 must be programmed to 1 → automatic restart!
For the easiest control via control terminal strip the items :
P006 = 1
P007 = 0
P009 = 3
P015 = 1 have to be programmed.
Caution ! Mains voltage connection might lead to an immediate re-start of the motor !
P003 • Ramp down time related to 0 Hz to P013 0 - 650,0 sec. 10,0 sec.
P033 • Acceleration time for jog setpoints, related to P013 0 - 650,0 sec. 10,0 sec.
P034 • Deceleration time for jog setpoints, related to P013 0 - 650,0 sec. 10,0 sec.
The parameters which are marked with • can also be changed during operation.
The factory default settings which are marked with °°° depend on the power of the inverter.
NORDAC compact operating instructions 17
The parameters which are marked with • can also be changed during operation.
The factory default settings which are marked with °°° depend on the power of the inverter.
18 NORDAC compact operating instructions
7.1 Explanation of the menu-items and adjustments
P000 In the operating display the output selected in P001 is shown. In the event of a failure the error message is displayed
according to table >>warnings and faults<<. In the event of a warning the display flashes. If the output frequency has
been selected in P001 the corresponding setpoint flashes about every 1,5 seconds when the inverter is stopped.
P002 • Ramp up time adjustable from 0 to 650 seconds, related to 0 Hz to fmax (P013).
P003 • Ramp down time adjustable from 0 to 650 seconds, related to fmax (P013) to 0 Hz.
P005 • Initial frequency setpoint (digital) adjustable between 0 and 650 Hz.. Only with P006 ⇒ 0!
1 = analog, internal 10 V voltage with potentiometer, external analog setpoint 0 ... 10 V or 0/4 ... 20 mA
2 = Fixed frequency or motor potentiometer, depending on the value of the binary inputs(P051-P055)
0 = Front panel keyboard is disabled. Control must be done via the digital control inputs.
1 = Keyboard on the front panel is active. Additionally it depends on the parameters P121 to P124.
P009 • Determines which parameters can be adjusted. Key parameters are the following:
1 = Only parameters from P001 to P009 can be set and parameters from P011 to P944 can only be read.
2 = All parameters can be set but P009 automatically resets to 0 when power is removed .
3 = All parameters can be set, also if power had been removed in the meantime.
0 = Disabled
1 = (Enabled after swich-off i.e. the setpoint alterations made with the up/down-keys or motorpoti are stored even
if power has been removed from the inverter).
P012 • Minimum motor frequency adjustable from 0.00 Hz to 650.00 Hz but not higher than the adjusted maximum motor
frequency.
P013 • Maximum motor frequency adjustable from 0.00 Hz to 650.00 Hz but not lower than the adjusted minimum motor
frequency.
P014 • A skip frequency can be set with this parameter to avoid the effects of resonance of the inverter. Frequencies within ±2
Hz of this setting are suppressed. Stationary operation is not possible within the suppressed frequency range. The range
is just passed through.
P015 • With this parameter the function of enabling (on-right/on-left) is influenced. The inverter can restart automatically after a
mains break without signal change at the control inputs.
0 = Disabled
The parameters which are marked with • can also be changed during operation.
The factory default settings which are marked with °°° depend on the power of the inverter.
NORDAC compact operating instructions 19
P016 • This parameter allows the inverter to start onto a spinning motor. If this function is activated when the motor is at rest and
unloaded a slow rotation occures.
0 = Disabled
1 = Flying restart possible after power-up (P015 = 1), fault (P018 = 1) or OFF2-function.
2 = Flying restart is always effective, as well after on right/ on left or OFF3-function. Useful for applications, where
the motor can be driven by the load.
3 = Flying restart possible after power-up (P015 = 1), fault (P018 = 1) or OFF2-function. It is only searched within
the selected direction of rotation.
4 = Flying restart is always effective, as well after on right / on left or OFF3-function. Useful for applications, where
the motor can be driven by the load. It is only searched within the selected direction of rotation.
2 = Discontinuous smoothing. The smoothing is interrupted when a reduction in the frequency setting is detected.
(For a faster reaction to a setpoint change.)
P018 If this function is set to ‘1’ , an occured fault is reset automatically, if possible. If not , the inverter will attempt to restart up
to 5 times maximum while the intervals are increasing. After the last unsuccessful attempt the inverter will be finally
disconnected.
0 = Disabled
P021 • Frequency adjustable at applied analog setpoint of 0V/0mA resp. 2V/4mA (determined by P023). This frequency is
adjustable from 0.00 to 650.00 Hz and can also be set to a higher value than P022.
P022 • Frequency at applied analog setpoint of 10V/20mA. This frequency is adjustable from 0.00 to 650.00 Hz and can also be
set to a lower value than P021.
P023 • Select analog setpoint, depending also on the switch SW1 (on the control card).
0 = 0 ... 10 V or 0 ... 20 mA
1 = 2 ... 10 V or 4 ... 20 mA (the inverter supplies the frequency which is set in P012, resp. P021 if U<2 V or
I < 4 mA, possibly 0 Hz ⇒ the controller is not disabled)
2 = 2 ... 10 V or 4 ... 20 mA (the inverter will come to a controlled stop if U < 1 V or I < 2 mA ⇒ the
controller is disabled, no output signal is supplied)
P024 • The analog setpoint value will be added to the digital setpoint value, a fixed frequency or the motor potentiometer-
setting (only if P006 ⇒ 0 or 2).
0 = No addition
1 = Addition of the analog setpoint to the digital setpoint, to the fixed frequency and/or to the motor
potentiometer frequency.
P025 • Analog output, display selection in accordance with the setting value or the nominal value.
P031 • The jog setpoint right fixes the frequency from 0.0 to 650.0 Hz which is supplied by the inverter when the input jogging
right is activated. This value can be lower than the minimum frequency (P012).
The control function „reversal of direction" (see page 20/21, table 2) is possible.
The parameters which are marked with • can also be changed during operation.
The factory default settings which are marked with °°° depend on the power of the inverter.
20 NORDAC compact operating instructions
Parameter no. Adjustments and notes
P032 • The jog setpoint left fixes the frequency from 0.0 to 650.0 Hz, which is supplied by the inverter when the input jogging left
is activated. This value can be lower than the minimum frequency.
The control function „reversal of direction" (see page 20/21, table 2) is possible.
P033 • Ramp up time from 0 ... maximum frequency (P013) for the jog function. The ramp up time can be set from 0 ... 650.0
seconds. This time can also be used for other functions or setpoints (control function 16).
P034 • Ramp down time from maximum frequency (P013) ... 0 for the jog function. The ramp down time can be set from 0...
650.0 seconds. This time can also be used for other functions or setpoints (control function 16).
P042 • 2. Fixed frequency DIN 4 (terminal 11) The fixed frequency values are added if
P043 • 3. Fixed frequency DIN 3 (terminal 10) they are controlled simultanously.
P045 With this parameter the direction of rotation can be defined for each individual fixed frequency (see table 1), there will be
a correctly signed addition of the fixed frequencies.
0 ⇒ ⇒ ⇒ ⇒
1 ⇐ ⇒ ⇒ ⇒
2 ⇒ ⇐ ⇒ ⇒
3 ⇒ ⇒ ⇐ ⇒
4 ⇒ ⇒ ⇒ ⇐
5 ⇐ ⇐ ⇒ ⇒
6 ⇐ ⇐ ⇐ ⇒
7 ⇐ ⇐ ⇐ ⇐
P048 7. fixed frequency In order to activate this function the digital inputs 3,4 and 5 have to be set to
P050 With this parameter the direction of rotation for fixed frequencies 5 to 8 can be defined (see also table 1)
Note : If P051 or P052 => 6 while P053 or P054 or P055 => 17, then the setpoints are added.
The parameters which are marked with • can also be changed during operation.
The factory default settings which are marked with °°° depend on the power of the inverter.
NORDAC compact operating instructions 21
P053 DIN 3 (terminal 10) Selection of the control function of the digital inputs, see table 2
0 no function × × × × × ---
1 on right × × × × × high
controller-enabling
2 on left × × × × × high
controller-enabling
This parameter defines the time for which a signal must be applied at the digital inputs in order to trigger off a reaction in
the frequency inverter. For applications a total response time of 7,5 ms + one of above mentioned time result from this.
P061 The configuration of relay RL1 (terminal 16/17/18) is defined with this adjustment. (see table 3)
The parameters which are marked with • can also be changed during operation.
The factory default settings which are marked with °°° depend on the power of the inverter.
22 NORDAC compact operating instructions
Parameter no. Adjustments and notes
P062 The configuration of relay RL2 (terminal 19/20) is defined with this adjustment. (see table 3)
0 no output-function low
low active: in the indicating status the relay is in its release condition
high aktiv: in the indicating status the relay is controlled (picked up)
P063 Only effective if the relay is set to control an external brake (P061 ⇒ 4). In this case when the inverter is switched on, it will
run at the minimum frequency for the time set by this parameter (P012) before releasing the brake control relay and
ramping up.
P064 As P063, only effective if the relay is set to control an external brake. This parameter defines the period for which the
inverter continues to run at the minimum frequency (P012) after ramping down and while the external brake is applied.
P065 Current threshold for current indication. This parameter indicates at which current the pilot relay (RL1 or RL2) switches with
the set value 9. The contact opens when it falls below 90 % of the current value (hysteresis).
Note: The „normal“ resistors are designed for duty factor 5 %. Higher duty factors are only allowed to be selected if
corresponding resistors are used.
P071 • With this parameter the slip speed of an asynchronous machine which occurres at load can be compensated in an
operation of 0% to 200% of the nominal slip. The motor speed approximately correspond to the synchronous speed.
WARNING!! When using synchronous motors or motors that are connected in parallel the compensation must be
deactivated by setting to zero.
P072 • With this parameter the slip of the motor can be limited within 0% to 500% of the nominal slip to prevent “pull-out“ (stalling).
When the slip limit is reached, the inverter reduces the frequency until it is falling below the limiting value.
The parameters which are marked with • can also be changed during operation.
The factory default settings which are marked with °°° depend on the power of the inverter.
NORDAC compact operating instructions 23
P073 • Here the braking current from 0% to 250% of the motor nominal current (P083), inserted for the dc injection braking, is
entered. Entering 0 switches off the dc injection braking. DC injection braking is effective for the period of time set by
parameter P003 related to the maximum frequency in P013. While the dc braking injection is active, "dc" is indicated on
the display.
If a relay function is programmed to set value 4 (brake on), then the dc injection braking is ineffective.
WARNING: Frequent use of long periods of dc injection braking can cause the motor to overheat !
P074 • Self-cooling fan ventilated motors tend to overheat at low speeds. This is
because the current (and therefore the heat ) generated in the motor is the
same but the rate if heat dissipation from the motor is only about 25 % of
normal when the fan is not running. It may be necessary, therefore, to
derate a self-cooled motor at low speeds using this parameter. For this
function following 3 derating curves are available.
0 = no derating
2 = Try this setting if the motor still runs too hot with P074 set to ‘3’.
P075 • Using a braking resistor the inserted resistance value within range 50 Ω to 250 Ω must be entered here. 0 switches off the
brake-chopper.
(only valid if
devices have an Lower resistance values can lead to damages of the inverter.
integr. chopper)
P076 • Sets the pulse frequency from 2,44 to 16 kHz and the 0/1 = 16 kHz
PWM-mode. If silent operation is not absolutely 2/3 = 8 kHz
necessary the losses in the inverter and motor as well as
the RFI emission can be reduced by selecting lower 4/5 = 4 kHz
pulse frequencies. 6/7 = 2,44 kHz
Previously used modulation modes 1 and 2 are now
8 = 8 - 16 kHz modulation mode 3
combined and selected automatically by the inverter.
Mode 3 randomises the pulse frequency to avoid 9 = 4 - 8 kHz modulation mode 3
resonance and can be used to reduce noise in the 10 = 2,44 - 4 kHz modulation mode 3
motor.
NOTE! Operating with 16 kHz the display of the current at frequencies below 10 Hz is less accurate.
Reaching the inverter’s temperature limit the clock-rate frequency is automatically reduced.
P076 ⇒ 000 001 002 003 004 005 006 007 008 009 010
The parameters which are marked with • can also be changed during operation.
The factory default settings which are marked with °°° depend on the power of the inverter.
24 NORDAC compact operating instructions
Parameter no. Adjustments and notes
P078 • The start-up current can be set in the range of 0 to 250% of the motor current rating (static boost) in order to adjust the
torque at start-up and low frequencies to the load machine.
WARNING! If P078 is set too high overheating of the motor can result.
P079 • For drives which require a high initial starting torque it is possible to set an extra voltage increase by boosting the starting
current by 0 to 250% of the nominal motor current. This increase is only effective durinig initial start up and until the
frequency setpoint is reached (dynamic boost)
P081 Nominal frequency for motor (Hz) These values must be set for the motor used.
P082 Nominal speed for motor (1/min) Read the specifications on the motor’s rating plate.
P083 Nominal current for motor (A) Note : The inverter’s default settings vary according to the
P086 • With these parameters the motor nominal current can be limited and overheating of the motor prevented. If the set value is
exceeded the output frequency is reduced until the current falls below this limit. During this process the display flashes as
a warning indication.
At SK 7500/3 NC to SK 37000/3 NC and selection of the quadratic U/f-characteristic curve (P077 ⇒ 2) this value will be
permanently set to 100% . No higher values can be adjusted.
P087 • PTC enable (control terminals 5/6) 0 = disabled 1 = external PTC enabled
P088 By setting this parameter to 1 an automatic measurement of the stator resistance of the motor is done the next time the
inverter is set to run. The measured value is stored in P089 and then reset to 0. If no correct measurement is possible the
inverter indicates F188.
CAUTION: If one of the signal relays (P061/P062) is programmed to braking control (setting value 4) the automatic
stator resistance measurement leads to relay signal (→ brake ventilation)!
P089 • Values between 0,01 Ω to 100 Ω can be entered or measured by P088 automatically. This value is very important for
the motor current at low frequencies ⇒ starting torque!
The value entered should be the resistance between any two motor phases.
P091 • If the NORDAC compact should be operated by a data remote control via serial interface RS 485 it is possible to enter the
bus address via this parameter. Range 0 to 30.
P093 • This is the maximum permissible period between two incoming data telegrams. In applications where the inverter is usually
controlled or monitored constantly via the serial link, this feature is used to turn off the inverter in the event of a
communications failure.
Timing starts after a valid data telegram has been received and if a further telegram is not received within the specified
time period, the inverter will trip and display fault code F008.
P094 • In the data telegram setpoints are transmitted in 0% to 100% values. Therefore in this parameter it is necessary to adjust
the frequency corresponding 100 % to the setpoint.
P095 • USS compatibility 0 = Compatible with 0,1 Hz resolution 1= Enable 0,01 Hz resolution
2 = PZD is not scaled but represents the actual frequency value to a resolution of 0,01 Hz.
P101 • This sets the inverter for European or USA supply and motor values. Also 0 = Europe, 50 Hz
the motor data are set to the corresponding standard (kW/hp). After
changing this parameter an initial program loading with P944 is necessary ! 1 = USA, 60 Hz
P111 Read-only parameter that indicates the power rating. Depending on P101 in kW or hp.
The parameters which are marked with • can also be changed during operation.
The factory default settings which are marked with °°° depend on the power of the inverter.
NORDAC compact operating instructions 25
P123 Enable/disable JOG key 0 = JOG key disabled 1 = JOG key enabled
P124 Enable/disable value keys 0 = value keys disabled 1 = Value keys enabled
P132 Motor current (A) Read-only parameter. It is about copies of the values
P721 This menu item indicates the approximate setpoint voltage in Volt which applies at the setpoint input.
P722 • This menu item controls the current of the analog output, from 0 to 20 mA. Effective if P720 ⇒ 4, 5, 6 or 7.
P723 A decimal number (0 ... 31) is indicated which represents the status of the digital control inputs after conversion into a 5
figure binary number (00000 ... 11111). The least significant bit represents DIN1 and the most significant DIN5.
E.g. if P723 ⇒ 11 , the binary number is ‘0 1 0 1 1’. That means that the control inputs DIN1, DIN2 and DIN4 are high
and the inputs DIN3 and DIN5 are low.
P724 • This menu item controls the 0= Both relays off 2= Relay 2 on
output relays in connection with
P720. 1= Relay 1 on 3= both relays on
P910 Sets the inverter for internal 0= Local control, control terminal strip
control (local control) or
remote control (automation) 1= Remote control and setting of parameters via RS 485.
over the serial interface RS 485.
2= Local control, but remote control of frequency setpoint.
Note: When setting value ‘1’
3= Remote control, but local control of frequency setpoint.
or ‘3’, the analog input remains
active when P006 ⇒ 1. 4= Local control of the motor, remote control of parameter setting and
ault quit. Local quit. of an error is possible.
P922 This parameter contains the software version of the device and cannot be changed.
P923 • Equipment system number. You can use this parameter to allocate a unique reference number to the inverter. It has no
operational effect for the inverter function.
P930 Last recorded fault code which led to device disconnection. The table in chapter "warnings and faults " is valid for this.
This error memory is also preserved after mains switch off.
P931 The last recorded warning is stored under this parameter until the next voltage disconnection.
002 = Current limit active (P086) 004 = Slip limit exceeded (P072)
2
003 = Voltage limit active 005 = Motor overtemperature (I t, P074)
P944 With this adjustment it can be reset to the factory default settings. All parameters are reset to the factory default settings ,
except P101!
0 = Parameter changes are not stored in the EEPROM after mains disconnection. The rate of occurence of
write/read cycles is reduced and the lifetime of the EEPROM is extended.
The parameters which are marked with • can also be changed during operation.
The factory default settings which are marked with °°° depend on the power of the inverter.
26 NORDAC compact operating instructions
8 Warnings and faults
A large part of the frequency inverter functions and operating data is constantly controlled and compared with the limiting values. If a
deviation is realised, the inverter reacts with a warning or fault signal.
Warnings → Information but no stopping of the motor. It is worked on a limiting value which is not leading to a stopping at the
moment , but might lead to it later.
In the event of a warning the current indication on the display flashes and the kind of warning can be read in the
menu item P931. The last warning is stored until the first mains disconnection.
faults → The inverter switches off, error code appears on the display. As long as a fault exist it is not possible to carry on
operating the inverter.
When the fault has been corrected, the error memory can be reset with the P-key by mains-off/on or control
input (function 10).
The last fault is stored, also after mains disconnection.
F001 Overvoltage • Supply voltage too high. • Check supply voltage and reduce it, if
necessary.
• Motor energy recovery too high.
• Check value of braking resistor
• Braking time (P003) is too short.
• Increase braking time.
• No braking resistor or too high-
resistance. • Check connection of braking resistor.
F002 Overcurrent • The internal overcurrent tripping • Reduce the boost set (P078 and P079).
has responded, The overcurrent
mußt have been at a multiple • Check motor data (P081 to P089).
inverter nominal current.
• Check dimensioning of the drive.
• Wrong motor-inverter assignment.
• Increase ramp-up and braking time.
• Wrong motor data.
F003 Overload • The motor is overloaded. • Reduce the load of the drive.
• The motor has a very high slip. • Increase the maximum frequency (P013)
→ slip compensation
(monitoring with PTC thermistor) • The connected PTC thermistor has • Check motor dimensioning.
tripped, the motor is overloaded.
• Connect PTC thermistor or link control
• The control terminals 5 and 6 are terminals.
open.
• P087 ⇒ 0
F005 Inverter • Ambient temperature too high. • Check / improve switch gear cubicle
ventilation.
overtemperature • Ventilation not free
This error can only by reset by • Check ambient temperature of the
• No vertical installation. inverter, max. 40°C.
mains switch-off and on!
• Observe installation/mounting notes
under item 2.
F006 Mains phase missing • Mains phase error • All three mains phases must be checked.
(3-phase units only)
F008 USS protocol timeout • Error at data transfer via RS485 • Check the serial interface
F009 Undervoltage • Supply voltage is too low. • Please check the mains connection. All
three phases and the level of the voltage
!
F010 Initialisation fault • Error in the program flow. • Reduce errors on the mains- or control
wires.
• Loss of single set data
• Set P009 ⇒ 0000 before power down.
F011 Internal interface fault • • Switch off power and switch on again.
F013 Program fault • Program abort • Switch off power and switch on again.
F015 Flying restart fault • Failure ‘catching’ the motor • Set P016 to another value
F112 Parameter fault in P012 • P012 is larger than P013 • Set parameter P012 < P013.
At one-phase devices with integrated mains filter (SK 250/1 FNC to SK 2200/1 FNC) it is possible to reach interference suppression
level. An extra external mains filter is not suitable at these units.
The shield has to be grounded on both sides. The shield on the inverter has to be laid on the metal-mask of the inverter by a
corresponding brass PG-screwed joint. The cable shield should not be disconnected, but additionally be put directly on the
corresponding PE terminal.
Inductivities (contactors, braking coils and so on) are to be connected or mains filter are to be inserted if necessary.
9.3 CE-marking
NORDAC compact frequency inverters are electric devices for application in industrial plants. They are destined for application in
machines for three phase motor speed control. Notes and recommendations for installation are contained in the operating instruction.
Frequency inverters are not liable for CE-marking. They are not devices in the sense of the EMC-guidelines, as they are exclusively
produced as supply-parts for processing by industry and craft and are not used independently.
With the measures recommended under 1.4 and 9.1 the pre-conditions for observance of the EMC-guidelines are fulfilled.
EN 60204-1
EN 60146-1-1
The NORDAC compact inverter series do not fall under the scope of the Machine Directive 89/392/EEC. However, the devices have
been fully avaluated for compliance with the Essential Health & Safety requirements of the derective when used in typical machine
application.
NORDAC compact operating instructions 29
10 Additional features (OPTIONS)
6SE3090-0BA07-0FB0 6,5 A
... 25 A
B84143-B8-R 8A
B84143-B12-R 12 A
B84143-B16-R 16 A
B84143-B36-R 36 A
B84143-B50-R 50 A
B84143-B80-R 80 A
This parameter setting-box is used as enhanced operator panel. Especially this box gives by far more information about the parameter
setting and the operating data.
Connection must be done via the external RS 485 socket and a securing screw on the inverter.
The inverter does not need to be de-energized for connection.
The front panel keys operate in a similar manner to the original keys on the inverter, i.e. the value-keys change values or scroll within
the menu-lines, the P-key changes between menu-line and contents of the menu-line. By the change of value to line with the P-key, the
last adjustment is stored automatically (enter).
Immediately after the first commissioning of the parameter setting-box the menu ‘’LANGUAGE“ appears. The flashing dashed line
(cursor) indicates the language which is selected by operating the P-key.
The display will change to show the main menu (see picture right), out of which various menu OPERATE U P R E A D
groups can be selected. By pressing the value (down)-key and the P-key it can be changed back to DIAG. DOWNLOAD
the main menu at any time. PARA. LANGUAGE
MODUS INFO P↕
OPERATE (Operate)
Selecting OPERATE causes a screen similar to that shown right to appear. The top line indicates P000 RUNNING→
the current operational state of the inverter. The arrow indicates the direction of rotation of the motor. RPM=1400
RPM = Speed of the motor F=50.00Hz
F = Output frequency, can be changed with the value keys I=2,6A M=125%
I = Output current P↕
M = Motor torque
P000
When the P-key is operated, the screen changes in the parameter selection. Press the value keys to NORDAC COMPACT
view or change parameter settings. Press P to change between line and content. ↕ Access parameter
P Operate drive
DIAG (Diagnostic)
Overtemperature
Selecting this option after a fault has occurred causes the diagnostics screen to be displayed. #Check ambient
Pressing temp. not too high
the value keys scrolls through the text that describes the possible causes of the fault. Press P to F005 P↕
return
to the main menu.
If several inverters are connected together then you must select MASTER mode.
If you select OPERATE from the main menu after putting the operator panel into MASTER mode, a ??? ?
screen similar to that shown right will appear.
In this example the top line shows that 4 inverters are connected to the bus with addresses 00, 01, RUNNING→
02 00F=50.00Hz P↕
and 15 . the address of the selected inverter is shown alongside the operational state.
Select the inverter to be controlled by pressing the value keys and entering P. This causes the local
OPERATE screen to appear.
Note: This OPERATE screen also appears if DIAG is selected from the main menu while in MASTER mode. However pressing P
causes the local diagnostics screen to be displayed.
Selecting INTERNAL enables you to access and edit stored parameter sets, even if the operator panel is not connected to an inverter.
Access to these is via the parameter selection screen.
Selecting CONTROL lets you change the following operator panel parameters :
• Backlighting → on/off
• 4-digit display → on/off
If a key is not pressed for 45 sec, the display changes to show the value determined by the setting of P001 in
large (full-screen) characters.
• Parameter box reset → on/off
This selection deletes all stored parameter sets from memory and resets the operator panel to the default
language (English).
UPREAD
This option lets you copy parameter sets to the operator panel from any inverter connected via the RS 485. Upt to a maximum of 31 sets
can be stored. They are retained in memory during power interruptions and even while the operator panel is disconnected from the
inverter.
Note: The operator panel must be in MASTER mode before it can read parameter sets from other inverters on the interface. In
LOCAL mode the operator panel can only read the parameter set from the inverter to which it is connected.
DOWNLOAD
This option lets you copy parameter sets previously stored in the operator panel to any inverter connected via the USS bus.
Note: As for UPREAD, the operator panel must be in MASTER mode before it can copy parameter sets to other inverters on the
USS bus.
LANGUAGE
This option lets you change the language at any time.
INFO
Selecting this option causes the LCD screen to display a brief description of the
operator panel. Press the value (down) key to scroll through the text one line at a time.
Press P at any time to return to the main menu.
The front view is shown. The fixing should be done with M5 x 10 screws. The cutout
21mm x 11mm is necessary for the plug-in connection.
32 NORDAC compact operating instructions
11 Technical data
Type SK ... 250/1 FNC 370/1 FNC 550/1 FNC 750/1 FNC 1100/1 FNC 1500/1 FNC 2200/1 FNC
Max. rated power, kW 0,25 0,37 0,55 0,75 1,1 1,5 2,2
4 pole motor HP 0,33 0,50 0,75 1 1,5 2 3
Output power,
with 230V kVA 0,66 0,88 1,14 1,5 2,1 2,8 4,0
Max. input current A 3,0 3,8 5,5 6,5 14,0 18,0 20,0
Type SK ... 250/2 NC 370/2 NC 550/2 NC 750/2 NC 1100/2 NC 1500/2 NC 2200/2 NC 3000/2 NC
Max. rated power, kW 0,25 0,37 0,55 0,75 1,1 1,5 2,2 3,0
4 pole motor HP 0,33 0,50 0,75 1 1,5 2 3 4
Output power,
with 230V kVA 0,66 0,88 1,14 1,5 2,1 2,8 4,0 5,2
Max. current A 1,6 2,3 2,9 3,7 5,2 7,0 10,0 12,7
**) CAUTION! The one-phase mains connection 230V of SK 3000/2 NC is only permissible with a commutating reactor (4EM61) !
Max. rated power, kW 5,5 7,5 7,5 11,0 11,0 15,0 15,0 18,5 18,5 22,0 22,0
4 pole motor HP 7,5 10 10 15 15 20 20 25 25 30 30
Output power, 9,1 10,9 12,7 15,4 17,6 20,7 21,4 25,5 25,9 29,7 30,7
with 230 V kVA
Max. current A 22 28 28 42 42 54 54 68 68 80 80
Output power,
with 400V kVA 2,8 4,0 5,2 7,0 9,0
max. current A
up to 440V 4,2 6,1 7,7 10,2 13,2
from 441V (NEMA motor) 3,4 4,8 6,4 7,6 11,0
Max. rated power, kW 7,5 11,0 11,0 15,0 15,0 18,5 18,5 22,0 22,0 30,0 30,0 37,0 37,0
4 pole motor HP 10 15 15 20 20 25 25 30 30 40 40 50 50
Output power, 12,7 17,7 17,7 21,5 21,5 26,0 26,0 30,8 30,8 40,8 40,8 49,9 49,9
with 400V kVA
Max. current A
up to 440V 19,0 23,5 26,0 30,0 32,0 37,0 38,0 43,5 45,0 58,0 58,0 70,5 72,0
from 441V (NEMA motor) 14,0 21,0 21,0 27,0 27,0 34,0 34,0 40,0 40,0 52,0 52,0 65,0 65,0
max. rated power, kW 7,5 11,0 11,0 15,0 15,0 18,5 18,5 22,0 22,0 30,0 30,0 37,0 37,0 45,0
4 pole motor HP 10 15 15 20 20 25 25 30 30 40 40 50 50 --
Output power, 12,0 14,6 16,8 19,7 20,3 24,4 24,6 28,3 29,3 37,8 38,8 46,7 47,4 55,2
with 400V kVA
Max. current A 11,0 17,0 17,0 22,0 22,0 27,0 27,0 32,0 32,0 41,0 41,0 52,0 52,0 62,0
max. chopper
current A
Clock-rate frequency 2,44 kHz ... 16 kHz, z.T. 2,44 kHz to 4 kHz without loss of performance
Ambient temperature 0°C ... 40°C, no moisture or agressive gases (without housing up to 50°C)
Germany
MODULAR SYSTEM
BRAKE MOTOR
HELICAL GEARBOX
(FLANGE MOUNTED)
FRICTION-WHEEL
VARIABLE SPEED
SHAFT MOUNT REDUCER GEARED MOTOR
WITH HOLLOW SHAFT
VARIABLE SPEED
GEARED MOTOR
SHAFT MOUNT REDUCER
WITH SOLID SHAFT
IEC ATTACHEMENT
WORM GEAR UNIT CYLINDER
(FOOT MOUNTED)
COMBINED COUPLING
HELICAL-BEVEL GEAR UNIT CLUTCH AND BRAKE
(SHAFT MOUNTED)
HELICAL SPEED
REDUCER FOR
HELICAL-BEVEL GEAR UNIT EXTREMELY LOW
(FLANGE MOUNTED) SPEEDS
Getriebebau Nord
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