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AUDITOR

LAYERED PROCESS AUDIT CHECKLIST

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IF

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FREQUENCY

AI

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Q
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SUPERVISOR

OPERATIONS

PRESIDENT
MATERIALS
OPERATOR

ENGINEER

MANAGER

MANAGER
QUALITY

QUALITY
SALES
WORKSTATION
Is workplace organized and
cleaned

Is the work area safe and is


operator wearing safety glasses
Are the scrap bins present
Are trash bins well identified
Are non conforming product
well identified

PART-PRODUCT
Correct Material
Lot Number Recorded
Work instructions available on
the shop floor
First Piece approval
Is the operator performing the
job per the work instructions

PROCESS
Tool setup
Control of non conforming:
trash, scrap bins, labels
Gage

SYSTEM
PM
Tally Sheet
Production Report Sheet

VOICE OF THE CUSTOMER


Are Quality Alert issued and
visible on the production floor to
contain the problem?
Is FTQ and scrap tracked?
FAST RESPONSE EXIT
CRITERIA
Quality Q Updated
I Chart Posting Current
AUDIT STATUS
LPA CHECKLIST 3/4/11
Daily audits complete
Weekly audits complete
Monthly audits complete

LPA CHECKLIST 3/4/11