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INTERFACE B

MEDIUM VOLTAGE COMPACT


SEPARABLE CONNECTORS
CATALOGUE 2017
NEXANS NETWORK SOLUTIONS DIV. EUROMOLD

COMPANY PRESENTATION

EUROMOLD International standards Laboratory accreditation


Euromold is the leading All our products meet the Since June 2000, Euromold’s
European specialised designer, International standards like independent ELAB laboratory
manufacturer and distributor of CENELEC HD 629.1, CENELEC obtained the BELAC accreditation
prefabricated cable accessories EN 50180, IEC 60137, no.144-TEST conform with
for medium voltage energy IEC 60502-4… or country the European standards for
distribution. Euromold provides a specifications. Official certificates, laboratories ISO 17025 for
complete range of accessories for CESI, KEMA, ATEX… prove the electrical testing of low and
underground cables: premoulded conformity of our products. medium voltage cable accessories
EPDM rubber connectors for Long duration tests of existing or according to the international
cables and epoxy bushings for new products are continuously standards EN 50393, IEC 60502-
transformers and switchgear, as performed in our test fields. 4, IEC 61442 and HD 629.
well as a large range of cold-
shrinkable terminations and joints
from 12 to 42 kV.
Euromold is also the manufacturer
of electrical components for the
high voltage accessories of the
Nexans group.

ISO 9001 Certificate


Since 1992, Euromold’s
commitment to quality is
demonstrated by its ISO 9001
certification.

While every care is taken to ensure that the information contained in this publication is correct, no legal responsibility
can be accepted for any inaccuracy. Nexans Network Solutions N.V. - Div. Euromold reserves the right to alter or
modify the characteristics of its products described in this catalogue as standards and technology evolve.
SEPARABLE CONNECTORS AND BUSHINGS
INTERFACE B

TABLE OF CONTENTS INTERFACE B


400LR - elbow connector Dimensions according to European
400TE - tee connector CENELEC EN 50180 and 50181
400T1 - equipment bushing (in mm).
400AR-1 - equipment bushing
400AR-2 - equipment bushing
400AR-8 - equipment bushing
400SFR-P - equipment bushing
Accessories
Possible arrangements

Dia. 56±0.2

Dia. 46±0.2
Dia. for
0
pin 14 -0.04

40
min

90±0.2

11
min

Dia. 70±0.2

In mm.

09/2017
CONNECTING POSSIBILITIES

BUSHINGS / CONNECTION CONNECTORS /


ACCESSORIES ACCESSORIES

Equipment
interface dead-ending
of equipment
(K)(M)400DR
Dead-end receptacle

(K)(M)400T1
Equipment bushing

(K)(M)400AR-1
Equipment bushing (K)(M)400LR/G
Elbow connector
one cable to
equipment

(K)(M)400AR-2
Equipment bushing

(K)(M)400AR-8 (K)(M)400TE/G
Equipment bushing Tee connector

(K)400SFR-P
Equipment bushing two cables to
equipment

cable tap-off
isolation 630/250A
(K)(M)400SOP (K)400RTPA
Stand-off plug Reducing tap plug

cable in-line
earthing junction
400GP (K)(M)400CP-SC
Earthing plug Connecting plug

09/2017
400LR INTERFACE B
ELBOW CONNECTOR

APPLICATION TECHNICAL
Separable elbow connector CHARACTERISTICS
(plug-in type) designed to • The thick conductive EPDM jacket
connect polymeric insulated cable provides a total safe to touch
to equipment (transformers, screen which ensures safety for
switchgear, motors...). personnel.
• Each separable connector is
tested for AC withstand and
partial discharge prior to leaving
the factory.

DESIGN 210 mm
Separable connector
comprising: 6/10 (12) kV
1. Conductive EPDM insert. 6.35/11 (12) kV
2. Conductive EPDM jacket. 8.7/15 (17.5) kV
3. Insulating EPDM layer 12/20 (24) kV
moulded between the insert 4
12.7/22 (24) kV
and the jacket. 18/30 (36) kV
4. Type B - 400 A interface 5
19/33 (36) kV
as described by CENELEC 1

EN 50180 and 50181. 2 Up to 36 kV - 400 A


5. Conductor connector. 365 mm
3
6. Cable reducer.
7. Earthing lead.

The screen break design enables


cable outer sheath testing without
7
removing or dismantling the
connector.
6

SPECIFICATIONS AND
STANDARDS
The separable connector 400LR
meets the requirements of
CENELEC HD 629.1.

Separable Voltage Current


Conductor sizes (mm2)
connector Um Ir
type (kV) (A) min max
400LR/G 12 400 50 240
K400LR/G 24 400 25 240
M400LR/G 36 400 35 185

09/2017

4
KIT CONTENTS The kit also comprises lubricant, wipers,
installation instructions and crimp chart.
The complete (K)(M)400LR/G
elbow connector kit comprises the
following components:

Conductor
contact (K)(M)400LR/G-W-X
400LRMC-X connector kit

Connector housing Pin contact Conductor Bail Cable reducer


(K)(M)400BLR/G + hex. key contact restraint 411CA-W
400LRF 400LRC-X 400BA

ORDERING INSTRUCTIONS TABLE W


Select the part number
Ordering Dia. over core insulation (mm)
which gives the best centring to
part number min max
the cable core insulation diameter
and substitute X using table X, 400LR/G-11-X 12.0 17.5
according to the conductor size 400LR/G-15-X 16.0 22.0
and type. 400LR/G-19-X 20.0 26.5
Add a 'K' for use up to 24 kV and 400LR/G-22-X 23.5 31.0
add an 'M' for use up to 36 kV. 400LR/G-25-X 26.5 32.5
400LR/G-27-X 28.5 37.5

TABLE X

Copper
EXAMPLE: Conductor Aluminium conductor Aluminium
conductor
The copper wire screened cable sizes and copper
is 12 kV, 150 mm2 stranded (mm²) DIN hexagonal Deep indent conductor DIN hexagonal
copper with a diameter over core 25 - - 25(K)M-11-2
25.95-14-5

insulation of 23.5 mm. 35 35(K)M-12-2 35KM-12-1 35(K)M-11-2


Order a 400LR/G-19-150(K)M-11- 50 50(K)M-12-2 50(K)M-12-1 50(K)M-11-2
2 elbow connector kit. 70 70(K)M-12-2 70(K)M-12-1 70(K)M-11-2
95 95(K)M-12-2 95(K)M-12-1 95(K)M-11-2
95.240-14-5

120 120(K)M-12-2 120(K)M-12-1 120(K)M-11-2


150 150(K)M-12-2 150(K)M-12-1 150(K)M-11-2
185 185(K)M-12-2 185(K)M-12-1 185(K)M-11-2
240 240(K)M-12-2 240(K)M-12-1 240(K)M-11-2

For use with For use with Alupe or For use with fabric tape For use with For applications Components can be
copper tape C 33-226 cables. (graphite) screened cables. other cable types. outdoors and in ordered individually. 5
screened cables. Please contact our Order additional Please contact our humid climate.
Order: Kit MT. representative. semi-conductive tape representative. Order: +MWS.
(type TSC).
400TE INTERFACE B
TEE CONNECTOR

APPLICATION TECHNICAL
Separable tee connector (plug- CHARACTERISTICS
in type) designed to connect • The thick conductive EPDM jacket
polymeric insulated cable provides a total safe to touch
to equipment (transformers, screen which ensures safety for
switchgear, motors...). personnel.
• Each separable connector is tested
for AC withstand and partial
discharge prior to leaving the
factory.

DESIGN 255 mm
220 mm
Separable connector
comprising: 6/10 (12) kV
1. Conductive EPDM insert. 6.35/11 (12) kV
2. Conductive EPDM jacket. 8.7/15 (17.5) kV
3. Insulating EPDM layer 12/20 (24) kV
moulded between the insert 4 9 12.7/22 (24) kV
and the jacket. 5 18/30 (36) kV
4. Type B - 400 A interface 10 6 8

as described by CENELEC 1

EN 50180 and 50181. Up to 36 kV - 400 A


2
5. Conductor connector. 390 mm

6. Basic insulating plug 3

(with VD point).
7. Cable reducer.
8. Conductive rubber cap.
9. Clamping pin contact. 11
10. Bail restraint.
11. Earthing lead.
7
The screen break design enables
cable outer sheath testing without
removing or dismantling the
connector.

SPECIFICATIONS AND
STANDARDS
The separable connector 400TE
meets the requirements of
CENELEC HD 629.1.

Separable Voltage Current


Conductor sizes (mm2)
connector Um Ir
type (kV) (A) min max
400TE/G 12 400 70 240
K400TE/G 24 400 25 240
M400TE/G 36 400 35 185 09/2017

6
KIT CONTENTS The kit also comprises lubricant, wipers,
installation instructions and crimp chart.
The complete (K)(M)400TE/G
elbow connector kit comprises the
following components:

(K)(M)400TE/G-W-X
connector kit

Connector housing Clamping Conductor Basic Bail Cable reducer


(K)(M)400BT/G pin contact contact insulating restraint 411CA-W
400TEF 400TEC-X plug + 400T-BA
rubber cap
(K)(M)400BIPA

ORDERING INSTRUCTIONS TABLE W


Select the part number
Ordering Dia. over core insulation (mm)
which gives the best centring to
part number min max
the cable core insulation diameter
and substitute X using table X, 400TE/G-11-X 12.0 17.5
according to the conductor size 400TE/G-15-X 16.0 22.0
and type. 400TE/G-19-X 20.0 26.5
Add a 'K' for use up to 24 kV and 400TE/G-22-X 23.5 31.0
400TE/G-25-X 26.5 32.5
add an 'M' for use up to 36 kV.
400TE/G-27-X 28.5 37.5

TABLE X

EXAMPLE: Conductor Aluminium Copper


The copper wire screened cable sizes
is 24 kV, 240 mm2 stranded (mm²) DIN hexagonal Deep indent DIN hexagonal
aluminium with a diameter over
25 - - 25(K)M-11-2
core insulation of 32.1 mm. 35 35(K)M-12-2 35KM-12-1 35(K)M-11-2
Order 3 x K400TE/G-27-240(K) 50 50(K)M-12-2 50(K)M-12-1 50(K)M-11-2
M-12-2 tee connector kit. 70 70(K)M-12-2 70(K)M-12-1 70(K)M-11-2
95 95(K)M-12-2 95(K)M-12-1 95(K)M-11-2
120 120(K)M-12-2 120(K)M-12-1 120(K)M-11-2
150 150(K)M-12-2 150(K)M-12-1 150(K)M-11-2
185 185(K)M-12-2 185(K)M-12-1 185(K)M-11-2
240 240(K)M-12-2 240(K)M-12-1 240(K)M-11-2

For use with


For use with
copper tape
For use with Alupe or
C 33-226 cables.
For use with fabric tape
(graphite) screened cables. other cable types.
For applications
outdoors and in
Components can be
ordered individually.
7
screened cables. Please contact our Order additional Please contact our humid climate.
Order: Kit MT. representative. semi-conductive tape representative. Order: +MWS.
(type TSC).
400T1/400AR-1 /400AR-2 INTERFACE B
EQUIPMENT BUSHINGS

APPLICATION TECHNICAL
For use in equipment insulated CHARACTERISTICS
with oil fluid, typically for Each bushing is tested for
transformers, switchgear, AC withstand and partial
capacitors... discharge prior to leaving the
factory.

SPECIFICATIONS AND
STANDARDS
The plug-in type equipment 6/10 (12) kV
bushings are moulded epoxy
103
6.35/11 (12) kV
insulated parts and meet the 8.7/15 (17.5) kV
requirements of IEC 60137. The 12/20 (24) kV
(K)(M)400T1 also meets CENELEC C
12.7/22 (24) kV
EN 50180 . 10
18/30 (36) kV
A Up to 36 kV - 400 A

ORDERING INSTRUCTIONS
Minimum oil level: Dia.
- 12 kV: 40 mm H
- 24 kV: 50 mm
To order the equipment bushing, - 36 kV: 75 mm
specify the type.
The bushings are supplied with an E
earth jumper (/J) or an earth plate
(/GS). This earth connection must D
Dia. 70
be specified when ordering. Dia. F
E.g. K400AR-1/J. Dia. G

In mm.

Equip- Dimensions (mm)


Voltage Current
ment
Um Ir
bushing
(kV) (A) A B C D E Dia. F Dia. G Dia. H
type
400T1 12 400 310 144 30 M12 22 88 128 16
K400T1 24 400 310 144 30 M12 22 88 128 16
M400T1 36 400 310 144 30 M12 22 88 128 16
400AR-1 12 400 380 213 30 M12 22 74 128 16
K400AR-1 24 400 380 213 30 M12 22 74 128 16
M400AR-1 36 400 380 213 30 M12 22 74 128 16
400AR-2 12 400 329 138 36 M16 40 100 150 30
K400AR-2 24 400 329 138 36 M16 40 100 150 30
M400AR-2 36 400 329 138 36 M16 40 100 150 30 09/2017

8
FIXINGS FOR EQUIPMENT BUSHINGS
400AR-2/GS BUSHING 400AR-2/J BUSHING 400AR-1/J AND 400T1/J
BUSHINGS
bushing
bushing interface interface
fixing studs
fixing studs

fixing flange
fixing flange B DIN 42 538

NF C 52-053 F DIN 42 538


stud clamp E DIN 42 538
claw clamp
stud clamp

equipment
equipment

sealing gasket
sealing gasket

equipment
equipment
connection
connection

tabs for the tabs for the


bail restraint bail restraint

earth
jumper
earth
plate
earth
jumper

BUSHING CLAMPING KIT BUSHING CLAMPING KIT BUSHING CLAMPING KIT


To order the bushing clamping kit, To order the bushing clamping kit, To order the bushing clamping
according to NF C 52-053 stand- simply specify: KBCDS-400B. kit, according to DIN 42 538
ards, simply specify KBCNF-400 Contents: - 1 x fixing flange standards, simply specify KBCD-
(for bushing type 400AR-2). - 6 x stud clamp F 400B.
Contents: - 4 x claw clamp NF - 1 x sealing gasket. Contents: - 1 x fixing flange B
- 1 x sealing gasket. - 6 x stud clamp E
- 1 x sealing gasket.

FIXING DIMENSIONS FIXING DIMENSIONS FIXING DIMENSIONS


STANDARDS NF C 52-053 STANDARDS DIN 42 538
French standards. German standards.

M10 or M12 M12 M10

Min. 55 Min. 60 Min. 55


Max. 30 Max. 30
Max. 25

6 fixing 6 fixing Dia. 90


4 fixing Dia. 105
Dia. 105 studs studs Dia. 140
studs
Dia. 171
Dia. 171 9
In mm.
400AR-8 INTERFACE B
EQUIPMENT BUSHING

APPLICATION TECHNICAL
For use in equipment insulated CHARACTERISTICS
with oil fluid, typically for Each bushing is tested for
transformers, switchgear, AC withstand and partial
capacitors... discharge prior to leaving
the factory.

SPECIFICATIONS AND
STANDARDS
The plug-in type equipment 6/10 (12) kV
bushings 400AR-8 are moulded 6,35/11 (12) kV
epoxy insulated parts and meet 8,7/15 (17,5) kV
the requirements of CENELEC EN 12/20 (24) kV
50180 and IEC 60137. 28 231.5 12,7/22 (24) kV
18/30 (36kV)
Minimum oil level: Dia.
8.5 19/33 (36kV)
- 12 kV: 40 mm 20 80
- 24 kV: 50 mm
- 36 kV: 75 mm Up to 36 kV - 250 A
20

M10

ORDERING INSTRUCTIONS Dia. 74

To order the equipment bushing, Dia. 110

specify the type.


The bushings can be supplied
with an earth jumper (/J).
E.g. M400AR-8/J.

In mm.

Equipment Voltage Current


bushing Um Ir
type (kV) (A)
400AR-8 12 250
K400AR-8 24 250
M400AR-8 36 250

09/2017

10
FIXINGS FOR EQUIPMENT BUSHINGS
400AR-8/J BUSHING BUSHING CLAMPING KIT
To order the bushing clamping kit,
according to DIN 42 538 stand-
ards, simply specify: KBCD-200.
bushing interface Contents: - 1 x fixing flange A
- 4 x stud clamp E
- 1 x sealing gasket.
4 x fixing stud M10

A DIN 42 538
fixing flange
E DIN 42 538
stud clamp
equipment
sealing gasket
FIXING DIMENSIONS
equipment STANDARDS DIN 42 538
connection
German standards.

tabs for the


bail restraint

M10

Min. 55
earth jumper Max. 30

4 fixing
studs Dia. 78
Dia. 123

In mm.

11
400SFR-P INTERFACE B
EQUIPMENT BUSHING

APPLICATION TECHNICAL
For use in equipment insulated CHARACTERISTICS
with SF6 gas. Each bushing is tested for
AC withstand and partial
discharge prior to leaving the
factory.

DESIGN Dia. 70
The equipment bushing is a
moulded epoxy insulated part with 6/10 (12) kV
a connector interface in accordance 6.35/11 (12) kV
with CENELEC EN 50181. 8.7/15 (17.5) kV
The 400SFR-P bushing has a shank 12/20 (24) kV
outside this standard, adapted for 12.7/22 (24) kV
use in SF6 gas.
218
Up to 24 kV - 400 A
SPECIFICATIONS AND
STANDARDS 33
The plug-in type equipment
bushing 400SFR-P meets the
requirements of CENELEC EN
50180 and IEC 60137.

95
ORDERING INSTRUCTIONS
To order the equipment bushing,
simply specify the type.

M12
Dia. 25
Dia. 70
Dia. 109

In mm.

Equipment Voltage Current


bushing Um Ir
type (kV) (A)
400SFR-P 12 400
K400SFR-P 24 400
09/2017

12
FIXINGS FOR EQUIPMENT BUSHINGS

400SFR-P BUSHING FOR GAS


INSULATED SWITCHGEAR

UNMOUNTED
earth
60° connection
M4

60° 60°

30°

83

M6

Dia. 91.5
Dia. 103.1

equipment
MOUNTED
Dia. 4

97.5

Dia. 100

equipment
connection

earth
connection
bail sealing M4 In mm.
tab O-ring
gasket
6 fixing
screws
M6

13
ACCESSORIES

APPLICATION TECHNICAL 6/10 (12) kV


For use with connectors and CHARACTERISTICS 6.35/11 (12) kV
bushings with an interface B as All these products, except the 8.7/15 (17.5) kV
described by CENELEC EN 50180 earthing plug, are tested for 12/20 (24) kV
and 50181. AC withstand and partial 12.7/22 (24) kV
discharge prior to leaving the 18/30 (36) kV
factory. 19/33 (36) kV

Up to 36 kV

400DR ORDERING INSTRUCTIONS


DEAD-END RECEPTACLE Order
Fits over a bushing with a type B 400DR for 12 kV,
interface to provide 'dead-end' K400DR for 24 kV or
facility. M400DR for 36 kV
Is used with a 400BA restraint applications.
bail. Can be supplied with integral
earth lead: add -/G.

400SOP ORDERING INSTRUCTIONS


STAND-OFF PLUG Order
Is designed to support and 'dead- 400SOP for 12 kV,
end' connectors with a type B K400SOP for 24 kV or
interface when removed from M400SOP for 36 kV
equipment. applications.

400GP ORDERING INSTRUCTIONS


EARTHING PLUG Order
Is designed to support and earth 400GP for 12 kV, 24 or 36 kV
connectors with a type B interface applications.
when removed from equipment.

09/2017

14
400BIPA ORDERING INSTRUCTIONS
BASIC INSULATING PLUG Order
Acts as a tightening nut for the 400BIPA for 12 kV,
400TE tee connector kit. K400BIPA for 24 kV or
The plug contains a voltage M400BIPA for 36 kV
detection point. applications.
The conductive rubber protection
cap is included.

400CP-SC ORDERING INSTRUCTIONS


CONNECTING PLUG Order
For connecting a 400TE and 400CP-SC for 12 kV,
one or more 430TB, 400TB or K400CP-SC for 24 kV or
440TB connectors, thus creating M400CP-SC for 36 kV
a multiple cable connection to applications.
equipment.

400RTPA ORDERING INSTRUCTIONS


REDUCING TAP PLUG Order
Provides a type A interface to a 400RTPA for 12 kV or
400TE connector. K400RTPA for 24 kV
A 'C' spanner, 600SW, is used to applications.
tighten the reducing tap plug on to Order 600SW for the 'C'
its mating part. spanner.

KIT MT ORDERING INSTRUCTIONS


EARTHING KIT FOR COPPER Order
TAPE SCREENED CABLES Kit MT for 12 kV, 24 kV
Contains a tinned copper braid or 36 kV applications.
(25 mm² - L=500 mm), a tinned
copper wire for cleating and water
sealing mastic.

15
POSSIBLE ARRANGEMENTS

400TE/G 400TE/G-P2
Single cable arrangement. Dual cable arrangement.
Order 400TE/G for 12 kV, Order 400TE/G-P2 for 12 kV,
K400TE/G for 24 kV or K400TE/G-P2 for 24 kV or
M400TE/G for 36 kV M400TE/G-P2 for 36 kV
applications. applications.

250 500

400TCS
clamping
screw

basic connecting basic


insulating plug insulating
plug plug

110 110 245

475
400TE/G-P4
Single cable arrangement with
tap-off.
Order 400TE/G-P4 for 12 kV
or K400TE/G-P4 for 24 kV reducing type A
applications. tap plug separable
connector

In mm.
110 233

09/2017

16
CONNECTOR ON STAND- CONNECTOR ON EARTHING
OFF PLUG PLUG
Order 400SOP for 12 kV, Order 400GP for 12 kV, 24 kV and
K400SOP for 24 kV or M400SOP 36 kV applications.
for 36 kV applications.

stand-off basic basic


plug insulating insulating
plug plug

earthing
plug

CABLE AND EQUIPMENT


TESTING

600

400TR insulating
test rod shroud

110
In mm.

17
NOTES

09/2017

18
19
20
Nexans Network Solutions N.V. - Div. Euromold
Zuid III, Industrielaan 12, B-9320 Erembodegem
Tel.: +32(0)53 85 02 11 • sales.euromold@nexans.com • www.euromold.be

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09/2017

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