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technical

Pitting Resistance of Worm Gears:


Advanced Model for Contact Pattern
of Any Size, Position, Flank Type
Prof. Dr.-Ing. K. Stahl, Prof. Dr.-Ing. B.-R. Höhn,
Dr.-Ing. J. Hermes, Dipl.-Ing. A. Monz
An experimental and theoretical analysis of worm gear sets with contact patterns of differing sizes, position and flank type for new
approaches to calculation of pitting resistance.

Nomenclature between worm and worm wheel is more cally the worm wheel bronze. Rank (Ref.
a Center distance (mm) easily determined and optimally adjusted. 12) explains this procedure by the chang-
leff Effective width of line contact (mm) Most often, the transmissions are imme- ing mechanical stresses in the claimed
n1 Input rotational speed (min-1) diately exposed to system operating con- surface areas in the tribological system
u Gear ratio (-) ditions and rarely subjected to run-in. tooth contact. The local Hertzian stresses
E’ Reduced e–module (N/mm²) Because the abrasive wear on the worm in the tooth contact between worm and
FN Normal force (N) wheel of large-size gear sets is minor, no worm wheel are not constant and change
K Stribeck rolling pressure (N/mm²) complete contact pattern is formed for continuously. If the yield stress is exceed-
LhI Pit lifetime in Phase I (h) most of its lifetime. And, as no math- ed, they begin with the first operating
NLI Stress reversals in Phase I (-) ematical proof determining early pitting phase and through the adaption of the
ρE Equivalent radius of curvature (mm) resistance of worm gear sets caused by worm wheel flank to the worm flank by
σH Hertzian stress (N/mm²) insufficient contact pattern has yet to be abrasive wear and a local yielding of the
σHm Mean Hertzian stress (N/mm²) documented, providing such mathemati- worm wheel material. This means that
cal proof has been the main motivation the appearance of initial pitting damage
Introduction for this research. can always be explained by the overload
In highly loaded, steel-bronze worm gear of a discrete flank section. Depending on
sets, their maximum capacity is deter- The State of the Art the present rolling strength of the worm
mined primarily by the types of damage Calculation of pitting lifetime is primar- wheel material, these loads are able to bear
incurred; i.e., “tooth breakage” and “pit- ily based on the analysis of Rank (Ref. a specific number of stress reversals until
ting.” In practice, larger-size worm gears 12), which is contained in the calculation the flank area quarries out in the form
are those with a center distance of more method DIN 3996 (Ref. 4). Calculation of pitting. According to (Ref. 12), pitting
than 200 mm. Unlike a steel-steel or steel- of pitting lifetime is recommended and its associated wear intensity can be
cast iron material combination, pitting according to (Ref. 4) if the calculated subdivided into three characteristic sec-
damage to a bronze worm wheel does not pitting safety is SH < 2.0. This is usual- tions. The pitting area described by the
necessarily lead to teeth failure. Rather, ly the case—especially for large worm pitting parameter AP10 on the worm wheel
the pitting area may in fact decrease gear sets with typical low wear intensity. can be used to define these sections. AP10
due to the gradual, abrasive wear of the Rank (Ref. 12) subjects his test gear sets represents the average pitting area of the
affected surface. Though pitting initially to a long run-in with reduced load and most damaged teeth in percentage; the
reduces the meshing area of both worm achieves a full contact pattern between value is deduced from the overlap and is
and worm wheel, it will induce noise and worm and worm wheel without prior approximately 10% of the worm wheel
reduce gear set efficiency. Therefore pre- deterioration of the flanks. Current tech- teeth. The lifecycle begins with Phase I—
cise knowledge of the pitting lifetime of nology requires therefore a completely i.e., the stage of no pitting and low wear
large, high-efficiency worm gear sets is an formed contact pattern between worm intensity. At this point there is no damage
important design criterion. and worm wheel in the calculation. to the wheel flanks; the gear set, with its
To facilitate actual assembly of a worm Pitting is generally ascribed to a sur- still fragmentary contact pattern, is run-
gear, convex—i.e., shell-shaped—con- face spalling of the material due to repeat- in during this phase; the contact patterns
tact patterns are typically produced— ed overstepping of the allowed fatigue grows; the cutting marks and roughness
although smaller when compared to a limit and the material’s so-called “rolling peaks of flanks are straightened; and the
completely formed contact pattern. Thus strength.” Pitting occurs on the weaker of resulting peaks of Hertzian stress are par-
the initial position of the contact pattern the two rolling contact partners—typi- tially reduced. By local exceeding of the

This article originally appeared (in German) in the April 2012 issue of Antriebstechnik.

44 GEAR TECHNOLOGY | October 2012


[www.geartechnology.com]
rolling strength, surface cracks appear that compares the results with the experiments and a gear ratio of 6.6–24.5. The tests
may cause pitting. The end of Phase I is of Böhmer (Ref. 1). In doing so he discov- with a center distance of a = 170 mm,
defined with AP10 = 2%. ered a good correlation of the maximum a = 180 mm and a = 250 mm were run on
In Phase II—during which pitting values for Hertzian stress and pitting loca- Siemens test rigs. The tests with a cen-
growth occurs—in linear terms the pit- tion; Wilkesmann (Ref. 16) calculated ter distance of a = 315 mm were con-
ting area enlarges approximately to a similar results for pressure distribution. ducted at FZG (Forschungsstelle für
maximum-area AP10max. A maximum-val- And, Octrue (Ref. 10) and Hermes (Ref. Zahnräder und Getriebebau—Prof. Dr.-
ue AP10max of 60–80% is usually benign 5) affirm this correlation based upon Ing. K. Stahl—TU München, Garching).
and trouble-free operation of the gear set their own calculation approaches. Rank The re-evaluation of testing conduct-
results. (Ref. 12) diversifies further the location ed by (Refs. 12 and 15)—which should
However, when the maximum pitting of the primary contact pattern between serve to validate the new approach for
area is reached, wear intensity increas- worm and worm wheel. As a result, pit- completed contact patterns—was also
es, leading to Phase III—i.e., decreasing ting location depends essentially on the done at FZG. Testing with the refer-
pitting and comparably high wear. The location of the primary contact pattern; ence standard teeth—(Ref. 4)—and
incipient sliding wear—clearly exacer- i.e.—the time until initial pitting and its with reduced contact pattern—was also
bated due to the significantly reduced subsequent spread to a maximum-area- done at FZG. Additional research of pit-
meshing area—in turn reduces the pit- of-damage the size of the primary contact ting and pitting growth was conducted
ting area. Upon further operation, end- pattern. Through the work of Lutz (Ref. by Jacek (Ref. 7) on worm gear sets at
of-teeth lifetime is eventually reached due 8), Weisel (Ref. 15) and Sievers (Ref. 13), LMGK (Lehrstuhl für Maschinenelemente,
to collateral damage such as wear limit, it is possible to calculate pressure distri- Getriebe und Kraftfahrzeuge—Prof. Dr.-
tooth breakage or impermissible, high- bution for incomplete contact patterns. Ing. W. Predki—Ruhr-Universität Bochum,
transmission errors and induced vibra- Weisel (Ref. 15) conducted numerous Bochum). These, too, were used for vali-
tions and noise. experimental inquiries and formulated dation of the new calculation approach.
Rank (Ref. 12) analyzes the influenc- an approach for calculating development Thus the experimental matrix covered
ing variables of pitting and its prolifera- of contact pattern, wear-carrying capac- the scope (Ref.4) for concave-convex and
tion and devises a wear-based approach ity and efficiency of worm gear sets with convex-convex wheel sets and expand-
for predicting the pitting lifetime of the complete contact pattern during opera- ed it for greater center distances (a >
three pitting phases described above. tion. He (Ref. 15) compares the calculated 250 mm).
He affirms the reports of Niemann (Ref. results to Rank’s (Ref. 12) global calcula- Case-hardened worms made of
9), stating that the essential influence at tion of pitting lifetime and determines 16MnCr5 and gear rims made of
play in the pitting of worm gear drives is that pitting lifetime—which was achieved CuSn12Ni2-C-GZ were used, with the
Hertzian stress in tooth contact and, thus, in the examination—is much lower than required bronze meeting the high qual-
premature pitting damage begins with once thought. ity standards of the “worm gears research
growing Hertzian stresses. Experiments And yet, an all-embracing approach group” of FVA that were developed and
examining variation of the sliding speed for contact patterns of any size, position optimized in the framework of numerous
of the teeth show that the beginning of and Flank-Type—offering a reliable pre- research projects. Polyglycols (viscosity
pitting is barely influenced by such slid- diction for the onset and location of pit- classes ISO VG 220 and 460) were used
ing speed and concerns can be dismissed ting—does not yet exist. as lubricants. The gear sets were operated
for the lifetime of Phase I. The speed of Such an approach is introduced in the with differing input rotational speeds and
the pitting increases in Phase II due to following. with comparatively high output torques
low sliding speed. From these coherences within their catalogue nominal torque.
(Ref. 12) derive approximate formulas Test Stand Operations The mean Hertzian stresses (Ref. 13)
for lifetimes in the three pitting phas- This analysis presents a method for pre- were in the range of σHm = 344 and 496 N/
es relevant to mean sliding speed and dicting the location and pitting lifetime mm2. Table 1 addresses the entire experi-
mean Hertzian stress. Here it is assumed of worm gears of all sizes, positions and mental matrix—i.e., the essential specifi-
that a finished run-in of the worm wheel Flank-Types. Accordingly, a battery of cations of load and teeth for the analyzed
flank leads to a consistent distribution of Phase 1 tests were conducted on worm gear sets, as well as contact pattern posi-
Hertzian stress—an approach based on gear sets with knowingly uncompleted tions and sizes.
Predki (Ref. 11), who derived the phys- contact patterns and then evaluated; the Evaluation of the test. Testing was
ical parameter p* from calculation of results were compared to the new meth- done at continuous output torque and
the pressing distribution in teeth con- od. The initial contact patterns of the continuous input rotational speed.
tact—and assuming that Hertzian stress worm gears are comparable in position Rotational speeds and torques at
along the lines of contact—which are in and size to those typically found in indus- the input and output shaft were mea-
contact at the same time—are constant. trial applications. sured continuously throughout the test
Conversely, Bouché (Ref. 2) detected an Test conditions. The operations were sequence. In periodic time steps the
irregular pressure distribution based on carried out with cylindrical worm gear flanks of the wheels were photographi-
an approach of a wearing of the friction sets with Flank-Type I and C with a cally documented. Wear revealed by test-
lining for a run-in worm gear set. He center distance between 100–315 mm ing with a center distance of a = 315 mm

October 2012 | GEAR TECHNOLOGY 45


technical

lation—as it currently exists—cannot be


used for this typical, practical case.
Location of pitting. Following are
statements made about the location of
pitting on worm wheel flanks using cal-
culated pressure distribution (Ref. 15).
Such statements can often be found in the
existing literature, indicating the begin-
ning of pitting on the outlet side of the
worm wheel and then growing in the
direction of the inlet side during further
operation. This statement is based—more
on observation and less on the fact—on
the premise that maximum pressure can
be localized on the outlet side of the cho-
sen gear set. To describe clearly the direct
correlation between location of maxi-
mum Hertzian stress and location of ini-
tial pitting, the distribution of Hertzian
stress that was calculated (Ref. 15) was
systematically evaluated and compared to
Table 1 Test gear sets data. the test results in this study.
was detected by incremental encoders in of a = 315 mm worm wheel with Flank- The local Hertzian stress σ H in the
periodic time steps. The evaluation of the Type C. The figure also shows the expect- teeth contact is calculated according to
tests carried out here—(Refs. 7, 12 and ed development of contact pattern and the Equation 1, based on Stribeck rolling
15)—was based on the information set pressure distribution over lifetime, which pressure K and the reduced module of
out there and on the test documentation. is determined by the program (Ref. 15). elasticity of the material combination of
The values of the mean Hertzian stress- Further, the worm wheel has an worm and worm wheel E’.
es allowing for an uncompleted contact almost-constant wear intensity of about
pattern at the beginning were calculated 12 µm-per-one-million-load cycles after
σH =  √ K ∙ E'π (1)
by the program ZSB (Ref. 14) and modi- approximately 0.6 million load cycles. For calculating the pressure distri-
fied (Ref. 13). On that basis the calcula- Considerable run-in wear—typical for bution of the entire meshing area, the
tion of pitting lifetime in Phase I is in line worm gear sets of smaller center dis- worm and worm wheel were divided into
with the proven method (Ref. 4), based tances—does not exist at that point. The numerous pieces along a contact line; for
on the parameter for mean Hertzian smoothing of surfaces—by virtue of these pieces the local Hertzian stresses
stress p* (Ref. 11). reducing the roughness peaks and adap- were calculated. Equation 2 shows that
The distribution of pressure in the tion of the worm wheel flanks to the the Stribeck rolling pressure K behaves
meshing area of the worm and worm geometry of the worm—are finished as inversely proportional to the equivalent
wheel was calculated by the program completely as possible. Weisel (Ref. 15) radius of curvature if the normal force FN
SNETRA (Refs. 8 and 15). Accordingly, detects similar values for the abrasive on the considered section of the contact
the maximum values of the Hertzian wear on worm wheels with Flank-Type I line and the length of the bearing sec-
stresses in the entire meshing area for the of similar size, total sliding speed, lubri- tion leff are the same; Hertzian stress σH
gear set without run-in were examined. cation and Hertzian stress. behaves accordingly. A large equivalent
The results were used to compare the In Test 6, 106 µm flank abrasion is nec- radius of curvature thus leads to a low
simulation with the documented location essary for attaining a complete contact Hertzian stress, and vice versa.
of pitting during the test runs. pattern. Based on the wear rate referred FN
K =
to above, this complies with about 6 mil- 2 ∙ ρE ∙ leff (2)
Test Results lion load cycles; but there is already a pit-
Development of contact pattern and ting area of AP10 = 2% on the flank after 2 If the contact pattern of a worm gear
wear. The worm gear sets for the test runs million load cycles. is reduced, the line load FN increases in
were designed and manufactured to show A calculation using the approach for approximate measure for the entire con-
the earliest contact patterns, with typi- completed contact pattern (Ref. 12) is tact area. Due to the slightly different—
cal size and position. Because of the low not possible because no completed con- yet equivalent—radius of curvature of
wear of the analyzed center distances, the tact pattern exists and the occurring nearby flank points, the local Hertzian
contact pattern grows very slowly during Hertzian stresses are considered too low. stress increases proportionally in accor-
run-in and pitting begins. Figure 1 shows This approach therefore requires an over- dance with Equations 1 and 2. If the con-
an example of the characteristic develop- ly long calculated pitting lifetime of about tact pattern is large enough, it is allowed
ment of contact pattern and of the wear 6 million load cycles. As such, this calcu- to determine the location of pitting for

46 GEAR TECHNOLOGY | October 2012


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reduced contact patterns between worm Pitting growth on worm wheel flanks. ting occurred on the worm wheel flanks
and worm wheel, and also from the pres- Figure 4 shows extremely advanced pitting during all test runs. This was due to the
sure distribution of a completed contact in lifetime Phases I and II on four uniform- reduced contact patterns; a complete con-
pattern. Figure 2 shows the equivalent ly distributed teeth around the circumfer- tact pattern was not built in any test run.
radius of curvature (Ref. 15) of four dif- ence of a test gearing of size a = 170 mm It was also shown that the pitting loca-
ferent worm gearings with Flank-Type I with Flank-Type C (Test 2, Table 1). tion coincides with the pre-calculated
and a center distance of a = 100 mm over Thus, pitting occurs almost simultane- maximum Hertzian stress in the engage-
a gear ratio range of 8 and 50. The lower ously on all teeth of the worm wheel. In ment region of the gearing. The current
part of Figure 2 shows the distribution addition, the pitting location is almost benchmark requires a complete contact
of Hertzian stress along the worm wheel the same for all teeth. In Figure 4 the pattern and, therefore, cannot address the
flank (Ref. 15). In that the stiffness of the location of pitting is illustrated by hori- influence of a reduced-size contact pat-
worm wheel is already considered, i.e.— zontal lines. Pitting begins at the place tern on the existing Hertzian stress. If the
along the contact line—a variable line of maximum Hertzian stress and con- contact pattern decreases, the minimum/
load is calculated that is dependent on tinues growing from there towards the maximum values of the flank-occur-
the mesh position. inlet side. If the reason for the pitting was ring Hertzian stress converge due to the
It is very clear that the location of max- defective areas in the bronze, its loca- equivalent radiuses of curvature (Eq. 1).
imum Hertzian stress is essentially deter- tion would to some degree be statisti- In the extreme case of a punctiform con-
mined by the location of the minimum cally distributed around the circumfer- tact pattern—e.g., crossed helical gears—
equivalent radius of curvature; this accor- ence of the worm wheel. Also, the pit- the maximum and mean Hertzian stress
dance is described in (Refs. 5, 9, 10 and ting growth in the affected areas of the would be the same. It is therefore permis-
16) as well. It is also clear that the equiva- tooth flanks is very consistent; i.e.—no sible to use the mean Hertzian stress—
lent radiuses of curvature on the whole tooth of the worm wheel has an appre- calculated for incomplete contact pat-
flank show significantly different values, ciably larger pitting area than the other terns—as significant load under the sim-
and yet are very similar in neighboring teeth. This behavior was evidenced in plifications (Ref. 11).
areas. It is also readily apparent that the every reviewed gearing test for this study. Figure 5 shows the Phase I lifetime of all
ratios vary in the position of the mini- A high-quality worm wheel bronze with conducted tests, depending on the calcu-
mum-equivalent radius of curvature, and few defective areas and homogeneous lated mean Hertzian stress and the appro-
in the position of the maximum-occur- microstructure—and gearing with frac- priate 15% scatter band in the form of a
ring Hertzian stress. tional tooth deviations corresponding Woehler diagram. The calculation of the
It is seen that the local equivalent radi- to gear tooth quality 7 according to DIN mean Hertzian stress is conducted (Ref.
us of curvature influences the pitting 3974 (Ref. 3) or better—are preconditions 13) with reference to the contact patterns
location. The equivalent radiuses of cur- for such evenly distributed pitting. shown in Table 1. Further, the results of
vature are basically determined by Flank- Point-of-time of pitting (end of experiments (Refs. 7 and 12) are illustrat-
Type, gear ratio and profile shift. Figure Phase I). As expected, premature pit-
3 shows the comparison of pitting for
Flank-Type C and I with the calculated
development of the contact lines and of
the pressure distribution of Tests 7 and
8; both gearings have comparable gear
ratios. This comparison makes clear the
fact that the pitting occurs in the tooth
root with Flank-Type C and, with Flank-
Type I, on the outlet side.
The pitting locations in the tests cor-
responded very well with the calculat-
ed (per SNETRA, Refs. 8 and 15) loca-
tion of the maximum Hertzian stress.
Depending upon Flank-Type and gear
ratio, this can be positioned in vari-
ous places. For this reason, assumptions
regarding pitting location can be con-
firmed both empirically and arithmeti-
cally and, therefore, be pre-calculated.
Based on this coherence, flanks of worm
and worm wheels can be optimized sys-
tematically in consideration of the pres-
sure distribution.
Figure 1 Wear and development of contact pattern: Test 6.

October 2012 | GEAR TECHNOLOGY 47


technical

ed based on the mean Hertzian stress for a


complete contact pattern.
An upper limit for the mean Hertzian
stress 500 N/mm2 was assessed. Beyond
this value, deformations under load (Ref.
12) are no longer purely elastic and the
adaptability of a direct coherence of
pressure and stress reversals cannot be
confirmed. Thus, flowing effects arise
in the material of the worm wheel that
provide—through redistribution of the
worm wheel material—a partial reduc-
Figure 2 Equivalent radiuses of curvature for worm gear sets with different gear ratios. tion of local Hertzian stress. However,
because all gear sets are operated with
their catalogue-nominal torque, and stay
so far below the limit of pressure, the
method covers the most commonly used
worm gear sets. The newly established
function shows very good dependency
of the reachable stress reversals in life-
time Phase I on the mean Hertzian stress.
Furthermore, it became apparent that this
method delivers reliable results for com-
plete contact patterns as well.
Therefore, the sliding speeds in the
contact—which occur differently dur-
ing live testing (Table 1)—have in Phase I
no measurable influence on the initiation
point of pitting. This confirms similar
results of (Ref. 12).
Equation 3 describes the functional
coherence between stress reversals NLI—
until reaching the AP10 = 2% criterion—
and the mean Hertzian stress σHm calcu-
lated (Ref. 13) for worm wheel bronze
CuSn12Ni2-C-GZ lubricated with poly-
glycol.
(
NLI =  2650
σHm ) 7.8
für σHm ≤ 500 N 2
mm (3)
Figure 3 Location of pitting dependent upon flank type: Tests 7 and 8.
According to Equation 4, the onset of
pitting Lhl is prevented with the gear ratio
u and input rotational speed n1 calculation.
NLI ∙ u
NLI =
n1 ∙ 60 (4)
Conclusions
In practice, worm gears evidence a
reduced contact pattern at the outset.
The local high Hertzian stress—com-
bined with the low wear rate of larger
center distances—leads quickly to local-
ized pitting. The until-now-accepted cal-
culation for pitting lifetime, however,
requires a completely run-in contact pat-
tern between worm and worm wheel.
On the basis of experimental and theo-
retical investigations of the tooth con-
tact of worm gearings, a new method for
calculating pitting lifetime is presented,
Figure 4 Pitting on test wheel: A = 170 mm; Flank Type C, z2/z1 = 33/5 (Test 2, per Fig. 1).

48 GEAR TECHNOLOGY | October 2012


[www.geartechnology.com]
which also can be used on incomplete
contact patterns. It enables—for the first
time—the calculation of practical, incom-
plete contact patterns as they apply to pit-
ting lifetime and provides enhanced opti-
mization of worm gears.
The Hertzian stress in the tooth con-
tact between worm and worm wheel is
assessed as significant load. This new
method can also be applied for complete
contact patterns. Accordingly, the results
of previous research in this field with
complete contact patterns can be compre-
hended and calculated as well.
In the above-described calculation
method, existing calculation approaches
for the location of pitting were applied,
systematically verified and approved by
virtue of experimental results. It is now
therefore possible—also for the first
time—to reliably predict the location of
pitting of worm gear sets with contact pat-
terns of any size, position and Flank-Type
with a broad area of validation. Indeed, Figure 5 Part of Woehler diagram for end of pitting lifetime: Phase I.
optimal load distributions of a worm gear sowie Lastund Drehzahlkollektiven,” Schneckengetrieben,” Dissertation, Ruhr-
set can now be directly determined and Dissertation, Ruhr-Universität Bochum, 2008. Universität Bochum, 1982.
load-carrying capacity enhanced. 6. Hohn, B. R. et al. “Grübchentragfähigkeit von 12. Rank, B. “Untersuchungen zur
Schneckengetrieben,” Antriebstechnik 40 No. Grübchenbildung bei Zylinder-
12, 2001. Schneckengetrieben,” Dissertation, TU
References 7. Jacek, A. “Werkstoff- und München, 1996.
1. Böhmer, T. “Entwicklung eines Standardtests Fertigungsoptimierung für Schneckenräder,” 13. Sievers, B. “Entwicklung von
für Schneckengetriebe zur Erprobung von Dissertation, Ruhr-Universität Bochum, 2001. Programmroutinen zur Analyse von
Schmier- und Werkstoffen,” Dissertation, Ruhr- 8. Lutz, M. “Methoden zur rechnerischen Tragbildern beliebiger Lage und Größe bei
Universität Bochum, 1991. Ermittlung und Optimierung von Tragbildern Schneckengetrieben,” Diplomarbeit, Ruhr-
2. Bouché, B. “Reibungszahlen von an Schneckengetrieben,” Dissertation, TU Universität Bochum, 2007
Schneckengetrieben im Mischreibungsgebiet,” München, 2000. 14. Vill, D. “Schneckenverzahnungsprogramm,”
Dissertation, Ruhr-Universität Bochum, 1991. 9. Niemann, G. and H. Winter. Frankfurt, Forschungsvereinigung
3. DIN 3974. “Toleranzen für “Maschinenelemente” Band 3, Berlin Antriebstechnik e.V., Informationsblatt zum
Schneckengetriebeverzahnungen,” Beuth Heidelberg, New York, Springer Verlag, 2, Vorhaben FVA 155/I, 1994.
Verlag, 1995. Auflage, 1986. 15. Weisel, C. “Schneckengetriebe mit lokal
4. DIN 3996. “Tragfähigkeit von Zylinder- 10. Octrue, M. “A New Method of Designing Worm begrenztem Tragbild,” Dissertation, TU
Schneckengetrieben mit Achswinkel S = 90°,” Gears,” Gear Technology (July/August), 1989, München, 2009.
Beuth Verlag, 1998. pp. 20–42. 16. Wilkesmann, H. “Berechnung von
5. Hermes, J. “Tragfähigkeit von 11. Predki, W. “Hertz’sche Drücke, Schneckengetrieben mit unterschiedlichen
Schneckengetrieben bei Anfahrvorgängen Schmierspalthöhen und Wirkungsgrade von Zahnprofilformen,” Dissertation, TU München, 1974.

Prof. Dr.-Ing. K. Stahl Prof. Dr.-Ing. B.-R. Höhn Dr.-Ing. J. Hermes studied
studied mechanical engineering studied mechanical engineering mechanical engineering at the
at the Technische Universitaet at the Technical University Ruhr Universität in Bochum (1998-
Muenchen before serving as Darmstadt (1965-1970) and 2003) and served as research
research associate at the Gear served as an assistant lecturer associate at the Gear Research
Research Centre (FZG) at the (1970-1973) at the Institute for Centre (LMGK) at the Ruhr
Technical University Munich Machine Elements and Gears Universität Bochum (2003-2007).
1994 until 2000. In 2001 he at the Technical University In 2007 he received his Ph.D. in
received his PhD in mechanical Darmstadt prior to becoming an mechanical engineering. Over
engineering and that year started as gear development assistant professor at the university (1973-1979); in 1978, the past 10 years he has dealt with theoretical and
engineer at the BMW group in Dingolfing, subsequently he received his Ph.D. (Dr. Ing.) in mechanical engineering. experimental investigations of worm gears. Hermes'
being named head of “Prototyping, Gear Technology & In early April, 1979 Höhn worked as a technical designer core areas of expertise are numerical simulations of the
Methods” in 2003. From 2006–2009 he changed to the in the department for gear development of the Audi, and manufacturing process and the contact pattern of gears.
BMW/MINI plant in Oxford, UK, first as group leader, by 1982 was head of the department for gear research He is the leader of working group NA 060-34-14 “worm
and in 2007 as department leader for Validation Driving and design for the automaker. In 1986 Audi named Höhn gears” for DIN.
Dynamics and Powetrain. In 2009 Stahl returned to department head for both gear research and testing of
Munich, responsible for predevelopment and innovation automotive transmissions, until his departure in 1989 to Dipl.-Ing. A. Monz has
management within BMW Driving Dynamics and become head of both the Institute of Machine Elements at worked as scientific assistant
Powertrain. Stahl was then named head in 2011 of the the Technical University and of the Gear Research Centre at FZG in the field of worm gear
Institute for Machine Elements and the Gear Research (FZG). Since 2011, he has served as director emeritus of drives until February, 2012. His
Centre (FZG) at the Technische Universitaet Muenchen. the Institute. Höhn has also served as vice president for core areas of expertise are
VDI for research and development, as well as leader of tribology and load capacity
working groups 6 and 15 for ISO TC 60—calculation of of gears, both theoretical and
gears. experimental.

October 2012 | GEAR TECHNOLOGY 49

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