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Research paper
A R T I C L E I N F O A B S T R A C T
Keywords: Phosphorus functionalized nanoporous carbon was synthesized from lignin by periodical reactions with po-
Porous carbon tassium hydroxide and triphenylphosphine. It has the BET surface area of 837 m2/g and total pore volume
Adsorption 0.41 cm3/g along with 0.9 atom% phosphorus. The adsorption of neodymium (Nd (III)) and dysprosium (Dy(III))
Rare earth element (REE) were in the range of 335–344 mg/g upto their initial concentration of 500 ppm in water and such adsorption
Neodymium
amount is higher than that of majority of the adsorbents reported in literature. The adsorption capacity showed
Dysprosium
negligible dependency on the solution pH. The distribution coefficients for Nd(III) and Dy(III) were within 1000
to 10,000 mL/g. The adsorption capacity of iron (Fe(III)) under the similar conditions was one order of mag-
nitude lower and it suggests a possible separation of these rare earth elements from iron. The maximum se-
lectivity of separation of Nd(III) and Dy(III) from iron was ca. 32 to 61. Kinetic study revealed that the ad-
sorption of Dy was faster than that of Nd(III). The results of kinetic study were better fit with pseudosecond order
kinetics. XPS studies on both Nd(III) and Dy(III)-adsorbed carbons revealed a small shift in the P 2p3/2 energy
level of phosphorus towards higher energy level hereby suggesting a possible formation of metallic phosphates.
Additionally, Similar studies on Nd(III) and Dy(III)-adsorbed carbon indicated small amounts carbonates and
oxides of rare earth elements that might have also been formed. The overall results suggest that this carbon can
be used as a potential sorbent for enrichment and separation of Nd(III) and Dy(III).
1. Introduction elements in the periodic table, which play very critical role in the en-
ergy sectors of United States, and they are not presently mined, refined
Rare-earth elements (REEs) or rare-earth metals (REMs) are seven- or traded in large quantities. These elements, mostly constituting of rare
teen elements including fifteen lanthanides, scandium (Sc) and yttrium earths are termed as critical elements or ‘energy-critical elements’
(Y). In a broad spectrum, the rare earth elements can be classified into (ECEs). It was also suggested that the unavailability of these ECEs
two general categories of light rare-earths and heavy rare-earths with would limit the competitiveness of U.S. based industries and scientific
varying degree of demands and utilization [1]. Light rare-earths include sectors and eventually may lower the quality of life [3].
La, Ce, Pr, Nd, Sm, whereas heavy rare-earths consist of Eu, Gd, Tb, Dy, The rare earth elements possess very similar chemical properties
Ho, Er, Tm, Yb, Lu and Y. Heavy rare-earths have slightly more valuable with each other and with other neighboring elements of the periodic
and less available. Majority of these elements have a specific yet table and therefore, it is an arduous task to separate them. In order to
widespread utilizations in electronics, power sources and military ap- extract these metals from ores, different processes, like solid extraction,
plications [2]. Nd, Pr, Sm and Dy are utilized to produce strong per- co-precipitation and ion-exchange techniques were developed. Solvent
manent magnets that are used in electric motors, computers and gui- extraction with specific type of solvents is regarded as the most
dance systems. Y, Ce, La, Gd, Lu and Nd are used in sensors, optical common technique to enrich REEs from their ores [4–9]. In a global
devices, camera lenses, fiber optics and other electric materials, like perspective, China, USA and Australia are the leading REE producing
resistors and capacitors. Y, La, Nd, Eu, Tb and Dy are used in phosphors countries [10], while China controls 82.8% of worldwide REE pro-
for optical displays and lasers. Four rare-earth metals, Ce, La, Nd and Y duction followed by Australia (7.9%) and USA (3.2%) [11]. In order to
contribute to 85% of world’s rare earth element production [2]. Beside maintain a steady supply and recycle the existing rare earth elements
such usages, it has been suggested that there are few less familiar that are already used, a strategy has been developed to recover the rare-
⁎
Corresponding author.
E-mail address: dsaha@widener.edu (D. Saha).
http://dx.doi.org/10.1016/j.jece.2017.09.009
Received 19 June 2017; Received in revised form 5 September 2017; Accepted 6 September 2017
Available online 07 September 2017
2213-3437/ © 2017 Elsevier Ltd. All rights reserved.
D. Saha et al. Journal of Environmental Chemical Engineering 5 (2017) 4684–4692
earths from respective wastes in an aqueous solution, typically upon equilibrium and kinetic measurements were performed upto 500 ppm
acid digestion [12,13]. Recently, a strict export restriction of REE in of metal solution. To compare and calculate selectivity with iron (Fe
China created a shortage of REEs worldwide [14]. Despite acid ex- (III)), the equilibrium run with iron was also investigated. The binding
traction is commonly used in the purification of REEs from their ores, it of nature of REEs with phosphorous or oxygen functionalities was in-
is not effective in extracting the low concentration of REEs from the vestigated by XPS analysis.
wastes. Additionally, solvent extraction is considered as hazardous
owing to the involvement of large amount of toxic solvents [15]. It is 2. Experimental
also time-consuming, labor intensive and may leave undesired residues
[16–18]. 2.1. Synthesis of oxygen and phosphorous functionalized carbon
Neodymium (Nd) and dysprosium (Dy) are two of the important
rare earth elements. Dy is used in laser elements, metal halide lamps, Typically, 3 g de-alkaline lignin (TCI America) and 3 g potassium
magnetorestriction materials and to measure ionization radiation in hydroxide (KOH) (Sigma-Aldrich) were mixed in a coffee grinder and
dosimeters. Dy also has a very high thermal neutron absorption cross put in a porcelain boat. The boat was inserted within the combustion
sectional area and therefore it is used in neutron absorbing material in tube of a tube furnace (Lindberg-blue) and temperature was ramped
nuclear reactor. Because of its unusually high heat capacity, Nd is used from room temperature to 800 °C at a ramp rate of 10 °C/min. The final
is cryocoolers. The most important use of Nd is in magnets and it uti- temperature was maintained for 2 mins and then it was cooled in the
lized to make the strongest permanent magnets. Because of their per- room temperature before taking it out. All the heating and cooling
formance, the global demand of Nd and Dy may grow as high as 700% profiles are performed under nitrogen flow. The resultant carbons were
and 2600% respectively in the next two decades [19,12]. Recovery as washed with copious amounts of DI water several times and filtered and
well as recycle of few REEs, like neodymium (Nd) and dysprosium (Dy) dried. The resultant carbon is mixed with triphnylphosphine (P(C6H5)3)
from the waste NdFeB magnets is one of the key REE separation needs in 1:5 ratio of carbon to triphnylphosphine [38] and heated in a por-
of today [14,20]. Recently, European Commission declared Dy as one of celain boat inside the same tube furnace. Temperature was raised to
key critical metals with highest supply risk [21]. Inappropriate disposal 800 °C in 10 °C/min in nitrogen flow and then cooled down to room
of waste NdFeB magnets may also cause environmental pollution that temperature. Thus obtained carbon is again washed several times with
provides an added need to separate REEs from such waste magnets. DI water, filtered and dried for further analysis.
Adsorption-based processes may provide an excellent alternative to
separate REEs from wastes compared to the liquid–liquid extraction 2.2. Characterization of carbons
processes. It is a sustainable, benign and inexpensive process compared
to almost all other processes that have been employed to recover REEs. The carbon was characterized for pore textural properties by N2 and
Over the years, varieties of natural, synthetic and bio-based sorbents CO2 adsorption, surface functionality by x-ray photoelectron spectro-
have been employed for this purpose [1]. For Nd and Dy adsorption, scopy (XPS) and shape and size scanning electron microscopy (SEM).
different types of composite sorbents, like calcium alginate-poly glu- The pore textural properties including BET surface area and pore vo-
tamic acid hybrid gels [22], silica-based urea formaldehyde composites lume were calculated from N2 adsorption isotherm at 77 K. The overall
impregnated with organophosphorous extractant [23], magnetic nano- pore size distribution was obtained by employing non-local density
hydroxyapatite [24], EDTA- and DTPA-functionalized chitosan biopo- function theory (NLDFT) on both N2 adsorption isotherm at 77 K and
lymers [25], imprinted mesoporous silica [14], flower-like [26], nano CO2 adsorption isotherm at 273 K. Pore size below 12 Å was obtained
Mg(OH)2, functionalized silica (KIT-6-N-DGA) and porous organic fra- from CO2 adsorption isotherm whereas pore size above 12 Å was ob-
mework (a type of MOF) [27] were successfully employed to enrich tained from N2 adsorption isotherm. The gas adsorption experiments
them from aqueous solutions. It has also been suggested that oxygen were carried out in Quantachrome’s Autosorb iQ-Any gas instrument
functionality including carboxylate group and phosphorous function- and all the necessary calculations including BET analysis and non-local
ality favor the affinity of REEs to bind to the adsorbent surface, prob- density function theory (NLDFT) calculations were performed in in-
ably by forming chelates and complexes. Binding with oxygen func- strument’s built-in software. Before all the gas adsorption measure-
tionality has clearly been demonstrated by attachment of Nd, Dy and Pr ments, the samples were outgassed in 300 °C for 3 h and below 1 Torr
onto EDTA- and DTPA-functionalized chitosan biopolymers [25]. pressure. XPS studies were performed using a Thermo-Fisher K-Alpha
Binding of REEs to phosphorous functionalized materials were suc- instrument. Photoelectrons were excited with a monochromatic Al-Kα
cessfully demonstrated in the separation of REEs in a packed column x-ray source with an energy of 1486 eV, and the total instrumental
loaded with DNA-immobilized filter paper [28], freeze-dried salmon resolution was 0.5 eV. The pass energy, step size and dwell time were
milt [29] and phosphoric acid immobilized on silica backbone [30]. LIII- 50 eV, 0.1 eV and 50 ms, respectively. The sample was mounted on a
edge extended x-ray absorption fine structure (EXAFS) confirmed the carbon tape and charge neutralization was performed by using 2 eV
binding of phosphorous atom with REEs [28,29]. Affinity of REEs to- Ar+ ions. Scanning Electron Microscopic (SEM) images were captured
wards oxygen functionalities was also the underlying reason of em- in Carl Zeiss Merlin SEM microscope operating at 1 kV.
ploying bio-based sorbents [2], like bacterial cell wall [31,32], to in-
teract and capture REEs. Different other types of functionalized 2.3. Adsorption of metals in carbon
adsorbents that were employed to adsorb Dy are Imprinted styr-
ene–divinylbenzene copolymer [33], oxidized multi-walled carbon na- All the REE adsorption experiments were performed in a round-
notubes [34], 11-Molybdo-vanadophosphoric acid supported on Zr bottom flask with 25 mL of aqueous salt solution in DI water and
modified mesoporous silica SBA-15 [35], Phosphonic acid-functiona- 0.025 g of carbon. The temperature of mixing was approximately room
lized porous microspheres [36], and DETA-functionalized chitosan temperature (298 K). Neodymium nitrate (Nd(NO3)3·6H2O), dyspro-
magnetic nano-based particles [37]. sium nitrate (Dy(NO3)3·5H2O) and ferric nitrate (Fe(NO3)3·9H2O) were
In the past, majority of the phosphorous-doped carbons were syn- used as sources of neodymium, dysprosium and iron, respectively. For
thesized by activating with phosphoric acid. In this work, we have re- equilibrium studies, REE salts were dissolved in DI water to generate 50
ported the synthesis of phosphorous-functionalized microporous carbon to 500 ppm solution with respect to the metal and each of them was
obtained from bio-based (lignin) precursor along with phosphorous stirred with carbon for 4 h. Kinetics studies were performed with Nd
functionalization by triphenylphosphine. This adsorbent was char- (III) and Dy(III) for 500 ppm solution only and samples were withdrawn
acterized with pore textural properties, electron microscopy (SEM) and in the time interval of 30 s, 2 min, 15 min, 40 min, 1 h, 2 h, 3 h and 4 h.
x-ray photoelectron spectroscopy (XPS). Nd and Dy adsorption In order to investigate pH dependency of adsorption, the 36% HCl
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solution was added to the solution of REE salts (for 500 ppm only). The
pH values of 6.1 (for Nd(III)) or 6.6 (for Dy(III)) were achieved by direct
mixing of the metal salts without any effort of additional adjustments.
pH adjustment with NaOH was not performed as it causes precipitation
of metal hydroxides. All the quantitative analysis of metals was per-
formed via UV spectroscopic method by using arsenezo-III method. The
linear range of UV calibration was obtained for 0.1 to 0.4 ppm con-
centration of metal and hence all the solutions are diluted as needed to
meet the concentration requirements. Typically, 2.3 mL of diluted
metal solution is added with 600 μL of acetate buffer and then mixed
with 120 μL 0.1% (w/v) arsenezo-III in DI water. The mixture was
soaked for 10 min and then analyzed in Thermo-Scientific Genesis
UV–vis spectroscope against a blank. The peak obtained at 616 and
622 nm wavelength for Nd(III) and Dy(III), respectively, (Supporting
information, Fig. S3) were used for the study. Arsenezo-III solution was
prepared fresh everyday.
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D. Saha et al. Journal of Environmental Chemical Engineering 5 (2017) 4684–4692
neodymium (Nd) and dysprosium (Dy) adsorbed carbons and those different kinetic behavior. Adsorption of Dy(III) was rapid, over 67% of
discussed in details later in the manuscript total adsorption was completed in 2 mins only, and rest of the ad-
sorption took place in 4 h. On the other hand, adsorption of Nd(III) was
quite slow, it took about one hour to complete 67–68% of total ad-
3.2. Adsorptive recovery and separation of neodymium and dysprosium sorption and rest of the adsorption took place in remaining 3 h. Inter-
estingly, the total adsorption amount of both the metals remained same,
Neodymium (Nd(III)), dysprosium (Dy(III)) and iron (Fe(III)) equi- which also supports the equilibrium adsorption study given in Fig. 4.
librium adsorption in aqueous phase was performed with their corre- Both slow adsorption of Nd [25,24,27], and rapid adsorption of Dy(III)
sponding nitrate salts with the maximum concentration of 500 ppm. [14] can also be seen in different past studies already discussed in this
The equilibrium adsorption isotherms of the metals are shown in Fig. 4 article. Owing to the limited information on the detailed behavior or
and the iron adsorption isotherm is shown in magnified in the inset of characteristics of Nd(III) or Dy(III) ion, it is quite challenging to identify
the same figure. All the adsorption isotherms are at pure or single the key reason that make the adsorption of Dy(III) faster than Nd (III).
component basis. It is observed that Nd(III) and Dy(III) demonstrated Dy(III) ion is only slightly larger than that of Nd(III) and therefore, the
very similar adsorption behavior including their overall adsorption size may not be the key contributing factor. The differences in ionic
capacity. The overall adsorption capacity of Nd(III) and Dy(III) was dissociation and competition with anions could be the contributing
335.5 ± 33.5 mg/g and 344.6 ± 23.23 mg/g, respectively (corre- factor, but it is not possible to make a realistic hypothesis without a
sponding to 2.35 and 2.12 mmol/g for Nd(III) and Dy(III), respec- series of different kinds of relevant experiments, which are beyond the
tively.) On the contrary, Fe(III) adsorption was very low. The adsorp- scope of this work.
tion isotherm demonstrated a linear nature upto 300 ppm and then The mechanism of adsorption of any species onto porous adsorbents
relatively sharper increase to about 47.6 mg/g. The overall uptake of Fe (i.e., carbon) can comprise of four stages, (a) migration of the species
(III) remained one order of magnitude lower compared to Nd(III) and from bulk of the solution to the boundary layer surrounding the carbon
Dy(III). (bulk diffusion), (b) diffusion of the species from boundary layer to the
In order to investigate the difference in adsorption capacity between external surface of carbon, (c) transport of the species from the external
phosphorous-functionalized and non-functionalized carbon, we also surface of carbon to the pores of the carbon (intraparticle diffusion) and
measured the Nd(III) and Dy(III) adsorption capacity in un- (d) adsorption or chemical complexation of the species on the pores or
functionalized (without phosphorous) carbon before its exposure to at the active sites of the carbon. Out of these four steps, the intraparticle
triphenylphosphine. It is to be noted that the BET surface area of non- diffusion can be modeled as [47].
functionalized carbon 2250 m2/g, which is about over 2.5 times higher
than that of phosphorous-doped carbon (837 m2/g). It was observed qt = Kidt1/2 + C (1)
that the Nd(III) and Dy(III) adsorption capacities in unfunctionalized
where qt is the amount adsorbed at time t and Kid is the intraparticle
carbon were 254 ± 9 and 286 ± 4 mg/g, respectively, for 500 ppm
diffusion rate constant (mg g−1 min−1/2). The intraparticle diffusion is
initial concentration. Lower adsorption capacity for both the REEs in a
the sole limiting step only if the linear regression of qt versus t1/2 passes
unfunctionalized carbon with very high surface area may suggest the
through the origin [48]. We found that, for only Nd(III), such linear
importance of phosphorous functionalization.
regression passes through the origin giving rise to the Kid value of
To the best of our knowledge, Nd(III) and Dy(III) equilibrium ad-
24 mg g−1min−1/2 (R2 value of 0.93). Therefore, it can be stated that
sorption in our adsorbent is higher than that of majority of other ad-
the slow intraparticle diffusion could be the underlying reason for
sorbents reported in literature, in some cases, these values are orders of
sluggish diffusion of Nd(III).
magnitude lower. The detailed comparison of the adsorption values
The pseudofirst order rate equation is given by
with other published reports were shown in Table 1.
The kinetics of REE adsorption was investigated by studying the k
adsorption amounts of Nd(III) and Dy(III) for 500 ppm concentration log(qe − qt ) = logqe − ⎛ 1 ⎞ t
⎝ 2.303 ⎠ (2)
only and in the interval of 30 s, 2 min, 15 min, 40 min, 1 h, 2 h, 3 h and
4 h (Fig. 5). It was observed that Nd(III) and Dy(III) demonstrated where, k1 is pseudofirst order rate constant and calculated by linear
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D. Saha et al. Journal of Environmental Chemical Engineering 5 (2017) 4684–4692
mt 6 −π 2Dc t ⎞
1− = 2 exp ⎛⎜ 2 ⎟
m∞ π ⎝ rc ⎠ (4)
Ci − Cf V
Kd = ⎛ ⎞
Cf ⎝m⎠ (5)
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D. Saha et al. Journal of Environmental Chemical Engineering 5 (2017) 4684–4692
(x1/ y1)
S1/2 =
(x2 / y2 ) (6)
Table 1
Comparison of Nd and Dy adsorption in different types of adsorbents.
Imprinted mesoporous silica in dialysis bag Dy(III) 22.63 mg/g 80 mg/g [14]
Silica-based urea-formaldehyde composite with impregnated organophosphorous Nd(III) 4.96 mg/g – [23]
Carboxylic Acid-Functionalized Porous Aromatic Framework Nd(III) 2.2 mmol/g 288.4 mg/g 1–4 mM [27]
Freeze-dried microbial strains Dy(III), Nd(III) 3 μmol/g (∼10−5 mg/g) – [32]
EDTA and DTPA-functionalized chitosan biopolymers Dy(III), Nd(III) 80 mg/g 1800 mg/L [25]
Magnetic nano-hydroxyapatite Nd(III) 300 mg/g 200 mg/L [24]
Imprinted styrene–divinylbenzene copolymer Dy(III) 40.15 – [33]
Oxidized multi-walled carbon nanotubes Dy(III) 22 mg/g 50 mg/L [34]
11-Molybdo-vanadophosphoric acid supported on Zr modified mesoporous silica Dy(III) 50 mg/g – [35]
SBA-15
Mesoporous silicas functionalized with phosphonic acid groups Dy(III) 0.3 mmol/g 2.5 mmol/L [36]
Diethylenetriamine-functionalized chitosan magnetic nanoparticle Dy(III), Nd(III) 50 mg/g 300 mg/L [37]
Phosphorous functionalized nanoporous carbon Nd(III), Dy(III) 335.5 mg/g (Nd (III) 175 ppm (Nd (III) This work
344.6 mg/g (Dy (III) 162 ppm(Nd (III)
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D. Saha et al. Journal of Environmental Chemical Engineering 5 (2017) 4684–4692
Table 2
Rate constants Nd and Dy adsorption.
Fig. 6. Dependence of Nd(III) and Dy(III) adsorption on pH of solution. All initial con-
centration was 500 ppm with respect to Nd and Dy. Error bar shows the standard de-
viation.
Fig. 8. Enrichment factor (a) and selectivity (b) for Nd(III) and Dy(III) recovery.
Fig. 7. Dependence of distribution coefficient (Kd) on initial concentration of Nd(III) and 4. Conclusions
Dy(III) in the equilibrium adsorption study. Error bar shows the standard deviation.
In this work, phosphorous and oxygen functionalized nanoporous
be separated by this carbon. carbon was synthesized from lignin as carbon precursor along with si-
In order to further understand the interaction of Nd(III) and Dy(III) multaneous activation with potassium hydroxide and triphnylpho-
with the carbon surface, we have performed the XPS analysis of these sphine. The resultant carbon demonstrated a predominantly micro-
metal adsorbed carbons and the results are shown in Fig. 9a–d. The porous structure with BET surface area of 837 m2/g along with
doublet neodymium peaks appear at about 1005.4 eV and 983.4 eV for phosphorous content of 0.9 atom%. Nd(III) and Dy(III) demonstrated
Nd-3d3/2 and Nd-3d5/2 respectively, whereas same peaks for dyspro- equilibrium adsorption of ca. 335–344 mg/g, which is higher than
sium appear at about 1335.1 eV and 1296.4 eV. These peaks in the majority of the adsorbents reported in literature. This adsorption
carbons samples are unchanged from their reference pure Nd amount of Nd(III) and Dy(III) was one order of magnitude higher that of
(NO3)3.6H2O and Dy(NO3)3.5H2O samples, which means that these iron (Fe(III)) thereby suggesting their possible separation from iron. pH
metals retained their +3 oxidation states, and their chemical change is results suggested that the equilibrium adsorption is almost independent
insignificant. However, from P-2p3/2 analysis (Supporting information, of solution pH. The kinetics of adsorption of Dy(III) was much faster
Fig. S5), it is observed that the binding energy of P-2p3/2 is changed than that of Nd(III). The kinetic data was successfully modeled with
from 132.2 eV to 132.8 eV. This change is close to expected energy pseudofirst order, pseudosecond order and micropore diffusion models.
level metal phosphates (∼133 eV). It could indicate multiple The maximum distribution coefficients for Nd(III) and Dy(III) were
1000–10,000 mL/g. The maximum calculated selectivity of separation
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D. Saha et al. Journal of Environmental Chemical Engineering 5 (2017) 4684–4692
Fig. 9. Peak fitting of XPS analysis in Nd(III) and Dy(III) −adsorbed carbon, Dy-3d (a), Nd-3d (b), C–1 s (c) and O–1 s (d). The curve at the top of each plot shows the residuals of peak
fitting results.
of Nd(III)/Fe(III) and Dy(III)/Fe(III) were about 60. The XPS analysis of Talanta 45 (1997) 437–444.
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