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Machine Hydraulic

Course Overview
Systems
Course Overview
Overview

This course is designed to teach the system operations and the testing
and adjusting procedures for the pilot operated hydraulic system, the
load sensing, pressure compensated (LSPC) hydraulic system, the
electro-hydraulic system and the hydrostatic system. Students will
identify the system components, state the component function and
trace the oil flow through the component. Students will also identify
the different systems, trace the oil flow through the systems and state
the systems operation. When given the appropriate Service Manual
and machine, students will conduct the testing and adjusting
procedures as stated in the manual.
This course was developed using materials designed for the 928G
Wheel Loader, the 950G Wheel Loader, the 906 Wheel Loader and
the 953/953B/953C Track Loaders. However, the testing and
adjusting exercises may be done on any machine with a simular
hydraulic system.
Always use the Service Manual for the machine being tested and/or
adjusted.

© 2001 Caterpillar Inc. Property of Caterpillar Inc.


Revision November1, 200
NOTES
Table of Contents
Table of Contents
UNIT 1
Lesson 1: Implement Hydraulic System
(Pilot Operated System)
Lesson 2: Steering System
(LSPC with Hand Metering Unit)

UNIT 2
Lesson 1: Electro-Hydraulic Implement System
Lesson 2: Command Control Steering System

UNIT 3
Lesson 1: Basic Hydrostatic Systems
Lesson 2: Hydrostatic System Controls
Lesson 3: 950G Wheel Loader Hydrostatic Fan Drive
System
Lesson 4: 906 Wheel Loader Hydrostatic Drive System
Lesson 5: 953/953B and 953C Dual Hydrostatic Drive
System Comparison
NOTES
Machine Hydraulic

Course Description
Systems
Course Description

Description

1. Machine Hydraulic Systems Course

2. Course Number______________

3. Prerequisite: Hydraulic Fundamentals

4. Four lecture and six laboratory hours per week

5. Credit: Three semester hours

Method of Presentation

1. Lecture and discussion

2. Demonstrations

3. Supporting laboratory exercises and lab worksheets

Suggested Evaluation of Student Achievement

1. Unit tests _______%

2. Laboratory worksheets _______%

3. Final exam _______%

4. Class and laboratory participation _______%


NOTES
Machine Hydraulic

Course Objectives
Systems
Course Objectives
Upon completion of this course, the students will be able to:

1. Identify the components in the pilot operated hydraulic system,


the load sensing, pressure compensated hydraulic system, the
electro-hydraulic system and the hydrostatic system.
2. State the systems operation of the pilot operated hydraulic
system, the load sensing, pressure compensated hydraulic
system, the electro-hydraulic system and the hydrostatic system.
3. Trace the oil flow and state the systems operation for all modes
of the pilot operated hydraulic system, the load sensing, pressure
compensated hydraulic system, the electro-hydraulic system and
the hydrostatic system.
4. Perform the testing and adjusting procedures on the 928G Wheel
Loader [pilot operated hydraulic system (implements) and the
load sensing, pressure compensated hydraulic system (steering)],
the 950G Wheel Loader (electro-hydraulic implement system
and fan drive system) and the 906 Wheel Loader and 953C Track
Loaders (hydrostatic system).
NOTES
Course Reference Materials
Machine Hydraulic
Systems
Course Reference Materials
Service Manuals (1 per Classroom)
928G Wheel Loader, IT28G Integrated Toolcarrier
Service Manual SENR1215
950G Wheel Loader Service Manual SENR1374
902/906 Wheel Loader Service Manual SENR1280
953C Wheel Loader Service Manual SENR8400

Service Manual Modules (1 per Student)


928G Wheel Loader, IT28G Integrated Toolcarrier
Hydraulic Systems Operation and Testing and Adjusting SENR1226
928G Wheel Loader, IT28G Integrated Toolcarrier
Hydraulic System Schematic SENR1227
928G Wheel Loader, IT28G Integrated Toolcarrier
Steering Systems Operation and Testing and Adjusting SENR1222

950G Wheel Loader Steering Systems Operation SENR1383


950G Wheel Loader Steering System
Testing and Adjusting SENR1384
950G Wheel Loader Hydraulic Systems Operation SENR1389
950G Wheel Loader Hydraulic System
Testing and Adjusting SENR1390
950G Wheel Loader Hydraulic System Schematic SENR1391

950G and 962G Wheel Loaders Electro-Hydraulic


System, Testing and Adjusting RENR2146
950G Wheel Loader
Operation and Maintenance Manual SEBU7018
Caterpillar Monitoring System, Service Manual SENR1394

902/906 Wheel Loader Power Train Systems Operation SENR1286


902/906 Wheel Loader Power Train System
Testing and Adjusting RENR2824
902/906 Wheel Loader Hydraulic System Schematic SENR1294
902/906 Wheel Loader Operation and Maintenance
Manual SEBU7137
Course Reference Materials (continued)
953 Track Loader Power Train Systems Operation
and Testing and Adjusting SENR8405
953 Track Loader Power Train Hydraulic Schematic SENR8406
953 Track Loader Hydraulic System Schematic SENR8410
Machine Hydraulic

Course Training Aids


Systems
Training Aids

1 - 8T-0852 Pressure Gauge


1 - 8T-0854 Pressure Gauge
1 - 8T-0855 Pressure Gauge
1 - 8T-0856 Pressure Gauge
1 - 8T-0857 Pressure Gauge
1 - 8T-0859 Pressure Gauge
1 - 8T-0860 Pressure Gauge
1 - 8T-3311 Tee
1 - 8T-5320 Hydraulic Test Group
1 - 3S-6224 Hydraulic Pump Group
1 - 7S-5437 Nitrogen Charging Group
1 - 1U-5796 Differential Pressure Group
3 - 6V-3014 Hose Assembly
1 - 6V-3965 Quick Disconnect Nipple
4 - 6V-4143 Quick Disconnect Fitting
2 - 8S-7630 Stand or Equivalent
2 - 8S-8048 Saddle
2 - 8S-7641 Tube
2 - 8S-7615 Pin
1 - 4C-4892 ORFS Fitting Group
1 - 9U-7400 Multitach
1 - Straight Edge Ruler 152 mm (6 in.)
1 - Felt Tip Pen or Marker
1 - Stop Watch
1 - 2 in. Diameter Ball of Puddy
1 - Mechanic's Tool Box with Hand Tools
1 - 928G Wheel Loader or IT28G Integrated Toolcarrier
1 - 950G or 962G Wheel Loader
1 - 902 or 906 Wheel Loader (If available from dealer)
1 - 953C Track Loader (If available from dealer)
Training Aids (Continued)
Needed only if performing Lab 3.4.2 for 902/906 Compact Wheel
Loader or similar machine.

3 - 8T-0855 Pressure Gauge


1 - 8T-0853 Pressure Gauge
1 - 8T-0861 Pressure Gauge
4 - 6V-3014 Hose Assembly
2 - 6V9509 Plug
3 - 3J1907 O-ring
2 - 6V8398 O-ring
1 - 6V9830 Cap
10 - 6V4143 Q.D. fitting
5 - 6V3989 Unvalved Nipple
4 - 6V3966 Valved Nipple Assembly
1 - 1S8937 Needle Valve
1 - 2D7325 Pipe Nipple
2 - 100-6349 Valved Nipple Assembly
4 - 1U9760 Stand