Академический Документы
Профессиональный Документы
Культура Документы
DOCUMENTATION
We have given M - code for Chuck ID/OD selection instead of selector switches.
(Refer M - code list)
Note on 0ITD‐‐07/MATD‐‐08 logic (effective from 09-04-2014)
4) Turret feedback: The input addresses X0002.6 and X0002.7 are free for use.
8) M02 code can be used for part count and restart the part program.
9) Power-on lubrication: Lubrication occurs only if the elapsed time is more than 30min since last
lubrication
10) During M01/M00, amber lamp is on, to indicate machine in idle state.
11) Programmable periodic maintenance alarms are available and can be programmed according to
customer’s needs.
(Effective from 02‐04‐2012)
• Machine Control Panel (MCP) and Operator Control Panel (OCP) are integrated as single
Machine Operator Panel (MOP).
• Gray code rotary switches are used for Mode Selector, Feed override, Rapid override and
Spindle speed override.
• Rapid override and MPG/Step feed functions are controlled in single rotary switch. In
handle mode MPG/Step feed is controlled and in other mode Rapid feed is controlled.
• Program check and Machine lock are integrated as Program test.
• Turret index, Door Open/Close and Lub. inch switches keep pressing 500ms to actuate.
• T.S body actuation delay (2000ms) to Forward and Retract
• Alarm “TURRET UNCLAMPED, MOVE SAFE ZONE INDEX” occurs, move axis to safe zone in
manual mode and Turret index
• Alarm” MOVE T.S. QUILL TO HOME POS.” occurs if T.S Quill moves beyond forward
proximity, Move T.S. Quill to home position.
Revised 0ITD‐05/MATD‐05 logic (effective from 26‐05‐2011)
• 3‐tier tower lamp: Machine state is indicated with green/amber/red color as given below:
GREEN: Cycle running in auto/MDI (glows continuously)
AMBER: Operator’s message (glows continuously) and end of the cycle (blinks at 1 Hz)
RED: CNC/PLC alarm (glows continuously)
• Chip Conveyor: After selecting auto mode, chip conveyor starts running after 5 sec. delay
(fixed timer).
• Chuck function completion: A delay (timer no.40) can be introduced between chuck
clamp/declamp pressure sw. actuation and M10/M11 finish to make sure physical
movement of chuck jaws is complete.
• Hyd. counter balance pressure monitoring (VTL series): Z‐axis counter balance pressure is
monitored using pressure switch (S258).
Modification On 0iTD-04/MATD-05/MATD-06 logic version
PMC TYPE
Lubrication operation
Lubrication healthy conditions -ESP signal high, no low Lube oil level and No lub
fault
Automatic lubrication is initiated with POWER ON and not after every emergency
release
Automatic lubrication is initiated after every 25.6 minutes (Timer no 1= 1536000),
If Lube inch Push button is pressed timer resets.
If timer reaches preset value during Emergency condition, after emergency
release lubrication is initiated.
Spindle
When emergency PB is pressed, PSM contactor (K10) goes off only when the
spindle stops or the preset time (TMRB50) is elapsed.
If any control switches on OCP/ MCP and foot switches are not operated or cycle
is not running for more than 10 Minutes machine idle trip is applied. Machine goes
in emergency mode, all auxiliary motors are off for power saving (Timer no 8 =
600000)
This option is enabled by Default.
K6.5=1 Enable
K6.5=0 Disable
Turret
1. Homing logic modifications
Ø During the day to day operations, the CNC can be made ON & the operations can be done
with out homing.
Ø When the motor/coupling/belt is disturbed, it is mandatory to command M40, which
prompts for Butt type referencing.
Ø If homing is done during normal conditions, homing takes place at 20m/min feed rate
Ø If it is required to home the axis every time when the CNC is ON, then make the keep
relay K4.1 – 1. With this it is not possible to run the cycle with out homing.
Note: - However this type of homing will not take care of the disturbed
slide position & commanding M40 or making K9.7- 1 is a must in such
events.
Ø In the event of clutch trip condition, the keep relay K9.7 automatically becomes 1 & butt
type referencing is a must once the clutch is engaged. The procedure for engaging the
clutch is listed in the subsequent topics.
Ø Stroke check is effective always
Ø When ever the program control switches (Program check, Machine lock or Block delete)
switches are operated, then the CNC displays an alarm “Program control switch
operated, reset & home”. To clear this alarm, normal homing is must.
2. It is possible to set the number of parts to be machined in the setting screen so that the
system displays an alarm “Number of parts machined = Number of parts set” once the
machined number of parts exceeds the set value.
3. The spindle M-codes will be finished with out waiting for spindle speed arrival/stop signal.
The spindle speed is monitored continuously during feed mode.
4. Clutch logic
Note: - For proper functioning of the above function, the setting of the clutch trip
proximity should not be disturbed
5. Turret safe zone is established through software
6. Program reset with the mode changeover from EDIT to AUTO continuous.
After editing any program, when the mode is changed from EDIT mode to AUTO continuous
mode, the program automatically gets reset. If there is a need to run the program in AUTO
continuous mode from any other program blocks, it is required give one M-code (M62) in MDI
mode.
Note: - If this safety feature is not at all required, then make the keep relay K3.0 – 1
7. If constant surface speed G96 command (CSS) is not cancelled before tool changeover, an
alarm “Cancel CSS before T command” will be displayed. It is provided to limit the abuse of
the G96 command, which affects the duty cycle requirement of the spindle.
9. Energy saving feature & spindle speed / feed override clamping to 100% is introduced as
optional feature
10. To prevent the slide lifting, PLC logic is modified so as to avoid auto lubrication when the
auto cycle is ON. The auto lubrication comes ON only at the end of auto cycle. If the auto
cycle continues beyond 10 minutes after the lubrication interval is over, then the lubrication
comes ON even when the auto cycle is in progress.
If the machine is with bar feeder, then the auto lubrication triggers when the chuck is de-
clamped for component loading.
If the lubrication fault lamp comes ON when the auto cycle is in progress, the alarms related
to lubrication comes ON only when the auto cycle is stopped. If the auto cycle continues
beyond 10 minutes with out stopping, then the alarm displays & stops the auto cycle.
Machine Model : APOLLO CNC LATHE
1. M-code listing
R0600.0
B
LOGIC1
K0008.4 X0001.3
D
NCCLTH XCLTPS
K0008.4 X0001.3
F
NCCLTH XCLTPS
K0008.4 X0001.4
H
NCCLTH ZCLTPS
K0008.4 X0001.4
J
NCCLTH ZCLTPS
R0635.2
K
TSSVOF
O
[MATD-08] Ladder Diagram 2
Y0002.5
B
MCC_ON
D 0000007500
F0003.2
H
MJ
K0008.4 X0001.3
J
NCCLTH XCLTPS
R0643.2
N
M62LCH
O
[MATD-08] Ladder Diagram 3
R0607.3
B
MDI.M
R0643.0
C
EDTSEL
R0643.1
E
EDTAUT
R0713.4
K
RST1SC
R0606.6
L
R0643.1
M
EDTAUT
F0009.4
N
DM30
G0008.6
O
RRW
[MATD-08] Ladder Diagram 4
1 X0015.7 R0629.7
D DO ALARM RELAY
DOALM7 DOALM
A0006.1 X0003.0
F
1061 RST-PB
A0006.2 X0003.0 2
H
1062 RST-PB
2
J
O
[MATD-08] Ladder Diagram 5
K0008.4 X0001.3
B
NCCLTH XCLTPS
K0008.4 X0001.3
C
NCCLTH XCLTPS
K0008.4 X0001.4
D
NCCLTH ZCLTPS
K0008.4 X0001.4
E
NCCLTH ZCLTPS
R0635.2
F
TSSVOF
A0001.1
G
1011
A0005.5
H
1055
K0005.6
K
OPTTP2
A0001.3 R0601.4
O
1013 RESET
[MATD-08] Ladder Diagram 6
R0602.7 G0007.2
B
FEDHLD ST
A0011.3 K0001.1
C
2113 ADRSEL
A0001.1
D
1011
A0010.1
E
2101
A0010.7
F
2107
A0000.5
G
1005
Y0003.2 K0003.4
H
LFLT.L LUBSTP
A0000.2
I
1002
A0010.6
J
2106
A0002.1
K
1021
A0011.5
L
2115
R0503.4
M
TLFHLD
A0003.3
N
1033
A0002.7
O
1027
[MATD-08] Ladder Diagram 7
A0001.3
A
1013
F 1111
G X0002
TRFDBK
H R0608
TRFDBKR
J R0621
TURCMD
K R0608
TRFDBKR
R0603.4
M
JOGIND
R0604.3
N
CIO
O
[MATD-08] Ladder Diagram 8
R0604.2
B
TUNHLD
R0604.2 R0604.4
F
TUNHLD TF/RHD
K0000.6
G
TULC16
R0604.0
H
TICOM
R0603.4
K
JOGIND
1 R0603.7 Y0002.3
L TURRET MOTOR FWD O/P
JINCOM TURFWD
R0622.4
N
SPATH2
O
[MATD-08] Ladder Diagram 9
R0604.5
B
TCOMHD
F0026.1
E
T01
F0026.2
F
T02
F0026.3
G
T03
I R0669
R0668.1
K
M R0669
N R0608
TRFDBKR
O
[MATD-08] Ladder Diagram 10
A0006.3 X0003.0
B
1063 RST-PB
O
[MATD-08] Ladder Diagram 11
F0009.6
B
DM01
F0009.5
C
DM02
F0009.4
D
DM30
R0700.0 R0605.7
E
DM03 M3/4FN
R0700.1
F
DM04
R0700.2
G
DM05
R0700.4 R0610.5
H
DM07 M7HOLD
R0700.5 R0610.0
I
DM08 M8HOLD
R0700.6
J
DM09
R0703.7 R0610.2
K
DM34 PRTCOM
R0704.0
L
DM35
R0701.0 R0614.2
M
DM11 CHMFIN
R0700.7
N
DM10
R0706.4
O
DM55
[MATD-08] Ladder Diagram 12
R0701.5
A
DM16
R0701.7
B
DM18
R0703.5 R0613.0
C
DM32 TSQCOM
R0703.6
D
DM33
R0705.3 R0617.6
E
DM46 DRCOM
R0705.4
F
DM47
R0707.1 K0001.0
G
DM60 DRILOF
R0707.2 K0001.0
H
DM61 DRILOF
R0709.7 R0625.7
I
DM82 TBCOM
R0710.0
J
DM83
R0706.5 K0001.4
K
DM56 TSI/L
R0706.6 K0001.4
L
DM57 TSI/L
R0707.3 R0643.2
M
DM62 M62LCH
R0710.1 R0633.7
N
DM84 TPMFIN
R0710.2
O
DM85
[MATD-08] Ladder Diagram 13
R0710.3
A
DM86
R0709.7 R0635.5
B
DM82 TSFIN
R0710.0
C
DM83
R0708.3 R0635.7
D
DM70 FSFIN
R0708.4
E
DM71
R0702.0 R0609.5
F
DM19 SORCOM
R0702.1
G
DM20
R0703.2 R0653.0
H
DM29 M29FIN
R0704.5 R0670.7
I
DM40 HMINRF
R0705.1 R0656.0
J
DM44 RHTAP
R0705.2 R0656.1
K
DM45 LHTAP
R1412.3 G0323.0
L
DM102 SWDBS1
R1412.5 G0323.1
M
DM104 SWDBS2
R1412.2 G0323.0
N
DM101 SWDBS1
R1412.4 G0323.1
O
DM103 SWDBS2
[MATD-08] Ladder Diagram 14
R0702.1 G0028.6
B
DM20 SPSTP
R0620.3
D
DOOR+CHU
CK2
R0620.5
F
DOOR+QUI
LL2
R0601.4
J
RESET
L 0000000000
M Y0000
N00051
N 481 SUB 1
END1
N00052
O 482 SUB66 P0010
CALLU COOLANT
[MATD-08] Ladder Diagram 15
N00053
A 484 SUB66 P0009
CALLU LUBRICATION
N00054
B 486 SUB66 P0011
CALLU CHUCK
N00055
C 488 SUB66 P0012
CALLU T.S._QUILL
O
[MATD-08] Ladder Diagram 16
K0005.1
B
OPTADR
F F0010
MBYTE
G 0000000003
H R0700
DBYT1
J F0010
MBYTE
K 0000000011
L R0701
DBYT2
O
[MATD-08] Ladder Diagram 17
B F0010
MBYTE
C 0000000019
D R0702
DBYTE3
F F0010
MBYTE
G 0000000027
H R0703
DBYTE4
J F0010
MBYTE
K 0000000035
L R0704
DBYTE5
O
[MATD-08] Ladder Diagram 18
B F0010
MBYTE
C 0000000043
D R0705
DBYTE6
F F0010
MBYTE
G 0000000051
H R0706
DBYTE7
J F0010
MBYTE
K 0000000059
L R0707
DBYTE8
O
[MATD-08] Ladder Diagram 19
B F0010
MBYTE
C 0000000067
D R0708
DBYTE9
F F0010
MBYTE
G 0000000075
H R0709
DBYTE10
J F0010
MBYTE
K 0000000083
L R0710
DBYTE11
O
[MATD-08] Ladder Diagram 20
B F0010
MBYTE
C 0000000091
D R0711
DBYTE12
F F0010
MBYTE
G 0000000099
H R1412
DBYTE13
J F0010
MBYTE
K 0000000108
L R1413
DBYTE14
G0046.1
O SINGLE BLOCK SIGNAL
SBK
[MATD-08] Ladder Diagram 21
R0607.1
H
ASBK.M
R0607.2
I
AUTO.M
R0607.6
J
JOG.M
R0607.7
K
ZRN.M
O
[MATD-08] Ladder Diagram 22
R0607.5
B
STEPZ.M
R0607.6
C
JOG.M
R0607.7
D
ZRN.M
1 R0607.6 G0043.7
G ZERO RETURN SIGNAL
JOG.M ZRN
F0003.5
I
MMEM
F0003.3
J
MMDI
F0003.0
L
MINC
F0003.2
M
MJ
K0004.1 K0008.7
G
HOMREL ININRF
X0010.3 F0009.6
I
OPST.M DM01
R0600.0 UPDOWN
K
LOGIC1
R0601.4 RST
L
RESET
O
[MATD-08] Ladder Diagram 24
F0001.1
B
RST
X0003.0
C
RST-PB
F0009.4
D
DM30
F0000.6
E
SA
R0643.1
F
EDTAUT
R0601.3
H
2HDCYC
X0005.0 K0000.1
I
CYSTPB ONECY1
G0046.1
J
SBK
F0003.3
K
MMDI
A0000.5 R0606.4
M
1005 QUMISS
O
[MATD-08] Ladder Diagram 25
R0670.0
B
1PLXRF
R0670.3
C
1PLZRF
R0647.0
E
AUSTHL
F0000.5 K0003.2
F
STL FSM00
R0640.0
H
XCLENG
R0639.0
I
ZCLENG
G0008.5
K
*SP
O
[MATD-08] Ladder Diagram 26
F0009.4
B
DM30
G0007.2 F0009.7
C
ST DM00
F0009.6
D
DM01
F0009.6 X0010.3
E
DM01 OPST.M
R0644.0 K0007.7
H
NOMSG1 OPTTL
R0644.1
I
NOMSG2
R0644.2
J
NOMSG3
R0644.4
K
NOMSG5
F0001.0
L
NCALM
A0005.0
N
1050
O
[MATD-08] Ladder Diagram 27
R0606.5
B
RSTHLD
A0005.0
D
1050
R0630.7
E
RDNXT
F0001.2
H
NCMSG
F0009.6 Y0006.0
I
DM01 CYST.L
F0009.7
J
DM00
R0643.7
L
X0010.6
O
PRGT.M
[MATD-08] Ladder Diagram 28
G0005.6
B
AFL
K0001.5
D
BDTO/R
G0044.1
H
MLK
A0000.7
J
1007
K0008.4 X0001.3
N
NCCLTH XCLTPS
O
[MATD-08] Ladder Diagram 29
G0043.7
B
ZRN
K0008.4 X0001.4
E
NCCLTH ZCLTPS
G0043.7
G
ZRN
R0670.2
J
XRFINI
R0670.5
M
ZRFINI
N00133
N 984 SUB30
JMPE
X0006.6 X0006.5
B
ROV\MP2. ROV\MP1.
M M
X0006.6 X0006.5
D
ROV\MP2. ROV\MP1.
M M
F0003.1
F
MH
F0003.1
H
MH
R0670.5 F0094.0
J 0000001000
ZRFINI ZP1
F0003.1
L
MH
R0670.2 K0000.2
M
XRFINI ZFIRST
F0094.1 R0671.2
N
ZP2 DIRDLY
O
[MATD-08] Ladder Diagram 31
F0003.1
B
MH
R0670.5 K0000.2
C
ZRFINI ZFIRST
F0094.0 R0671.2
D
ZP1 DIRDLY
G 0000000500
J 0000000500
O
[MATD-08] Ladder Diagram 32
R0671.0
B
1PLK97
R0671.3
C
1PLXCL
R0671.4
D
1PLZCL
R0670.7
E
HMINRF
K0008.7
H
ININRF
A0010.7 K0008.7
K
2107 ININRF
R0670.6 ACT
M R0694
CCTHM1 PREZER
N 0000000018
O R0680
PARWRT
[MATD-08] Ladder Diagram 33
R0670.6 ACT
B R0694
CCTHM1 PREZER
C 0000000002
D R0684
R0670.6 ACT
F R0694
CCTHM1 PREZER
G 0000001815
H R0686
R0670.6 ACT
J R0694
CCTHM1 PREZER
K -000000001
L R0688
O
[MATD-08] Ladder Diagram 34
R0670.6 ACT
B R0694
CCTHM1 PREZER
C 0000008224
D R0690
R0600.0 ACT
G R0694
LOGIC1 PREZER
H 0000000017
I R0550
PARRD
R0600.0 ACT
K R0694
LOGIC1 PREZER
L 0000000002
M R0554
O
[MATD-08] Ladder Diagram 35
R0600.0 ACT
B R0694
LOGIC1 PREZER
C 0000001815
D R0556
R0600.0 ACT
F R0694
LOGIC1 PREZER
G -000000001
H R0558
A0009.5 X0003.0
L
1095 RST-PB
R0592.5
M
O 0000000100
[MATD-08] Ladder Diagram 36
B 0000000100
R0600.0 ACT
L 0004
LOGIC1
M R0758
ROVRRL
N G0014
ROVR
R0651.0
I
CLFD
R0640.0
K
XCLENG
R0639.0
L
ZCLENG
R0651.0
M
CLFD
O
[MATD-08] Ladder Diagram 38
R0640.0
B
XCLENG
R0639.0
C
ZCLENG
R0651.0
D
CLFD
R0640.0
F
XCLENG
R0639.0
G
ZCLENG
R0651.0
H
CLFD
O
[MATD-08] Ladder Diagram 39
R0600.0 ACT
B 0016
LOGIC1
C R0712
FEDBYT
D G0012
F/RBYT
R0600.0 ACT
H 0016
LOGIC1
I R0712
FEDBYT
J G0010
FRBYT1
O
[MATD-08] Ladder Diagram 40
R0600.0 ACT
B 0016
LOGIC1
C R0712
FEDBYT
D G0011
FRBYT2
R0652.0
H
SPOVCL
R0652.0
J
SPOVCL
R0652.0
L
SPOVCL
R0600.0 ACT
D 0008
LOGIC1
E R0714
SPNBYT
F G0030
SPBYTE
R0601.4
M
RESET
R0656.0
N
RHTAP
O
[MATD-08] Ladder Diagram 42
R0656.1
B
LHTAP
X0005.2 F0001.4
D
SPCWPB ENB
X0005.4
E
SPACPB
R0609.0
F
SPNCTR
K0005.5 2
H
OPTTP1
2 K0005.6
J
OPTTP2
O
[MATD-08] Ladder Diagram 43
G0029.5 R0601.1
C
SOR AURDY
R0626.6 G0029.5
D
SRVA1 SOR
2
F
K0001.7 Y0006.2
H SPINDLE CW LAMP
SPSTRL SPCW.L
R0626.7
L
SFRA1
2
N
O
[MATD-08] Ladder Diagram 44
K0001.7 Y0006.3
B SPINDLE CCW(ANTI CW) LAMP
SPSTRL SPAW.L
G0070.4 G0061.0
G
SRVA RGTAP
G0070.5
I 0000000250
SFRA
G0070.5
L
SFRA
F0076.3
M
RTAP
R0700.1
O
DM04
[MATD-08] Ladder Diagram 45
K0004.0
D
SARBYP
R0700.1
F
DM04
R0600.2 X0005.2
G
MAN.M SPCWPB
X0005.4
H
SPACPB
A0011.2
I
2112
X0006.7
L
PRGKEY
O
[MATD-08] Ladder Diagram 46
A0005.3
B
1053
Y0002.0
D
HYDON
F0009.5
I
DM02
A0003.4 X0003.0
J
1034 RST-PB
A0006.0 X0003.0
M
1060 RST-PB
O
[MATD-08] Ladder Diagram 47
F0009.5
B
DM02
A0007.6 X0003.0
C
1076 RST-PB
F0009.5
G
DM02
A0007.7 X0003.0
H
1077 RST-PB
R0603.4
M
JOGIND
R0603.5
O
JUCLPH
[MATD-08] Ladder Diagram 48
F0007.3 K0000.0
C 0000000012
TF T8/T12
D F0026
TCBYTE
F0007.3 K0000.0
G 0000000008
TF T8/T12
H F0026
TCBYTE
O
[MATD-08] Ladder Diagram 49
R0621.7
H RESERVED
T-HOME
O
[MATD-08] Ladder Diagram 50
R0618.5
B RESERVED
R0618.6
C RESERVED
R0618.7
D RESERVED
F0026.1
F
T01
F0026.2
G
T02
F0026.3
H
T03
R0604.1
J
TCLHLD
Y0002.4
L
TURREV
R0604.4
M
TF/RHD
O
[MATD-08] Ladder Diagram 51
R0603.4
B
JOGIND
A0001.7 R0601.4
C
1017 RESET
R0600.0 DIR
F D0000
LOGIC1 12
R0600.0 POS
G R0618
LOGIC1 TFBBYT
R0600.0 INC
H F0026
LOGIC1 TCBYTE
R0600.0 DIR
K D0001
LOGIC1 8
R0600.0 POS
L R0618
LOGIC1 TFBBYT
R0600.0 INC
M F0026
LOGIC1 TCBYTE
O
[MATD-08] Ladder Diagram 52
R0622.5
B
TINDST
F0026.1
D
T01
F0026.2
E
T02
F0026.3
F
T03
R0600.2 X0003.1
G
MAN.M TINDPB
A0002.0 R0601.4
H
1020 RESET
A0002.1 R0601.4
J
1021 RESET
R0603.3
L
TC>T08
A0001.0 R0601.4
O
1010 RESET
[MATD-08] Ladder Diagram 53
N00268 R0600.0 1
C 1927
LOGIC1
R0600.0 2
D
LOGIC1
R0600.0 3
E
LOGIC1
R0600.0 4
F
LOGIC1
1 RNO R0719.0
H SUB26 0001 RESERVED
ROTB
2 DIR
I D0000
12
3 POS
J R0618
TFBBYT
4 INC
K F0026
TCBYTE
5 ACT
L R0720
O
[MATD-08] Ladder Diagram 54
N00269 R0600.0 1
A 1943
LOGIC1
R0600.0 2
B
LOGIC1
R0600.0 3
C
LOGIC1
R0600.0 4
D
LOGIC1
1 RNO R0719.7
F SUB26 0001 RESERVED
ROTB
2 DIR
G D0001
8
3 POS
H R0618
TFBBYT
4 INC
I F0026
TCBYTE
5 ACT
J R0720
R0723.7
N RESERVED
O
[MATD-08] Ladder Diagram 55
N00273 R0600.0 1
A 1967
LOGIC1
R0600.0 2
B
LOGIC1
F0007.3 R0719.2 4
D
TF
1 CNO R0719.1
E SUB55 R0722 RESERVED
CTRC
2 UPDOWN
F R0724
3 RST
G
4 ACT
H
Y0002.4
J
TURREV
R0719.6
K
M R0720
N R0724
O
[MATD-08] Ladder Diagram 56
A0004.4 X0003.0
B
1044 RST-PB
K0008.4 X0001.3
D
NCCLTH XCLTPS
R0640.0
E
XCLENG
K0008.4 X0001.4
G
NCCLTH ZCLTPS
R0639.0
H
ZCLENG
K0008.4 X0001.3
J 0000000010
NCCLTH XCLTPS
K0008.4 X0001.4
L 0000000010
NCCLTH ZCLTPS
K0008.4 X0001.3
N
NCCLTH XCLTPS
O
[MATD-08] Ladder Diagram 57
K0008.5
C
XCLLCH
K0008.4 X0001.4
E
NCCLTH ZCLTPS
K0008.6
H
ZCLLCH
K0008.4 X0001.3
J
NCCLTH XCLTPS
A0001.4
K
1014
K0008.4 X0001.4
M
NCCLTH ZCLTPS
A0001.5
N
1015
O
[MATD-08] Ladder Diagram 58
R0631.0
B
BDTCYN
R0631.1
D
PCKCYN
R0631.1 X0010.6
F
PCKCYN PRGT.M
R0631.3
G
PSWOFF
R0631.4
I
RLEDOF
R0631.6
K
NOTHOM
R0631.5
M
RE-REF
A0003.3
O
1033
[MATD-08] Ladder Diagram 59
G0130.2
B INTERLOCK SIGNAL FOR 3RD AXI
*IT3
G0130.3
C INTERLOCK SIGNAL FOR4TH AXIS
*IT4
F0070.4 X0007.6
F
PSW05 +Z.M
G0323.0
H
SWDBS1
G0323.1
J
SWDBS2
X0003.7
L 0000000500
DOORPB
X0003.6
M
LUBPB
K0001.0
O
DRILOF
[MATD-08] Ladder Diagram 60
X0005.4
C
SPACPB
Y0004.3 X0005.3
D
DRLKSL SPSTPB
R0620.5
M
DOOR+QUI
LL2
R0620.6
N
DOOR+CHU
CK+QUILL
O
[MATD-08] Ladder Diagram 61
1 K0012.7 R0672.3
B VTL MCP AND COUNTER BALANCE
VTL
A0005.5 X0003.0
E
1055 RST-PB
K0008.4 X0001.3
H
NCCLTH XCLTPS
G0043.7
J
ZRN
K0008.4 X0001.4
M
NCCLTH ZCLTPS
G0043.7
O
ZRN
[MATD-08] Ladder Diagram 62
R0670.2
C
XRFINI
R0670.5
F
ZRFINI
N00317
G 2328 SUB30
JMPE
I 0000000000
J Y0000
L 0000000000
M A0000
O
[MATD-08] Ladder Diagram 63
B 0000000000
C A0004
F 0000000000
G A0008
J 0000000000
K A0015
N 0000000000
O A0011
[MATD-08] Ladder Diagram 64
N00332
E 2385 SUB 2
END2
R0704.0
L
DM35
N00338
M 2412 SUB72
SPE
O
[MATD-08] Ladder Diagram 65
N00340 R0600.0 1
A 2415
LOGIC1
R0600.0 2
B
LOGIC1
G0008.4 3
C
*_ESP
R0617.5
D
DRCLOS
A0002.5
E
1025
R0617.4 R0617.2
G
DROPEN DRACT1
1 CNO R0617.2
H SUB 5 0005 DOOR OPEN RELAY
CTR DRACT1
2 UPDOWN
I
3 RST
J
4 ACT
M
O
[MATD-08] Ladder Diagram 66
R0617.3
B
DRACT2
R0617.5
C
DRCLOS
R0620.7
E
DOOROP
R0620.2
G
DOOR+CHU
CK1
R0620.4
H
DOOR+QUI
LL1
R0620.7
L
DOOROP
R0620.2
N
DOOR+CHU
CK1
R0620.4
O
DOOR+QUI
LL1
[MATD-08] Ladder Diagram 67
R0705.4
B
DM47
R0705.5
C
DM48
R0705.6
D
DM49
A0002.5 R0601.4
E
1025 RESET
R0617.4
G
DROPEN
A0012.0 X0003.0
H
2120 RST-PB
N00349
I 2495 SUB72
SPE
L 0000005000
R0627.1
B
CCRVST
R0627.2
D
CCTRTM
R0600.0 UPDOWN
G 0000000004
LOGIC1
R0627.3 RST
H
CCFRST
R0627.4 Y0002.6
I
CCTRP3 CHIPFW
R0627.1 ACT
J
CCRVST
A0003.5 X0003.0
M
1035 RST-PB
R0627.1
O
CCRVST
[MATD-08] Ladder Diagram 69
R0627.1
D
CCRVST
R0627.1 Y0002.7
F
CCRVST CHIPRE
R0627.0
H
CCRVIN
N00365
I 2593 SUB72
SPE
1 F0045.1 R0625.0
L T.S. BODY HEALTHY
SSTA TBHLTY
R0625.0
M
TBHLTY
O
[MATD-08] Ladder Diagram 70
N00368 R0600.0 1
A 2607
LOGIC1
R0600.0 2
B
LOGIC1
R0600.0 3
C
LOGIC1
K0005.7
E
OPTFS
1 CNO R0625.1
F SUB 5 0006 T.S. BODY FWD ACTUATION - 1
CTR TBFWD1
2 UPDOWN
G
3 RST
H
4 ACT
I
K0005.7
K
OPTFS
K0005.7
M
OPTFS
O
[MATD-08] Ladder Diagram 71
R0625.2 R0625.3
B
TBFWD2 TBRET1
R0709.7 R0710.0
C
DM82 DM83
R0709.7 R0710.0
D
DM82 DM83
Y0005.2
E
TBUCSL
H 0000002000
R0709.7 R0710.0
J
DM82 DM83
R0625.4 R0625.5
K
TBCND1 TBCND2
1 X0000.5 R0625.4
L T.S. BODY FWD CONDITION
TQRTPS TBCND1
O
[MATD-08] Ladder Diagram 72
R0709.7 R0710.0
B
DM82 DM83
R0625.4 R0625.5
C
TBCND1 TBCND2
1 X0000.5 R0625.5
D T.S. BODY RET CONDITION
TQRTPS TBCND2
R0625.6 R0601.4
H
TBPOS RESET
R0625.7
J
TBCOM
A0000.3
N
1003
O
[MATD-08] Ladder Diagram 73
Y0005.1
B
TBRTSL
A0000.4 R0601.4
C
1004 RESET
N00383
D 2756 SUB72
SPE
O
[MATD-08] Ladder Diagram 74
O
[MATD-08] Ladder Diagram 75
R0632.0
B
+XLACH
Y0001.0 R0632.4
D
+XOFST +XITLK
R0632.1
G
-XLACH
Y0001.1 R0632.5
I
-XOFST -XITLK
R0632.2
L
+ZLACH
Y0001.2 R0632.6
N
+ZOFST +ZITLK
R0632.3
B
-ZLACH
Y0001.3 R0632.7
D
-ZOFST -ZITLK
R0628.0
G
+XOFRL
R0628.1
I
-XOFRL
R0628.2
K
+ZOFRL
R0628.3
M
-ZOFRL
O
[MATD-08] Ladder Diagram 77
R0628.1
B
-XOFRL
R0628.3
D
-ZOFRL
F0007.3
H
TF
R0633.6
J
TPBYP1
N00412
L 3009 SUB72
SPE
O
[MATD-08] Ladder Diagram 79
R0632.0
J
+XLACH
Y0001.0 R0632.4
L
+XOFST +XITLK
R0632.1
O
-XLACH
[MATD-08] Ladder Diagram 80
Y0001.1 R0632.5
B
-XOFST -XITLK
R0632.2
E
+ZLACH
Y0001.2 R0632.6
G
+ZOFST +ZITLK
R0632.3
J
-ZLACH
Y0001.3 R0632.7
L
-ZOFST -ZITLK
R0628.0
O
+XOFRL
[MATD-08] Ladder Diagram 81
R0628.1
B
-XOFRL
R0628.2
D
+ZOFRL
R0628.3
F
-ZOFRL
R0628.1
H
-XOFRL
R0628.3
J
-ZOFRL
F0007.3
N
TF
O
[MATD-08] Ladder Diagram 82
R0633.6
B
TPBYP1
R0710.2
I
DM85
A0003.0
K
1030
R0710.3 R0633.6
M
DM86 TPBYP1
N00447
N 3301 SUB72
SPE
K0000.4
B
TSPROX
K0005.5 K0005.6
D
OPTTP1 OPTTP2
R0710.0
F
DM83
Y0005.2
H
TBUCSL
J 0000000500
Y0005.0
L
TBFWSL
N 0000000500
O
[MATD-08] Ladder Diagram 84
N00458
E 3367 SUB72
SPE
R0635.6
H
FSACT
R0708.4 R0635.6
J
DM71 FSACT
N00462
K 3380 SUB72
SPE
R0673.6
O
LUBPON
[MATD-08] Ladder Diagram 85
R0610.7 R0619.0
G
LBLORL ACTDL
R0667.0
I
LBWTDL
R0667.0
K
LBWTDL
X0000.7 R0619.0
M 0000006000
LUBPRS ACTDL
R0610.4
N
LUCNON
O
[MATD-08] Ladder Diagram 86
R0667.0
B
LBWTDL
R0610.4
D
LUCNON
G0008.4 X0000.6
E
*_ESP LUBFSW
R0611.5
G
1PLUIN
R0611.2
H
PLPON
R0612.7
I
LUONRL
O
[MATD-08] Ladder Diagram 87
F0000.5
B
STL
R0667.1
C
LOWTDL
Y0002.1
D
LUBON
F0000.5 F0009.5
E
STL DM02
Y0003.4
F
CDLP.L
Y0002.1
G
LUBON
K0003.6
H
LUON_K
J 0000060000
R0649.1
L
1MIN_PUL
SE
R0649.3
M
POWERUP_
PULSE
O
[MATD-08] Ladder Diagram 88
B 0000000151
C R0120
E -000000001
F R0126
I R0150
K R0154
M R0158
O
[MATD-08] Ladder Diagram 89
R0649.0 ACT
B R0150
WINDOW_R
EAD
C 0000010000
D R0162
R0649.0 ACT
F R0154
WINDOW_R
EAD
G 0000000100
H R0166
R0649.0 ACT
J R0162
WINDOW_R
EAD
K R0166
L R0170
O
[MATD-08] Ladder Diagram 90
R0649.0 ACT
B R0170
WINDOW_R
EAD
C R0158
D R0174
F R0174
G D1000
R0649.0 ACT
J R0174
WINDOW_R
EAD
K D1000
L R0182
N 0000000030
O R0182
[MATD-08] Ladder Diagram 91
C 0000000000
D D1000
G R0174
H D1000
R0614.5
J
R0615.3
K
R0611.2
L
PLPON
N00502
M 3595 SUB72
SPE
O
[MATD-08] Ladder Diagram 92
R0610.5
B
M7HOLD
R0610.6
D
JGCLNT
R0600.2 R0610.6
F
MAN.M JGCLNT
N00508
H 3621 SUB72
SPE
R0615.0 R0615.6
K
CHKHLT CKO/R
O
[MATD-08] Ladder Diagram 93
N00511 R0600.0 1
A 3635
LOGIC1
R0600.0 2
B
LOGIC1
K0005.7
F
OPTFS
1 CNO R0615.1
I SUB 5 0003 CHUCK ACTUATION - 1
CTR CKACT1
2 UPDOWN
J
3 RST
K
4 ACT
M
K0005.7
O
OPTFS
[MATD-08] Ladder Diagram 94
R0615.6
B
CKO/R
K0000.5
D
IDSEL
R0620.2
F
DOOR+CHU
CK1
X0000.0
J
CHCKFS
O
[MATD-08] Ladder Diagram 95
R0620.3
B
DOOR+CHU
CK2
X0000.0
F
CHCKFS
R0620.2
H
DOOR+CHU
CK1
X0000.0
L
CHCKFS
O
[MATD-08] Ladder Diagram 96
R0620.3
B
DOOR+CHU
CK2
X0000.0
F
CHCKFS
R0616.5
H
CDLPOD
R0616.4
J
CCLPOD
O
[MATD-08] Ladder Diagram 97
Y0000.1
B
CHKCLS
A0000.2 R0601.4
F
1002 RESET
R0701.0
H
DM11
R0620.6
I
DOOR+CHU
CK+QUILL
R0620.3
J
DOOR+CHU
CK2
R0620.2
K
DOOR+CHU
CK1
R0706.4
L
DM55
R0701.5
M
DM16
R0701.7
N
DM18
O
[MATD-08] Ladder Diagram 98
X0001.7 K0000.5
I
CHOTPS IDSEL
N00534
J 3870 SUB72
SPE
R0612.0
M
TQHLTY
O
[MATD-08] Ladder Diagram 99
N00537 R0600.0 1
A 3883
LOGIC1
R0600.0 2
B
LOGIC1
R0703.6 Y0000.3 3
C
DM33 TQRTSL
R0620.5
D
DOOR+QUI
LL2
R0620.6
E
DOOR+CHU
CK+QUILL
K0005.7
G
OPTFS
R0620.4
I
DOOR+QUI
LL1
1 CNO K0003.1
J SUB 5 0004 T.S. QUILL ACTUATION-1 LATCH
CTR TQACLC
2 UPDOWN
K
3 RST
L
4 ACT
O
[MATD-08] Ladder Diagram 100
K0005.7
C
OPTFS
R0620.4
E
DOOR+QUI
LL1
R0620.5
H
DOOR+QUI
LL2
R0620.6
I
DOOR+CHU
CK+QUILL
Y0000.3
L
TQRTSL
A0001.2
M
1012
O
[MATD-08] Ladder Diagram 101
R0620.4
B
DOOR+QUI
LL1
R0620.5
D
DOOR+QUI
LL2
R0620.6
E
DOOR+CHU
CK+QUILL
R0606.2
G
TQFWFL
R0606.3
I
TQRTFL
R0606.3 X0000.5
K
TQRTFL TQRTPS
A0001.1
L
1011
A0004.2
N
1042
O
[MATD-08] Ladder Diagram 102
R0612.1 X0000.5
B
TQACT1 TQRTPS
K0001.4
D
TSI/L
N00550
E 3994 SUB72
SPE
R0500.1
H 0000000150
U02PUL
R0500.2
I
U03PUL
R0500.3
J
U04PUL
R0500.4
K
U05PUL
R0500.5
L
U06PUL
R0501.0
O
U01REL
[MATD-08] Ladder Diagram 103
R0501.1
C
U02REL
R0501.2
F
U03REL
R0501.3
I
U04REL
R0501.4
L
U05REL
R0501.5
O
U06REL
[MATD-08] Ladder Diagram 104
R0502.0
N
T01WRN
O
[MATD-08] Ladder Diagram 105
F0009.5
B
DM02
R0502.1
D
T02WRN
F0009.5
F
DM02
R0502.2
H
T03WRN
F0009.5
J
DM02
R0502.3
L
T04WRN
F0009.5
N
DM02
O
[MATD-08] Ladder Diagram 106
R0502.4
B
T05WRN
F0009.5
D
DM02
R0502.5
F
T06WRN
F0009.5
H
DM02
R0502.6
J
T07WRN
F0009.5
L
DM02
R0502.7
N
T08WRN
O
[MATD-08] Ladder Diagram 107
F0009.5
B
DM02
R0503.0
D
T09WRN
F0009.5
F
DM02
R0503.1
H
T10WRN
F0009.5
J
DM02
R0503.2
L
T11WRN
F0009.5
N
DM02
O
[MATD-08] Ladder Diagram 108
R0503.3
B
T12WRN
F0009.5
D
DM02
O
[MATD-08] Ladder Diagram 109
A0008.1
B
1081
A0008.2
C
1082
A0008.3
D
1083
A0008.4
E
1084
A0008.5
F
1085
A0008.6
G
1086
A0008.7
H
1087
A0009.0
I
1090
A0009.1
J
1091
A0009.2
K
1092
A0009.3
L
1093
N00602
M 4320 SUB72
SPE
O
[MATD-08] Ladder Diagram 110
G0070.6 R0700.2
B
ORCMA DM05
K0002.3
C
SPPSOR
R0702.1 G0070.6
E
DM20 ORCMA
A0002.6
G 0000006000
1026
N00607
H 4348 SUB72
SPE
G0028.6 K0002.3
K
SPSTP SPPSOR
A0000.6
O 0000006000
1006
[MATD-08] Ladder Diagram 111
N00613
A 4373 SUB72
SPE
D 0000005000
A0002.7 F0009.5
F
1027 DM02
N00617
G 4389 SUB72
SPE
K0003.5 F0009.5
J
BARTLF DM02
A0009.4
K
1094
A0014.4
M
2144
N00621
N 4406 SUB72
SPE
B 0000000100
D 0000001000
R0600.0 UPDOWN
F D1102
LOGIC1
R1415.1 RST
G
R1415.0 ACT
H
R0600.0 UPDOWN
J D1108
LOGIC1
R1415.2 RST
K
R1415.1 ACT
L
O
[MATD-08] Ladder Diagram 113
R0600.0 UPDOWN
B D1114
LOGIC1
R1415.3 RST
C
G0070.5
E
SFRA
R0600.0 UPDOWN
G D1120
LOGIC1
R1415.4 RST
H
G0070.5
J
SFRA
R0600.0 UPDOWN
L D1126
LOGIC1
R1415.5 RST
M
O
[MATD-08] Ladder Diagram 114
R0600.0 UPDOWN
B D1132
LOGIC1
R1415.6 RST
C
R0600.0 UPDOWN
F D1138
LOGIC1
R1415.7 RST
G
R0600.0 UPDOWN
J D1144
LOGIC1
R1416.0 RST
K
O
[MATD-08] Ladder Diagram 115
R0600.0 UPDOWN
B D1174
LOGIC1
R1416.6 RST
C
Y0002.4
E
TURREV
R0600.0 UPDOWN
G D1150
LOGIC1
R1416.1 RST
H
Y0002.4
J
TURREV
R0600.0 UPDOWN
L D1156
LOGIC1
R1416.2 RST
M
Y0002.4
O
TURREV
[MATD-08] Ladder Diagram 116
R0600.0 UPDOWN
B D1162
LOGIC1
R1416.3 RST
C
R0600.0 UPDOWN
F D1168
LOGIC1
R1416.4 RST
G
R0600.0 UPDOWN
J D1180
LOGIC1
R1416.7 RST
K
Y0000.1
M
CHKCLS
O
[MATD-08] Ladder Diagram 117
R0600.0 UPDOWN
B D1202
LOGIC1
R1415.4 ACT
D
A0015.0 X0003.0
F
1150 RST-PB
R0600.0 UPDOWN
H D1208
LOGIC1
R1415.6 ACT
J
A0015.1 X0003.0
L
1151 RST-PB
O
[MATD-08] Ladder Diagram 118
R0600.0 UPDOWN
B D1214
LOGIC1
R1416.0 ACT
D
A0015.2 X0003.0
F
1152 RST-PB
R0600.0 UPDOWN
H D1220
LOGIC1
R1415.6 ACT
J
A0015.3 X0003.0
L
1153 RST-PB
O
[MATD-08] Ladder Diagram 119
R0600.0 UPDOWN
B D1226
LOGIC1
R1416.0 ACT
D
A0015.4 X0003.0
F
1154 RST-PB
R0600.0 UPDOWN
H D1244
LOGIC1
R1415.2 ACT
J
A0015.5 X0003.0
L
1155 RST-PB
O
[MATD-08] Ladder Diagram 120
R0600.0 UPDOWN
B D1250
LOGIC1
R1416.4 ACT
D
A0015.6 X0003.0
F
1156 RST-PB
R0600.0 UPDOWN
H D1256
LOGIC1
R1415.2 ACT
J
A0015.7 X0003.0
L
1157 RST-PB
O
[MATD-08] Ladder Diagram 121
R0600.0 UPDOWN
B D1262
LOGIC1
R1416.4 ACT
D
A0016.0 X0003.0
F
1160 RST-PB
R0600.0 UPDOWN
H D1268
LOGIC1
R1415.2 ACT
J
A0016.1 X0003.0
L
1161 RST-PB
O
[MATD-08] Ladder Diagram 122
R0600.0 UPDOWN
B D1274
LOGIC1
R1415.2 ACT
D
A0016.2 X0003.0
F
1162 RST-PB
R0600.0 UPDOWN
H D1280
LOGIC1
R1415.2 ACT
J
A0016.3 X0003.0
L
1163 RST-PB
O
[MATD-08] Ladder Diagram 123
R0600.0 UPDOWN
B D1286
LOGIC1
R1415.2 ACT
D
A0016.4 X0003.0
F
1164 RST-PB
R0600.0 UPDOWN
H D1232
LOGIC1
R1416.2 ACT
J
A0016.5 X0003.0
L
1165 RST-PB
O
[MATD-08] Ladder Diagram 124
R0600.0 UPDOWN
B D1238
LOGIC1
R1416.2 ACT
D
A0016.6 X0003.0
F
1166 RST-PB
R0600.0 UPDOWN
H D1292
LOGIC1
R1416.7 ACT
J
A0016.7 X0003.0
L
1167 RST-PB
O
[MATD-08] Ladder Diagram 125
R0600.0 UPDOWN
B D1196
LOGIC1
F0009.5 ACT
D
DM02
F0009.4
E
DM30
A0017.0 X0003.0
G
1170 RST-PB
N00673
H 4831 SUB72
SPE
O
[MATD-08] Message 1
F0002.2
S002143/N00293
F0007.0 MF M-STROBE
S000466/N00049 S000469/N00049 S000537/N00070 S000543/N00071 S000549/N00072
S000555/N00073 S000561/N00074 S000567/N00075 S000573/N00076 S000579/N00077
S000585/N00078 S000591/N00079 S000597/N00080 S000603/N00081 S000609/N00082
S000615/N00083
F0093.4 SVWRN1
S001678/N00228
F0093.5 SVWRN2
S001677/N00228
[MATD-08] Cross Reference 13
F0093.6 SVWRN3
S001676/N00228
F0093.7 SVWRN4
S001675/N00228
F0264.0 SPWRN1
S001696/N00230
F0264.1 SPWRN2
S001695/N00230
F0264.2 SPWRN3
S001694/N00230
F0264.3 SPWRN4
S001693/N00230
F0264.4 SPWRN5
S001692/N00230
F0264.5 SPWRN6
S001691/N00230
F0264.6 SPWRN7
S001690/N00230
F0264.7 SPWRN8
S001689/N00230
F0265.0 SPWRN9
S001688/N00230
[MATD-08] Cross Reference 14
R0560.5
S001181/N00166
R0561.5
S001182/N00166
R0592.5 RESERVED
S001184/N00167 S001188/N00167
S001183/N00166
R0606.0 RESERVED
S001680/N00229
S001679/N00228
R0606.1 RESERVED
S001698/N00231
S001697/N00230
R0606.6 RESERVED
S000113/N00020
S000124/N00021
R0606.7 RESERVED
S000123/N00021
S000126/N00022
R0611.1 RESERVED
S003529/N00489 S003537/N00490 S003545/N00491 S003553/N00492 S003568/N00495
[MATD-08] Cross Reference 24
R0614.4 RESERVED
S003588/N00501
S003560/N00494
R0614.5 RESERVED
S003589/N00501
S003575/N00497
R0615.3 RESERVED
S003590/N00501
S003582/N00499
R0616.1 RESERVED
S003785/N00522
S003784/N00521
R0618.4 RESERVED
S001817/N00253
R0618.5 RESERVED
S001818/N00253
R0618.6 RESERVED
S001819/N00253
R0618.7 RESERVED
S001820/N00253
R0621.6 RESERVED
S001806/N00248
R0643.7 NO MESSAGE
S000867/N00119
S000878/N00120
R0668.0 RESERVED
S000326/N00044 S000330/N00045
S000325/N00043
R0668.1 RESERVED
S000331/N00045 S000334/N00046 S000343/N00047
S000333/N00045
R0712.4 RESEARVED
S001305/N00185
R0712.5 RSERVED
S001307/N00186
R0712.6 RESERVED
S001309/N00187
R0712.7 RSERVED
S001311/N00188
R0714.3 RESERVED
S001397/N00195
R0714.4 RESERVED
S001399/N00196
R0714.5 RESERVED
S001401/N00197
R0714.6 RESERVED
S001403/N00198
R0714.7 RESERVED
S001405/N00199
R0719.0 RESERVED
S001942/N00268
R0719.1 RESERVED
S001978/N00273
R0719.2 RESERVED
S001974/N00273
S001961/N00270
R0719.3 RESERVED
S001960/N00270
S001963/N00271
R0719.4 RESERVED
S001931/N00268 S001947/N00269 S001969/N00273
S001924/N00266
R0719.5 RESERVED
S001923/N00266
S001926/N00267
R0719.6 RESERVED
S001984/N00274 S001992/N00276
S001986/N00274
R0719.7 RESERVED
S001958/N00269
R0723.6 RESERVED
S001965/N00272
R0723.7 RESERVED
S001966/N00272
R0752.3 RESERVE
S001236/N00178
R0758.0 RESERVE
S001207/N00170
R0758.1 RESERVE
S001212/N00171
R0758.2 RESERVE
S001214/N00172
R0758.3 RESERVE
S001216/N00173
[MATD-08] Cross Reference 39
R0758.4 RESERVE
S001218/N00174
R0758.5 RESERVE
S001220/N00175
R0758.6 RESERVE
S001222/N00176
R0758.7 RESERVE
S001224/N00177
R1415.0 1 SEC_PULSE
S004414/N00624 S004422/N00625 S004438/N00627 S004460/N00629 S004480/N00631
S004533/N00636
S004418/N00624
R1415.1 COUNT
S004421/N00625 S004430/N00626
S004426/N00625
R1415.2 COUNT
S004429/N00626 S004643/N00649 S004675/N00653 S004707/N00657 S004723/N00659
S004739/N00661 S004755/N00663
S004434/N00626
R1415.3 COUNT
S004437/N00627 S004449/N00628
S004445/N00627
R1415.4 COUNT
S004448/N00628 S004563/N00639
S004456/N00628
R1415.5 COUNT
S004459/N00629 S004470/N00630
S004466/N00629
R1415.6 COUNT
S004469/N00630 S004579/N00641 S004611/N00645
S004476/N00630
R1415.7 COUNT
S004479/N00631 S004490/N00632
S004486/N00631
R1416.0 COUNT
S004489/N00632 S004595/N00643 S004627/N00647
S004496/N00632
R1416.1 COUNT
S004510/N00634 S004522/N00635
S004518/N00634
[MATD-08] Cross Reference 40
R1416.2 COUNT
S004521/N00635 S004771/N00665 S004787/N00667
S004529/N00635
R1416.3 COUNT
S004532/N00636 S004542/N00637
S004538/N00636
R1416.4 COUNT
S004541/N00637 S004659/N00651 S004691/N00655
S004547/N00637
R1416.5 100MSEC_PULSE
S004409/N00623 S004500/N00633
S004413/N00623
R1416.6 COUNT
S004499/N00633 S004511/N00634
S004507/N00633
R1416.7 COUNT
S004550/N00638 S004803/N00669
S004557/N00638
R1420.0 COUNT
S004560/N00639 S004568/N00640
S004567/N00639
R1420.1 COUNT
S004576/N00641 S004584/N00642
S004583/N00641
R1420.2 COUNT
S004592/N00643 S004600/N00644
S004599/N00643
R1420.3 COUNT
S004608/N00645 S004616/N00646
S004615/N00645
R1420.4 COUNT
S004624/N00647 S004632/N00648
S004631/N00647
R1420.5 COUNT
S004640/N00649 S004648/N00650
S004647/N00649
R1420.6 COUNT
S004656/N00651 S004664/N00652
S004663/N00651
R1420.7 COUNT
S004672/N00653 S004680/N00654
S004679/N00653
R1421.0 COUNT
S004688/N00655 S004696/N00656
S004695/N00655
R1421.1 COUNT
S004704/N00657 S004712/N00658
S004711/N00657
[MATD-08] Cross Reference 41
R1421.2 COUNT
S004720/N00659 S004728/N00660
S004727/N00659
R1421.3 COUNT
S004736/N00661 S004744/N00662
S004743/N00661
R1421.4 COUNT
S004752/N00663 S004760/N00664
S004759/N00663
R1421.5 COUNT
S004768/N00665 S004776/N00666
S004775/N00665
R1421.6 COUNT
S004784/N00667 S004792/N00668
S004791/N00667
R1421.7 COUNT
S004800/N00669 S004808/N00670
S004807/N00669
R1422.0 COUNT
S004816/N00671 S004825/N00672
S004824/N00671
K0001.6 RESERVED
S000171/N00026
K0004.4 RESERVED
S000153/N00025
K0004.7 RESERVED
S001998/N00276
K0006.7 RESERVED
S000345/N00047
K0012.0 RESERVE
S002238/N00308
K0012.1 RESERVE
S002239/N00308
K0012.2 RESERVE
S002240/N00308
[MATD-08] Cross Reference 52
K0012.3 RESERVE
S002241/N00308
K0012.4 RESERVE
S002242/N00308
K0012.5 RESERVE
S002243/N00308
K0012.6 RESERVE
S002244/N00308
K0012.7 RESERVE
S002245/N00308
[MATD-08] Cross Reference 53
Y0000
S000480/N00050 S002333/N00318
[MATD-08] Cross Reference 55
G0014 ROVR
S001231/N00178
R0120 RESERVE
S003499/N00483 S003508/N00485
R0126 RESERVE
S003504/N00484
R0162 RESERVE
S003528/N00489 S003542/N00491
R0166
S003536/N00490 S003543/N00491
R0170
S003544/N00491 S003550/N00492
R0174
S003552/N00492 S003557/N00493 S003565/N00495 S003586/N00500
R0182
S003567/N00495 S003573/N00496
R0554 RESERVED
S001158/N00162
R0556 RESERVED
S001166/N00163
R0558 RESERVED
S001174/N00164
R0669 RESERVED
S000329/N00044 S000337/N00046
R0684
S001113/N00156
R0686
S001121/N00157
R0688
S001129/N00158
R0690
S001137/N00159
R0720 RESERVED
S001941/N00268 S001957/N00269 S001990/N00275
R0722 RESERVED
S001976/N00273
R0724 RESERVED
S001977/N00273 S001991/N00275
A0000
S002338/N00319
A0004
S002345/N00321
A0008
S002352/N00323
A0011
S002366/N00327
A0015
S002359/N00325
[MATD-08] Cross Reference 61
D1000
S003558/N00493 S003566/N00495 S003580/N00498 S003587/N00500
D1178 PRESET-COUNT
S004555/N00638
D1202 CURENTVALUEA15.0
S004566/N00639
D1208 CURENTVALUEA15.1
S004582/N00641
D1214 CURENTVALUEA15.2
S004598/N00643
D1220 CURENTVALUEA15.3
S004614/N00645
D1226 CURENTVALUEA15.4
S004630/N00647
[MATD-08] Cross Reference 63
D1232 CURENTVALUEA16.5
S004774/N00665
D1238 CURENTVALUEA16.6
S004790/N00667
D1244 CURENTVALUEA15.5
S004646/N00649
D1250 CURENTVALUEA15.6
S004662/N00651
D1256 CURENTVALUEA15.7
S004678/N00653
D1262 CURENTVALUEA16.0
S004694/N00655
D1268 CURENTVALUEA16.1
S004710/N00657
D1274 CURENTVALUEA16.2
S004726/N00659
D1280 CURENTVALUEA16.3
S004742/N00661
D1286 CURENTVALUEA16.4
S004758/N00663
D1292 CURENTVALUEA16.7
S004806/N00669
[MATD-08] Cross Reference 64
P0001 PARTS_CATCHER
S000492/N00056 S002387/N00333
P0002 AUTO_DOOR
S000495/N00057 S002414/N00339
P0003 CHIP_CONVEYOR
S000498/N00058 S002497/N00350
P0004 TSBODY-STD
S000502/N00059 S002595/N00366
P0005 TP-MANUAL
S000510/N00061 S002758/N00384
P0006 TP-AUTO
S000514/N00062 S003011/N00413
P0007 TSBODY-LT25
S000506/N00060 S003303/N00448
P0008 FS-ACTIVE
S000517/N00063 S003369/N00459
P0009 LUBRICATION
S000485/N00053 S003382/N00463
P0010 COOLANT
S000483/N00052 S003597/N00503
P0011 CHUCK
S000487/N00054 S003623/N00509
P0012 T.S._QUILL
S000489/N00055 S003872/N00535
P0013 T-LIFE
S000520/N00064 S003996/N00551
P0014 SPN_ORIEN
S000523/N00065 S004322/N00603
P0015 SPN_POSITIONING
S000526/N00066 S004350/N00608
P0016 AIR_PRESSURE
S000530/N00067 S004375/N00614
P0017 TOOLLIFE-FANUC
S000533/N00068 S004391/N00618
P0018 PERIODIC_MAINT
S000536/N00069 S004408/N00622
[MATD-08] Cross Reference 65
CTR No.1
S000762/N00104
CTR No.3
S003661/N00511
CTR No.4
S003900/N00537
CTR No.5
S002428/N00340
CTR No.6
S002616/N00368
[MATD-08] Cross Reference 66
CTRB No.9
S002538/N00358
[MATD-08] Cross Reference 67
TMR No.1
S003402/N00468
TMR No.5
S003462/N00478
TMR No.6
S003467/N00479
TMR No.8
S001630/N00223
TMR No.9
S000184/N00027
TMR No.10
S000188/N00028
TMR No.11
S000316/N00042
TMR No.14
S002528/N00357
TMR No.15
S003419/N00471
TMR No.16
S003410/N00470
TMR No.17
S001847/N00257
TMR No.18
S003799/N00524
TMR No.19
S003941/N00542
TMR No.20
S002409/N00337
TMR No.21
S002484/N00347
TMR No.22
S002510/N00353
TMR No.23
S002514/N00354
TMR No.24
S002575/N00362
TMR No.25
S002734/N00379
TMR No.26
S002739/N00380
TMR No.27
S002753/N00382
[MATD-08] Cross Reference 68
TMR No.30
S001571/N00218
TMR No.31
S003289/N00444
TMR No.40
S003786/N00522
[MATD-08] Cross Reference 69
TMRB No.41
S001194/N00168
TMRB No.42
S001199/N00169
TMRB No.44
S003331/N00453
TMRB No.45
S003343/N00455
TMRB No.46
S003439/N00474
TMRB No.47
S004378/N00615
TMRB No.48
S002029/N00279
TMRB No.49
S002040/N00280
TMRB No.50
S000053/N00007
TMRB No.51
S004369/N00612
TMRB No.52
S004344/N00606
TMRB No.53
S001550/N00215
TMRB No.61
S004003/N00552
TMRB No.62
S001015/N00139
TMRB No.63
S001049/N00143
TMRB No.64
S001059/N00145
TMRB No.65
S003781/N00521
TMRB No.69
S002663/N00372
TMRB No.70
S002499/N00351
TMRB No.71
S002180/N00298
TMRB No.72
S004410/N00623
[MATD-08] Cross Reference 70
TMRB No.73
S004415/N00624
TMRB No.74
S003486/N00481
A B C D E F G H I J
4
Machine model : Control Voltage 24VDC, 230VAC
APOLLO
Back Up Fuse 32 A
Sales order :
Rated Current 19/18 A
5
Machine number :
KVA Rating 12.5 KVA
Revision- 2014
Number of pages-36
APPROVED PVR REVISION-3 MACHINE MODEL : APOLLO PLOT FRAME ACE STD_008_A3 PAGE NO. 1
A B C D E F G H I J
Please Note: Only the above indicated drawings are applicable for the specific machine model.The attached drawings may contain circuits not applicable for your machine
APPROVED PVR REVISION-3 MACHINE MODEL : APOLLO PLOT FRAME ACE STD_008_A3 PAGE NO. 2
A B C D E F G H I J
Please Note: Only the above indicated drawings are applicable for the specific machine model.The attached drawings may contain circuits not applicable for your machine
APPROVED PVR REVISION-3 MACHINE MODEL : APOLLO PLOT FRAME ACE STD_008_A3 PAGE NO. 3
A B C D E F G H I J
x1
POTENTIAL/DEVICE CONNECTION POINT
R RESISTOR
X 1 TERMINAL CONNECTION POINT x2
x1
X 1 FEMALE AND MALE PIN
CONNECTOR L INDUCTOR
2 x2
EARTHING POINT x1
PE1 LIGHT EMITTING
H
1. 2. PLC CONNECTION POINT DIODE (LED)
x2
1. DIGITAL INPUT
2. DIGITAL OUTPUT 53
NO-AUXILIARY CONTACT
Q
CONNECTION DEFINITION POINT OF MPCB
54
W CABLE DEFINITION LINE
3 L
X REACTOR 1U1 1V1 1W1
1 2 3 PE PLUG-IN SOCKET
AC REACTOR
A1
ISOLATION TRANSFORMER
K CONTACTOR COIL
N1 U1 V1 W1
A2
4
PE 53
NO-AUXILIARY CONTACT
K
1 3 5 OF CONTACTOR
54
POWER NO CONTACTS OF CONTACTOR
K 21
2 4 6 NC-AUXILIARY CONTACT
K
OF CONTACTOR
PS1 22
L1 L2 PE
1
SWITCHED MODE
F CIRCUIT BREAKER,1-POLE
5 POWER SUPPLY
(SMPS) 2
1 3
+ + - - F CIRCUIT BREAKER,2-POLE
1 3 5 2 4
Q MOTOR PROTECTION 1 3 5
CIRCUIT BREAKER (MPCB) F CIRCUIT BREAKER,3-POLE
I> I> I>
2 4 6
2 4 6
6 1 3 5 A1
U1 V1 W1 PE F MAINS DISCONNECTOR WITH
THREE PHASE MOTOR UNDERVOLTAGE COIL
M 2 4 6 A2
M WITH PE
3 1 3 5 13
F SWITCH,4-POLE
RC 1 2 3 2 4 6 14
3 PHASE SNUBBER
7 3ΦRC Y SINGLE SOLENOID VALVE
x1
x2
APPROVED PVR REVISION-3 MACHINE MODEL : APOLLO PLOT FRAME ACE STD_008_A3 PAGE NO. 4
A B C D E F G H I J
11 1 2
PUSHBUTTON S 3 POLE,8-POSITION
14
ROTARY SWITCH
2 11 1 2 3
NC-CONTACT TYPE
S
PUSHBUTTON 1 2 3 4
12 4 POLE,16-POSITION
S
13 ROTARY SWITCH
NO-CONTACT TYPE 1 2 3 4
S
SWITCH
14 A1
13 C RELAY COIL
NO-CONTACT TYPE A2
S
KEY SWITCH
3 14
53
13 NO-AUXILIARY CONTACT
NO-CONTACT TYPE C
S OF RELAY
SELECTOR SWITCH 54
14
11 21
NC-CONTACT TYPE C NC-AUXILIARY CONTACT
S
EMERGENCY STOP PUSHBUTTON 22 OF RELAY
12
13
4 NO-CONTACT TYPE L1
S ACSSR 24V 0V L2
FLOAT SWITCH
14 ACSSC-2P-1
AC SOLID STATE
13 RELAY
NO-CONTACT TYPE
S P
PRESSURE SWITCH
14 E U1 V1
13 PEDAL TYPE
S NO-SWITCH
14 (FOOTSWITCH) X COM Q1 Q2 24VP 0VP
5 2SSR
1 2
PCB
+ -
SSRP-002-CN-1-REV3-08-08
S NO-CONTACT TYPE
PROXIMITY SWITCH
3 2-SOLID STATE
1 2 RELAY PCB
+ -
S NO-CONTACT TYPE
REED SWITCH
3
6 13 C1 0V C2 0V
ROLLER TYPE
S
NO-LIMIT SWITCH
14
15 X COM Q1 Q2 Q3 Q4 24VP 0VP
NO-CONTACT TYPE 4SSR
S
LIMIT SWITCH PCB
18 SSRP-004-CN-1-REV4-08-08
11
NC-CONTACT TYPE 4-SOLID STATE
S
LIMIT SWITCH RELAY PCB
7 12
13 23
S NO-CONTACT TYPE
2-POSITION SELECTOR SWITCH C1 0V C2 0V C3 0V C4 0V
14 24
APPROVED PVR REVISION-3 MACHINE MODEL : APOLLO PLOT FRAME ACE STD_008_A3 PAGE NO. 5
A B C D E F G H I J
K1,K2,.....Kn CONTACTORS
FAN
2 Q1,Q2,.....Qn OVERLOAD RELAYS (MPCB)
Xn.1,Xn.2,.....Xn.n TERMINAL
AMBER
GREEN
RED
D C1,C2,.....Cn RELAYS
A K DIODE
R1,R2,.....Rn RESISTORS
TFR1 N R1 S1 T1
M1,M2,.....Mn MOTORS
WIPC1,2,3,4,5,6,8,9
INTERFACE PCB CABLES
WCB104,105,106,107
APPROVED PVR REVISION-3 MACHINE MODEL : APOLLO PLOT FRAME ACE STD_008_A3 PAGE NO. 6
6
5
4
3
2
1
8
7
DRAWN
11/A7
CNC
A
DESIGNED
ETHERNET CONNECTOR ETHERNET(CD38A)
APPROVED
3Φ
200VAC
ISOLATION
SM
TRANSFORMER
PVR
MGN
SERVO CHECK BOARD SV-CHK(CA69)
F7
F12
MCB
MCB
10/C1
SVSP
K10
MCC
B
CX3
TB-1
REACTOR
REVISION-3
REVISION-2
REVISION-1
COP10B FSSB(COP10A)
LOAD METER
C
JY1
CODER
POSITION
10/F6
-ENC
JYA3
SVSP
JYA2
MOTOR
SPINDLE
10/D7
SPMOTOR
TB-2
CUSTOMER
FAN
D
MACHINE MODEL :
JA7B SPD(JA41)
JF1
X-AXIS
MOTOR
10/F7
SVMOTOR1
APOLLO
CZ2L
E
JF2
Z-AXIS
MOTOR
CZ2M
10/G6
SVMOTOR2
F
G
JA3
TO VARIOUS SWITCHES IPC7
11/D1
IO_MODULE
CB105
11/E1
IF_PCB
TO OCP IPC2
CP1 24VDC
TO MCP IPC1
HIGH SPEED INPUT
A-OUT&HD(JA40)
ANALOG OUTPUT FOR TOOL DRIVES
I
CK1 MDI(JA2)
7
DRAWING NO.
MAIN BOARD
A B C D E F G H I J
R Y B N PE
INPUT
415V 50Hz TABLE-1 TABLE-2
R Y BU BU YG
1 3 PEN SPINDLE
10 mm² FUNCTION MOTOR MPCB SETTING MOTOR K0 F6 F7 TFR1 K10 F21
B3.7i WITH B4i LC1D18 16A 32A 8.5KVA LC1D18 32A
HYDRAULIC
YG 1.1KW 1.6-2.5A 2.5A B3.7i LC1D18 25A 32A 9.5KVA LC1D18 32A
(M1)
10 mm² B6i LC1D25 32A 40A 12KVA LC1D32 40A
PE1 0 1.5KW 2.5-4A 3.2A AC8i/B8i LC1D25 40A 40A 16KVA LC1D38 40A
AC12i/B12i LC1D32 40A 63A 22KVA LC1D50 40A
0.2KW(RV100) 0.4-0.63A 0.63A AP22i LC1D32 40A 63A 22KVA LC1D50 52A
BK
*TABLE-3 COOLANT
AP40i LC1D50 63A 100A 38KVA LC1D95 63A
2 (M2) 0.54KW(RKM120) 1.0-1.6A 1.6A
1 3 5 13 AP50i LC1D65 63A 125A 42KVA LC1D95 63A
F21 1.6-2.5A 2.5A
BU 1.1KW(RKM0608)
32A 2 4 6 14 2.5 mm²
MAINS -X2:6 9/A2
DISCONNECTOR BK
1.5 mm²
-Q3:1 19/B1
-Q3:3 19/B1
3
-Q3:5 19/B1
BK
*TABLE-3
1 3 5 1 3 5 53 1 3 5 53 1 3 5
F6 Q1 Q2 F3
25A *TABLE-1 54 1,0-1,6 A 54 2A
2 4 6 2 4 6
TRANSFORMER HYDRAULIC I> I> I> COOLANT I> I> I> LUBRICATION
12/I2
12/I3
PRIMARY MCB MPCB MPCB MCB
2 4 6 2 4 6
4
TFR1 N R S T PRIMARY BK BK BK
0.75 mm² 0.75 mm² 0.75 mm²
*TABLE-2 415V 50Hz
ISOLATION
STEPDOWN SECONDARY
TRANSFORMER N1 U1 V1 W1 200V 50HZ 1/L1 3/L2 5/L3 1/L1 3/L2 5/L3 1/L1 3/L2 5/L3
K1 K2 K3
PE 12/A6 12/C6 12/B6
2/T1 4/T2 6/T3 2/T1 4/T2 6/T3 2/T1 4/T2 6/T3
BK 9A 9A 9A
*TABLE-3
5 BK HYDRAULIC COOLANT LUBRICATION
1.5
CONTACTOR CONTACTOR CONTACTOR
-SVPM_FAN 10/B7
-SVPM_FAN 10/B7
PE1:1
PS1
24V L1 L2 PE
10A -PE1:14 X3 1 3 5 2 4 6
POWER
SUPPLY BK X10 X11
BK 1 2 3 4 PE1:2 1 2 3 4 PE1:3 PE1:4
-K10:1/L1 10/A2
-K10:3/L2 10/B2
-K10:5/L3 10/B2
-SPMOTOR:V0 10/E6
-SPMOTOR:W0 10/E6
-SVSP-CX38:1 10/C2
-SVSP-CX38:2 10/C2
-SVSP-CX38:3 10/C2
BU U1 V1 W1 PE U1 V1 W1 PE U1 V1 W1 PE
2.5
-PE1:13
M M M
-X1:17 23/E2
-X1:25 23/G2
M1 M2 -M3
HYDRAULIC 3 COOLANT 3 0.37KW 3
MOTOR MOTOR LUBRICATION
MOTOR
APPROVED PVR REVISION-3 MACHINE MODEL : APOLLO PLOT FRAME ACE STD_008_A3 PAGE NO. 8
A B C D E F G H I J
1.5
BK
-Q3:1 19/C1 -Q4:1 20/C1
MCP
15/A1 M/C LAMP
-Q3:3 19/C2 -Q4:3 20/C1
TB1 19
2.5
BU
2 -F21:14 8/D2
1 1 1
F11 F16 F17
10 A 2 1A 2 1A 2 A1
3 AC MAIN POWER DRAIN LINE C03
INPUT ON COOLER 24VDC,10A A2
M/C LAMP
BK RELAY
0.75 mm²
-X2:9 9/C8
3 S0 11
4 C03
9/J3 4 CABINET 12 X2 1 7 2 8
LAMP
X2 6 SWITCH -RP10:N1 13/D3
-X1:29 23/H2
-RP10:L2 13/D3
X105
1 2
-X1:26 23/H2
-X1:18 23/E3
x1
ONLY FOR
5 3 4 9/D4
L2
CHOKE
CFL
x2
W200 WP100 WP101
2x0.5 mm² 3x0.75 mm² 3x0.75 mm² WP102
3x0.75 mm² 0.5 mm²
BU
H27 H26
6 MACHINE CABINET * TPM * TPM
AC 11 LAMP LAMP HFAN
L N PE L N PE 9/H6 L N PE 9/F6 24V 0V PE
TC Θ PE1:16 17 18 19
12
PANEL COOLER DRAIN LINE COOLER 230V AC TPM TRACK 24V DC TPM TRACK
7
* NOTE: ENSURE WHETHER THE TPM TRACK IS 230V AC OR 24V DC BEFORE CONNECTING.
X2 9 10
APPROVED PVR REVISION-3 MACHINE MODEL : APOLLO PLOT FRAME ACE STD_008_A3 PAGE NO. 9
A B C D E F G H I J
-F7:2 8/B7
-F7:4 8/B7
-F7:6 8/B7
-MCP-TSD1-X7:1(+) 17/E2
-MCP-TSD1-X7:6(-) 17/F2
SVSP
7/B3
18
CX38
1 JY1
-X3:2 8/E7 L1 16
2
-X3:4 8/E7 L2
3
2 -X3:6 8/E7 L3
CX36 WK33
1
24VC 2 I/P - - +
-X1:6 23/B2 24V
WK 3 4 3 2 1
-K1:13 12/G2 2x0.5 mm²
PFD
0 120%
CX4
54
K1
53 3 24V
SVSP COP10B
LOADMETER
3 12/A6 2 ESP
WK7 1 -CNC-COP10A 11/C6
1/L1 3/L2 5/L3 2x0.5 mm²
WK12
K10
CX3 JA7B 26/B4
12/D6 2/T1 4/T2 6/T3 WK6
2x0.5 mm² 1
MAGNETIC -X1:1 23/A3 MCCOFF4 -CNC-JA41 11/C6
CONTACTOR 24VC 2
PSM 3 MCCOFF3
-X1:41 14/D2
X0001.5 JF1 WK22
WK69 9x0.18 mm²
CXA2C
25/A4 A1 10/H4
4 24V
1 3 5 -X1:22 23/F2 JF2 WK22 25/F4
A2 9x0.18 mm²
L1 -X1:35 23/J3 0V
REACTOR 10/H4
2 4 6 WK28 25/F4
25/H3 JYA3 JYA2 CZ2L CZ2M
CX5X
TB1:L1 L2 L3 PE TB2:U V W PE PE
WK21
WK70 WK70 WK21 4x2.5 mm²
5 4x2.5 mm² 10/G5
10/H5 25/D3
PE1:7 PE1:8 25/D3
WK1 WK10
*TABLE-3
ZBRK
-X3:1 8/D7
-X3:3 8/D7
-X3:5 8/E7
WK16 WZ73
26/F4 11/G6
BRK PW FB
1
ENC
6
SVMOTOR2
PE1:10
WK14 7/E7
26/D4
WX73
XBRK
SPMIS 11/G7
U V W G U0 V0W0 G
BRK PW FB
-X3:4 8/E6
7 SPMOTOR
-X3:2 8/E6
7/C7 SVMOTOR1
SVPM FAN 7/D7
FAN
APPROVED PVR REVISION-3 MACHINE MODEL : APOLLO PLOT FRAME ACE STD_008_A3 PAGE NO. 10
A B C D E F G H I J
CB104(1B)
CB105(1B)
CB106(1B)
CB107(1B)
CNC ON/OFF IO_MODULE IF_PCB
IPC8(47)
IPC8(48)
SERVO MOTOR BUILT IN
CONTROL CIRCUIT BRAKE INTERFACE CIRCUIT
CNCP1
1 CNC ON/OFF CB104 WCB104 CB104
BRAKE OUTPUT
RELAY PCB CP1
R
D1
D2
C1
C2
RP-002-TC-CP-1
IO_MODULE
1 24/A3
H
11/D1
2 WCB105
CB105 CB105 Y0000.4
CP2
R2
24VP (O/P)
1 CB104 A18
24VP (I/P)
R11
R12
2
COM
WCB106
OFF
0VP
CB106 CB106
ON
-X1:17 23/E3 S3 13 S2 11
JD1B JA3
IPC8
IPC8(41)
IPC8(42)
IPC8(43)
27
CB104(24A,24B,25A,25B)
CB105(24A,24B,25A,25B)
CB106(24A,24B,25A,25B)
CB107(24A,24B,25A,25B)
CNC 14 CNC 12
3 ON PB OFF PB
WIPC8
MPG 50x0.25 mm²
X1 57
BU
-X1:25 23/H3 0.5 mm²
-X1:27 23/H2
-X1:21 23/F3
-X1:34 23/I3
4
BRKP1 1 2 3 4
BRAKE
RELAY PCB
5
WK72
27/A3 BRAKE CONTROL
RELAY
-SVSP-COP10B 10/H3
-SVSP-JA7B 10/H4
5 6 7 8
6
WZ73
10/G6
CNC CP1 PE
7/A1 1 2 JD51A JA41 COP10A PE1:5
BRKZ1
BRKZ2
7
WX73
BRKX1
BRKX2
DRAWN MGN REVISION-1 TITLE : CNC ON/OFF I/O MODULE AND DRAWING NO.
CUSTOMER :
8 SERVO MOTORBRAKE CONNECTION
DESIGNED MGN REVISION-2 11-404/05-4-6
-SVSP-CX36:3 10/B3
-MCP-S61:13 15/H1
-X1:9 23/C3
-X1:6 23/B3
-X1:5 23/B3
1
IO_MODULE
11/D1
24/F3 24/H3 24/F3 24/H3
Y0002.0 Y0002.1 Y0002.2 Y0002.5
CB105 A16 B16 A17 B18
2
*
S25 13 S8
S24 13 13 11 53
IF_PCB -WS38
CB105 A16 B16 A17 B18 P K1 Q1 3x0.5 mm²
11/E1
14 14 12/A6 14 12 8/F4 54
INTERFACE PCB
X1 61
IPC3 1 2 3 6
3
S1 S38
11 53 13
WIPC3 Q2
9x0.25 mm² 8/G4
12 54 14
WS24 WS25 BU
X1 106 107 108 111 3x0.5 mm² 3x0.5 mm² 0.5 mm²
4
X1 46 68 51
WIPC8 WIPC1 WIPC8
50x0.25 mm² 50x0.25 mm² 50x0.25 mm²
IF_PCB IPC7
13 14 15 16 IPC8 11 IPC1 33 IPC8 20 16
11/E1
24VC 24VC
5 INTERFACE PCB
CB104
A5 B5 CB105 A8 CB107 A10 B12 B10
X0008.4
X0011.0
X0011.5
X0011.1
X0000.7
24/H6
24/H6
24/A2
24/C2
24/F2
24/F6
-X1:28 23/H3 -K4:A2 19/I6
1/L1 2/T1 8/F5 1/L1 2/T1 8/I5 1/L1 2/T1 8/G5 1/L1 2/T1 10/A3
3/L2 4/T2 8/F5 3/L2 4/T2 8/I5 3/L2 4/T2 8/H5 3/L2 4/T2 10/B3
LUBRICATION
FLOAT SW.
LUBRICATION
PRESSURE SW.
*ESP
EMERGENCY
PB
HYD/COOL
TH. O/L SIGNAL
5/L3 6/T3 8/F5 5/L3 6/T3 8/J5 5/L3 6/T3 8/H5 5/L3 6/T3 10/B3
HYD.OIL
FLOAT SW.
13 14 12/G2 13 14 13 14 13 14
7
21 22 21 22 21 22 21 22
53 54 10/C3
APPROVED PVR REVISION-3 MACHINE MODEL : APOLLO PLOT FRAME ACE STD_008_A3 PAGE NO. 12
A B C D E F G H I J
1 IO_MODULE
11/D1
24/C3 24/A3 24/C3
Y0000.5 Y0000.6 Y0000.7
WCB104
2 11/E1
-AC-TC:11 9/A5
IF_PCB
-MS2:G 19/C6
CB104 B18 A19 B19
11/E1
-X2:8 9/G4
INTERFACE PCB
3
IPC8 28 29 30
WIPC8
50x0.25 mm²
RP10 L1 N1 L2 N2
2RELAY PCB,
4 230V
YSL-RM-02-4-II-0-2-0-P1-01-0713
X1 58 59 60
RL1 RL2
-X1:32 23/I3
11 14 21 24
5
X60 1 2 3 4
-X1:4 23/B3
-Q3:53 19/E3
-X1:5 23/B2
-X1:66 14/G2
AMBER
GREEN
RED
TOWER_LAMP
7 24V
APPROVED PVR REVISION-3 MACHINE MODEL : APOLLO PLOT FRAME ACE STD_008_A3 PAGE NO. 13
A B C D E F G H I J
-RP10:24 13/D5
-SVSP:3 10/C4
-X1:14 23/D3
-X1:7 23/C3
-X1:8 23/C3
-X1:2 23/B3
24VC
2
X1 39 40 41 44 45 48 66
WIPC8
50x0.25 mm²
4
IF_PCB 04 05 06 09 10 13 18
IPC8
11/E1
INTERFACE PCB
6
IO_MODULE CB104 B7 A8 B8 CB105 B3 A6 B9 CB107 B11
11/D1
X0001.3
X0001.4
X0001.5
X0003.3
X0008.0
X0011.3
X0008.7
24/H2
24/H2
24/H6
24/C2
24/A2
24/C2
24/F2
X-CLUTCH
PRX.SW.
Z-CLUTCH
PRX.SW.
PSM
READY
CYCLE
START PB-1
CYCLE
START PB-2
DOOR CLOSE
LIMIT SW.
PANEL COOLER
ALARM SIGNAL
7
APPROVED PVR REVISION-3 MACHINE MODEL : APOLLO PLOT FRAME ACE STD_008_A3 PAGE NO. 14
A B C D E F G H I J
MCP
S67/C -MCP-S56:13 16/A1
9/I1
1 16/A1
-S1:11 12/H2
16/F4
17/A5 S68 S53 S176 S161 S54 S67
S51 13 S52 13 S71 13 S72 13 S73 13 13 13 S61 13
17/D1 1 2 3 1 2 3 1 2 1 2 3 4
14 14 14 14 14 14 14 14
1 2 3 1 2 3 1 2 1 2 3 4
2
TB1 10 11
IPC1 48 47 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
-X1:22 23/F3
-X1:30 23/I2
WIPC1
50x0.25 mm²
IF_PCB
11/E1
IPC1 48 47 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
4
INTERFACE PCB
24VC
24VC
CB106 A6 B6 A7 B7 A8 B8 A9 B9 A10 B10 A11 B11 A12 B12 A13 B13 CB107 A2 B2 A3 B3
5 WCB106 WCB107
11/E2 11/E2
FRC FRC
50x0.25 mm² 50x0.25 mm²
IO_MODULE
11/D1 CB106 A6 B6 A7 B7 A8 B8 A9 B9 A10 B10 A11 B11 A12 B12 A13 B13 CB107 A2 B2 A3 B3
X0005.0
X0005.1
X0005.2
X0005.3
X0005.4
X0005.5
X0005.6
X0006.0
X0006.1
X0006.2
X0006.3
X0006.4
X0006.5
X0006.6
X0005.7
X0006.7
X0007.0
X0007.1
X0007.2
X0007.3
24/H5
24/H5
24/A5
24/C5
24/A5
24/C5
24/A6
24/C6
24/A6
24/C6
24/A6
24/C6
24/A6
24/C6
24/A6
24/C6
24/A6
24/C6
24/F5
24/F5
6
CYCLE START PB
FEED HOLD PB
SPINDLE CW PB
SPINDLE STOP PB
SPINDLE CCW PB
LUBRICATION-2
INCH PB.
ADD. COOLANT
ON/OFF PB.
FEED O/R-1
FEED O/R-2
FEED O/R-4
FEED O/R-8
7
APPROVED PVR REVISION-3 MACHINE MODEL : APOLLO PLOT FRAME ACE STD_008_A3 PAGE NO. 15
A B C D E F G H I J
WCB107
2 H3 H4 H5 H6 11/E2
TB1 3 4 TB1 5
IF_PCB
IPC1 21 22 23 24 25 26 27 28 29 30 31 32 11/E1
A16 B16 A17 B17 A18 B18 A19 B19 A19 B19
CB107 CB105
3 INTERFACE PCB
0VP
0VP
WIPC1
50x0.25 mm²
IPC1 34 35 36 37 38 39 40 41 43 44 49 50
IF_PCB
11/E1 IPC1 21 22 23 24 25 26 27 28 29 30 31 32
WIPC1
50x0.25 mm²
4
INTERFACE PCB MCP
15/A1
IPC1 34 35 36 37 38 39 40 41 43 44 49 50
CB107 A4 B4 A5 B5 A6 B6 A7 B7 A8 B8 A9 B9
TB2 1 2 3 4
TB2 7 8
WCB107
11/E2
-CB107 A4 B4 A5 B5 A6 B6 A7 B7 A8 B8 A9 B9
6
H8 H9 H12 H23 H24 H25 H26 H27
X0010.0
X0010.1
X0010.2
X0010.3
X0010.4
X0010.5
X0010.6
X0010.7
X0007.4
X0007.5
X0007.6
X0007.7
24/H5
24/H5
24/H5
24/H5
24/H6
24/H6
24/F5
24/F5
24/F5
24/F5
24/F6
24/F6
0VP
0VP
CYCLE START LED
SPINDLE CW LED
LUBE-2 ON
LUBE-2 FAULT
FREE
FREE
-X JOG PB
+Z JOG PB
-Z JOG PB
RAPID JOG PB
FREE
FREE
FREE
APPROVED PVR REVISION-3 MACHINE MODEL : APOLLO PLOT FRAME ACE STD_008_A3 PAGE NO. 16
A B C D E F G H I J
IO_MODULE MCP
11/D1 15/A1 TSD1
-LOADMETER:2 10/H2
-LOADMETER:1 10/I2
1
24/F3 24/H3 24/H3 24/F4 24/H3 24/F3
Y0003.0 Y0003.1 Y0003.3 Y0003.4 Y0002.1 Y0003.2 H22
H20 H21 -MCP-TSD1-X7:1(+) 17/E2
CB105 A20 B20 B21 A22 B16 A21
TOOL STATION
DISPLAY S4 S11 S75 S29 S159 S9 S80
R15 13 13 13 13 13 13 13
X7:1(+)2 3 4 5 6(-)
R13 R14
WCB105
2 FRC 14 14 14 14 14 14 14
11/E2
50x0.25 mm²
-MCP-S9:13 17/I2
IF_PCB
11/E1
CB105 A20 B20 B21 A22 B16 A21
IPC2 24 7 8 9 10 11 12 13 14 15 16 18 19 20 21 22 23
3
INTERFACE PCB
0VC
IPC2 1 2 3 4 5 6 25
WIPC2
25x0.25 mm²
IF_PCB
11/E1
4
IPC2 24 7 8 9 10 11 12 13 14 15 16 18 19 20 21 22 23
0VC
INTERFACE PCB
24VC
24VC
CB104 A4 B4 A10 B10 A11 B11 B6 CB105 A2 B2 A3 A4 B4 A5 B5
MCP
15/A1
1 2 3 4 5 6 25
5 IPC2 WCB104 WCB105
FRC FRC
11/E1 11/E2
50x0.25 mm² 50x0.25 mm²
X0000.5
X0002.0
X0002.1
X0002.2
X0002.3
X0001.1
X0003.0
X0003.1
X0003.2
X0003.4
X0003.5
X0003.6
X0003.7
6
24/H1
24/H2
24/H2
24/A2
24/C2
24/A2
24/C2
24/A2
24/C2
24/C2
24/F1
24/F2
24/F2
24/F2
T.S. QUILL FWD LED
TURRET F/B-1
TURRET F/B-2
TURRET F/B-4
TURRET F/B-8
MACHINE RESET PB
TURRET INDEX ON PB
LUB INCH PB
DOOR OPEN/CLOSE PB
X-REF LED
Z-REF LED
LUB ON LED
0VC
APPROVED PVR REVISION-3 MACHINE MODEL : APOLLO PLOT FRAME ACE STD_008_A3 PAGE NO. 17
A B C D E F G H I J
IO_MODULE
11/D1
-X1:12 23/D3
-X1:13 23/D3
-X1:3 23/B3
1 24/A3 24/C3 24/A3 24/C3
Y0000.0 Y0000.1 Y0000.2 Y0000.3
24VC
0VC
0VC
WCB104
11/E1
2 BR BU BR BU BR BU BR BU
-X1:19 23/F3
-X1:26 23/H3
X1 42 43
WIPC8
X1 53 54 55 56
50x0.25 mm²
0VP
24VP
IF_PCB
0VP
11/E1 IPC8
IPC7 01 02 03 04 05 06 07 08 09 10 11 12 07 08
4
BU
0.5 mm² 24VC 24VC 24VC 24VC 24VC 24VC
INTERFACE PCB
X30 COM Q1 Q2 Q3 Q4 24VP 0VP
4SSR CB104
A2 B2 A3 B3 A4 B4 A9 B9
PCB
SSRP-004-CN-1-REV4-08-08
WCB104
11/E1
C1 0V C2 0V C3 0V C4 0V
IO_MODULE
11/D1
CB104 A2 B2 A3 B3 A4 B4 A9 B9
6
X0000.0
X0000.1
X0000.2
X0000.3
X0000.4
X0000.5
X0001.6
X0001.7
24/A1
24/C1
24/A2
24/C2
24/A2
24/C2
24/A2
24/C2
WY4 WY5 -WY2 -WY3
2x0.5 mm² 2x0.5 mm² 2x0.5 mm² 2x0.5 mm²
CHUCK CLAMP/DECLAMP
FOOT SW.
CHUCK OPEN
PRESSURE SW.
CHUCK CLOSE
PRESSURE SW.
PROXIMITY SW.
CHUCK IN
PROXIMITY SW.
CHUCK OUT
PROXIMITY SW.
T.S. QUILL FWD.
Y4 Y5 -Y2 -Y3
7
APPROVED PVR REVISION-3 MACHINE MODEL : APOLLO PLOT FRAME ACE STD_008_A3 PAGE NO. 18
A B C D E F G H I J
-F3:1 8/J3
TURRET
1 TURRET CLAMP
-F3:3 8/J3 ABSOLUTE POSITION
PROX.SW. IO_MODULE
CODER
11/D1
-F3:5 8/J3 1.5 mm² 24/H3 24/F3
BK -F16:1 9/A1
S48 1 2 Y0002.3 Y0002.4
+ -
-F11:1 9/A2
CB105 B17 A18
-Q4:5 20/C1 3
2
1 3 5 53
WCB105
Q3
11/E2
*TABLE-5
-RP10:14 13/D5
54
BINARY-1
BINARY-2
BINARY-4
BINARY-8
OUT PUT
TURRET
STROBE
I> I> I>
19/E4
24V DC
24V DC
PARITY
MPCB
2 4 6
0V
0V
0.75 mm²
BU BK
0.5 mm² IF_PCB
-X1:30 23/I3
-X1:52 19/J5 1 2 3 4 5 6 7 8 9 11/E1 CB105 B17 A18
3
ACSSR 24V 0V L1 L2
ACSSC-2P-1
INTERFACE PCB
53 IPC3 4 5 IPC8 39
Q3 MS1
E U1 V1 19/B2 54
A J B K I C L H N
BK WIPC3
0.75 mm² 9x0.25 mm²
4
WTFB
X1 38
12x0.25 mm²
X1 109 110 52
K4 1/L1 3/L2 5/L3 K5 1/L1 3/L2 5/L3
19/I6 19/J6 IF_PCB
11/E1 BU
IPC8 03 IPC6 1 2 3 4 5 6 9 8 7
INTERFACE PCB
5 A7 A10 B10 A11 B11 A12 B12 B6 21 21
CB104 K5 K4
19/J6 22 19/I6 22
WCB104
11/E1
A1 A1
-RP10:L1 13/C3
K4 K5
RC6 1 2 3
24V A2 24V A2
TURRET
SNUBBER
6 3ΦRC
-K10:A2 12/D7 -K6:A2 20/H6
IO_MODULE CB104 A7 A10 B10 A11 B11 A12 B12 B6
11/D1
WTP
6x1.0 mm² PE1:11
X0001.2
X0002.0
X0002.1
X0002.2
X0002.3
X0002.4
X0002.5
X0001.1
24/A2
24/A2
24/C2
24/A2
24/C2
24/A3
24/C3
24/C2
MS2
1/L1 2/T1 19/B5 1/L1 2/T1 19/C5
3/L2 4/T2 19/B5 3/L2 4/T2 19/C5
A B C D F G 5/L3 6/T3 19/B5 5/L3 6/T3 19/C5
13 14 13 14
7
TURRET CLAMP
PRX.SW.
THERMAL
CONTACT
BINARY-1
BINARY-2
BINARY-4
BINARY-8
STROBE
PARITY
21 22 19/J5 21 22 19/I5
TURRET MOTOR
U1 V1 W1 PE 11
THERMISTOR Θ
M TURRET FWD TURRET REV
12
TURRET 3
MOTOR
APPROVED PVR REVISION-3 MACHINE MODEL : APOLLO PLOT FRAME ACE STD_008_A3 PAGE NO. 19
A B C D E F G H I J
-K6:1/L1 20/D4
-Q3:5 19/C2 -Q4:5
1.5 mm²
BK
2
1 3 5
Q4
*TABLE-4
CHIP I> I> I>
CONVEYOR
2 4 6
MPCB -X2:10 9/E8
0.75 mm²
BK
S29
13 23
3
CHIP CONVEYOR
PE1:12
X12 FWD/REV SWITCH 14 24
1 2 3 4 5
S36 11
-S29:13 20/H2 12
4
21 21
5 K7 K6
20/I6 22 20/H6 22
A1 A1
RC7 1 2 3
CHIP K6 K7
6 CONVEYOR 230VAC A2 230VAC A2
SNUBBER 3ΦRC
APPROVED PVR REVISION-3 MACHINE MODEL : APOLLO PLOT FRAME ACE STD_008_A3 PAGE NO. 20
A B C D E F G H I J
IO_MODULE
1 11/D1
-X1:15 23/D3
24/A6 24/C6
-X1:8 23/C2
-X1:9 23/C2
Y0004.0 Y0004.1
24VC
24VC
0VC
CB106 A16 B16
WCB106
11/E2
2
IPC4 1 2 1 2 1 2
3
+ - + -
WIPC4 13
S47 S31
9x0.25 mm²
14/G3 S76 P
3 3
-X1:23 23/F3
14
-X1:31 23/I2
-X1:31 23/I3
X1 47 48 65
WIPC8
4 50x0.25
INTERFACE PCB
5 CB105 A09 B09 CB107 A11
C1 0V C2 0V
WCB105
11/E2
WY17 WY18
6 3x0.5 mm² 3x0.5 mm²
X0008.6
X0011.2
X0008.7
24/H2
24/F2
24/F6
Y17 Y18
7
DOOR OPEN
SOLENOID
DOOR CLOSE
SOLENOID
DOOR OPEN
REED SW.
DOOR CLOSE
REED SW.
PNEUMATIC
PR. SW.
DRAWN SM REVISION-1 TITLE : AUTO DOOR INTERFACE CIRCUIT DIAGRAM DRAWING NO.
CUSTOMER :
8
DESIGNED MGN REVISION-2 11-404/15-4-6
APPROVED PVR REVISION-3 MACHINE MODEL : APOLLO PLOT FRAME ACE STD_008_A3 PAGE NO. 21
A B C D E F G H I J
IO_MODULE
-X1:13 23/D2
24/A7 24/C7
-X1:4 23/B2
1 11/D1
Y0004.4 Y0004.5
24VC
0VC
CB106 A18 B18
WCB106
11/E2
2 WS32 WS33
3x0.5 mm² 3x0.5 mm²
IF_PCB 1 2 1 2
CB106 A18 B18 + - + -
11/E1
S32 S33
3
INTERFACE PCB 3 3
IPC4 5 6 X1 49 50
WIPC8
WIPC4 50x0.25 mm²
9x0.25 mm²
-X1:24 23/G3
-X1:32 23/I2
-X1:33 23/I2
IF_PCB 14 15
IPC8
11/E1
4
INTERFACE PCB
CB105 A13 B13
X32 COM Q1 Q2 24VP 0VP
2SSR
PCB
SSRP-002-CN-1-REV3-08-08
WCB105
5
11/E2
C1 0V C2 0V
IO_MODULE CB105 A13 B13
11/D1
6
X0009.6
X0009.7
24/H3
24/F3
WY6 WY7
3x0.5 mm² 3x0.5 mm²
Y6 Y7
PARTS CATCHER
FWD. PROX SW.
PARTS CATCHER
RET. PROX SW.
7
APPROVED PVR REVISION-3 MACHINE MODEL : APOLLO PLOT FRAME ACE STD_008_A3 PAGE NO. 22
A B C D E F G H I J
-SVSP-CXA2C:A1 10/C4
-MCP-0VP:2 15/J3
1
-SVSP-CX36:2 10/B3
-X31:COM 21/B4
-X32:COM 22/B4
-BRKP1:1 11/G5
-X32:0VP 22/C4
-* TPM:0V 9/I5
-RP10:21 13/D5
-C03:A2 9/J4
-S76:13 21/H2
-S32:1 22/G2
-S32:2 22/G2
24VC
-S47:1 21/F2
-PS1:+ 8/C7 24VP -PS1:- 8/C7 0VP
0VC
1 2 3 4 5 6 25 26 27 29 30 31 32 33 34 35
X1 7 8 9 10 11 X1 12 13 14 15 16 X1 17 18 19 20 21 22 23 24 X1 28
-CNCP1:4 11/B4
-X30:0VP 18/D4
-K1:A2 12/A7
-X30:COM 18/B4
-ACSSR:0V 19/A3
-X31:0VP 21/C4
-X60:4 13/H5
-BRKP1:4 11/H5
-SVSP:A2 10/C4
-SVSP-CX3:1 10/C4
-S22:13 14/E2
2 18/I1
-RP10:11 13/C5
-Q1:53 12/I2
-S8:11 12/H2
-S103:1 14/C2
-S31:13 14/G2
-S38:13 12/I2
2 18/H1
2 18/J1
-S103:2 14/C2
-S47:2 21/G2
-CNCP1:1 11/A3
-* TPM:24V 9/H5
-X30:24VP 18/D4
-BRKP1:2 11/G5
-MCP-24VP:1 15/J3
-X31:24VP 21/C4
-X32:24VP 22/C4
3
3 19
4 20
TABLE-6: EARTHING CABLE SIZE DETAILS
5 5 21
6 22
Cross-Sectional Area of Phase Conductors Minimum Cross Sectional Area of
7 10/D5 23
Supplying The Equipment S (sq.mm) The External Protective Conductor (sq.mm)
8 10/E5 24
9 25 S <= 16 S
6
10 10/E6 26
16 < S <= 35 16
11 19/C6 27
NOTE:
7 14 8/D7 30
1.ALL SOLENOIDS TO BE GROUNDED.
2.REFER TABLE-6 FOR EARTHING CABLE SIZE DETAILS.
15
DRAWN SM REVISION-1 TITLE : 24V DISTRIBUTION AND EARTHING CABLE DETAILS DRAWING NO.
CUSTOMER :
8
DESIGNED MGN REVISION-2 14-402/33-4-6
APPROVED PVR REVISION-3 MACHINE MODEL : APOLLO PLOT FRAME ACE STD_008_A3 PAGE NO. 23
A B C D E F G H I J
IO_MODULE
APPROVED PVR REVISION-3 MACHINE MODEL : APOLLO PLOT FRAME ACE STD_008_A3 PAGE NO. 24
A B C D E F G H I J
1
W21 cable is used between W22 cable used between
The cable W69 is used between the SVM and SERVO MOTOR the SVM and SERVO MOTOR BATTERY CONNECTION
the PSM, SPM, and SVM. POWER connector FEEDBACK connector SVM TO BATTERY
OPTICAL CABLE
CZ2L XX
XMIFA
CZ2L CZ2M YY SVM JF1/JF2
MIFA
BATL
*ESP
CX5X CNC TO SVM
24V
24V
0V
0V
0V
6V
2
RD
*RD
5V
5V
0V
0V
6V
FG
U V W PE
JF1
1 2
CXA2A A1 B1 A2 B2 A3 B3 A4 B4 B1 A1 B2 A2
5 6 9 20 12 14 7 16 COP10A
3
WK27
WK21 WK28
10/G5 10/C5
WK69 4x2.5 mm²
10/C4
8x0.5 mm² WK22
10/H4
9x0.18 mm²
PWC SVFBC
COP10B
CXA2B A1 B1 A2 B2 A3 B3 A4 B4 6 5 8 9 7 10 4 3
A B C D
BATTERY
24V
24V
0V
0V
MIFA
BATL
*ESP
XMIFA
RD
*RD
5V
5V
0V
0V
6V
FG
U V W PE
0V 6V
5
SPM,SVM X AXIS MOTOR POWER CONNECTOR
Z AXIS MOTOR POWER CONNECTOR SERVO MOTOR FEEDBACK
APPROVED PVR REVISION-3 MACHINE MODEL : APOLLO PLOT FRAME ACE STD_008_A3 PAGE NO. 25
A B C D E F G H I J
THR1
THR2
*SIN
*MA
*MB
*PB
*PA
*PZ
SIN
MA
MB
0V
5V
0V
0V
5V
PB
PA
PZ
SS
2
YELLOW
SHEILD
WHITE
BLACK
GRAY
RED
3
WK12 WK16
10/H3 WK14 10/F6
10x0.18 mm² 10/F6 10x0.18 mm²
10x0.18 mm²
4
JA7B 1 2 3 4 12 14 16 MIS A2 B2 A3 B3 A1 B5 A6 B6 A5 ENC 6 7 1 2 3 4 12 10 5 9 11
10/F6
SIN1
*SIN1
SOUT1
*SOUT1
0V
PA
RA
PB
RB
5V
0V
THR1
THR2
SS
PZ
*PZ
PA
*PA
PB
*PB
0V
0V
5V
5V
SS
CNC SYSTEM POSITION CODER
5
SP_MOTOR
APPROVED PVR REVISION-3 MACHINE MODEL : APOLLO PLOT FRAME ACE STD_008_A3 PAGE NO. 26
A B C D E F G H I J
*SIN
HA1
HB1
SIN
RD
DR
CD
SD
ER
RS
CS
0V
0V
0V
0V
5V
0V
0V
0V
0V
0V
0V
0V
0V
2
JD51A 1 2 3 4 11 12 13 14 JA3 1 2 9 12 JD36A 1 2 3 4 5 6 7 8 11 12 13 14 15 16
WK72
11/B5
10x0.18 mm²
JD1B 3 4 1 2 11 12 13 14 RS232C 3 6 5 8 2 20 4 7 1
MPG 5 6 3 4
SIN1
*SIN1
SOUT1
*SOUT1
0V
0V
0V
0V
RD
DR
CS
CD
SD
ER
RS
0V
HA1
HB1
5V
0V
5
APPROVED PVR REVISION-3 MACHINE MODEL : APOLLO PLOT FRAME ACE STD_008_A3 PAGE NO. 27
A B C D E F G H I J
APPROVED PVR REVISION-3 MACHINE MODEL : APOLLO PLOT FRAME ACE STD_008_A3 PAGE NO. 28
A B C D E F G H I J
DRAWN SM REVISION-1 TITLE : TABLE-3 Cable details AND TABLE-5 details DRAWING NO.
CUSTOMER :
8
DESIGNED MGN REVISION-2 14-402/40-4-6
APPROVED PVR REVISION-3 MACHINE MODEL : APOLLO PLOT FRAME ACE STD_008_A3 PAGE NO. 29
A B C D E F G H I J
2 L
CHUCK LOW
H
CHUCK HIGH SPARE-8
MODE SELECTOR FEED OVERRIDE% RAPID OVR % / MPG - STEP FEED SPINDLE SPEED OVERRIDE % CNC
MDI 25 50
AUTO X 80 90
50 100 .01 .1 70
Z 0 100 100
3
SBK .001 1.0
MACHINE MACHINE JOG 60 110
RESET SETUP
EDIT ZRN 50 120
0 150
X Z
AUXILIARY FUNCTIONS
CONVR CONVR DOOR PROGRAM
RAPID FWD REV OPN/CL DRY RUN TEST
Z Z
APPROVED PVR REVISION-3 MACHINE MODEL : APOLLO PLOT FRAME ACE STD_008_A3 PAGE NO. 30
A B C D E F G H I J
PL1
SVPM_FAN
IO_MODULE
IF_PCB
2
SVSP
SHIELD
3
45X60 PVC CHANNEL
X1 X2 X3
Q1 Q2 F3 Q3 F8 F12 F11F16F17
Q4* C03
1 L1 3 L2 5 L3 1 L1 3 L2 5 L3 1 L1 3 L2 5 L3 1 L1 3 L2 5 L3
0 0 0 0
PS1
4 2 T1 4 T2 6 T3 2 T1 4 T2 6 T3 2 T1 4 T2 6 T3 2 T1 4 T2 6 T3
F6 F7 K10 PE1
EARTH STRIP
L1
5 F21
REACTOR
6
NOTE:
* MARKED COMPONENTS ARE OPTIONAL
APPROVED PVR REVISION-3 MACHINE MODEL : APOLLO PLOT FRAME ACE STD_008_A3 PAGE NO. 31
A B C D E F G H I J
Enclosure legend
Enclosure legend Ace STD -A004
1
SVPM_FAN DRIVE FAN 200V ESYFANFA06 PE1 EARTH BUS BAR 8801P0720
2
SHIELD SHIELDING BUS BAR 96104P0600 Q4 CHIP CONVEYOR MPCB *TABLE-4 ECSCIRB107
PS1 POWER SUPPLY 24V 10A EACPOWS010 Q2 COOLANT MPCB 1,0-1,6 A ECSCIRB108
CNCP1 CNC ON/OFF RELAY PCB 24V EACPRIC013 Q3 TURRET MPCB *TABLE-5 ECSCIRB107
3 BRKP1 BRAKE RELAY PCB 24V EACPRIC010 X31 AUTO DOOR PCB 2SSR PCB EACPRIC019
RC1 HYD SNUBBER 3.3/022-575 VAC EACSNU1001 X32 PARTS CATCHER PCB 2SSR PCB EACPRIC019
RC2 COOL SNUBBER 3.3/022-575 VAC EACSNU1001 C03 M/C LAMP RELAY 24VDC,10A EREREL1002
RC3 LUBE SNUBBER 3.3/022-575 VAC EACSNU1001 SVSP SERVO SPINDLE MODULE 200V ESYFANSE60
RC6 TURRET SNUBBER 3.3/022-575 VAC EACSNU1001 F6 TRANSFORMER PRIMARY MCB 25A ECSCIRB012
4
RC7 CHIP CONVEYOR SNUBBER 3.3/022-575 VAC EACSNU1001 F7 TRANSFORMER SECONDARY MCB 32A ECSCIRB014
X1 K10 ECOCONC071
X2 RP10 TURRET & PANEL COOLER RELAY PCB 2RELAY PCB, 230V EACPRIC038
APPROVED PVR REVISION-3 MACHINE MODEL : APOLLO PLOT FRAME ACE STD_008_A3 PAGE NO. 32
A B C D E F G H I J
1 34
ALM CP1(RIGHT) A1 A2
ERR CP2(LEFT)
IPC4
2 1 5 F1 F2
IPC1 B01 B25
6 9
A01 A25
CX36 CB107
17 50
CXA2C
3 CX4 33 IPC5 CB106
ESP R 1 5 B01 B25
CXA2A
CX3
MCC
DI/DO-1
CX38 CB104
L 6 9 A01 A25
COP10B
DI/DO-2 13 25
CB105
IPC9
4 COP10A
IPC3 CB105
1 5 B01 B25
CX5X MPG
1 14 6 9 A01 A25
ENC1 JA3
JF1
(L)
ENC2
JF2 IOLINK
5 (M) JD1A 1 14
CB104
IOLINK B01 B25
JD1B
JX6 IPC2
A01 A25
JY1
JA7B 13 25
6
JA7A
IPC8
50 34
JYA2
R 33 18
DI/DO-3
JYA3
CB106 17 1
7 DI/DO-4
CB107 IPC7 IPC6
JYA4 1 22 1 9
U V W
1 V U L+ L-
CZ2L CZ2M L1 L2 L3
2 W
A B
APPROVED PVR REVISION-3 MACHINE MODEL : APOLLO PLOT FRAME ACE STD_008_A3 PAGE NO. 33
A B C D E F G H I J
COP10A CP1
JD36A
JD51A
JD36B
CA122
JA40
JA41
CD38A
7 JA2
APPROVED PVR REVISION-3 MACHINE MODEL : APOLLO PLOT FRAME ACE STD_008_A3 PAGE NO. 34
A B C D E F G H I J
EREREL1002 1 24V RELAY WITH DIODE 24VDC,10A YSL-UMK-1RM-24VDC-U-1NO YSL-UMK-1RM-24VDC-U-1NO-1 RELAY MODULEOMRON
EACPRIC013 1 2RELAY BOARD ASSY CNC ON/OFF 24V RP-002-TC-CP-1 RP-002-TC-CP-1 YSL
ECOCONC004 5 contactor TeSys LC1-D - 3P - AC-3 440V 9 A 24V LC1D093BL LC1D093BL SCHNEIDER
DRAWN SM REVISION-1 TITLE : Summarized parts list : ERESOLS006 - EACSNU1001 DRAWING NO.
CUSTOMER :
8
DESIGNED MGN REVISION-2
APPROVED PVR REVISION-3 MACHINE MODEL : APOLLO PLOT FRAME ACE STD_008_A3 PAGE NO. 35
A B C D E F G H I J
EACMACP014 1 TOWER LAMP- 3 REFLECTORS, LED TYPE WITH 24V TOWER LAMP- 3 REFLECTORS, PATLITE
DRAWN SM REVISION-1 TITLE : Summarized parts list : EACPRIC038 - EACPVCS001 DRAWING NO.
CUSTOMER :
8
DESIGNED MGN REVISION-2
APPROVED PVR REVISION-3 MACHINE MODEL : APOLLO PLOT FRAME ACE STD_008_A3 PAGE NO. 36