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MASTERLOAD II

MASTERLOAD II™
MASTERLOAD II™
MASTERLOAD II ™ MASTERLOAD II™ Electronic Meter Controller for Aircraft Refuelling Vehicles The Avery-Hardoll

Electronic Meter Controller for Aircraft Refuelling Vehicles

Electronic Meter Controller for Aircraft Refuelling Vehicles The Avery-Hardoll MASTERLOAD II ™ is a versatile micro

The Avery-Hardoll MASTERLOAD II™ is a versatile micro processor based electronic controller. It is an intrinsically safe system that is ideal for use in Category 2 hazardous areas and is comprised of a pulse transmitter mounted on the meter, a display unit giving readouts of batch volume, flow rate and a totaliser.

Features • Accurate, dynamic meter calibration • Volume to weight conversion. • Temperature compensation
Features
Accurate, dynamic meter calibration
Volume to weight conversion.
Temperature compensation (option)
Two-way data interchange to cab mounted data
capture systems
Interface to deadman system
Interface to accessories with 4-20 mA output
Flexible installation
General Information
The MASTERLOAD II™ is a microprocessor-based electronic meter controller. The system consists of a
pulse transmitter (mounted on the meter), a display unit, and a power supply unit. A platinum resistance
thermometer (PRT), printers, and any additional displays are optional and available. All MASTERLOAD II
components are intrinsically safe and ideal for use in Category 2 hazardous areas.
Displays of batch delivery, rate of flow and totaliser are given on three large liquid crystal displays that
provide readouts of batch volume, flow rate and the totaliser. These displays can be easily configured to
show alternative values such as temperature compensated volume and volume to weight conversions.
Additional displays can show repeat or supplementary information at other convenient locations on the
refuelling vehicle.
Dynamic Calibration at all flow rates
MASTERLOAD II™ provides accurate
error correction across the entire
flow range.
Conventional meters are calibrated
at only one flow rate - generally at
100% flow, despite the reality that
meters operate at a variety of flow
rates.
MASTERLOAD II calibration is
corrected at all flow rates to provide
the highest level of accuracy. With
a choice of 1, 2, 4 or 8 calibration
points across the full flow range - the
system allows the user the flexibility
to configure each MASTERLOAD
II to suit the requirements of their
own application. It performs a flow
curve fitting exercise to provide the
required correction.
of their own application. It performs a flow curve fitting exercise to provide the required correction.

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MASTERLOAD II™

MASTERLOAD II™
MASTERLOAD II™
MASTERLOAD II™ MASTERLOAD II™ Additional Features TEMPERATURE COMPENSATION An add-on option that provides a

Additional Features

TEMPERATURE COMPENSATION

An add-on option that provides a temperature display. Using a platinum resistance thermometer (PRT), the display may be configured to show product temperature or mean batch temperature. Alternatively, full temperature correction to standard temperature or to the IP/ASTM tables 53 and 54 may be configured.

VOLUME TO WEIGHT CONVERSION

Provides a reading in weight. Available as either a simple manually entered density figure for low cost batch conversion or a dynamic input from an in-line densitometer which when linked to temperature correction offers the highest level of accuracy.

DATA COMMUNICATION to RS422 SPECIFICATION

Offers comprehensive two way data communication between the meters and a variety of vehicle systems allowing data flow from the meter to the system and user input passed back to the meter. Approved to EN ISO 6551-1995 level A, Masterload offers the highest level of data security available.

AUTOMATIC CALIBRATION

When calibrated against a masterload reference meter. A simple infra-red connection links any Masterload meter to a Masterload reference meter. This allows calibration to be carried out completely automatically thus reducing down time, volume of product passed and the potential for human error. Calibration certificates are computer generated to the IP or customer’s own specification.

DEADMAN INTERFACE

The power supply unit provides a permanent signal to the deadman circuit. If an error occurs, the signal is removed and the deadman shuts the fuelling off.

System Schematic

If an error occurs, the signal is removed and the deadman shuts the fuelling off. System

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MASTERLOAD II

MASTERLOAD II™
MASTERLOAD II™
MASTERLOAD II ™ MASTERLOAD II™ Pulse Transmitters PULSE TRANSMITTERS Liquid Controls POD Electronic Pulse Output

Pulse Transmitters

PULSE TRANSMITTERS

Liquid Controls POD

Electronic Pulse

Output Device

Avery Hardoll Pulsers

POD Electronic Pulse Output Device Avery Hardoll Pulsers Display Options MASTERLOAD II™ Preset display unit.
POD Electronic Pulse Output Device Avery Hardoll Pulsers Display Options MASTERLOAD II™ Preset display unit.
POD Electronic Pulse Output Device Avery Hardoll Pulsers Display Options MASTERLOAD II™ Preset display unit.

Display Options

MASTERLOAD II™

Preset display unit.

MASTERLOAD II™

Preset display unit fitted with temperature compensation.

MASTERLOAD II™

Preset display unit fitted with temperature compensation and AutoCal link.

unit fitted with temperature compensation and AutoCal link. Dimensions DISPLAY UNIT POWER SUPPLY UNIT 241 255
unit fitted with temperature compensation and AutoCal link. Dimensions DISPLAY UNIT POWER SUPPLY UNIT 241 255
unit fitted with temperature compensation and AutoCal link. Dimensions DISPLAY UNIT POWER SUPPLY UNIT 241 255

Dimensions

DISPLAY UNIT

POWER SUPPLY UNIT

241 255 222
241
255
222
80 253 265 80 45 222
80
253
265
80
45
222

Consult the factory when certified engineering drawings are required. Dimensions shown are not suitable for construction or modifications

112 80
112
80

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MASTERLOAD II™

MASTERLOAD II™
MASTERLOAD II™
MASTERLOAD II™ MASTERLOAD II™ Specifications Sealing: All units are designed for outdoor use and are sealed

Specifications

MASTERLOAD II™ MASTERLOAD II™ Specifications Sealing: All units are designed for outdoor use and are sealed

Sealing:

All units are designed for outdoor use and are sealed to specification IP 65

Security:

Full wire sealing Automatic error checking Alarm reporting Data Storage for 40 transactions

Operating Temperature

-20 to 40° C

Transmitter:

Temperature: -30 to 120° C Fitting: Direct drive available for most makes of meter Approval: EN ISO 6551-1995 Level A Channels: 3 Independent Security: Sense line

Humidity: Resistant up to 100% R.H. Temperature Probe PRT

Accuracy: +/-0.1° C Discrimination: 0.1° C Range: -30 to 120° C Set Up: Factory set Alarm Limits: Programmable Display: °F or °C Compensation: 15, 20 or 31.5° C

Safety Classification:

Category 2

LCD Display:

Batch: Min. volume - one unit 6 figures standard units (2 decimal places selectable) Flowrate: Sampled every .6 secs Totaliser: 8 figure

Remote Displays: Up to 3 remote display units. Interfaces: RS422

• 7 switch monitoring contacts

• Auto calibration port

ID Mode: Simple password entry

ATEX Approvals:

Power Supply Unit: (flameproof)

- II 2 G EEx d IIB T6

- Cert. No. ITS04ATEX11903 Display Unit:

- II 2 G EEx ib IIB T4

- Cert. No. BAS02ATEX2199

Locations:

Flexible mounting:

(max 50 meters between units)

Delivery Override:

Key Operated IP 65 Box (option)

Non-volatile Memory:

Infinite data retention

Power Supply:

12/24 VDC

Power consumption:

350mA max. (excluding relays)

Relays:

Max of 11 plug-in Typical - 1 Deadman Pulse output

Inputs:

4-20mA (4)

Manual Input:

Density for weight indication

Linearisation:

1, 2, 4 or 8 selectable Full dynamic interpolation Accuracy: +/- .02 @ measuring condition and 15° C if temperature compensation fitted.

Product correction tables

IP/ASTM Table Selection to IP65 Generalised crude (A tables) Generalised products Table 54 Table 53

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Liquid Controls 105 Albrecht Dr. Lake Bluff, IL 60044