6105-S5 Controller e PDF

6105-S5 Feeder Controller
Operating and Service

Manual
VER 6.0
DOCUMENT NO.：F_E1305004
Saimo Technology Pty Ltd

Unit 4, Block C, 391 Park Road Regents Park, NSW 2143
Phone: 02 9644 1012
Fax: 02 9644 6155
Website: www.saimotech.com
6105-S5 Feeder Controller Operating and Service Manual
Declaration
This document is confidential and is the property of Saimo Electric. This
document may not be copied or reproduced in any way without the express
written consent of Saimo Electric. This document also is unpublished work of
Saimo Electric. Saimo Electric intends to and is maintaining the work as
confidential information. Saimo Electric also may seek to protect this work as
published version. In the event of either inadvertent or deliberate publication,
Saimo Electric intends to enforce its rights to this work under the copyright
laws as a published work. Those having access to this work may not copy, use
or disclose the information in this work unless expressly authorized by Saimo
Electric.
Saimo Electric will not make any guarantee on this manual, and be free liability
on any print mistake or misunderstanding by user.
If there is any difference from equipment ordered in this manual, Saimo
Electric reserves its final explanation right.
If any changes made on this manual, which will not be informed individually.
Thanks for purchasing Saimo Electric products.

This manual guides you through the application of your selected products,
covering the information necessary for installation, operation, maintenance
and service. If there is any question found during operation, please dial Saimo
Electric customer service phone# at 86516-87885866 for support. Thanks for
your kind understanding and support.
Please read and observe the following safety precautions found throughout
this manual and be strict in execution, which will help to protect equipment
from damage, prolong equipment life time, and guarantee your normal usage
and maintenance and person safety.
· Please read through all the documents dispatched together with the
equipments!
· For the sake of personal safety and normal operation of the equipments, it is
imperative to assure that only the designed AC power supply is to be used.
Reliable 3-pin earthed power outlets must be used to avoid electric shock
when touching the enclosure. Ensure that the rated voltage of the display or
other peripheral devices is compatible with your local AC power requirements.
· The equipment must be protected against thunderstrike.
· Disconnect all the cables from the equipment before you attempt to move the
equipment. Do not attempt to move any components on the equipment when
equipment is powered on.
· Do not attempt to change any components or external connections on the
equipment before the equipment is powered off.
· Avoid inadvertent power interruption during normal operation.
· Only qualified technicians can be allowed to open the enclosure of the
equipment.
· keep the equipment from moisture. Shut off power from the equipment
immediately if it is splashed with water or other liquids occasionally.
CATALOGUE OF CHART.................................................................................................................. VI
CHAPTER 1 INTRODUCTION.......................................................................................................... 1
1.1 GENERAL........................................................................................................................................ 1
1.2 TECHNICAL SPECIFICATIONS.......................................................................................................... 2
1.3 FEATURES...................................................................................................................................... 3
1.3.1 Measuring Function............................................................................................................. 4
1.3.2 Monitoring Function............................................................................................................. 5
1.3.3 Printing Function.................................................................................................................. 5
1.3.4 Communications (Optional)................................................................................................ 6
1.4 WARRANTY..................................................................................................................................... 7
1.5 UNPACKING AND INSPECTION........................................................................................................ 8
1.6 STORAGE....................................................................................................................................... 8
1.7 SYMBOL.......................................................................................................................................... 8
1.8 HARDWARE INSTRUCTION.............................................................................................................. 8
1.8.1 Housing................................................................................................................................. 8
1.8.2 Ambient Condition................................................................................................................ 8
1.8.3 Power Requirements........................................................................................................... 8
1.8.4 Speed sensor input.............................................................................................................. 9
1.8.5 Digital I/O Board（Figure 1-5）....................................................................................... 10
1.8.6 Load cell input.................................................................................................................... 13
1.8.7 Analog I/O Board................................................................................................................ 13
1.8.8 Comm. Board...................................................................................................................... 13
CHAPTER 2 CONTROLLER INSTALLATION............................................................................. 14
2.1 GENERAL...................................................................................................................................... 14
2.2 6105-S5 CONTROLLER INSTALLATION........................................................................................ 14
2.2.1 Mounting.............................................................................................................................. 14
2.2.2 Safety Precautions............................................................................................................. 18
2.2.3 Wiring (External Power Supply)....................................................................................... 19
2.2.4 Input voltage setup............................................................................................................ 20
2.2.5 Serial Communication....................................................................................................... 20
2.2.6 Load cell.............................................................................................................................. 22
2.2.7 Controller analog board..................................................................................................... 22
2.2.8 Controller CPU board........................................................................................................ 24
2.2.9 Digital input/output board.................................................................................................. 25
2.2.10 Wiring................................................................................................................................. 26
CHAPTER 3 OPERATION................................................................................................................. 27
3.1 RUN MENU................................................................................................................................... 27

3.1.1 General................................................................................................................................ 27
3.1.2 Front panel.......................................................................................................................... 27
3.1.3 Keyboard............................................................................................................................. 27
3.1.4 Quick setup method........................................................................................................... 28
3.1.5 Menu display....................................................................................................................... 29
3.1.6 Reset total........................................................................................................................... 30

3.1.7 Alarm Menu......................................................................................................................... 32
3.1.8 PID Control Menu.............................................................................................................. 32
3.2 MAIN MENU.................................................................................................................................. 34
3.2.1 Initial Setup Menu.............................................................................................................. 35
3.2.2 System calibration.............................................................................................................. 50
3.2.3 System data setup............................................................................................................. 61
3.2.4 “Simulated constant”calculation....................................................................................... 68
3.2.5 Input/output setup.............................................................................................................. 70
3.2.6 Communication Menu....................................................................................................... 79
3.2.7 Alarm Setup Menu............................................................................................................. 83
3.2.8 Loadout Setup Menu......................................................................................................... 86
3.2.9 Password Setup Menu...................................................................................................... 88
3.2.10 Diagnostics Menu............................................................................................................ 91
3.2.11 Statistics Menu................................................................................................................. 92
CHAPTER 4.0 CONTROLLER MAINTENANCE......................................................................... 95
4.1 SERVICE AND REPAIRING............................................................................................................ 95

4.2 DAILY MAINTENANCE ROUTINES OF 6105-S5 CONTROLLER..................................................... 95
4.3 TROUBLESHOOTING --- FAULT ISOLATION................................................................................... 95
4.3.1 Power Supply Examination............................................................................................... 96
4.3.2 Speed Input......................................................................................................................... 97
4.3.3 Load Cell Input................................................................................................................... 97
4.3.4 Current Output (Optional)................................................................................................. 99
4.3.5 Constant Setup................................................................................................................. 101
4.4 USUAL TROUBLESHOOTING....................................................................................................... 101
APPENDIX 1 PERMANENT FIELD RECORD........................................................................... 102

Catalogue of Chart
FIGURE 1-1 6105-S5 FEEDER CONTROLLER –PANEL MOUNT.............................................................. 1
FIGURE 1-2 6105-S5 FEEDER CONTROLLER –FIELD MOUNT............................................................... 2
FIGURE 1-3 6105-S5 FEEDER CONTROLLER FRONT PANEL................................................................. 4
FIGURE 1-4 SPEED SENSOR INNER WIRING DRAWING.......................................................................... 10
FIGURE 1-5 DIGITAL INPUT INNER WIRING DRAWING............................................................................. 11
FIGURE 1-6 DIGITAL OUTPUT INNER WIRING DRAWING......................................................................... 12
FIGURE 1-7 DC SOLID STATE RELAY WIRING DRAWING........................................................................ 12
FIGURE 1-8 AC STATE RELAY WIRING DRAWING................................................................................... 12
FIGURE 1-9 ANALOG INPUT INTERIOR WIRING DRAWING...................................................................... 13
FIGURE 2-1 SCALE BRIDGE INSTALLATION ILLUSTRATION..................................................................... 14

FIGURE 2-2 METAL HOUSING 6105-S5 FIELD MOUNTING CONTROLLER OUTLINE DIMENSION AND
MOUNTING DIMENSION................................................................................................................... 15
FIGURE 2-3 PLASTIC HOUSING 6105-S5 FIELD MOUNTING CONTROLLER OUTLINE DIMENSION AND
MOUNTING DIMENSION................................................................................................................... 16
FIGURE 2-4 6105-S5 PANEL MOUNTING CONTROLLER OUTLINE DIMENSION AND MOUNTING
DIMENSION..................................................................................................................................... 18
FIGURE 2-5 6105-S5 CONTROLLER MOTHER BOARD.......................................................................... 20
FIGURE 2-6 6105-S5 SERIAL COMM. BOARD....................................................................................... 21
FIGURE 2-7 RS-485 MULTI-STATE COMM. CONNECTION ILLUSTRATION.............................................. 21
FIGURE 2-8 6105-S5CONTROLLER LOAD CELL A/D BOARD................................................................ 22
FIGURE 2-9 6105-S5 CONTROLLER ANALOG I/O BOARD................................................................... 23
FIGURE 2-10 6105-S5 CONTROLLER EXTENDING ANALOG BOARD..................................................... 24
FIGURE 2-11 6105-S5 CONTROLLER CPU BOARD............................................................................. 24
FIGURE 2-12 6105-S5 CONTROLLER DIGITAL INPUT/OUTPUT BOARD................................................ 25
FIGURE 2-13 6105-S5 CONTROLLER DIGITAL INPUT/OUTPUT BOARD SETUP..................................... 25
FIGURE 2-14 6105-S5 CONTROLLER WIRING DRAWING...................................................................... 26
FIGURE 3-1 KEY ARRANGEMENT........................................................................................................... 27

FIGURE 3-2 SAIMO BELT SCALE BRIDGE.............................................................................................. 38
FIGURE 3-3 PIVOT TO LOADCELL DISTANCE P TO L.............................................................................. 39
FIGURE 3-4 PIVOT TO 1ST WEIGH IDLER DISTANCE P TO 1ST................................................................ 39
FIGURE 3-5 PIVOT TO 2ND WEIGH IDLER DISTANCE.............................................................................. 40
FIGURE 3-6 PIVOT TO 1ST , 2ND, 3RD, FORTH IDLER DISTANCE............................................................ 40
FIGURE 3-7 PIVOT TO TEST WEIGHT HEIGHT......................................................................................... 40
FIGURE 3-8 PIVOT TO TEST WEIGHT DISTANCE..................................................................................... 41
FIGURE 3-9 PIVOT TO SCALE CARRIAGE HEIGHT.................................................................................. 41
FIGURE 3-10 PULLEY TO SCALE CARRIAGE HEIGHT............................................................................. 42
FIGURE 3-11 CONVEYOR’S ANGLE OF INCLINE..................................................................................... 42
FIGURE 4-1 6105-S5 CONTROLLER TROUBLESHOOTING FLOW CHART............................................. 89

FIGURE 4-2 TROUBLESHOOTING THE SPEED INPUT............................................................................. 90
FIGURE 4-3 TROUBLESHOOTING LOAD CELL INPUT............................................................................. 91
FIGURE 4-4 TROUBLESHOOTING CURRENT OUTPUT........................................................................... 93

Chapter 1 Introduction
1.1 General
Saimo belt scale in feeder is specially designed for weighing material which is
continuously passing through the conveyor. Automatic operation is achieved without
intervention of the operator.
The electronic belt scale is typically comprised of three parts: load cell, weigh frame and
secondary electronics. The 6105-S5 controller serves as one of the Saimo customized
secondary electronics.
This manual provides the information necessary for installation, operation, maintenance
and service of the 6105-S5 controller.
The 6105-S5 controller is available in panel mount and field mount. By processing the
weight signal from the load cell and the speed signals from the speed sensor, It calculates
and displays flow rate and total of the material fed.
Figure 1-1 6105-S5 Feeder Controller –Panel mount

Figure 1-2 6105-S5 Feeder Controller –Field mount
1.2 Technical Specifications

(a) Chinese / English menu
(b) Weighing Capability

· The 6105-S5 controller is capable of connecting up to eight 350Ω loads
and acquiring a speed signal from the speed sensor, to calculate flow
rate and total.
· The 6105-S5 controller has the function of automatic zero calibration.
(c) Ambient Environment
· Location: Indoor or outdoor, as close as possible to the load cells, free
from damp and dust.
· Temperature:
Storage temperature: -40~+70ºC
Operating temperature: -10~+50ºC
· Maximum Relative Humidity: 95%
(d) Power Requirements
· 220VAC±10% or 110VAC±10% 50Hz
· Fuse: 0.5A
· EMI / RFI filter
(e) Load Cell
· offers 10VDC(+/-10%), 500mA excited power, up to 8 load cells
· Sensitivity: 0.5mV/V ~ 3.5mV/V
· Max. input signal 33mV
· Load cell shield grounding
· Excitation compensation circuit is employed when the cable distance is
over 60 meters but less than 900 meters.
· Local or remote compensation can be selected by a jumper set.
(f) Mainboard Digital Input
The mainboard provides 12 programmable inputs for receiving dry contact
on-off signal
(g) Mainboard Digital Output
The mainboard provides 12 programmable outputs.
In which the 11th output is solid state relay output, for user optional.
either AC output (24~280VAC, 3A) or DC output (5~60VDC, 3A).
The other outputs are dry contact outputs (250VAC, 5A).
(h) Housing Outline Dimensions
Panel mount: Metal housing
Field mount: Metal housing and plastic housing both are available.
Protection, IP65
See Chpater 2 for mounting dimension drawing (figure 2-1,
2-3, 2-4)
1.3 Features
Saimo 6105-S5 controller is specially designed for belt scales, meeting all
measuring and control requirements on typical applications.
The software has been solidified into the memory chip. Each preprogrammed
function can be activated automatically by operating from the keypad or
installing the optional expansion board.
Saimo 6105-S5 controller has a powerful and user friendly operating interface,
easy for function selection, data setup, operation and maintenance.
The following functions have been completed into Saimo 6105-S5 controller.
· Measuring
· Monitoring
· Printing
· Communication
Figure 1-3 6105-S5 Feeder Controller front panel

1.3.1 Measuring Function
1. Instantaneous Flowrate Calculation

The signal delivered by the load cell(s), which represents the weight per unit
length of the belt(kg/m), is multiplied by the signal delivered by the speed
sensor which represents the belt speed (m/s). The result of this operation is
the instantaneous flowrate (kg/m x m/s=kg/s) which is then multiplied by
suitable constant to obtain the value in the required engineering units (kg/h or
ton/h, etc.). An adjustable damping filter is provided separately for displayed
rate and current outputs.
2. Flow Totalization
The total is accumulated by multiplying mass per unit length by incremental
length and totalizing the result in engineering units.
3. Zero and Span Automatic Calibration
Zero and span calibrations are based on belt length defined by a number of
belt revolutions.
To calculate the exact number of revolutions, the instrument counts the pulses
delivered by the speed sensor (one pulse represents a specific belt length);
when the required number of pulses is reached, the instrument ends the
calibration test, and compares the actual totalized value to the theoretical one
(0 for zero calibration), and calculates the calibration constant.
The calibration constant is a calculated value that can be factored based on an
actual material test.
· Electronic Calibration (R-Cal)
Allows the operator to perform the calibration without the need of applying
test weights or test chain on the weighbridge. The electronic calibration
checks all the circuitry including the load cell, and is performed by
unbalancing the load cell bridge using a precision resistor. The calibration
constant is calculated on the basis of the load cell and the scale data.
· Test Weight Calibration
Requires the positioning of test weights on the weighbridge
· Chain Calibration
Requires the application of calibrated chains on the belt. This method is the
nearest to actual operating conditions.
· Material Calibration
Is performed by running a known quantity of material on the scale and
weighing that quantity on a static scale of known accuracy.
4. Zero Tracking (AZT)
Under a preset minimum flowrate when enabled, the instrument makes
subsequent automatic zero calibrations with the following sequence:
· performs automatic zero for one test duration.
· continuously repeats above zero calibration as long as feed rate remains
below AZT preset value.
“Zero Tracking” has Max. “Tracking range”, which is setup with % in “System
data” Menu .
5. Current Output Signals
An optional current output/analog input board is available. Each current output
may be programmed via the keyboard to deliver one of the following signals:
· flowrate
· belt loading
· belt speed
1.3.2 Monitoring Function
Saimo 6105-S5 controller is equipped with an indication system. Indication can

be in the form of:
· status indications
· process alarms
· programming errors
· equipment failures
The controller includes internal diagnostics that will generate alarms in case of
hardware failures or programming errors. The following process alarms are
also provided:
· Belt slip (two speed sensors recommended)
· Alarms for high and low flowrate, speed and weight
These alarms are visible on the display and can be acknowledged and reset
through keyboard, digital input or serial line. Alarms can be delayed to avoid
intervention in case of short time peaks. Each individual alarm can be
programmed to operate as alarm, shut down or to be ignored.
1.3.3 Printing Function
Periodical and under command prints can be obtained by connecting a serial
printer to an optional communication board.
1.3.4 Communications (Optional)
· Serial Communications
The communication protocol allows a remote intelligent device to read and
eventually write the contents of the registers.
During the communication activity, the 6105-S5 controller always acts as a
Slave, meaning it responds to a request from a Master device on the line, but
never attempts to send messages out.
1.4 Warranty
Saimo Electric Warranty

The seller warrants that the equipment delivered hereunder shall be free from
defects in material and workmanship. Such warranty shall not apply to
accessories, parts, or material purchased by the seller unless they are
manufactured pursuant to seller’s design, but shall apply to the workmanship
incorporated in the installation of such items in the complete equipment. To the
extent purchased parts or accessories are covered by the manufacturer’s
warranty, seller shall extend such warranty to buyer.
Seller’s obligation under said warranty is conditioned upon the return of the
defective equipment, transportation charges prepaid, to the seller’s factory and
the submission of reasonable proof to seller prior to return of the equipment
that the defect is due to a matter embraced within seller’s warranty hereunder.
Any suh defect in material and workmanship shall be presented to seller as
sonn as alleged errors or defects are discovered by purchaser and seller is
given opportunity to investigate and correct alleged errors or defects and in all
cases. The whole equipment warranty period will be 12 months, within this
period, the seller will replace any parts and components which are not
damaged by the seller’s unproper operation at free charge.
Said warranty shall not apply if the equipment shall not have been operated
and maintained in accordance with seller’s written instructions applicable to
such equipment, or if such equipment shall have been repaired or altered or
modified without seller’s approval.
Field Service
Purchaser agrees to underwrite the cost of any labor required for replacement;
including time, travel and living expenses of Saimo Field Service engineer at
closest factory base, altered or modified
Saimo Electric Co.,Ltd

1.5 Unpacking and inspection

Saimo Model 6105-S5 controller has been properly packaged for shipment and
storage. Optional equipment unpacking, please see annex for instruction.
Inspect all packages for damage before opening as oftentimes the carrier may
be responsible for shipping damage. Optional equipment inspection, see
annex for instruction please.
1.6 Storage
6105-S5 controller can be safely stored with cover latches secured and hole
plugs installed, between -40℃—+70℃. The units should be protected against
moisture.
1.7 Symbol
Symbol Instruction
Symbol Description
AC
Grounding end
Shielded grounding
Warn, power
Warn
1.8 Hardware instruction

1.8.1 Housing
See Chapter 2 for Installation dimension drawing (Figure 2-1, 2-3, 2-4)
1.8.2 Ambient Condition
·Location: Indoor or outdoor, as close as possible to the load cells, free
from damp and dust.
·Temperature:
Storage temperature: -40~+70ºC
Operating temperature -10~+50ºC
·Maximum Relative Humidity: 95%
·Pollution Degree: pollution II
·Elevation: 2000m
1.8.3 Power Requirements
·110/220/240 VAC，+10%,-15%;50/60Hz,select via switch on mainboard
·Fuse: 0.5A Φ5mmX20mm
·EMI / RFI filter
1.8.4 Speed sensor input

1、High speed digital (DC)input
—Speed sensor （Figure 1—4）
—comparator with hysteresis loop
—photoelectricity isolation
—Built in current source used for mechanical contact
—power supplied by +24V DIO
—type:
Voltage/current or contact type sensor
Apply to all SAIMO sensors
—frequency range：
—Voltage/current type sensor：0.25—2.0 kHz
—contact type sensor： 0.25—30 Hz
—Low threshold ：+1.0 Vdc（Min.）
—high threshold：+3.2 Vdc（Max.）
—Low or high pulse cycle：
—Voltage/current type sensor：200 us（Min.）
—Contact type sensor： 15 ms（Min.）
—hysteresis loop：0.5 Vdc（Min.）
—input resistance：10 kΩ（typical）
500 Ω（Min.）
—input current：- 2 mA（at 0 Vdc）
—Max. safety input voltage：
Peak value：±50V , continuous voltage
—cable length:1.6 km，use 18AWG shielded cable.
Figure 1-4 speed sensor inner wiring drawing

1.8.5 Digital I/O Board（Figure 1-5）
·Main board Digital Input
(a) The main board provides 12 programmable inputs (including two way
speed inputs)for receiving dry contact on-off signal. Input can be defined
as below by user:
Batch Ready Auto Zero Remote/Local
Batch run Flow Run/Stop
Belt Run Departure(Off Tracking) Print
Reset Total Jam VFD Fault
Reset Alarm High Temp. Chain
Figure 1-5 Digital input inner wiring drawing

·Main board Digital Output
The main board provides 12 programmable outputs. Among of them, the
11th output is solid relay output, optional for user, AC output (24~280V AC,
3amps) or DC output (5`60V DC, 3amps) can be defined. The others are
relay contact output (250VAC, 5amps).
Output can be defined as below by user:
High Rate
Low Rate
High Load
Low Load
High speed
Low speed
Speed Different
Control Error
Chain
Departure(Off Tracking)
Jam
High Temp.
Flow
VFD Fault
Totalizer
Batch Start
Batch Complete
Volume
Ready
Failure
Conveyor Run
Sweep
Remote mode
Figure 1-6 Digital output inner wiring drawing
Figure 1-7 DC Solid state relay wiring drawing
Figure 1-8 AC Solid state relay wiring drawing

1.8.6 Load cell input

Load Cell
· controller supplies 10VDC ± 10% ， 500mA excitation power supply, for
parallel connection of up to 8 load cells.
· Sensitivity 0.5mV/V – 3.5mV/V
· Excitation compensation circuit is employed when the cable distance is over
60 meters but less than 900 meters. Local or remote compensation can be
selected by a jumper set.
1.8.7 Analog I/O Board

Current input (Figure 1-9)
· photoelectric isolation
· separate power supply
· change into voltage input by adding one inner resistor
· Input range: optional 20-4mA or 4-20mA, representing 0 to 100% variable.
· Resistance load: Max. 800ohm
· Capacitance load: no limit
Figure 1-9 Analog Input interior wiring drawing
1.8.8 Comm. Board

· photoelectric isolation
· 2 way serial port
· RS232 / RS485 jumper selection
· RS-232 Max. distance transmitted: 12m ； RS-485 Max. distance
transmitted:1200 m
·Up to 32 controllers made up of RS-485 metwork (if much more needed, it can
be customized
Chapter 2 Controller Installation

2.1 General
This chapter contains the information about the installation procedures, hardware
configuration and intial programme of 6105-S5 controller. During intial programme,
operator must input necessary conveyor and belt scale data. After data input,
controller can proceed auto zero, span calibration.
2.2 6105-S5 Controller Installation
The 6105-S5 controller must be installed indoors, not be exposed to excessive
vibration, heat or moisture.
The panel mount controller should be installed in a control panel. After installation,
dustproof measures should be taken for the front panel of the controller and the
control cabinet. (figure 2-2)
Figure 2-1 Scale bridge installation illustration
2.2.1 Mounting
The 6105-S5 field mount feeder controller can be vertically secured to the rigid and
flat wall through the 4 mounting holes at the back of the enclosure. Care should be
taken to insure the mounting surface is flat so as not to twist or warp the fiberglass
enclosure when tightening the mounting holes.
The 6105-S5 panel mount controller should have a clearance of at least 5cm at the
top and bottom to allow air circulation. In case that the controller must be positioned
under the heat sources, proper space around the controller should be reserved.
Sufficient space should be kept behind the controller to facilitate wiring and changing
fuse. The side clearance should be easy for securing the holding brackets after the
6105-S5 has been put in place. Disconnect power supply from the controller when
14
mounting the bracket. From the back, insert the holding brackets on both sides of the
controller firstly, then screw down tightly to secure the controller and prevent dust
ingress. Care should be taken to insure the mounting surface is flat so as not to twist
or warp the fiberglass enclosure when tightening the mounting holes.
Figure 2-2 Metal housing 6105-S5 Field mounting controller outline dimension and
mounting dimension
15
Figure 2-3 Plastic housing 6105-S5 Field mounting controller outline dimension and
mounting dimension
16
17
Figure 2-4 6105-S5 Panel mounting controller outline dimension and mounting
dimension
Note:
1. See figure 2-4 for Panel mounting dimensions.
2. Take fixing bracket clamp out from the package when installation.
3. Remove bracket clamp and push housing in from the front of opening hole, then
mount bracket clamp and fasten the bolt accordingly.
2.2.2 Safety Precautions

Dangerous!
Do not install, operate, or perform any maintenance procedures until you have read
the safety precautions which follow.
1. Do not connect power to the electronics or turn on the unit until you have read
and understood this entire manual. The precautions and procedures presented in
this manual must be followed carefully in order to prevent equipment damage and
protect the operator from possible injury.
2. CAUTION
Hands and clothing must be kept away from all moving or rotating parts.
3. WARNING
Covers over the electronics should always remain in place during operation. They
should be removed only fro maintenance procedures with the machine’s power
OFF. Be sure to replace all covers before resuming operation.
4. WARNING
All switches (such as control or power) must be OFF when checking input AC
electrical connections, removing or inserting printed circuit boards, or attaching
voltmeters to the system.
5. Incoming voltages must be checked with a voltmeter before being connected to
the electronics.
6. WARNING
Extreme caution must be used in testing in, on, or around the electronics, PC
boards, or modules. There are voltages in excess of 115V or 230V in these areas.
Avoid high voltage and static electricity around the printed circuit boards.
18
7. Maintenance procedures should be performed only by qualified service personnel

and in accordance with procedures / instructions given in this manual.
8. During maintenance, a safety tag (not supplied by Saimo) should be displayed in
the ON/OFF switch area as a precaution instructing others not to operate the unit.
9. Only qualified service technicians should be allowed to open and work in the
electronics, power supply, control, or switch boxes.
10. Objects should never be placed or stored on the controller.
11. This equipment should not be operated or utilized in applications other than those
stated in the original order.
12. All panels covering the electronics must be in place and tight before wash down
procedures. Damage to the electronics could result from water, moisture, or
contamination in the electronics housing.
2.2.3 Wiring (External Power Supply)

Warning
· Do not connect power unit until you have read and understood this entire section.
Improper connection may result in damage to your controller.
· Verify that the input voltage is correct with an AC voltmeter before you connect it to
the controller.
· Earth ground must be provided to the controller. Do not use conduit to provide this
ground.
· A readily accessible disconnect device (such as breaker, maximum 20A) shall be
incorporated in the field wiring. This disconnect device should be in easy reach of the
operator and it must be marked as the disconnecting device for the equipment.
1. Critical wiring conditions:
A. Insure power is off.
B. Do not route load cell and signal cables in the same conduit with power cables or
any large source of electrical noise.
C. Earth ground all enclosures and conduits. A ground connection between all
conduit is required.
D. Wiring should be long enough to allow the field terminal entry panel to swing down
for circuit board access.
E. Connect the shields ONLY where shown.
F. Check that all wires are tight in their connections.
G. Never use a “megger” to check the wiring.
H. A readily accessible disconnect device (such as breaker, maximum 20A) shall be
incorporated in the field wiring. This disconnect device should be in easy reach of
the operator and it must be marked as the disconnecting device for the
equipment.
I. All conduits should enter the bottom of the enclosure. Do not run conduit through
the top or sides of the enclosure.
2． Wiring exterior power supply as per the following procedures (see figure 2-3)
19
Note: Check controller input voltage to be same as input voltage prior to getting
controller powered on, refer to section 2.2.4 for input voltage setup.
Procedures for Saimo 6105-S5 ：
A．Contrarotate bolt mounted at the left lower corner, open the door.
B．Put power supply cable into tube at the right of housing bottom. (See figure 2-2).
C．Connect safe ground wiring plate located on the one side of chassis.
D．Connect fire wire to L.
E．Connect zero wire to N.
F．Close front chassis cover, then contra rotate the bolt at the left lower corner till
cover is locked, validation gate is locked.
2.2.4 Input voltage setup

Warning
Operated by qualified service engineer only.
1. AC power supply selection switch S2, S3 located at the left upper section of main
board (figure 2-5).
AC input voltage Fuse F1（SB） S2 setup S3 setup
110 2A 110
220 2A 220/240 220
240 2A 220/240 240
Figure 2-5 6105-S5 controller mother board
2.2.5 Serial Communication

Communication Protocol allows master to read 6105-S5 controller data, and write
20
data and make various of operation on controller.

During communication, controller always responses to master’s check and operation
acting as subsidiary, but never sends data actively.
Communication board jumper setup:
J3 J5
COMM 1# RS-232 RS-232
COMM 1# RS-485 RS-485
COMM 2# RS-232 RS-232
COMM 2# RS-485 RS-485
Figure 2-6 6105-S5 serial comm. board
Figure 2-7 RS-485 multi-state comm. Connection illustration
Note: Terminal resistance RT: 120 OHM, cable should be twisted-pair shielded
cable with R 120OHM.
21
2.2.6 Load cell

· controller supplies 10VDC ± 10%， 500mA excitation power supply, for parallel
connection of up to 8 load cells.
· Sensitivity 0.5mV/V – 3.5mV/V
· Excitation compensation circuit is employed when the cable distance is over 60
meters but less than 900 meters. Local or remote compensation can be selected by
a jumper set.
Jumper select local or remote compensation:

J1 J2
Four wire system（no
A A
compensation）
Six wire system
B B
（compensation）
Figure 2-8 6105-S5controller load cell A/D board

2.2.7 Controller analog board
There are both analog input/output modes: two way inputs voltage/current and two
way outputs current. Controller supports up to 4 current outputs, 4 outputs need two
analog board (the other one is extending analog board, see figure 2-10).
A. User can define 4—20mA or 20—4mA output current.
B. Two way +/- 5 VDC different input voltage
Input: Incline compensation, humidity compensation, remote setup.
Output：flow rate, speed, loading, PID output
22
Analog input setup table

JP1（1#input） JP2（2#input） RV1 RV2
Input voltage
V V 2# Input zero
(1~5V) 1#Input zero
adjustment adjustment
Input current I I
Analog output setup table
JP3 JP4
RV3 RV4
（1#output）（2#output）
Exterior provided
EXT. EXT. 2#output
voltage(24V)
1#outpt zero zero
Interior provided adjustment
INS. INS. adjustment
voltage
Figure 2-9 6105-S5 Controller Analog I/O Board
23
Figure 2-10 6105-S5 Controller extending analog board

2.2.8 Controller CPU board
32 bit digital processor
Figure 2-11 6105-S5 Controller CPU board
24
2.2.9 Digital input/output board
Figure 2-12 6105-S5 Controller Digital input/output board

Controller provides 12 channels of digital input, of which 14# terminal is the speed
channel 1,13# terminal is for the speed channel 2, which can connect speed sensor.
For the rest, they are universal digital input ports.
Controller provides 12 digital outputs, wherein OUT11 is a solid state relay output
( optional, optional AC or DC type ). For the rest, they are transistor output type.
Controller supports inserting two IO boards used for extending input/output. Two IO
boards are completely same and setup via welding plate short joint and disconnect.
( see Figure 2-13). Normal IO board we called 1# plate, the attached one, we call 2#
board. speed channel 1 in 2# board is used for third way speed signal input ( apply to
special controller).
Figure 2-13 6105-S5 Controller digital input/output board setup
25
2.2.10 Wiring
Figure 2-14 6105-S5 controller wiring drawing

Notes：
1. Do not cut load cell cable short.
2. Do not route load cell and signal cables in the same conduit with power cables
3. Shield cable’s shield should be grounded at the single end, wiring as per drawing
shown.
4. Earth ground all enclosures and conduits
5. When the distance between load cell and controller is closer than 60m, use 4
cores cable system. When the distance between load cell and controller is further
than 60m, use 6 cores cable system,
26
Chapter 3 Operation
3.1 Run Menu
3.1.1 General
Controller 6105-S5 is a microprocessed instrument, which can receive speed and
weight signal, provide visual signal and electric output signal for usage of toal and
flow rate display. Controller provides up to 8 strain resistance type load cell with
10VDC excitement voltage and provides 6 core load cell with compensation signal
terminal.
When conveyor is running with empty loading, auto zero track function let belt scale
system auto zero. Cause such function is not necessary for some application, so
zuto zero track function can be selected via menu. Belt feeder control output can be
PID control.
If power supply is stopped, RAM data storage will last over 20 years.
If any error occurs in initial calibration, it must be checked for reason and corrected
accordingly. In normal operation, error means that there is fault in system or incorrect
operation is made.
3.1.2 Front panel

There are LCD and keyboard located in front panel for operator’s operation.
Front panel operation, zero calibration, span calibration will be described in this
chapter as shown as below figure (3-1)
Figure 3-1 Key arrangement

3.1.3 Keyboard
1. “RUN” – enter the running menu, the controller can enter the running mode
whenever the key is pressed, see section 3.5 for details.
27
2、“MENU” – enter the main menu, see section 3.4 for details.
3、Up , Down arrow – scroll down & up in selected menu
4、Soft Keys - execute displayed function directly above the key
5、Numeric keys 1~0—input the data parameter
6、Decimal“.”—input the decimal
7、“DEL” – delete the digit or punctuations prior to pressing ENTER.
8、“CHK” –self-check function (disabled)
9、”ENT” - confirm enterin
LCD displays actual run info. or menu input info.
3.1.4 Quick setup method
Description Setup range Default Remark
Measure unit Metric,British, Mix Metric
Total unit Kg、t Kg
Length unit m m
Rate unit Kg/h、t/h、kg/m、t/m t/h
Loadcell unit Kg Kg
Scale capacity 1-1000000 100t/h
0.1、0.2、0.5、1、2、5、
Scale division 10、20、50、0.01、0.02、 0.001
0.05、0.001、0.002、0.005
Scale code 0-255 1
Loadcell no. 1-8 2
Idler space 0-10000mm 36mm
Belt incline angle -25 - 25 0
Sensor capacity 0-1000000kg 50kg
Sensitivity 0-1000000 3mv/v
1# resistance 0-1000000 350
2# resistance 0-1000000 0
channel1、channel2、
Weigh channel Channel 1
double channel
Simulated input, actual
Speed mode Simulated input
input
Channel 1,2,3,
Speed chanel Channel 1
Three channel
P to L 0-1000000mm 32mm
Idler No. 1-4 1
P to 1st 0-1000000mm 24mm
P to 2nd 0-1000000mm 0mm
28
P to 3rd 0-1000000mm 0mm

P to 4th 0-1000000mm 0mm
P to 5th 0-1000000mm 0mm
P to 6th 0-1000000mm 0mm
P to Test High -500-500mm 0mm
P to Test Len 0-1000000mm 24mm
P to Carry 0-1000000mm 6.5mm
R to Carry 0-1000000mm 6.5mm
Zero dead zone 0-100% 0%
Additional display Speed, load speed
Filter constant 0-100 10
Language
Chinese,ENGLISH Chinese
selection
Max. speed 0-1000000 3m/s
Simulate Test weighs cal., Test
R-cal
calibration chains cal., R-cal.
Resistance 0-1000000 165000
Test weights
0-1000000 100kg
weight
Chain code
0-1000000 100kg/m
weight
Simulated
0-1000000 5046.666kg
constant
Material factor -1000-1000000% 0%
Zero track 0-1000000% 0%
Zero range 0-1000000% 4%
Linearity correct Yes,No No
0~30% 0-1000000 100%
30~70% 0-1000000 100%
70~100% 0-1000000 100%
Volumetric Yes, No No
Weighing deviation 0-100% 10%
Divation delay 0-200 5s
3.1.5 Menu display

Controller 6105-S5 is menu driven type controller, allowing operator to enter all setup,
test and calibration menus. Entering main menu 1 to 10 is available at any time.
Press MENU to display menu 1-5. Press “page down” to eneter menu 6-10, then
press numeric key to enter setup menu at the left side of screen.
If controller is password protected, prior to changing setup or making periodic
calibration, entering correct password is necessary. Entering correct password only
allows menu check, any input is prohibited.
Press “RUN” to enter Run menu as below:
29
2006-3-21 12:00:00 Scale#1

Sys Stop 888 t
Sweep Stop 800 t/h
Local 0 kg/m
Departure Jam Chain

HighTemp Flow VFD Fault
System running！
SYS PID RID

RSET BMP BMP
3.1.6 Reset total

Reset total menu facilitates us to clear total.
Press “RSET TOT” from the Run Menu, the following screen is displayed:
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8000000 t
888 t/h
1m/s
System running!
Press ENT key, clear total!
ZERO TOT MAIN

CAL RSET TOT
Press TOT RSET soft key, the controller will display ”Press ENT to reset total.” Then
Press ENT key to reset the total.
If ENT key is pressed, the reset total will be zero, but the master total remains not
changed.
To reset the master total, enter “System Password Setup” menu to get the access to
this function.See section “password setup” for details.
30
2006-3-21 12:00:00 Scale#1
6． ALARM SETUP
7． LOADOUT SETUP
8． PASSWORD SETUP
9． DIAGNOSTICS
10．STATISTICS
Press a numeric key to select!
PREV PAGE
RUN UP
Press numeric key “8” to display the follows:

2006-3-21 12:00:00 Scale#1
SYSTEM PASSWORD SETUP
System word： [ ]
Operate word： [ ]
Press ↑↓key, then press ENT!
MAIN PAGE
MENU DOWN
Select “System passoword” and enter password setup in numeric keyboard, press
“ENT” to display “ENTER INPUT”, press “ENTER INPUT” in lower side of screen to
display the follows:
2006-3-21 12:00:00 Scale#1

System word： [ **** ]
Operate word： [ ]
Correct!
If clear main Tot, press TOT RSET！
MAIN TOT PAGE
MENU RSET DWON
31
Then press “Reset main total” to clear main total. If password is incorrect, the
following will be displayed:
2006-3-21 12:00:00 Scale#1

System word： [ **** ]
Operate word： [ ]
Error! Input again.
MAIN PAGE
MENU DOWN
3.1.7 Alarm Menu

Alarm menu allows us to find system alarm info. details to facilitate us to check alarm
reason and reset alarm signal.
When alarm occurs under “RUN MENU”, press “alarm info.” to display “Alarm ” menu
info., move cursor via direction key ↑↓ to select the selection. Press “ENT” to
confirm, then change the value required.
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ALARM DETAILS
ALARM NAME: [ LO RATE ]
ALARM DATE: [ 2005-06-08 ]
ALARM TIME: [ 12:00:00 ]
ALARM ACTION: [ NEW ]
System running!
PREV ALRM PAGE PAGE

RUN RSET DOWN UP
3.1.8 PID Control Menu

Press “PID” from RUN menu, the following screen is displayed.
32
2006-3-21 12:00:00 Scale#1
800 t/h
SET RATE : [ 800 t/h ]
OUTPUT : [ 100 % ]
ZERO PREV
CAL RUN
Move the cusor to required option, and confirm it by pressing “ENT”.

Only when the “Setup Mode” is selected as “Local” then the value of “SETRATE”
could be entered manually.
If the “Setup Mode” is selected as “Manual” then the value of “OUTPUT” could be
entered manually.
Press the UP/DOWN arrow to the desired parameter then press the ENT button in
bottom keypad area, and enter the value with the numeric keypad, and press the
“ENTER” under the screen to valid the changes.
2006-3-21 12:00:00 Scale#1
800 t/h
SET RATE : [800]
OUTPUT : [ 100 % ]
ZERO PREV ENTR

CAL RUN
33
3.2 Main Menu

Press ”MENU” button on the front panel, the first page of main menu is displayed:.
2006-3-21 12:00:00 Scale#1
1． INITIAL SETUP
2． CALIBRATION
3． SYSTEM DATA
4． I/O DEFINITION
5． COMMUNICATION
Press a numeric key to select.
PREV PAGE
RUN DOWN
Press a numeric key (1-5) to select the submenu. Press “RUN” to return to Run
Menu.
Use the Press “PAGE DOWN” soft key, the second page of the Main Menu is
displayed as follows:
2006-3-21 12:00:00 Scale#1
6． ALARM SETUP
7． LOADOUT SETUP
8． PASSWORD SETUP
9． DIAGNOSTICS
10．STATISTICS
PREV PAGE
RUN UP
Press numeric keys (6-10) to select the submenu. Press “PREV RUN” to return to
Run Menu. Press “PAGE UP” soft key to return to the first page of the Main Menu.
Press numeric key “0” to enter report statistic.
34
3.2.1 Initial Setup Menu

Press “1” from the first page of the Main Menu, the screen shows:
2006-3-21 12:00:00 Scale#1
INITIAL SETUP 1
Measure Units： [ METRIC ]
Total Units： [ t ]
Length Units： [ METERS ]
Rate Units： [ t/h]
PREV PAGE
RUN DOWN
Move the cursor to corresponding item with the up/down scroll keys; then press ENT,
the following screen is displayed.
2006-3-21 12:00:00 Scale#1
INITIAL SETUP 1
Measure Units： METRIC
Total Units： [ t ]
Length Units： [ METERS ]
Rate Units： [ t/h]
Press ENTR to select, then press SURE.
PREV SLCT ENTR PAGE

RUN DOWN
In this menu, if Up/Down scroll keys are pressed, the default unit “Metric” is accepted
and the cursor moves to other variables.
Otherwise, if “ENTR” soft key is pressed, the measure unit value changes among
“English”, “Metric ” and “Mixed”. When the desired option is displayed, press “SURE”
soft key to input the value. At this time the screen returns to the first page of Initial
Setup 1 menu.
You can use the same method to setup other units listed in the menu.
Measure Units: English, Metric, Mixed
Total Units: t, kg
Length Units: Meters
Flow Rate Units: t/h, kg/h, t/m, kg/m
35
Description Setup range

Measure units Metric 、English、Mixed
Total units t、kg
Length units m
Rate units t/h、kg/h、t/m、kg/m
Press “PAGE DOWN” soft key from the first page of the Initial Setup 1 Menu, the first
page of the Initial Setup 2 Menu is shown as follows:
2006-3-21 12:00:00 Scale#1
INITIAL SETUP 2
Loadcell Units： [ kg]
Scale Capacity： [ 500 kg/h ]
Scale Division： [ 1 ]
Scale Code： [ 1 ]
MAIN CODE PAGE PAGE

MENU DATA DOWN UP
Use Up/Down scroll keys to move the cursor to the desired variable, and press ENT
to enter the following screen.
2006-3-21 12:00:00 Scale#1
INITIAL SETUP 2
Loadcell Units： [ kg]
Scale Capacity： 500 kg/h
Scale Division： [ 1 ]
Scale Code： [ 1 ]
Press ENTR to select, then press SURE.
MAIN ENTR PAGE PAGE

MENU DOWN UP
If a digital value is entered, and press “SURE” soft key to confirm. the screen return
to the first page of Initial Setup 2 menu. You can use the same method as described
in setup 1 to setup other parameters listed in the menu.
36
Load Cell Unit: Kg
Scale Capacity: Min:1 Max:200000

0.1、0.2、0.5、1、2、5、10、20、50、0.01、
Scale Division:
0.02、0.05、0.001、0.002、0.005
Scale Code: Min:0 Max:500
Note: data setup is available in two kinds, value kind, and option kind, below menu’s
input and selction operation can refer to intial setup 1 and intial setup 2, here do not
describe in details.
Press “code data ” in “initial setup2” menu to enter “scale code” menu the first page.
2006-3-21 12:00:00 Scale#1
SCALE CODE DATA 1

P to L ： [ 1000mm]
# of idlers： [1]
P to 1 st ： [ 800mm ]
P to 2 nd： [ 800mm ]
MAIN PAGE PAGE

MENU DOWN UP
Description Min Max
P to L (Pivot to load cell D) 0 1000000mm
Idler no. 1 4
P to 1st (pivot to the first idler D) 0 1000000mm
P to 2nd(pivot to the second idler D) 0 1000000mm

（see figure 3—3 and 3—11 for setup ）
Press “PAGE DOWN” soft key to enter the second page of the Scale Code Data
Menu.
2006-3-21 12:00:00 Scale#1
SCALE CODE DATA 2

P to 3 rd ： [ 800mm ]
P to 4 th ： [ 800mm ]
P to 5 th ： [ 800mm ]
P to 6 th ： [ 800mm ]
MAIN PAGE PAGE

MENU DOWN UP
37
Description Min Max

P to 3rd (Pivot to the third idler distance) 0 1000000mm
P to 4th (Pivot to the forth idler D) 0 1000000mm
P to 5th (pivot to the fifth idler D) 0 1000000mm
P to 6th (pivot to the sixth idler D) 0 1000000mm
（see figure 3—3 and 3—11 for setup）
Press “PAGE DOWN” soft key to enter the third page of the Scale Code Data Menu.
2006-3-21 12:00:00 Scale#1
SCALE CODE DATA 3

P to Test High ： [ 100mm ]
P to Test Len ： [ 100mm ]
P to carry ： [ 100mm ]
R to carry ： [ 100mm ]
MAIN PAGE PAGE

MENU DOWN UP
Description Min Max

P to Test High (Pivot to test weight
-500 500mm
height)
P to Test Len (Pivot to test weight
0 1000000mm
length)
P to carry (Pivot to carriage height) 0 1000000mm
R to carry (Carry roll to carriage height) 0 1000000mm
38
Press “PAGE DOWN” soft key from the Initial Setup 2 Menu or the previous menu to
enter ”Initial Setup 3 “Menu as follows:
2006-3-21 12:00:00 Scale#1
INITIAL SETUP 3
# of Loadcells： [ 1 ]
Idler Spacing： [ 100mm ]
Conveyor Angle： [ 10 ]
Loadcell Cap： [ 100 kg ]
MAIN PAGE PAGE

MENU DOWN UP
Description Min Max

Load cell No. 1 8
Idler Spacing 0 10000mm
Conveyor Angle -25 25
Loadcell Cap. 0kg 1000000kg
Press “PAGE DOWN” soft key from the Initial Setup 3 Menu to enter the first page of
Initial Setup 4 Menu as follows:
2006-3-21 12:00:00 Scale#1
INITIAL SETUP 4
Sensitivity ： [ 3 mv/v ]
1#Resistor ： [ 350 Ohms]
MAIN PAGE PAGE

MENU DOWN UP
Description Min Max

sensitivity 0 1000000
1#Resistance 0 1000000
39
Press “PAGE DOWN” soft key from the Initial Setup 4 Menu to enter the fifth page of
Initial Setup Menu 5 as follows:
2006-3-21 12:00:00 Scale#1
INITIAL SETUP 5
Weight Channel ： [ CHANNEL 1]
MAIN PAGE PAGE

MENU DOWN UP
Description Min Max

Weight channel Channel 1, 2 , Dual channel
Note: When Dual channels are used for the weight channel, the two load cells should
be connected to the channel 1 and channel 2 separately on the A/D board.
Data setup in this section depends on mechanical
Belt scale data（Figure 3—2）
Before turning on belt running switch or belt scale power supply switch, complete the
following work, refer to your system Data Sheet in the front of this manual.
1. Scale capacity
Record scale capacity as per T/H：（Example：400.0）
（Tons/hour）
2. Belt scale parameters
When R-Cal is executed in initial programme, if Test chain, test weight cal is used,
enter weight value in “Cal Data Scroll” after initial programme is completed.
40
Figure 3-2 Saimo Belt scale bridge
Pivot to loadcell distance P to L LA

Pivot to idler D. LB
Pivot to test weight len. LC
Idler spacing LD
Pivot to test weight height LE
Pivot to scale carriage height LF
Idler to scale carriage height LG
a、Pivot to load cell Distance（Figure 3—3）

As indicated on the following drawing, measure the distance from the pivot centerline
to the loadcell centerline to the nearest 1mm, record the distance below:
mm （Pivot to loadcell distance P to
L）
Figure 3-3 Pivot to loadcell distance P to L

b、Idler no. on weighing bridge —IDN
41
（Idler no.）
st
c、Pivot to 1 weigh idler（Figure 3—4）
to the first weigh idler’s centerline to the nearest 1mm, record the distance below:
mm （Pivot to 1st weigh idler distance P to

1st）
Figure 3-4 Pivot to 1st weigh idler distance P to 1st

d、Pivot to 2nd weigh idler（figure 3—5）
to the second weigh idler’s centerline to the nearest 1mm, record the distance below:
mm （ Pivot to 2nd weigh idler distance P to
2nd）
Figure 3-5 Pivot to 2nd weigh idler distance
Note: In programming process, each scale bridge can be input up to six distances
between pivot to weigh ider. The method is same as d.
e、Pivot to 1st , 2nd, 3rd, forth idler distance（Figure 3—6）
to weigh idler’s centerline to the nearest 1mm, record the distance below:
mm （ Pivot to weigh idler
distance）
42
Figure 3-6 Pivot to 1st , 2nd, 3rd, forth idler distance

Note: only under test weight cal. below procedures 4，5，6，7 must be completed.
f、Pivot to test weight height—LE（figure 3—7）
Measure the height of pivot centerline to test weight to the nearest 1mm, record the
distance below (for example: 4.75)
If test weight is not used, this step is not necessary. mm
（Pivot to test weight height）
Figure 3-7 Pivot to test weight height

g、Pivot to test weight length—LC（Figure 3—8）
Measure the distance of pivot centerline to test weight vertical line to the nearest
1mm, record the distance below (for example: 4.75)
If test weight is not used, this step is not necessary. mm
（Pivot to test weight distance）
Figure 3-8 Pivot to test weight distance

h、Pivot to scale carriage height—LF（Figure 3—9）
Measure the height of pivot centerline to scale carriage railway top to the nearest
1mm, record the distance below：
43
mm （Pivot to carriage height）
Figure 3-9 Pivot to scale carriage height
i、Pulley to scale carriage height—LG（Figure 3—10）

Measure the height of scale carriage railway top to pulley top. For flat idler, measure
distance to lubrication centerline to to the nearest 1mm, record the distance below：
mm （pulley to carriage height）
Figure 3-10 Pulley to scale carriage height

j、Load cell No.
Input load cell no. (for example : 1)
（Load cell No.）
k、idler spacing—LD
Measure the distance of idler centerline between right side and left side of conveyor.
Add up all the measurements and get the total divided by times measured, then it is
average idler space between right side and left side.
Note: if average idler space is not to the nearest 1mm, it proves installation incorrect.
Refer to belt scale installation manual.
mm （idler space LD）
l、Conveyor’s angle of incline（figure 3—11）
Conveyor’s angle of incline is to the nearest 0.1 degree. Record below:
（example:16.0）。see figure 3—11
degree （conveyor’s angle of incline）
44
Figure 3-11 Conveyor’s angle of incline

φ =angle of incline
COSφ= ACdistance/AB distance
Choose a convenient distance “AB” and measure it in mm. hange a plumb line from
B. measure the horizontal distance from A to plumb line in mm (AC), divide AC by AB
to get COSφ, use the following table:
Angle φ COSφ Angle φ COSφ Angle φ COSφ
0 1.0000 6 .9945 12 .9781
1 .9998 7 .9925 13 .9744
2 .9994 8 .9903 14 .9703
3 .9986 9 .9877 15 .9659
4 .9976 10 .9848 16 .9613
5 .9962 11 .9816 17 .9563

Measuring incline angle
m、Load cell size
From the belt scale data sheet located in the front of this manual, determine the load
cell size (example: 250.0). record the weight below:
kg （load cell size）
n、load cell sensitivity
From the nameplate of load cell, determine the load cell sensitivity in mV/V (example:
3.000mV/V)
Record below:
mV/V（load cell sensitivity）
o、load cell resistance

Measue each load cell’s output resistance using digital voltameter (example:
350.00)
Record below:
ohm（load cell resistance）
p、Conveyor belt length, measure belt revolution one cycle length to the nearest 1mm
with tape measure.
Record below：
mm （conveyor belt length ）
45
Press “PAGE DOWN” soft key from the Initial Setup 5 Menu, the sixth page of Initial
Setup Menu is displayed as follows:
2006-3-21 12:00:00 Scale#1
INITIAL SETUP 6
Speed Mode： [SIMULATE]
Speed Channel： [CHANNEL 1]
MAIN PAGE PAGE

MENU DOWN UP
The setting value of the speed mode are “Simulated” and “Actual”.
When “Simulated” is selected, the controller will generate an analog signal for speed
input. In case that “Actual” is selected, the speed input is an actual speed signal.
Simulation allows operation without “actual input”.
Speed channel is used to select external speed signal to be connected to which one
speed channel. “Channel 1”, “channel 2” are located in the first digital I/O board;
channel 3 is located in the second digital I/O board. There are total 4 options:
channel 1, channel 2, channel 3 and Three-channel. Three-channel represents that
all three speed sensor should be connected to controller to tell which speed sensor
faulty and then to select both speed sensors with same output for usage.
Press “PAGE DOWN” soft key from the Initial Setup 6 Menu, the seventh page of
Initial Setup Menu is displayed as follows:
This submenu is test duration establishment. It is similar to run menu, but be noted
with the difference lower side of display screen.
Feeder electric belt scale is dynamic measurement equipment, the accuracy of
measurement depends on conveyor system directly. Cause conveyor system is in
running, Select a certain period of running time to measure the tare and calculate the
average value.
The test duration should be set to a value equivalent to over three belt revolution or
greater than 6min.
2006-3-21 12:00:00 Scale#1
8000000 t
888 t/h
1m/s
Establish test duration.
AUTO MANL PAGE

46
DURA DURA UP
Pressing “MANL DURA” soft key enters the following screen:

Measure belt length prior to establishing test duration; make a mark on belt and then
measure the time that belt runs for a whole revolution.
2006-3-21 12:00:00 Scale#1
MANUAL TEST DURATION DATA

Belt Length： [ 10 m ]
Revolutions： [ 1 ]
Running Time： [ 10 s ]
BGIN PAGE
DURA UP
Enter belt length; the revolutions of belt runnin in test duration, running time of belt.
Press “BGIN DURA” on above menu to enter below menu:
2006-3-21 12:00:00 Scale#1
8000000 t
888 t/h
1m/s
[ 10 ]
BGIN EXIT PAGE
DURA DURA UP
When test duration acquisition is finished, the following screen appears:

2006-3-21 12:00:00 Scale#1
8000000
Full Length： 100
t
Running Time： 100

Test duration is established！
[ 10 ]
BGIN EXIT PAGE
47
DURA DURA UP
Pressing EXIT DURA returns to Run Menu.

If press “AUTO DURA” soft key from the menu establishing test duration, the
following screen appears:
2006-3-21 12:00:00 Scale#1
8000000 t
888 t/h
1m/s
AUTO MANL PAGE

DURA DURA UP
2006-3-21 12:00:00 Scale#1
AUTO TEST DURATION DATA

Full Length： [ 10 m ]
Part Length： [ 1 m ]
FULL PART PAGE

DURA DURA UP
Auto test duration can use the full duration and part duration, two methods. Full
duration uses belt integer revolution and belt length to make test duration; Part
duration uses part of belt length to make test duration. It is recommended to use full
duration. If the belt is too long to measure, then part duration is available.
Press “FULL DURA” or “PART DURA”, the following screen is displayed.
48
2006-3-21 12:00:00 Scale#1
8000000
Revolutions：1
t
Running Time：1
Test duration is established！
BGIN DONE EXIT MARK PAGE

DURA DURA DURA CNT UP
Full duration operation procedures:

Make a mark on the belt and measure belt length and enter it, then press “FULL
DURA”
Start belt at full speed and when it reaches the mark postion, press “BGIN DURA”,
after that each time it reaches the mark, press “MARK CNT”, when it reaches proper
revolutions, press ”DONE DURA” then press “EXIT DURA”.
Part DURA operation procedures:
Make two marks on the belt, measure belt length between both marks and enter it,
then press “PART DURA”;
Start belt at full speed, when it reaches the first mark, press ”BGIN DURA”, when it
reaches the second mark, press “DONE DURA”, then press “EXIT DURA”.
Press “PAGE DOWN” soft key on establish test duration menu to enter the eighth
page of “initial running operation” menu.from the Initial Setup 6 Menu, the seventh
page of Initial Setup Menu is displayed as follows:
2006-3-21 12:00:00 Scale#1
8000000 t
888 t/h
1m/s
Weight auto span mode！
[ 100 ]
MAIN
MENU
When calibration is finished, below menu is displayed:

After scale calibrated, press RUN to return the main menu.
49
2006-3-21 12:00:00 Scale#1
8000000 t
888 t/h
1m/s
Scale calibrated, press RUN to start！
MAIN
MENU
3.2.2 System calibration

Pressing “2” from Main Menu enters the Calibration Menu.
2006-3-21 12:00:00 Scale#1
1． INITIAL SETUP
2． CALIBRATION
3． SYSTEM DATA
4． I/O DEFINITION
5． COMMUNICATION
PREV PAGE
RUN DOWN
2006-3-21 12:00:00 Scale#1
CALIBRATION
2.1 ZERO CALIBRATION

2.2 SPAN CALIBRATION
2.3 MATL CALIBRATION
MAIN
MENU
50
Move the cursor to the desired submenu with Up/Down scroll keys and press ENT
key to select it.
3.2.2.1 Zero Calibration

Move the cursor to [Zero Calibration] with Up/Down scroll keys and press ENT key to
below menu.
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1m/s
Zero calibration mode.
AUTO EXIT MANL

ZERO ZERO ZERO
Press “AUTO ZERO “ soft key soft key for the following screen:
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8000000 t
888 t/h
1m/s
Run belt empty, select an option.
BGIN EXIT
ZERO ZERO
Press the “BGIN ZERO“ soft key on the following screen to start the zero test:
51
2010-11-09 12:00:00 Scale#1
8000000 t
888 t/h
1m/s
Auto zero in progress！
[ 100 ]
BGIN EXIT
ZERO ZERO
In case that the belt is interrupted during the zero calibration procedure, the following
screen will be displayed.
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1m/s
Auto zero in progress！
Belt stops! [10]
BGIN EXIT
ZERO ZERO
When auto-zeroing is finished, the following screen appears.

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8000000 t
Old zero：[ 888 ]
New zero：[ 1000 ]
Main: Auto zero complete！
Zero error ：[ -11.2% ]
BGIN EXIT ENTR
ZERO ZERO ZERO
52
When “SURE ZERO” is pressed, the following prompt message is displayed.
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0.00 t
0.00t/h
1m/s
Main: Run belt empty, select an option.
BGIN EXIT
ZERO ZERO
Note: Duringg auto zeroing process, belt must be running, cause complete zeroing
process needs one revolution of belt running. If there is error in connection of sensor,
or signal vibrates too large, then below menu will be displayed(please check for fault)
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8000000 t
t/h
1m/s
Zero failure, exceed zero range！
BGIN EXIT
ZERO ZERO
If press “MANL ZERO” soft key to enter the “Manual Zeroing” menu.
“MANL ZERO” allows direct input via key board and changing scale zero
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1m/s
Run belt empty, select an option.
AUTO EXIT MANL

53
ZERO ZERO ZERO
Press “MANL ZERO” to enter below menu:

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8000000 t
Old zero：[ 888 ]
New zero：
Main: Manual zero mode！

Input zero：
BGIN EXIT ENTR ENTR
ZERO ZERO ZERO
Press numeric keys to enter the new zero and press “SURE ZERO” to validate it.
3.2.2.2 Span Calibration

Span calibration is the adjustment between the difference in Belt Scale indication
and a known weight standard. Span is also called as weigh span, i.e. indication
response to change of standard weight on the load receptor. The purpose of span
calibration is to remedy the difference between the reading and the standard weight
on the load receptor.
There are two different system calibration modes: simulated calibration and material
calibration.
Three simulated span calibration methods are available: R-cal, test weights and test
chains. Simulated calibration needs caculating “Simulated constant ”, see section
3.3.10 for its calculation in details. When performing span calibration, the calibration
method should be firstly selected, and the relevant resistor or test weights / chain
weights parameters should be entered into the controller.
The following Span Calibration menu is accessible by selecting “SPAN
CALIBRATION” from the Calibration Menu, then press “ENT”:
2006-3-21 12:00:00 Scale#1
CALIBRATION

MAIN
MENU
54
Before span calibration, standard weights must be loaded: in “Cal. data setup 1”
under system main menu “3. system setup”, modify calibration method, select
“weight cal” in simulated calibration, and enter weights weight in “weights weight” as
shown in below screen:
2010-11-09 12:00:00 Scale#1
CALIBRATION DATA 1
Simulated： ELECTRIC
Resistor： [ 165000Ohms ]
Weights： [ 100kg ]
Chain： [ 100kg/m ]
MAIN SLCT ENTR PAGE PAGE

MENU DOWN UP
For deails refer to 3.3.5.
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8000000 t
888 t/h
1m/s
Auto span mode！
AUTO EXIT MANL

CAL CAL CAL
There are two spanning modes available: automatic spanning and manual spanning.
Press the “AUTO SPAN” soft key under 3.2.2.6 menu for the following screen:
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8000000 t
888 t/h
1m/s
Auto span in progress！
[ 100 ]
BGIN EXIT
CAL CAL
55
In case that the belt is stopped during the calibration procedure, the following screen
will be displayed.
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8000000 t
888 t/h
1m/s
Auto span in progress！
Belt stops! [10]
BGIN EXIT
CAL CAL
Press “SURE SPAN” to below display:

2010-11-09 12:00:00 Scale#1
55.00 t
Old Span：[3751850 ]
New Span：[ 3751850 ]
Auto span complete！

Span err：[0% ]
BGIN EXIT
CAL CAL
When the automatic calibration is finished, the screen returns to the first menu of
Auto Span.
Press “Manual Cal.” to enter “Manual cal” menu.
“Manual Cal” allows input and change span value via key board.
2010-11-09 12:00:00 Scale#1
8000000 t
Old Span：[ 888 ]
New Span：
Manual span mode.！

Input span：
BGIN EXIT ENTR ENTR
CAL CAL SPAN
56
Press numeric keys to enter the new span and press “SURE SPAN” to validate it.
3.2.2.3 Material Calibration

Press “↑↓” key under “system cal” menu to “Material cali” and then press “ENT” to
below menu:
2006-3-21 12:00:00 Scale#1
CALIBRATION

MAIN
MENU
Material Calibration menu:

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8000000 t
888 t/h
1m/s
Material calibration！
BGIN EXIT
CAL CAL
Press “BGIN CAL” to below menu:

2006-3-21 12:00:00 Scale#1
8000000 t
888 t/h
1m/s
Material calibrating, please wait！
[8]
BGIN EXIT DONE
CAL CAL SPAN
57
Pressing “DONE CAL” soft key enters the following screen: Pressing “DONE CAL”
soft key enters the following screen:
2006-3-21 12:00:00 Scale#1
8000000 t
Old Span：[ 888 ]
New Span：
Material calibration, please wait！
Refer weight：
BGIN RE- ENTR
CAL INPT
When material calibration is finished, input the standard weight value and press
“SURE” soft key to validate it and enter the following screen.
2006-3-21 12:00:00 Scale#1
8000000 t
Old Span：[ 888 ]
New Span：[ 1000 ]
Material calibration complete！
Span err：[ -11.2% ]
BGIN EXIT MATL ADD ENTR
CAL CAL FACR REFR SPAN
Pressing “MATL FACR” soft key enters the following screen:

Material factor is used to verify simulated contant of R-Cal, test weight Cal, and test
chain Cal. It takes material calibration data as standard to verify the difference
between simulated calibration and material calibration to make simulated Calibration
much more closer to material calibration.
58
2006-3-21 12:00:00 Scale#1
8000000 t
Old factor：[ 0% ]
New factor：[1.0 ]
Sure new factor?
BGIN EXIT ENTR

CAL FACR FACR
Press “SURE FACR” to validate it.

Pressing “EXIT FACR” soft key enters the following screen Press
2006-3-21 12:00:00 Scale#1
8000000 t
Old Span：[ 888 ]
New Span：[ 1000 ]
Span err：[ -11.2% ]
BGIN EXIT MATL ADD ENTR
CAL CAL FACR REFR SPAN
Pressing “SURE SPAN” soft key enters the following screen.

2006-3-21 12:00:00 Scale#1
8000000 t
888 t/h
1m/s
Span err：[ -11.2% ]
BGIN MATL
CAL FACR
Pressing “RUN” soft key enters Run Menu.

Note: Belt scale calibration procedures
59
Belt scale calibration procedures consist of two parts: 1) initial calibration, 2) rutine
calibration
Initial calibration need only be done once, various constants are needed for actual
operation of the system must be installed during initial calibration.
Routine calibration is performed by usning ZERO CAL and SPAN CAL procedures
listed under Main Menu 2.
These procedures are the fine adjustments used to compensate for material build-up,
mechnical wear, and uncontrollable conveyor parameters.
Since most intallations differ in characteristics, Saimo recommends that a record be
kept of calibration results. This will help to determine the frequency of calibration
checks necessary to maintain your accuracy requirements. See calibration report at
the end of this section.
Initial calibration procedure

1. Check belt scale system mechanical installation meets belts scale manual and
installation drawing.
2. Review installation parameters.
3. Apply systerm power and start belt conveyor. Allow 30 minutes of continous power
to be applied to the electronics and allow the same amount of time for the running of
the belt conveyor prior to calibration.
4. Complete all the steps in section 3.2
5. Press RUN to resume scale’s normal operation.
6. Next, performe a routine calibration procedure.
Routine calibration procedure
1. Review the following scrolls for correct data entry:
a. scale data (Main menu 3)
b. CALIB DATA (CAL DATA SETUP 1)
c. CALIB DATA (CAL DATA SETUP 2)
2. Go to CAL DATA SETUP 1 and select the calibration mode:
3. With the belt conveyor running empty, perform a zero calibration procedure.
4. After completing the AUTO zero procedure, perform a span calibration procedure.
5. Repeat the zero and span calibration procedures as necessary to insure
calibration accuracy.
6. Record the zero and span on the calibration report permanent record.
7. Press RUN to resume normal operation.
3.2.2.4 Calibration report

Calibration report-data record Conveyor
Date
Test people
Scale capacity
Belt length
Test length
60
Test time
Calibration Constant
R-Cal.
Static test weight
Test chain
Cal. mode
Zero-initial cal. value
—reserve value
Span—initial cal.
value
—reserve value
3.2.3 System data setup

Pressing “3” from Main Menu enters the first page of the System Data Menu.
2006-3-21 12:00:00 Scale#1
1． INITIAL SETUP
2． CALIBRATION
3． SYSTEM DATA
4． I/O DEFINITION
5． COMMUNICATION
PREV PAGE
RUN DOWN
“Display Data 1”:

2006-3-21 12:00:00 Scale#1
DISPLAY DATA 1
Zero Dead： [ 0% ]
Supplementary： [ SPEED ]
Filt Constant： [ 10 ]
Language： [ English ]
MAIN PAGE
MENU DOWN
61
Press the Up/Down scroll keys to scroll the cursor to the submenu desired, use
numeric key or “Select input” to input value.
Description Range
Zero dead 0% 100%
Supplementary Speed Load
Filter Constant 0 100
Language｛｝ Chinese ENGLISH
[Zero Dead]：During a run period, a total lower than the preset Zero Dead will not be
added into the master total.
Pressing “PAGE DOWN” soft key enters the second page of the System Data Menu.
2006-3-21 12:00:00 Scale#1
DATA SETUP
Year： [6]
Month： [3]
Date： [ 21 ]
MAIN PAGE PAGE

MENU DOWN UP
Press ↑↓ key to select submenu, use numeric key to input the value desired.
Pressing “PAGE DOWN” soft key enters the third page of the System Data Menu.
2006-3-21 12:00:00 Scale#1
TIME SETUP
Hour： [ 12 ]
Minute： [0]
Second： [0]
MAIN PAGE PAGE

MENU DOWN UP
62
Pressing “PAGE DOWN” soft key enters the forth page of the System Data Menu.
2006-3-21 12:00:00 Scale#1
SCALE DATA
Max. Speed： [3 m/s ]
MAIN PAGE PAGE

MENU DOWN UP
Press “PAGE DOWN” soft key, the first page of the Calibration Data Menu is
displayed.
2006-3-21 12:00:00 Scale#1
CALIBRATION DATA 1
Simulated： [ ELECTRIC ]
Resistor： [ 165000Ohms ]
Weights： [ 100kg ]
Chain： [ 100kg/m ]
MAIN PAGE PAGE

MENU DOWN UP
Refer to below table for setup range：

Description Range
Simulated Cal. R-cal., Test weight, Test chain
Resistor 0 1000000
weights 0 1000000
Chain 0 1000000
Resistance is as per actual resistance used. (R3 and R3’ in AD board)
Press “PAGE DOWN” soft key, the second page of the Calibration Data Menu is
displayed.
63
2006-3-21 12:00:00 Scale#1
CALIBRATION DATA 2
Constant ： [ 800 ]
Matl. Factor ： [ 2% ]
Zero Track ： [ 3% ]
Zero Range ： [ 4% ]
MAIN PAGE PAGE

MENU DOWN UP
Refer to below table for setup range:

Description Range
Constant -1000 1000000
Material factor 0 1000000
Zero track 0 1000000
Zero range 0 1000000
Press “PAGE DOWN” soft key, the third page of the Calibration Data Menu is
displayed
2006-3-21 12:00:00 Scale#1
CALIBRATION DATA 3
Linear ： [ NO ]
0 ~ 30% ： [ 100% ]
30%~ 70% ： [ 100% ]
70%~ 100%： [ 100% ]
MAIN PAGE PAGE

MENU DOWN UP
Refer to below table for setup range:

Description Range
Linear Yes No
0~30% 0 1000000
30%~70 0 1000000
70%~100 0 1000000
64
Press “PAGE DOWN” soft key, enter the first page of the CONTROL DATA menu.
2006-3-21 12:00:00 Scale#1
CONTROL DATA 1
Control Mode ： [ MANU ]
Setting Mode ： [ LOCAL ]
High Limit ： [ 80% ]
Low Limit ： [ 20% ]
MAIN PAGE PAGE

MENU DOWN UP
The setting range please see below:

Name Range
Control Mode Manual Auto
Setting Mode Local Remote
Control high limit 0 100%
Control low limit 0 100%
When control mode is selected as Manual,the PID control output mode of 6105-S5
feeder controller will be manual mode, when control mode is selected as Auto, the
PID control output mode of 6105-S5 feeder controller will be auto mode. The control
high and low limit are used to limit the range of the PID control output.
Press “PAGE DOWN” soft key in above screen, enter the second page of the
CONTROL DATA menu
2006-3-21 12:00:00 Scale#1
CONTROL DATA 2
Proportional ： [ 200 % ]
Integral ： [ 2 sec ]
Derivative ： [ 0 sec ]
PID Dead ： [ 1% ]
MAIN PAGE PAGE

MENU DOWN UP
65
Please see the setting range in below table:

Name Range
Proportional 0 1000000%
Integral 1 1000000%
Derivative 0 1000000%
PID Dead 0 100%
Press “PAGE DOWN” soft key in above screen, enter the third page of the
CONTROL DATA menu.
2006-3-21 12:00:00 Scale#1
CONTROL DATA 3
Volume ： [ NO ]
Difference ： [ 10% ]
Delay ： [ 5 sec ]
MAIN PAGE PAGE

MENU DOWN UP
Please see the setting range in below table:

Name Range
Volume Yes No
Difference 0 100%
Delay 0 200
The 6105-S5 controller has a volumetric measurement function. Under normal operating
conditions, the controller will compare the two independent weighing signal in real time, if the two
weighint signals are within the normal setting range, the controller will calculate the
instantaneous flow and total with the two weighing signals and speed signal. When the weighing
sensor failed, i.e., the two independent weighing signalis beyond the normal range of settings, it
will convert to volumetric metering function.
The working principle of volumetric metering is: the controller automatically records the flow and
speed of current product within 1 hour, the sum of flow in 1 hour divided by the sum of speed in 1
hour, obtain the line weight in 1 hour (weight per unit length). This line weight is multiplied by the
66
average speed in 1 hour, then get the average flow rage in 1 hour. When the load cell fault occurs,
the controller will use the current line weight to take place of wiehging signal, and multiple it by
the current speed to get the current flow.
Select YES in VOLUME mode will enable the volumetric metering function.
Select NO in VOLUME mode will disable the volumetric metering function.
The setting of Difference is used to determine the difference threshold between the two load
cells.
The setting of Delay is used to define the delay time to convert to volumetric metering mode.
When the volumetric metering mode is enabled, if the difference of load cell exceeds the preset
value
, and keep the difference until the delay time, the controller will covert into the state of
the volumetric measurement. When the difference is less than the difference value , the
controller will exit the state of volumetric measurement.
Press “PAGE DOWN” to enter “establishing test duration” menu.

2006-3-21 12:00:00 Scale#1
8000000 t
888 t/h
1m/s
Establish test duration！
AUTO MANL PAGE

DURA DURA UP
Press “Auto DURA” to enter “Auto Test DURA DATA” menu:

2006-3-21 12:00:00 Scale#1
AUTO TEST DURATION DATA:

Full Length ： [ 20m ]
Part Length ： [ 10m ]
67

Press “FULL DURA” or “PART DURA” to enter establish test duration menu.
Press “PART DURA” to display as below:

2006-3-21 12:00:00 Scale#1
8000000
Running Mark ：
t
Running Time ：
Establish test duration！
BGIN DONE EXIT MARK PAGE

DURA DURA DURA CNT UP
press “BGIN DURA”, after that each time it reaches the mark, press “MARK CNT”,
when it reaches proper revolutions, press ”DONE DURA” then press “EXIT DURA”.
Press “MANUAL DURA” to enter “MANUAL TEST DURATION DATA” menu.
2006-3-21 12:00:00 Scale#1
MANUAL TEST DURATION DATA

Belt Length ： [ 20m ]
Revolutions ： [ 1]
Running Time ： [ 80]
BGIN PAGE
DURA UP
Press ↑↓ to select submenu, use numeric key to input the value desired and then
68
press ENT to confirm.
3.2.4 “Simulated constant”calculation

Simulated consant must be proper, not over large or over little.
The Simulated Constant must be calculated by a proper method depending on the
selected calibration mode.
1) For electronic calibration mode, the calculation formula is
L.C.S  1 
   kg 
2 K  2RR1S 1 
Equivalent weight =
In which: L.C.S —— Load cell capacity（kg）
K —— Load cell sensitivity（mv/V）
RS —— Resistor used in electronic calibration (Ohms)
R1 —— Load cell input resistor (Ohms)
Take the following conditions for example:
L.C.S=200kg
K=0.003V/V
RS=100000Ω
R1=350Ω
200  
  2100000
1

2  0.003  350 1 
Then Equivalent weight = =58.23kg
kg d 1
 1
Equivalent weight on unit length =
cos  d 2 D （kg/m）
In which kg——Equivalent weight
 —— Angle between the scale on the conveyor and the horizontal plane
d1 —— Distance from trunnion pivot centerline to load cell centerline (mm)
d2 —— Distance from trunnion pivot centerline to weigh idler centerline (mm)
D —— Measuring section length (m)
Take the following conditions for example:
kg=58.23kg
 =15o
d1=812.8mm
d2=609.6mm
D=3m
58.23 812.8 1
 
Then Equivalent Weight = 0.966 609.6 3 =26.79kg/m
The Simulated Constant = Equivalent weight on unit length X Test length
= Equivalent weight on unit length X (Belt full length X revolutions)
= 26.79kg/m X (100m X 25 revs = 26790kg = 26.79t
2) For test weights calibration mode, the following method should be used:
TestWeight s（Kg）
a) The Equivalent Load (Kg/m) =
WeighSpanL ength（D）
Test Weights = Static weight applied on the weigh idlers
Weigh Span Length = Idler spacing X Number of weigh idlers
For example:
Kg = 100
D = 2.4m
Kg/m = 41.67 kg/m
69
b) Simulated Constant For Test Weights can be calculated using the following formula:
(kg / m)BeltLengthforTestDuration(m)
The Simulated Constant =
1000
For example:
The Belt Length for Test Duration = 180m
The Simulated Constant = 41.67180 = 7.5t
1000
3) For test chains calibration mode, the following method should be used:
a) The Equivalent Load (Kg/m) is specified at the tail of the test chains
b) Simulated Constant For Test Chains can be calculated using the following formula:
(kg / m)BeltLengthforTestDuration(m)
The Simulated Constant =
1000
For example:
The Belt Length for Test Duration = 180m
Kg/m = 30
The Simulated Constant = 30180 = 5.4t
1000
Note: The system setup is intended to program some basic parameters which determine whether
correct result can be achieved from the belt scale. These parameters include scale number and
scale capacity etc.
The following is an explanation to a part of these parameters.
[Zero Tracking]: Zero may drift due to various influence factors. When Zero Tracking is set,
automatic zeroing will be implemented in case of a total lower than the preset value.
[Zero Dead]: During a run period, a total lower than the preset Zero Dead will not be added into
the master total.
[Accumulated Pulses]: When the total is up to the preset Accumulated Pulses, an accumulated
pulse signal will be emitted.
[Pulse Width]: This option defines the ratio of high voltage level [1] and low voltage level [0] of
pulse width.
3.2.5 Input/output setup
2006-3-21 12:00:00 Scale#1
1． INITIAL SETUP
2． CALIBRATION
3． SYSTEM DATA
4． I/O DEFINITION
5． COMMUNICATION
PREV PAGE
RUN DOWN
Pressing “4” from Main Menu enters the first page of the I/O Definition Menu.
70
2006-3-21 12:00:00 Scale#1
INPUTPORT SETUP 1
In port 1： [ NO DEFINE ] [ OPEN ]
MAIN PAGE
MENU DOWN
Pressing ENT key enters the following screen.

2006-3-21 12:00:00 Scale#1
INPUTPORT SETUP 1
In port 1： NO DEFINE [ OPEN ]
Press ENTR to select, then press SURE！
MAIN SLCT ENTR PAGE

MENU DOWN
As above menu shown, press “Select input”, input port 1 will switch between “batch
ready”, “batch run”, “belt run”, “reset total”, “reset alarm”, “auto zero”, “flow”,
“departure”, “jam”, “high temp.”, “remote/local”, “VFD fault”, “Print”, “No define”, when
proper input port 1 is selected such as “Batch ready”, press “SURE” to confirm. For
the other items’s selection they are same as above operation.
Pressing Right scroll key from the first page of I/O Definition menu enters the
following screen.
2006-3-21 12:00:00 Scale#1
INPUTPORT SETUP 1
71

2006-3-21 12:00:00 Scale#1
INPUTPORT SETUP 1
In port 1： [ NO DEFINE ] OPEN
Press ENTR to select, then press SURE！
MAIN SLCT ENTR PAGE

MENU DOWN
As above menu, press “SLCT”, input port 1 switches between “normal open” and
“normal close”, when the proper input port1, for example “NO” is selected, then press
“ENTR” to confirm. The others are same as above in selection and operation.
Pressing “PAGE DOWN” soft key from the first page of I/O Definition 1 Menu enters
the second page of “the I/O Definition Menu”. This is the second page for Input
Definition.
2006-3-21 12:00:00 Scale#1
INPUTPORT SETUP 2
MAIN PAGE PAGE

MENU DOWN UP
All menus operation is same as input port 1.

Pressing “PAGE DOWN” soft key enters the third page of the I/O Definition Menu.
72
2006-3-21 12:00:00 Scale#1
OUTPUTPORT SETUP 1
Out port 1： [ NO DEFINE ] [ OPEN ]
MAIN PAGE PAGE

MENU DOWN UP

The options of output port function include: “Alarm 1”, “Alarm 2”, “Alarm 3”, “Alarm 4”,
“Alarm 5”, “Alarm 6”, “Alarm 7”, “Alarm 8”, “No Define”, “Totalizer”, “Batch Start”,
“Batch Complete”, “volumetric ” , “cycle chain”, “ready”, “system failure”, “conveyor
run”, “sweep run”, “remote mode”. Input /output name is defined as per port function
to be used.
Pressing “PAGE DOWN” soft key enters the fourth page of the I/O Definition Menu.
2006-3-21 12:00:00 Scale#1
OUTPUTPORT SETUP 2
MAIN PAGE PAGE

MENU DOWN UP

Pressing “PAGE DOWN” soft key enters the fifth page of the I/O Definition Menu.
73
2006-3-21 12:00:00 Scale#1
OUTPUTPORT SETUP 3
MAIN PAGE PAGE

MENU DOWN UP

Notes:
[BAT READY] is a pulse input signal. When the 6105-S5 controller receives this
signal, a measuring period for a batch of material is started.
[BAT RUN] is also a pulse input signal. Upon acceptance of this signal, the system
switches to start running status with the switch turning to BAT RUN.
When the discharged material is up to the target weight, Discharge End signal is sent
from the 6105-S5 controller.
When the measurement is up to the target weight, discharge signal is sent from the
6105-S5 controller.
If a port is not used, set it to [NO DEFINE].
Pressing “PAGE DOWN” soft key enters the sixth page of the I/O Definition Menu.
2006-3-21 12:00:00 Scale#1
SIMULATED OUTPUT #1
Type： [ PID OUTPUT ]
Range： [ 4-20 mA ]
Delay： [ 0 sec ]
Filter： [ 0 ]
MAIN PAGE PAGE

MENU DOWN UP
Move the cursor to “Delay” with Up/Down scroll keys and press ENT key, the
74
following screen appears:
2006-3-21 12:00:00 Scale#1
SIMULATED OUTPUT #1
Range： [ 4-20 mA ]
Delay：
Filter： [ 0 ]
Press numeric key, then press SURE!
MAIN ENTR PAGE PAGE

MENU DOWN UP
Press numeric keys to input the desired value, and press “ENTR” soft key to confirm.
Use the same method to set the Output Filter.
In the first page of Simulated Output #1 menu, move the cursor to “Type” with
Up/Down scroll keys and press ENT key, the following screen appears:
2006-3-21 12:00:00 Scale#1
SIMULATED OUTPUT #1
Type： PID OUTPUT
Range： [ 4-20 mA ]
Delay： [ 0 sec ]
Filter： [ 0 ]
Press ENTR to select, then press SURE!

MENU DOWN UP
Setup range is as below table:

Description Range
Output type “No define”,“Flow rate”,“Load”,“Speed”
Output range 4-20mA 20-4mA
75
Output delay 1s 10
Output filter 0 10
When proper output type such as “No define” is selected, press “ENT” to confirm.
“Output range” operation is same as above.
From the first page of Simulated Output #1, press “PAGE DOWN” soft key to enter
the seventh page of the I/O Definition Menu.
2006-3-21 12:00:00 Scale#1
SIMULATED OUTPUT #2
Range： [ 4-20 mA ]
Delay： [ 0 sec ]
Filter： [ 0 ]
MAIN PAGE PAGE

MENU DOWN UP
Set the simulated output port 2 in the same way as mentioned above.
Pressing “PAGE DOWN” soft key enters the eighth page of the I/O Definition Menu.
2006-3-21 12:00:00 Scale#1
SIMULATED INPUT
Input #1： [ MOISTURE ]
Input #2： [ INCLINATION ]
MAIN PAGE PAGE

MENU DOWN UP
Move ↑↓ key to select submenu, The simulated input value changes among “No
Define”, “Moisture ” and “Inclination”.
Pressing “PAGE DOWN” soft key enters the ninth page of the I/O Definition Menu.
2006-3-21 12:00:00 Scale#1
COMPENSATION EFFECT
Inclination： [ NO ]
Moisture： [ NO ]
76

Move ↑↓ key to select submenu, When press “ENTR” soft key, the output type value
changes between “YES” and “NO ”. When the desired option is displayed, press
“SURE” soft key to input the value.
2006-3-21 12:00:00 Scale#1
COMPENSATION EFFECT
Inclination： NO
Moisture： [ NO ]
Press ENTR to select, then press SURE!

MENU DOWN UP
Pressing “PAGE DOWN” soft key enters the tenth page of the I/O Definition Menu.
2006-3-21 12:00:00 Scale#1
ANGLE COMPENSATION
Min. Angle： [ - 25 ]
Max. Angle： [ 25 ]
MAIN ENTR PAGE PAGE

MENU DOWN UP

2006-3-21 12:00:00 Scale#1
ANGLE COMPENSATION
Min. Angle： - 25
Max. Angle： [ 25 ]
77

Use the numeric keys to input the settings firstly, then press “SURE” soft key to
confirm.“+/-”means positive / negtive. “Max. Angle” operation is same as above. (as
per the nineth page of submenu “I/O definition Menu”, “angle compensation” is
selected.)
Pressing “PAGE DOWN” soft key enters the eleventh page of the I/O Definition
Menu.
2006-3-21 12:00:00 Scale#1
MOISTURE COMPENSATION
Min. Moisture： [ 10 % ]
Min. Voltage： [ 2 V ]
Max. Moisture： [ 80 % ]
Max. Voltage： [ 5 V ]
MAIN PAGE PAGE

MENU DOWN UP
Setup range see below table:

Description Min Max
Min. moisture 0 1000000
Min. Voltage 0 1000000
Max. moisture 0 1000000
Max. Voltage 0 1000000
(as per the nineth page of submenu “I/O definition Menu”, “Moisture compensation”
is selected.)
Pressing “PAGE DOWN” soft key enters the twelfth page of the I/O Definition Menu
2006-3-21 12:00:00 Scale#1
OUTPUT DATA
Totalizer： [ 1t ]
Width： [ 0.1sec ]
78
MAIN PAGE PAGE

Press↑↓ key to select submenu, and use numeric key to input value, and then press
ENT to confirm.
Description Range
Totalizer 0 1000000
Width 0 1000000
Pressing “PAGE DOWN” soft key enters the thirteenth page of the I/O Definition
Menu.
2006-3-21 12:00:00 Scale#1
CLIP DETECTOR DATA

Mode： [ AUTO ]
Length： [1]
MAIN PAGE
MENU UP
Press↑↓ key to select submenu.

Detector mode options are Auto and manual.

Description Range
Mode: Manual Auto
Length 0 1000000
Belt clip detector can decrease flow rate error caused by metal plate at the belt
coupler. Normally clip detector is a proximity switch. When it detects clip in manual
method, clip detector keeps flow rate constant, and stable in condition of desired belt
length without influence on totalizing. In automatic method, controller automatically
checks tare weight change and makes compensation accordingly. Auto track must
79
be effecitive, cause auto zero track store tare weight in memory for tare weight
compensation of fluctuation point by point.
3.2.6 Communication Menu

Pressing “5” from Main Menu enters the first page of the Communication Menu.
2006-3-21 12:00:00 Scale#1
1． INITIAL SETUP
2． CALIBRATION
3． SYSTEM DATA
4． I/O DEFINITION
5． COMMUNICATION
PREV PAGE
RUN DOWN
2006-3-21 12:00:00 Scale#1
COMMPORT 1 SETUP
Function： [ MODBUS ]
Baud Rate： [ 115200 ]
Word Length： [ 8BIT ]
Stop Bit： [ 1BIT ]
MAIN PAGE
MENU DOWN
Press ENTR soft key to view the optional settings and press SURE soft key until the
desired value is displayed.
Description Range
Function NO DEFINE, MODBUS, PRINT
Baud Rate 4800、9600、19200、38400、115200
Word Length 8 BIT, 7 BIT
Stop Bit 1 BIT, 2 BIT
Pressing “PAGE DOWN” soft key enters the second page of the Communication
Menu.
80
2006-3-21 12:00:00 Scale#1
COMMPORT 1 SETUP
Parity： [ NONE ]
Address： [1]
MAIN PAGE PAGE

MENU DOWN UP
Press↑↓ key to select submenu. Press ENTR soft key to view the optional settings
and press SURE soft key until the desired value is displayed.
Description Range
Parity No define, MODBUS, Print
Address 0-255
Pressing “PAGE DOWN” soft key enters the third page of the Communication Menu.
2006-3-21 12:00:00 Scale#1
COMMPORT 2 SETUP
Function： [ MODBUS ]
Baud Rate： [ 115200 ]
Stop Bit： [ 1BIT ]
MAIN PAGE PAGE

MENU DOWN UP
Press↑↓ key to select submenu. Operation is same as comm. Port1 setup.
Pressing “PAGE DOWN” soft key enters the fourth page of the Communication
Menu.
81
2006-3-21 12:00:00 Scale#1
COMMPORT 2 SETUP
Parity： [ NONE ]
MAIN PAGE PAGE

MENU DOWN UP
Press↑↓ key to select submenu.

Pressing “PAGE DOWN” for further setup, press ↑↓ key to select submenu.
2010-11-09 12:00:00 Scale#1
PRINT SETUP
CONTINUE： [ NO ]
SPAN TIME： [ 10 min ]
SPECIFY： [ NO ]
MAIN PAGE PAGE

MENU DOWN UP
Setup range see below table：

Description Range
Continue Yes,No
Span time 1-1000000 min
Specify Yes, no
When “Continue” selection is YES, it means it starts continue print function,

otherwise aborts continue print function. The span time of continue print is set in
“Span time”, the min.time is 1 min, the max. time is 1000000 min.
Controller can chooes the timing print function also, when timing print function is
82
selected, controller can set up to 4 regular print point, for specific operations, refer to
the follows:.
Pressing “PAGE DOWN” for further setup, the following 4 menus are timeing print
setup for set print time individually. (time is 24H system).
2010-11-09 12:00:00 Scale#1
SPECIFY PRINT 1 SETUP

HOUR： [ 0 ]
MINUTE： [ 0 ]
MAIN PAGE PAGE

MENU DOWN UP
3.2.7 Alarm Setup Menu

Pressing “6” from the second page of Main Menu enters the first page of the Alarm
Setup Menu.
2006-3-21 12:00:00 Scale#1
6． ALARM SETUP
7． LOADOUT SETUP
8． PASSWORD SETUP
9． DIAGNOSTICS
10．STATISTICS
Press a numeric key to select！
PREV PAGE
RUN UP
Press “6” on the right of screen to enter “ALARM SETUP1” menu.
2006-3-21 12:00:00 Scale#1
ALARM SETUP 1
Alarm 1： [ NO DEFINE ]

83
MAIN PAGE
MENU DOWN
Press ↑↓key to select submenu. Press select input to switch options between:
The options of output port function include: “High Rate”, “Low Rate”, “High Load”,
“Low Load”, “High Speed”, “Low Speed”, “Control error”.
Pressing “PAGE DOWN” soft key enters the second page of the Alarm Setup Menu.
2006-3-21 12:00:00 Scale#1
ALARM SETUP 2
MAIN PAGE PAGE

MENU DOWN UP
Press↑↓ key to select submenu. Operation is same as alarm 1-4.
Pressing “PAGE DOWN” soft key enters the third page of the Alarm Setup Menu.
2006-3-21 12:00:00 Scale#1
RATE ALARM SETUP

High Rate： [ 80 %]
Delay： [ 1 sec ]
Low Rate： [ 20 % ]
Delay： [ 1 sec ]
MAIN PAGE PAGE

MENU DOWN UP
Press ↑↓ key to select submenu.

Description Range
High rate 0 1000000
Alarm delay 1 10
Low rate 0 1000000
84
Alarm delay 1 10
Pressing “PAGE DOWN” soft key enters the fourth page of the Alarm Setup Menu.
2006-3-21 12:00:00 Scale#1
LOAD ALARM SETUP

High Load： [ 80 %]
Delay： [ 1 s ]
Low Load： [ 20 % ]
Delay： [ 1 s ]
MAIN PAGE PAGE

MENU DOWN UP

Description Range
High load 0 100
Alarm delay 1 10
Low load 0 100
Alarm delay 1 10
Pressing “PAGE DOWN” soft key enters the fifth page of the Alarm Setup Menu.
2006-3-21 12:00:00 Scale#1
SPEED ALARM SETUP

High Speed： [ 80 %]
Delay： [ 1 s ]
Low Speed： [ 20 % ]
Delay： [ 1 s ]
MAIN PAGE PAGE

MENU DOWN UP
85
Description Range
High speed 0 1000000
Alarm delay 1 10
Low speed 0 1000000
Alarm delay 1 10
Pressing “PAGE DOWN” soft key enters the sixth page of the Alarm Setup Menu.
2006-3-21 12:00:00 Scale#1
SLIPPAGE ALARM SETUP

Deviation： [ 80 %]
Delay： [ 1 sec ]
MAIN PAGE PAGE

MENU DOWN UP

Description Range
Deviation 0 1000000
Delay 1 10
Pressing “PAGE DOWN” soft key enters the seventh page of the Alarm Setup Menu.
2006-3-21 12:00:00 Scale#1
ALARM RESET SETUP

Reset： [ AUTO ]
MAIN PAGE
MENU UP
86
3.2.8 Loadout Setup Menu

Pressing “7” from the second page of Main Menu enters the first page of the Loadout
Setup Menu.
2006-3-21 12:00:00 Scale#1
6． ALARM SETUP
7． LOADOUT SETUP
8． PASSWORD SETUP
9． DIAGNOSTICS
10．STATISTICS
PREV PAGE
RUN UP
2006-3-21 12:00:00 Scale#1
LOADOUT SETUP 1
Weight： [ 50 t ]
Correct： [ AUTO ]
Pre Value： [ 5 t]
Pre Range： [ 10% ]
MAIN PAGE PAGE

MENU DOWN UP
Press Up/Down scroll keys to move the cursor to other variables.

Parameter range:
NAME RANGE Remark
Weight 0 1000000 If applied
Correct AUTO MANUAL If applied
Pre Value 0 1000000
Pre Range 0 1000000 If applied
87
When controller totalizing is up to pre setting, controller sends loading completed

signal, if the material reached subordinate actually doesn’t conform to the actual
material, change pre value. Example, if material of 100t is expected to be loaded in
one train wagon, change the pre value into 100t, if the actual material reached is 90t,
then change the pre value into 110t.
Pressing “PAGE DOWN” soft key enters the second page of the Loadout Setup
Menu.
2006-3-21 12:00:00 Scale#1
LOADOUT SETUP 2
Pre Length： [ 5 ]
Delay： [ 2 sec ]
MAIN PAGE
MENU UP

Parameter range:
NAME RANGE Remark

Pre Length 0 1000000 If applied
Delay 0 10 If applied
3.2.9 Password Setup Menu

Controller has 2 level password protection- system protection and operation
pretection. System protection is in higher level, once it is put into usage, controller all
data and operation will be forbidden, except system protection is cancelled;
Operation protection allows zero operation only, other data and variours of
operations are to be forbidden. Both kinds of protection can be alternative as per
actual requirement.
Pressing “8” from the second page of Main Menu enters the first page of the
Password Menu.
2006-3-21 12:00:00 Scale#1
6． ALARM SETUP
7． LOADOUT SETUP
8． PASSWORD SETUP
9． DIAGNOSTICS
88
10．STATISTICS

2006-3-21 12:00:00 Scale#1

System Word： [ ]
Operate Word： [ ]
MAIN PAGE
MENU DOWN
Press the Up/Down keys to move the cursor to the item that to be set, followed by
[ENT] key. Use numeric keys to input the password settings and press [ENT] to
confirm.
Prompt: The defaulted password is null. Enter “0” or just leave it blank to access
enter the next page.
Inputting the correct passwords enters the second page of the Password Menu.
2006-3-21 12:00:00 Scale#1

System Word： [ ]
Operate Word： [ ]
Correct!
If clear main Tot, press TOT RSET.
MAIN TOT PAGE
MENU RSET DOWN
Press TOT RSET soft key to reset the master total.
Pressing “PAGE DOWN” soft key enters the second page of the Password Menu.
89
enable or disable protection function is set under this menu.
2006-3-21 12:00:00 Scale#1
OPERAT PASSWORD SETUP

System： [ NO PROTECT ]
Operate： [ NO PROTECT ]
MAIN PAGE PAGE

MENU DOWN UP
Pressing “PAGE DOWN” soft key enters the third page of the Password Menu.
2006-3-21 12:00:00 Scale#1
SYSTEM PASSWOR SETUP

System Word： [ ]
Sure Word： [ ]
MAIN SAVE PAGE PAGE

MENU WORD DOWN UP
Pressing “PAGE DOWN” soft key enters the fourth page of the Password Menu.
2006-3-21 12:00:00 Scale#1
OPERAT PASSWOR SETUP

Operate Word： [ ]
Sure Word： [ ]

90
MAIN SAVE PAGE

MENU WORD UP
The third and forth page of “Password setup” menu used for password changing and
operation. Firstly, input initial system password in the first page of “password setup”
menu, then input new system password and sure password, if both words are same,
then press “”Save word”, it proves successful.
System password and operate word are similar in method of password change.
2006-3-21 12:00:00 Scale#1
SYSTEM PASSWOR SETUP

System Word： [ *** ]
Sure Word： [ *** ]
System password save!
MAIN SAVE PAGE PAGE

MENU WORD DOWN UP
3.2.10 Diagnostics Menu

Diagnostics Menu.
2006-3-21 12:00:00 Scale#1
6． ALARM SETUP
7． LOADOUT SETUP
8． PASSWORD SETUP
9． DIAGNOSTICS
10．STATISTICS
PREV PAGE
RUN UP
2006-3-21 12:00:00 Scale#1
DIAGNOSTICS 1
Weight： [ 1000000 ]
Speed： [ 200 ] 91
Pulses： [ 10000 ]
Referring value:
Description Range value in normal
Weigh channel 1 1048575
Speed channel 0 2000Hz
Total Pulses
3.2.11 Statistics Menu

Statistics Menu.
2006-3-21 12:00:00 Scale#1
6． ALARM SETUP
7． LOADOUT SETUP
8． PASSWORD SETUP
9． DIAGNOSTICS
10．STATISTICS
PREV PAGE
RUN UP
2006-3-21 12:00:00 Scale#1
CLASS 1 SETUP
Start Hour： [0]
Start Min： [0]
End Hour： [5]
End Min： [ 59 ]
MAIN PAGE
MENU DOWN
92
[ENT] key. Use numeric keys to input the settings and press [ENT] to confirm.
Pressing “PAGE DOWN” soft key enters the second page of the Statistics Menu.
2006-3-21 12:00:00 Scale#1
CLASS 2 SETUP
Start Hour： [6]
Start Min： [0]
End Hour： [ 11 ]
End Min： [ 59 ]
MAIN PAGE PAGE

MENU DOWN UP
Pressing “PAGE DOWN” soft key enters the third page of the Statistics Menu.
2006-3-21 12:00:00 Scale#1
CLASS 3 SETUP
Start Hour： [ 12 ]
Start Min： [0]
End Hour： [ 17 ]
End Min： [ 59 ]
MAIN PAGE PAGE

MENU DOWN UP
Pressing “PAGE DOWN” soft key enters the forth page of the Statistics Menu.
2006-3-21 12:00:00 Scale#1
CLASS 4 SETUP
Start Hour： [ 18 ]
Start Min： [0]
93
End Hour： [ 23 ]
End Min： [ 59 ]

Pressing “PAGE DOWN” soft key enters the fifth page of the Statistics Menu.
2006-3-21 12:00:00 Scale#1
REPORT STATISTIC
Class： [1]
Date： [1]
MAIN CLAS PAGE

MENU STAT UP
Pressing “CLAS STAT” soft key enters the sixth page of the Statistics Menu.
2006-3-21 12:00:00 Scale#1
CLASS STATISTIC
Total： [ 100 ]
MAIN TOT CLAS PAGE

MENU PRN PRNT UP
If report print function is appled, set “PRINT” in COMM FUNCTION menu and main
menu 5, refer to COMM SETUP section for setup details. As shown in below menu:
2006-3-21 12:00:00 Scale#1
COMMPORT 1 SETUP 94
Function： [ PRINT ]
Baud Rate： [ 115200 ]
95
Chapter 4.0 Controller Maintenance
4.1 Service and Repairing

Generally belt scale is comprised of weighbridge, speed sensor and controller.
Integrator
Speed sensor load cell
Maintenance info. covered by this manual will meet your requirement. If technical
support is needed, please dial 086-0516-87885888（87885858）for assistance. To
respond to your questions quickly, please wirte down your machine model and
relative data.
4.2 Daily Maintenance Routines of 6105-S5 Controller
Often observing the operation situation of the device can find potential faults in time,
if indeed there is a problem, please follow the troubleshooting steps to check:
A. Check power supply
· Check that the voltage selector switch is set to the correct position.
· Check that the fuse is good.
· Check that the power is switched ON to energize the 6105-S5.
B. Check all wire connections carefully.

· Check that all the terminals are tightly connected.
· Check that the remote counter and the optional input/output module are firmly
plugged in system slots.
· Check that the display board and keypad interface is secured.
· Check that all the jumpers are set correctly.
C. Check all wire connections carefully.
· Check that all the terminals are tightly connected.
· Check that the remote counter and the optional input/output module are firmly
plugged in system slots.
· Check that the display board and keypad interface is secured.
· Check that all the jumpers are set correctly.
4.3 Troubleshooting --- Fault Isolation

To locate the fault of the belt scale, a specified troubleshooting routine should be
executed. The following troubleshooting flow chart (Figure 4-1) helps understand the
operation of the system, and locate the trouble component among the following
hardware accordingly.
· Power supply assembly
· CPU board
96
· Display board
· Power output board
6105-S5
f il
Visual inspection
No Bad
Display illuminates Check power supply Repair power supply
Yes Normal
Touchkeys act correctly Set up the 6101 again Repair CPU board
Yes Yes
Display fault Record and reset
error
No No
Internal test is normal
Yes
Flowrate indication is No Bad
Check speed input
normal
Normal
Normal Check load cell input
No
Total indication is normal
Yes
No Yes No
Remote Total is normal Check relay actions
Yes No
Current output is normal Repair current board
Yes
End
Figure 4-1 6105-S5 Controller Troubleshooting Flow Chart

4.3.1 Power Supply Examination
Measure the AC voltage at the output terminal of the transformer using the two
97
probes of the AC voltmeter. Check that the measurement is in line with that specified
on the transformer.
4.3.2 Speed Input
Start
Repair or replace
Speed input examination No speed input

menu→Diagnostics→ Check speed
Observe change of speed sensor and its
signal (Refer to 5.3.10) wiring
Speed input
part of CPU
Speed input is normal. board fails
End
Figure 4-2 Troubleshooting the Speed Input
See figure 4-2, flow chart of troubleshooting the Speed Input. Get powerd on, when
check speed input, belt is running in normal speed. Speed signal is pulse series sent
by speed sensor, speed pulses can be observed in system diagnostic menu of
controller.
4.3.3 Load Cell Input

Check load cell input signal according to the flow chart in Figure 4-3 based on the
following conditions:
· Powered connected equipments
· At normal belt speed
· Empty load
· Normal load cell input signal
Check that the weight indication displayed in Diagnostics menu of the 6105-S5
controller is between 1 and 16777216. The weight indication should be changed in
the same direction as the sense of desired result. If the weight indication is beyond
the given range, there may be problems with load cell, wire connection or CPU board.
In this case, press RUN key to stop the examination of load cell input.
98
Start
Check load cell input, Power on the

Repair and replace
6101 and enter Diagnostics menu
The load indication is between 1 and

16777216, and increases as the Yes
Load cell input is
actual load increases normal
No
No load cell input End

Check load cell and wire connection
Normal
The excitation voltage on the load Bad excitation input

cell should be DC 9.5 to 10.5V on the CPU
yes
The voltage between signal leads of
Damaged load cell
the load cell should be lower than 30mV
Bad load cell input on

the CPU board
Figure 4-3 Troubleshooting Load Cell Input
99
4.3.4 Current Output (Optional)

Refer to Figure 4-4 Current Output Diagnostics Flow Chart, check the flowrate at
different current output ranging from 4mA to 20mA (full range) at a certain interval. In
order to check the flowrate at 4mA current output, power up the 6105-S5 and run the
belt empty. If the flowrate indication is not zero, reset it by performing zero calibration.
Remove the connections from the current output terminals which are then connected
to the DC milli-amperometer correctly (Note that the range of milli-amperometer
should exceed 20mA). At this time the current output on the milli-amperometer
should be 4mA. If a minor deviation is found, the reading can be corrected by
adjusting the potentiometer. However, in case that a remarkable deviation exists, the
current output board is bad and needs to be changed.
When the 6105-S5 gives correct current output at zero flowrate, the current output at
various known flowrates should be checked. Apply reference weights on the scale
and press RUN key on the 6105-S5 controller to determine the flowrate at a
percentage of the full load. For example, a belt scale with scale capacity of 100t/h
displays “10”, then the reference weight is 10% of the scale capacity. In this case the
milli-amperometer shall give a reading with the same percentage of the full scale. For
this example, the reading of the milli-amperometer shall be 16 (20-4)X10%+4mA =
5.6mA. If incorrect reading occurs, the current output board should be repaired or
changed.
100
Start
Connect power supply to the system. Run the belt empty at the normal speed, the
flowrate indication should be zero. Remove the connections on the signal output
terminals which are then connected to a milli-amperometer.
Check the flowrate indication at current output of 4mA, which should be zero.
Otherwise, perform zero calibration.
The reading of milli-amperometer should be 4mA
No Bad current
output board
Yes
The current output is normal – 4mA
Check the current output at a known flowrate. Apply reference weights on the scale
and press RUN key to determine the flowrate at a percentage of the scale capacity.
Check the milli-amperometer gives a reading No

with the same percentage
The current output baord functions well
End
Figure 4-4 Troubleshooting Current Output
101
4.3.5 Constant Setup

For the controller which is newly put into service or just replaced the battery module,
the constant should be input according to the initial calibration.
· Power the controller on
· Input belt speed (establish test duration in calibration menu, the belt must have
been running for over 30 minutes with no load.)
· Input other constants (zero, span, scale capacity, etc)
4.4 Usual Troubleshooting

When the material is smoothly delivered but the flowrate indication in controller
varies greatly, there may be various reasons such as: broken load cell, damaged
speed sensor, bad controller, defective mechanical construction, signal interference,
etc. The former three factors have been mentioned hereinbefore.
The defective mechanical structure on the site mainly contains: inactive trunnion
(adjust the trunnion screw to improve), loose pull bar (fasten the set nut to improve),
material blockage (clear off material to improve). Eliminate any potential problems
perceptible. Signal interference is mainly caused by electromagnetic field. The
preventative measures is to route the signal cable separate from power cable far
away, and ensure that the controller is grounded well (comply with the grounding
specification).
102
Appendix 1 Permanent Field Record

Conveyor No.：
Date：
1、Scale capacity：（T/H）
2、Scale Model：
3、Length meaured：（m）
4、Loadcell Qty.：
5、Loadcell Capacity：（kg）
6、Conveyor belt length：（m）
7、Idler space：（m）
8、Weighing idler qty.：
9、conveyor incline angle：（degree）
Calibration data
1、Test period：（s）
2、belt running revolution：
3、Zero value：
4、Span value：
5、R-Cal. analog constant：，Material Factor：
6、Test weights calibration analog constant: ，Material factor：
7、Test Chain calibration analog constant：，Material factor：
103

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6105-S5 Feeder Controller

Operating and Service

Saimo Technology Pty Ltd

Thanks for purchasing Saimo Electric products.

CHAPTER 2 CONTROLLER INSTALLATION............................................................................. 14

3.1 RUN MENU................................................................................................................................... 27

3.1.6 Reset total........................................................................................................................... 30

CHAPTER 4.0 CONTROLLER MAINTENANCE......................................................................... 95

4.1 SERVICE AND REPAIRING............................................................................................................ 95

APPENDIX 1 PERMANENT FIELD RECORD........................................................................... 102

FIGURE 2-1 SCALE BRIDGE INSTALLATION ILLUSTRATION..................................................................... 14

FIGURE 3-1 KEY ARRANGEMENT........................................................................................................... 27

FIGURE 4-1 6105-S5 CONTROLLER TROUBLESHOOTING FLOW CHART............................................. 89

FIGURE 4-4 TROUBLESHOOTING CURRENT OUTPUT........................................................................... 93

Figure 1-1 6105-S5 Feeder Controller –Panel mount

Figure 1-2 6105-S5 Feeder Controller –Field mount

1.2 Technical Specifications

(b) Weighing Capability

Figure 1-3 6105-S5 Feeder Controller front panel

1. Instantaneous Flowrate Calculation

Saimo 6105-S5 controller is equipped with an indication system. Indication can

1.3.4 Communications (Optional)

Saimo Electric Warranty

Saimo Electric Co.,Ltd

1.5 Unpacking and inspection

1.8 Hardware instruction

1.8.4 Speed sensor input

Figure 1-4 speed sensor inner wiring drawing

Figure 1-5 Digital input inner wiring drawing

Figure 1-6 Digital output inner wiring drawing

Figure 1-7 DC Solid state relay wiring drawing

Figure 1-8 AC Solid state relay wiring drawing

1.8.6 Load cell input

1.8.7 Analog I/O Board

Figure 1-9 Analog Input interior wiring drawing

1.8.8 Comm. Board

Chapter 2 Controller Installation

Figure 2-1 Scale bridge installation illustration

2.2.2 Safety Precautions

7. Maintenance procedures should be performed only by qualified service personnel

2.2.3 Wiring (External Power Supply)

2.2.4 Input voltage setup

Figure 2-5 6105-S5 controller mother board

2.2.5 Serial Communication

data and make various of operation on controller.

Figure 2-6 6105-S5 serial comm. board

Figure 2-7 RS-485 multi-state comm. Connection illustration

2.2.6 Load cell

Jumper select local or remote compensation:

Figure 2-8 6105-S5controller load cell A/D board

Analog input setup table

Figure 2-9 6105-S5 Controller Analog I/O Board

Figure 2-10 6105-S5 Controller extending analog board

Figure 2-11 6105-S5 Controller CPU board

2.2.9 Digital input/output board

Figure 2-12 6105-S5 Controller Digital input/output board

Figure 2-13 6105-S5 Controller digital input/output board setup

Figure 2-14 6105-S5 controller wiring drawing

3.1.2 Front panel

Figure 3-1 Key arrangement

P to 3rd 0-1000000mm 0mm

Divation delay 0-200 5s

3.1.5 Menu display