INSTALLATION MANUAL

Applied Machines:

<Important>
Be sure to correctly follow the procedures in order as explained in this Installation Manual.
If you do not follow the procedure in order, the image trouble may occur.

1. Installation space (Machine combination examples)

(Unit: mm) (Unit: mm) (Unit: mm)

1639 1639 1639

1478 1478 1478
1183 1076
1041 1041 1041

950 903 315 1046 315 1046

200 100 100 100 100
2053 1561 1561

OT-502 + Machine + DF-626 + MB-506 OT-502 + Machine + DF-626 + MB-506 OT-502 + Machine + OC-509 + MB-506

(Unit: mm)

1639
1478
1130 1183
990
1041
477

100 424 760 718

116 250.5 100
2468.5

FS-531 + Machine + DF-626 + LU-202 + MB-506

(Unit: mm)

1639
1478
1130 1183
990
1041
477

100 424 760 718

116 250.5 100
2468.5

FS-612 + Machine + DF-626 + LU-202 + MB-506

Machine weight: Approx. 280kg

2015.8 A5VM960157
E-1
2. Pre-installation Check Items No. Name Shape Q’ty
(1) Select a level and stable place for installing the
8. Arm cover
machine.
(Fr/Rr)
(2) Be sure to use a power source of the voltage and 1
frequency indicated in the product specifications.
Ensure that the current carrying capacity of the A1DUIXC003CA

power outlet is at least equal to the current listed 9. Installation

in the product specifications. manual
(3) Power the machine directly from a dedicated 1
power outlet. (Do not use an extension cord.)
(4) Do not plug or unplug the power cord with wet or
dirty hands, otherwise you may get an electric 10. User’s guide
shock. (except for each
(5) Avoid a hot and humid environment, or a place some areas) 1
exposed to direct sunlight.
(6) Avoid a dusty location, or a place near volatile
and flammable substances. 11. Power cord
(7) Avoid a poorly ventilated place. (For option) 1
(8) Take the same procedures, though the machine 15KVIXC011SA
photographs are different from the ones illus-
12. Cap/1
trated in the procedures.
5
3. Accessory parts
A50UIXC007CA
No. Name Shape Q’ty
13. Clamp
1. Duct cover 4

14. TP screw
1 4
M4x6

A50UIXC001CA 15. TP screw

M4x8 6
2. Developer
(Y/M/C/K) each 16. TP screw
1 M3x4 2
A1DUIXC001CA
17. TP screw
3. Operation M3x5 13
panel
18. TP screw
1 M3x6 6

19. TP screw
A50UIXC002CA
(black) M3x6 3
4. Operation
panel section 20. SEMS II screw
arm M4x6 2
1
21. SEMS II screw
A50UIXC003CA M3x8 2
5. User’s guide
22. Truss screw
holder 11
(black) M4x6
1
23. Service port
A03UIXC013SA board
6. Sub power 1
switch label
1 A1DUIXC004CA

24. Band
A1DUIXC002CA
1
7. ORU-M label
3 A1DUIXC006CA

A50UIXC005CA

E-2
No. Name Shape Q’ty 4. Removing the locking tape and the
25. CD-ROM
packing material
Note:
1 set Release all locks, and do not plug the power
cord into the outlet until you are instructed to
do so.
26. Setting toner (1) Remove the wrapping sheet on the top.
(2) Inspect the outward of the Machine.
1 (3) Remove the exterior locking tapes and the cover/1.
Note:
27. Fusing • Locking guide tapes indicate the portions to
be unlocked; those tapes should be
entrance guide
1 removed after the completion of each
plate unlocking procedure.
• Be sure not to remove the optics unit lock-
28. Insulating ing tapes in this step. Remove the tapes in
plate/Fr the post process.
1
Wrapping sheet

29. Insulating
plate/Rr
1

30. Shutter
4

31. Spring
4

Protector paper
32. Cap/2
6

33. Cover/A
2

34. Stand
Toner supply unit
1 external door
Optical section

35. Support stick

36. Rotation jig Cover/1

Locking
1 guide
tapes

37. Tool box cover

E-3
(4) Remove the locking tapes and the locking pro- (7) Install the caps/1 (4 pcs.).
tection materials of each tray.
Note:
Be sure to remove the locking protection mate-
rials only from the tray/2. Caps/1
Locking protection
Tray 2
materials Locking tapes

Locking tapes (8) Remove the locking guide tape and the screw on
Locking protection the main body right side.
material
A50UIXC010CB
Locking guide tape
(5) Remove the locking tapes from the optics unit.

Optics unit
Locking tapes

Locking tapes

A50UIXC014CA

(9) Install the cap/1 (1 pc.).

Optics unit

(6) Remove 4 lock screws from the optics unit.

Optics unit

Cap/1

A50UIXC015CB

E-4
(10)Open the front door and the toner supply door. (12)Remove the locking tapes, the locking material, and
the screws shown in the picture. (2 screws each)
Note:
Remove the sheet under the locking material.

Locking
material

Toner supply door

Sheet
Front door

Locking tapes

(11)Remove the duct cover, the fan cover and the fil-
ter cover. (Duct cover: 3 screws, fan cover: 1
screw, filter cover: 2 screws)
Note:
Do not remove the attention sheet until you are
instructed to do so.

Attention sheet Duct cover

A50UIXC018CA

Fan cover

Filter cover

(13)Remove 2 screws of the locking material.

A50UIXC019CB

E-5
(14)Remove the screw and the locking tape shown (16)Slide the ADU lock to the left and turn the ADU
in the picture. release lever to the left.

Locking tape ADU release lever

ADU lock

A50UIXC020CA A50UIXC088CA

(15)Pull out the tray/1 and remove the locking tape (17)Pull out the ADU unit.
and 2 screws. (18)Remove the locking tapes and then remove the
Note: locking materials/A and /B.
Be sure to keep the tray/1 open. (Locking material/A: 3 screws, locking material/
B: 2 screws)
Locking tape

Locking tapes Locking material/B

Locking material/A
A50UIXC022CA

(19)Remove the locking tapes and then remove the

locking material/D. (Locking material/D: 2 screws)

Locking tape

A50UIXC021CA
Locking material/D

E-6
(20)Remove the protector paper from the fusing unit. (23)Pull out the ADU unit and remove the locking
tapes (2 places) from the bottom of the ADU.
Locking tapes Note:
Be sure not to remove the locking guide tape
in this step. Remove the tape in the post pro-
cess.

Locking guide tape

ADU

(21)Remove the locking tape and then remove the

locking materials/E and /F. (Locking material/E: 2 Locking tapes
screws, locking material/F: 1 screws)

5.Installing the fusing unit

(1) Loosen the screw of the fusing lock lever, and
remove the locking material and the locking
guide tape from the fusing unit. (1 screw)
Locking tape
Note:
• To remove the locking material, be sure to
slide it to the right.
• If you forget to remove the locking material,
SC3105 occurs. Be sure to remove it.

Loosen
Locking material/E

Fusing lock lever

Locking material/F Locking guide tape

A50UIXC024CB

(22)Reinstall the ADU and tray/1 to the original posi-

tions in order of the ADU and tray/1.

Locking material

E-7
(2) Open the No. M6 lever and remove the fusing unit. Hold (5) Turn the No. M7 lever to the initial position.
the knob to slide in the arrow-marked direction and lift it up. (6) Remove the locking material. (2 screws)
Knob

Locking
material
A57VIXC007CB

(3) Remove the locking tape on the No. M7 lever.

Then, remove the locking material.

Locking tape

(7) Attach the fusing entrance guide plate and the

insulating plate/Fr and /Rr.
(Fusing entrance guide plate : TP screw M3x4: 2
pcs, Insulating plate/Fr and /Rr: TP screw M3x6:
1 pcs each)
Note:
After attaching the fusing entrance guide plate,
be sure to attach the insulating plate/Fr and /Rr.

Locking
material
Fusing entrance guide plate

(4) Open the No. M7 lever and remove the locking

tapes and fusing pressure release screws.
(Fusing pressure release screw: 2 screws) Insulating plate/Fr Insulating plate/Rr
Note:
When removing the fusing pressure release screws, make
sure that the fusing roller does not hit the fusing claws.

Fusing pressure release screw

Locking tapes M7 lever

A57VIXC003CA

E-8
(8) Set the fusing unit into the main body to slide in 6.Installing the 2nd transfer unit
the arrow-marked direction until the fusing unit
(1) Remove the locking tapes from the 2nd transfer
hits the innermost part.
unit.
Note:
Note:
Be sure to set the fusing unit so that the trian-
Be careful not to touch the roller.
gle marks are aligned.

Locking tapes

A50UIXC029CA

(2) Remove the earth assemblies (Fr/Rr). (1 screw

each)

Triangle
marks

Earth assembly (Rr)

(9) Slide the fusing lock lever and tighten the screw.

Fusing lock lever

A50UIXC030CA

(10)Turn the No. M6 lever to the initial position.

Earth assembly (Fr)

E-9
(3) Remove 2 screws from the earth assemblies (Fr/ (2) Remove the rear cover/1 and the rear cover/2.
Rr). (Rear cover/1: 4 screws, rear cover/2: 13
screws)
Earth assembly (Fr) Earth assembly (Rr)

Rear cover/2

Lock screws

Rear cover/1
A50UIXC031CA

(4) Reinstall the earth assemblies (Fr/Rr).

Note: (3) Remove 7 screws of the board cover and pull
Be sure to install the shaft so that the shaft open the cover.
comes to the position as shown in the picture. Note:
Be sure not to open the board cover at the 90
degrees angle or more.

Shaft

Board cover

Earth assembly

A50UIXC032CA

(5) Reinstall the ADU to the main body and turn the
ADU release lever to the locking position.
7.Installing the operation panel
(1) Remove the cover/3 and the cover/5.
(Cover/3: 2 screws, cover/5: 4 screws)

Cover/5

Cover/3

E-10
(4) Set the operation panel section arm to the main (6) Set 2 wiring harness of the operation panel in 8
body. clamps. (SEMS II screw M3x8: 2 pcs.)
Set 2 base pins on the operation panel to the
holes on the main body and turn it to the arrow-
marked direction to lock.
Note:
To mount the operation panel, be sure to pass Clamp
the connectors of the operation panel through
the operation panel installation section and
pull them out at the rear of the machine. Operation panel
wiring harness
Operation panel
section arm Clamps

Operation
panel wir-
ing harness

Clamps Clamps
A50UIXC037CA

(7) Set 2 wiring harnesses in the clamps (7 places)

and connect 2 connectors.

Clamps

Mount of operation panel

A50UIXC035CA

(5) Install the operation panel section arm.

(TP screw M4x8: 6 pcs.)

A50UIXC038CA

TP screws
M4x8
Connectors

TP screws M4x8

E-11
(8) Mount the service port board. (12)Remove the operation panel section cover.
(TP screw M3x6: 4 pcs.) Hang the hook to the hole of the operation panel,
and slide it.
Note:
TP screws
M3x6 Be careful not to nip the wiring harness.

Operation Hooks
Service port panel
board

TP screws
M3x6

(9) Connect the connector.

(10)Set the wiring harness in the clamp (1 place)
and insert the banding band. A50UIXC042CA
Wiring harness

Connector

Clamp

Wiring harness
(13)Install the operation panel. (TP screw M4x6: 4 pcs.)

Banding band

Operation
(11)Install the operation panel. panel

TP screws M4x6
A50UIXC043CA

(14)Remove the rear cover of the operation panel.

(6 screws)

Opera-
tion panel
rear cover

A50UIXC044CA

E-12
(15)Connect 2 connectors and set the wiring har- (19)Reinstall the rear cover/2 (17 screws) and the
nesses in the clamps (7 places). rear cover/1 (4 screws).
(SEMS II screw M4x6: 2 pcs.)
Note:
Be sure to insert the connectors securely.
Connector

Rear cover/2

Included
clamps
Rear cover/1

Clamps
(20)Install the cover/5 and the cover/3. Attach the
Connector 6 caps. (Cover/5: 4 screws, cover/3: 2 screws)
A50UIXC045CB

(16)Reinstall the rear cover of the operation panel. Cover/5

(6 screws)
(17)Install the operation panel section cover.
(Truss screw (black) M4x6: 2 pcs.)

Operation panel
section cover

Cover/3

Note:
Be careful not to nip the scanner cable when
reinstalling the cover/3.

A50UIXC046CA

(18)Reinstall the board cover.

(TP screw M3x5: 20 pcs.)
Note:
When installing the controller
KM controller: refer to the install manual of the
IC-602.
EFI controller: refer to the install manual of the
VI-507.

Board cover

E-13
(21)Install the arm cover (Fr). 8.Installing the intermediate transfer unit
(Truss screw (black) M4x6: 3 pcs.)
(1) Remove the charging corona units. (4pcs.)
(2) Remove 6 screws of the process unit and pull
out the process unit.

Truss screw
(black) M4x6

Not reused
Arm cover (Fr) Not reused

Charging
corona

Truss screws (black) M4x6

(22)Install the arm cover (Rr).

(Truss screw (black) M4x6: 2 pcs.)

Arm cover (Rr)

Not reused

Truss screws
(black) M4x6
(3) Remove the positioning materials of the interme-
diate transfer unit. (2 screws)
Intermediate
transfer unit
(23)Connect the connector of the scanner.

Connector of the scanner

Positioning
materials

A50UIXC053CA

A50UIXC049CA

E-14
(4) Pull out the intermediate transfer unit to the front (7) Remove the lock screws of the intermediate
and remove it. transfer unit. (2 screws and locking tape)
Note: Note:
• Be careful not to touch the belt surface of Remove the lock screw with the tension
the intermediate transfer unit. release lever being pressed.
• Be careful not to hit the drum with the inter- Tension release lever
Tension release lever
mediate transfer unit.

Intermediate
transfer unit

Lock screw Lock screw

A50UIXC054CA

(5) Fix the intermediate transfer unit with the

included support stick.

A50UIXC056CB

(8) Remove the locking materials of the intermediate

transfer roller.
(front and rear 8 places: 1 screw each)
Note:
When removing the materials, be careful not to
touch the belt surface.

Locking materials Locking materials

Support sticks
A50UIXC055CA

(6) Reinstall the process unit to the main body and

close the front door. (It is not necessary to lock it)
Note:
• The purpose of this procedure is to reduce
the light-induced fatigue of the drum.
• If the drum is affected by the light, the maxi-
mum density adjustment malfunction or the
Locking materials Locking materials
image memory occurs. A50UIXC058CA

E-15
(9) Remove the locking tape of the separation claw (11)Remove the lock screws of the belt cleaning
unit. unit. (2 screws)
Note: Note:
Be sure not to damage the belt. Remove the lock screw with the blade pres-
sure being released.

Blade
Separation
claw unit
Locking tape

Lock
(10)Remove the belt cleaning unit. (2 screws) screws

Blade

A50UIXC062CA

(12)Put the setting toner on the cleaning roller by

using a spoon, etc.
Note:
• Be sure to use the supplied setting toner.
• Never use the toner in the toner bottle since
the carrier is included.
• Be sure to shake the setting toner several
times before using.
• When putting the setting toner on the clean-
Belt cleaning unit ing roller, be careful not to hit the blade with
a spoon, etc.
• Be sure to store the setting toner in a cold
dark place after using.

A50UIXC061CA

Blade

Setting toner

A50UIXC063CA

E-16
(13)Rotate the cleaning roller, and check that the
setting toner is applied evenly.
Note:
• Never rotate in the backward direction.
• Conduct step (12) again to the area of the
cleaning roller where the toner is not
applied.
(15)Rotate the transfer belt while the cleaning blade
pressure is released, and then press the blade
when you can see the surface that the setting
toner is applied.
Note:
Never rotate in the backward direction.
To release the pressure

To press

Application
Gear area
A50UIXC064CA

(14)Install the belt cleaning unit to the intermediate

transfer unit. (2 screws)
Note:
If the belt cleaning unit cannot be installed
properly because the gear contacts the unit, be A50UIXC066CA

sure to rotate the gear a little and then install (16)Rotate the transfer belt 1 complete turn with the
the unit. blade being pressed.
Note:
• If the transfer belt rotates slowly, repeat the
procedure (15).
• When lines of the toner appear on the trans-
fer belt, repeat the procedure (15).
9.Installing the drum unit
(1) Pull out the process unit and remove the drum
unit.
Note:
• Conduct this procedure to each color (YMCK).
• Do not expose the drum to light for a long time.
• Do not touch drum surface.
• Do not damage drum surface.
• Be sure to reinstall the drum unit to the
position it was in before it was removed.

A50UIXC065CA

Gear Drum
Drum

A50UIXC067CA

E-17
(2) Cover the drum unit with Drum cover.
Note:
• The purpose of this procedure is to reduce
the light-induced fatigue of the drum.
• If the drum is affected by the light, the maxi-
mum density adjustment malfunction or the
image memory occurs.
(5) Put a moderate amount of the setting toner on
A3 paper and apply the toner to the surface of
the drum with the hydro-wipe.
Note:
• Be sure to use the supplied setting toner.
• Never use the toner in the toner bottle since
the carrier is included.
• Be sure not to use the setting powder.
• Be sure to shake the setting toner several
times before using.
• Be sure to store the setting toner in a cold
dark place after using.

Hydro-wipe
Drum cover

Drum unit

(3) Reinstall the process unit to the main body and Application
close the front door. (It is not necessary to lock it) area

Note:
• The purpose of this procedure is to reduce
A50UIXC069CC
the light-induced fatigue of the drum.
• If the drum is affected by the light, the maxi- (6) Rotate the drum to brush all setting toner off.
mum density adjustment malfunction or the Note:
image memory occurs. • Be sure to rotate both side edges with fin-
(4) Remove the drum blade pressure release gers not to touch image area.
screws. (Front/Rear: 1 screw each) • Be careful not to hold the shafts.
Note: • Never rotate in the backward direction.
• Be careful not to hold the shafts.
• Be sure to remove the drum blade pressure
release screws with the pressure being
released.

A50UIXC070CB

Shafts

Drum blade pressure

release screws

Shaft

Both side
edges

E-18
(7) Pull out the process unit and reinstall the drum (3) Set the intermediate transfer unit with the sur-
unit. face of its belt facing the drum side. Position the
Note: unit obliquely, as shown in the figure, and move it
When reinstalling the drum unit, be sure to into place from the rear, then align it so that the
align the triangular marks. pins of the intermediate transfer unit are
engaged by the positioning hooks (4 places) in
the front and rear.
Note:
Be careful not to hit the drum with the interme-
diate transfer unit.

Position-
ing hooks

Align the triangular marks

A50UIXC071CA A50UIXC072CA

10.Reinstall the intermediate transfer unit

to the main body
(1) Press the portion marked with an arrow to con-
firm that the drum cartridge is correctly set. Positioning
hooks
Note:
Incorrect setting of the drum can damage the
drum when installing the transfer unit.

(2) Remove the intermediate transfer unit support

sticks, pull the handle on the top of the intermedi-
ate transfer unit, and lift the handle.

E-19
(4) Reinstall the positioning materials of the interme- (2) Remove the developing unit.
diate transfer unit in order of 1 and 2. (2 screws)
Note:
• Be sure to reinstall the positioning materials
of the intermediate transfer unit before rein-
stalling the process unit.
• Be sure to reinstall the lower positioning
material first of all.
• If the positioning materials cannot be rein-
stalled, reinstall the materials with the inter-
mediate transfer unit being lifted.

Developing unit
2 A50UIXC075CA

(3) Reinstall the process unit to the main body and

Positioning close the front door. (It is not necessary to lock it)
materials Note:
• The purpose of this procedure is to reduce
1 the light-induced fatigue of the drum.
A50UIXC082CB
• If the drum is affected by the light, the maxi-
mum density adjustment malfunction or the
11.Charging the developer image memory occurs.
Note: (4) Installing the shutter
• Set developers in the order YMCK (from the
top of the developing unit). <When installing the machine at fields other than
• Conduct this procedure to each color (YMCK). customers (as facilities for installation) >
(1) Remove the connectors of the developing units and • This procedure is unnecessary. Start with step
slide them to the positions shown in the picture.
(5).
For Y <When installing the machine at customer's places>
Connector • Be sure to perform steps (5) and (6) of “27.
Installing the developing unit shutter”.
• After performing the steps, remove the attention
sheet on the duct cover.
• After installing the shutter, start with step (5).
(5) Change the position of the connector to the posi-
tion as shown in the picture.

Connectors

A50UIXC074CB

Connector For M, C and K

A50UIXC076CA

E-20
(6) Remove the screws (2 pcs.) and the claws (4 (10)Reinstall the developing unit cover, and then
places) of the developing unit cover, and remove return the connector back to the original position.
the developing unit cover. Note:
Developing
Make sure that both the bosses of the develop-
unit cover ing unit are put into the slots on the develop-
ing unit cover.
Boss

Claws

A50UIXC077CB

(7) Add the developer to the agitator screw side. It is

efficient if you add more developer to the devel-
Developing unit cover
oping roller side.
(8) To convey the developer, rotate the developing
gear clockwise with the included rotation jig.
Note:
• If the developer cannot be charged at 1 time,
be sure to charge in several times.
• Never rotate the developing gear in the
opposite direction.

A50UIXC080CA

Developing roller Boss

Developer

Rotation jig

(9) Check that the developing roller is covered by

the developer completely.
Note:
Never rotate the developing gear counterclockwise.

Developing roller

Rotation jig

A50UIXC079CA

E-21
(11)Pull out the process unit and install the develop- (14)Install the tool box cover. (2 screws)
ing units in the order YMCK (from the top) in the Note:
main body. To install, insert each developing unit Install aligning to the boss as shown in the pic-
on the back side first and then set the front side. ture.
Note:
• When slipping the unit on the rail, be sure to
move straight and avoid slanting to the right Bosses
or left.
• To avoid the developer from spilling, be
sure to hold the units horizontally when
reinstalling the units.

Developing unit

Tool box cover

A50UIXC060CA

A50UIXC081CA

(15)Return the process unit to the main body.

(16)Reinstall 3 screws of the process unit.
Note:
Be sure to reinstall in order of 1, 2 and 3.
(17)Reinstall the charging corona units. (4pcs.)
Rail

(12)Connect the connector to the developing unit. 3 2

(13)Set the stand, the support stick, and the rotation
jig to the tool box.

Rotation jig

1
A50UIXC083CA

Support sticks
(18)Reinstall the fan cover and the filter cover.
Stand

E-22
(19)Reinstall the duct cover. (3 screws) (3) Install the User's guide holder and the cover/A to
Note: the left side of the main body.
Be sure to reinstall in order of 1, 2 and 3. Note:
• The User’s guide holder can also be
installed on the option.
• When you install the FS-531 and FS-612 to
1 the main body, installing the cover/A is not
necessary.
User's guide
holder

3 2

(20)Close the toner supply door and the front door.

12.Installing the accessory parts Cover/A
(1) Install the duct cover.
(TP screw (black) M3x6: 3 pcs.)
13.Package Adjustment
(1) Enter Service Mode.
Note:
• Refer to procedures in the Service Manual
to enter into the Service Mode.
• To enter into the Service Mode, follow the
steps from the sub power OFF status
described in the Service Manual.
(2) Touch “Startup Setting”.
(3) Touch “Package Adjustment”.
(4) Touch “Start”.
(5) Shake the toner bottle as shown below, and
Duct cover remove the cap.

(2) Put the sub power source label aligning it to the

groove.

SUB
POWER

A03UIXC015SA

Sub power (6) Open the toner supply unit door (the external
source label door) on the right side of the main body.

E-23
(7) Open the toner supply unit door (the internal
door) for the appropriate color, and push the
toner bottle to be set, making sure the side with
the triangle mark is on top.
Toner supply unit door
Triangle mark
A50UIXC089CA
(8) Close the toner supply unit door (the internal
door).
(9) Set the remaining three color bottles in the same
manner as above.
(10)Close the toner supply unit door (the external
door).
(11)When “Adjustment completed” is displayed,
touch “Exit”.
(12)Touch “Next”.
14.Setup Setting 1
(1) Touch the “Setup Setting 1”.
(2) Touch the “Date / Time Setting”.
(3) Set date and time using the numeric keypad on
the screen.
It cycles through [day/month/year/time] or
[month/day/year/time] every time the “Set” is
touched.
(4) Be sure to touch the “OK”.
The date will be updated to the current date.
(5) Touch the “Setup Date/Business Setting”.
(6) Select a type of business of the customer.
Input the proper date to New Date using the
numeric keypad on the screen.
It cycles through [day/month/year] or [month/day/
year] every time the “Set” is touched.
(7) Be sure to touch “OK”.
The date will be updated to the current date.
(8) Touch the “Service Center TEL/FAX”.
(9) Touch the “Service Center TEL(16)”.
(10)Input numbers using the numeric keypad on the
screen. (16 digits)
(11)Touch the “Service Center FAX(16)”.
(12)Input numbers using the numeric keypad on the
screen. (16 digits)
(13)Be sure to touch the “OK”.
(14)Touch the “Mono Energy-save Mode”.
(15)If the image quality has priority, it is recom-
mended to set the energy-saving mode for
monochrome to OFF. However, if the energy-
saving has priority, it is recommended to set the
energy-saving mode for monochrome to ON.
(16)Touch the “OK”.
(17)Touch the “Close” key twice.
E-24
15.Setup Setting 2
(1) Touch the “Setup Setting 2”.
(2) Touch the “Serial Number Setting”.
(3) When the ADF is installed, enter the ADF serial
number.
(4) Touch “ADF” to display the Serial number entry
screen.
(5) Enter the serial number of the ADF and touch
“OK”.
(Use the “Shift” key to switch between upper
case letters and lower case letters.)
(6) Serial number which is input in the serial number
summary picture is verified.
(7) Touch the “Return”.
(8) Touch the “Non-Image Area Erase Check”.
• Fully open ADF/the original cover.
• Do not place an original on the original glass.
• Check that there are no scratches or no dirt on
the original glass.
(9) Touch “Start”.
(10)After the adjustment, if any message other than
“NORMAL Adjustment selected” or “Machine has
been set to appropriate parameters for Non-
Image Area Erase” is displayed, follow the
instructions that accompany the message.
At this time, if there is a bright light source, such
as a fluorescent light, right above the main body,
the non-image area auto erase function is
affected by the check and may not operate cor-
rectly. Reconsider the installation location or
direction, or cut a light source (by covering with a
blanket, etc.), and then conduct the check again.
For details, refer to the service manual.
(11)Touch the “Return”.
16.Connecting network cable
(1) Connect a network cable.
(2) Check if the connector port LED lights (LED1
and LED 2) are lit.
LED1 (top): Displays communication speed
Orange (1Gbps)
Green (100Mbps)
OFF (10Mbps)
LED2 (bottom): Displays the link state
Lighting (Network is connected)
Blinking (Data transfer state)
OFF (Network is disconnected)
[IP address assignment]
Note:
User networks and the PC environment are
usually managed by technical administrators.
When doing the following setup, be sure to
check with the person in charge to get
approval and proceed under that person’s
supervision.
(3) Touch “NIC Setting”.
(4) On the screen that appears when “Machine NIC 21.Installation of the WT-511 (optional)
Setting” is touched, set the following items.
Note:
• IP Address: IP address of the machine
When PF-602/PF-707 is installed, this option
• Subnet Mask:
cannot be installed.
subnet mask of network to be connected to
(1) Use a wire cutter or other tool to snip the working
• Gateway Address:
table installation part covers on top of the
IP address of the default gateway
machine’s right side (2 places).
(5) Touch “OK”.
(6) When the setup is completed, be sure to turn
OFF then turn ON the Main and Sub power
switches. (Otherwise the new settings will not be
registered. When turning the Main and Sub
power switches back ON, wait for 10 seconds or
Working table
more after turning them OFF.)
installation part cover
17.Imaging Verification
(1) Check that “Market setup mode” is not displayed
on the upper left of the service mode screen.
Note:
Refer to procedures in the Service Manual to
enter into the Service Mode.
(2) Output an image to verify that output works cor- A55CIXC007CA
rectly. (2) Tighten the thumb screws (4 pcs.) at two loca-
Note: tions to mount the working table.
If it does not work correctly, conduct the
adjustments in order to obtain correct image Working table
output by referring to the “ADJUSTMENT/SET-
TING” of the Service Manual.
(3) Conduct the image position adjustment.
For the adjustment procedure, refer to “IMAGE
POSITION ADJUSTMENT” in the Service Man-
ual.
18.Height adjustment
(1) When the following troubles occur, perform the
height adjustment at 4 adjuster foots of the main
body.
• When the height of the main body and the
option are not the same A50UIXC087CA

• When the image position accuracy cannot be

adjusted
Note:
Refer to “Main body_MECHANICAL ADJUST-
MENT_Height adjustment” in the Service Man-
ual to adjust.
19.CS Remote Care
For the setting, refer to “ADJUSTMENT/SETTING”
in the service manual.
20.Conducting the color adjustment
For the adjustment procedure, refer to “COLOR
ADJUSTMENT” in the Service Manual.

E-25
22.Installation of the OC-509 (optional) 24.Installation of the AU-201/AU-201S
(1) Install the hinge cover that is bundled in the OC- (optional)
509 (optional).
(1) Install the ferrite core to the authentication
(2) Insert and install the OC-509 (optional) to the
device.
hinge hole on the top of the main body.
Note:
• Be sure to install the device so that the
cable rotates 3 turns.
• Be sure to install the ferrite core at the posi-
OC-509 tion approx. 60 mm from the authentication
device.

A03UIXJ056SA

23.Installation of the OT-502 (optional)

Authentication
(1) Install the OT-502 (optional) on the left side of device
the machine. Ferrite core
Note: A50UIXC096CA
When installing the optional paper exit tray,
(2) Connect the cable of the authentication device to
see the OT-502 installation manual.
the service port of the main body operation panel
section arm.
(3) Touch the “Utility/Counter” key and then touch
the “User Setting” key.
(4) Touch the “System Setting” key and then touch
the “Service Port Device Setting”.
(5) Select “ON” for the service port device.
(6) Touch the “OK” key and then touch the “Exit
[UTILITY]”.
(7) Enter Service Mode.
Note:
Refer to procedures in the Service Manual to
enter into the Service Mode.
(8) Touch the “Auth. Device Setting” key and then
touch the “Auth. Unit Selection” key.
(9) Select “Authentication Device” and then select
“Card 1” for “Auth. Mode”.
(10)Touch the “OK” key and then touch the “Exit”
key.
25.ISW
When conducting the e-copy, be sure to install the
W-ROM (Brower ROM).
Note:
For the procedure to install the W-ROM, refer
to the service manual.

E-26
26.ORU-M
For the ORU user, conduct the following operations.
Note:
For the removal procedures of each unit, refer
to the service manual.
(1) Write the main body serial number down on the
ORU-M label, and mark up A, and then attach
the label to the fusing unit. Attach the label to the
position shown in the picture.
Label
Fusing unit
A50UIXC092CA
(2) Write the main body serial number down on the
ORU-M label, and mark up A, and then attach
the label to the intermediate transfer unit. Attach
the label to the position shown in the picture.
Note:
Be sure to attach the label so that it is aligned
with the scratched scale.
27.Installing the developing unit shutter
Note:
Be sure to perform this operation when install-
ing the machine at customer's places.
(1) Open the front door, and remove the duct cover
and the fan cover. (Duct cover: 3 screws, fan
cover: 1 screw)
(2) Remove the charging corona units. (4pcs.)
(3) Remove 3 screws of the process unit, and pull
out the process unit.
(4) Remove the rotation jigs in the tool box and the
developing unit.
Note:
Be sure to reinstall the process unit to the
main body and close the front door to reduce
the light-induced fatigue of the drum. (It is not
necessary to lock it)
(5) Remove the tape on the outlet of the developing
unit.
Note:
• Be sure to perform the operations on paper.
• The developer may remains in the outlet, so
be sure to incline the developer unit so that
the outlet side is higher than the other side
before removing the tape.
Outlet Tape

Label

Scratched scale
Intermediate
transfer unit

(6) Install the spring and the shutter to the outlet.

Note:
A50UIXC091CA • Insert the spring into the hole.
(3) Write the main body serial number down on the • When installing the shutter, install it while
ORU-M label, and mark up A, and then attach pressing the spring with the shaft.
the label to the 2nd transfer unit. Attach the label
to the position shown in the picture.

Label

2nd transfer unit

A50UIXC090CA

E-27
 • Be sure to place the shutter diagonally,
press the seal, and install it horizontally.
Otherwise, the inner seal unsticks.
Seal
Spring
Shutter
• Push it until the claw locks it. Be sure to
confirm whether it operates smoothly.
Claw
(7) Shake the developing unit from side to side while
the outlet side is higher (about 5 cm).
E-28
(8) Put the developing unit on horizontal area, and
rotate it 10 times with the rotation jig.
(9) Pull out the process unit, and install the develop-
ing unit and the rotation jig to the process unit.
(10)Reinstall the process unit to the main body, and
reinstall 3 screws in the order as shown in the
figure.
(11)Reinstall the charging corona units. (4pcs.)
3 2
1
A50UIXC083CA
(12)Reinstall the fan cover and the duct cover, and
close the front door. Be sure to screws the duct
cover in the order as shown in the figure. After
reinstalling the duct cover, remove the attention
sheet.
Attention sheet 1
3 2