Section 5 PDF

KTSCP KSTRCPF • KSTRCPFD KRGCPF-H • KRGCPFD-H
CP Tapered Pinions CP Tapered Racks CP Hardened Ground Racks

Series
Gears
Spur
CP5, 10 Page 404 CP5, 10 Page 404 CP5, 10 Page 406
CP Racks
Helical
Gears
KRGCP • KRGCPF • KRGCPD KSSCPGS KSSCPG
CP Ground Racks CP Ground Spur Pinion Shafts CP Ground Spur Gears
& Pinions
Internal
Gears
CP5, 10 Page 406 CP5, 10 Page 408 CP5~20 Page 408
Racks
KSRGCP • KSRGCPF • KSRGCPD KSSCP KRCPF
CP Ground Racks CP Steel Spur Gears CP Thermal Refined Racks
Series
Catalog Number of Stock Gears
CP Racks
& Pinions
Catalog Numbers of stock gears are based on simple principles as follows.
Please order gears by specifying their Catalog Numbers.
CP5~20 Page 410 CP2.5~20 Page 412 CP5, 10 Page 412
(Example) CP Racks & Pinions
Gears
Pinions
Miter
KSRCP • KSRCPF • KSRCPFD KSUSCP KSURCPF • KSURCPFD
K S S CP 2.5 - 20
CP Racks CP Stainless Steel
Spur Gears CP Stainless Steel Racks
Gears
Bevel
No. of teeth (20)
Circular pitch (2.5mm)
CP2.5~20 Page 414 CP5, 10 Page 416 CP5, 10 Page 416 Type (Spur Gear)
Material (S45C)
Screw
Gears
KSROCP KFRCP Material Type
CP Round Racks CP Metal Flexible Racks S S45C S Spur Gears
SU SUS303, US304 TS Tapered Spur Gears
K SCM440 Other Information
Products Gearboxes Gear Pair

G Ground Gears
Worm
S Pinion Shafts
Racks
K S R CP 5 - 100
CP2.5~10 Page 418 CP5 Page 418
Bevel
Total length (100mm)

Circular pitch (5mm)
Type (Rack)
Other
 Feature Icons Material (S45C)

RoHS Compliant Material Other Information
Stainless Product
Product
S S45C F Racks with Machined Ends
Re-machinable K SCM440 D Racks with Bolt Holes
Resin Product
Product
SU SUS304 K Racks with Drill Holes
Copper Alloy F SS400 G Ground Racks
Finished Product
Product
H Racks with induction hardened teeth
Heat Treated Injection Molded Type
Product Product
R Racks
Black Oxide coated RO Round Racks
Ground Gear
Product
TR Tapered Racks
399
CP Racks & Pinions
Characteristics Movement of one cycle of the CP10-30 pinion on a CP
rack vs.SS3-30 (m3) on a m3 rack.
One turn
KHK stock CP racks and pinions are suitable in applications where very accurate
One half turn
positioning in linear motion is required. For your convenience, we offer circular
pitches of 2.5 to 20 mm and in lengths of 100 to 2000 mm. (FRCP is available to
4000 mm)
 About CP Racks & Pinions

The reference pitch of a metric module is computed by multiplying the
number of module by π (3.14159). For example, the reference pitch of
m3 rack is 9.425 mm (3×π). When using a rack and a pinion in a linear Difference between CP10 and m3
motion application, the fact that the pitch is not an integral number pres-
ents a difficulty in accurate positioning. This problem is solved by CP
racks and pinions where one rotation of a pinion moves it precisely 50,
100, 150, ... or 600 mm. The following table lists the main features. The
following table lists the main features.
Pitch
 Racks
Catalog No. Total Length Tooth Precision
Pitch Heat
(mm) Material Surface KHK R 001 Features
Note 1 (mm) Treatment ( ) denotes
( ) No. of teeth Finish JIS B 1702-1
KSTRCPF • 5, 0 1000 S45C — Cut 4

By pairing with KKTSCP pinion, the backlash may
KSTRCPFD be adjusted.
KKRGCPF - H 5, 0 500, 1000 SCM440

Thermal refined, teeth
Cut 1
Heat treated ground gears with high precision and strength has excellent
KKRGCPFD - H induction hardened cost-performance ratio. J Series products are also available.
KKRGCP • KKRGCPF • 5, 0
100, 500,
SCM440
Thermal
Ground 1
High strength and abrasion-resistant for precision
KKRGCPD 1000 Refined linear motion.
KSRGCP • KSRGCPF • 5, 0, 100, 500,

S45C
Gear teeth induction
Ground 3
Reasonably priced ground racks with abrasion-resistant
KSRGCPFD 15, 20 1000 hardened characteristics. J Series products are also available.
Thermal Increased strength with SCM440 material which is
KKRCPF 5, 0 1000 SCM440
Refined
Cut 4
thermal refined.
KSRCP • KSRCPF • 2.5, 5, 100, 500, 000,

S45C — Cut 4
Widely applicable due to low cost and large selection of
KSRCPFD 10, 5, 20 500, 2000 pitches and lengths.
KSURCPF • 5, 0 500, 000 SUS304 Solution treated Cut 5

Suitable for food machinery due to SUS304 material’s
KSURCPFD rust-resistant quality.
Convenient in applications where the rack has
KSROCP 2.5, 5, 0 500 S45C — Cut 4
reciprocal motion.
2000, 3000, Cut continuously. Long length and bendable to a
KFRCP 5
4000
SS400 — Cut 8
contour.
 Pinions
By pairing with KSTRCPF rack, the backlash may be
KKTSCP 5, 0 (20~40) SCM440 Thermal refined Cut (N8)
adjusted.
Thermal refined, teeth Ground Spur Gears with Pinions, can be directly assembled
KSSCPGS 5, 0 (10~25) S45C
induction hardened
Ground (N7)
with the shaft bearing, by modifying the pinion.
5, 0, Gear teeth induction Perform secondary operations to suit your require-
KSSCPG 15, 20
(20~40) S45C
hardened
Ground (N7)
ment on these ground CP spur gears.
2.5, 5, Low cost and widely applicable, with a large selec-
KSSCP 10, 5, 20
(20~40) S45C — Cut (N8)
tion of pitches and numbers of teeth.
Suitable for food machinery due to SUS303 mate-
KSUSCP 5, 0 (20~30) SUS303 — Cut (N8)
rial's rust-resistant quality.
[NOTE 1] The catalog numbers in the above tables with a suffix of F have both ends machined so that they can be butted against each other to
make any desired length. The items with (D) have mounting screw holes for easier assembly.
• For safer handling and to prevent damage such as deformation, KHK stock CP racks have round chamfering on the corners of the top land of the gear tooth.
This rounded chamfered shape is patented by KHK. Because it is effective for reducing noise, all of KHK CP racks have this chamfering treatment.
• Black colored products are KHK stock gears that have an applied black oxide coating for rust resistance; this ‘blackness’ is a product characteristic of KHK
stock gears.
400
KHK Technical Information
Selection Hints
Please select the most suitable products by carefully considering the characteristics of items and contents of the product tables. It is also important
to read all applicable notes before the final selection.
1. Caution in Selecting the Mating Gears 2. Caution in Selecting Gears Based on Gear Strength
a KHK stock CP racks are mated with CP spur gears having the same The gear strength values shown in the product pages were computed
pitch. Since CP2.5 (m0.796), CP5 (m1.592) and CP10 (m3.183) are by assuming a certain application environment. Therefore, they should
very close in size to m0.8, m1.5 and m3 respectively, the selecting the be used as reference only. We recommend that each user computes
proper mating gear should be verified to make sure that the items are
his own values by applying the actual usage conditions. The table be-
correct. Otherwise, complications could arise.
b KSTRCPF and KSTRCPFD Tapered Racks are mated with KKTSCP low contains the assumptions established for these products in order
Spur Gears having the same pitch. They can also be mated with other to compute gear strengths.
spur gears, however, they can not be used as parallel axis gears due
to the setting angles.
 Calculation assumptions for Bending Strength Racks Pinions

KKRGCP KSRCP • KSRCPF
Catalog No. KSRGCP KSRCPFD KSURCPF
KKRGCPF-H KKRGCPF
KSRGCPF KSROCP KSURCPFD KSSCPGS KSSCPG KKTSCP KSSCP KSUSCP
KKRGCPFD-H KKRGCPD KSTRCPF
Item KSRGCPFD KFRCP
KKRCPF KSTRCPFD
Formula NOTE 1 Formula of spur and helical gears on bending strength (JGMA401-01)
No. of teeth of mating gear 30 Same number of teeth
Rotation 100rpm
Durability Over 107cycles
Impact from motor Uniform load
Impact from load Uniform load
Direction of load Bidirectional
Allowable bending stress at root σ Flim (kgf/mm2) NOTE 2 32 32 20 20 10.5 24.5 19 28.5 19 10.5
Safety factor S F 1.2
 Calculation assumptions for Surface Durability (Except those in common with bending strength)
Formula NOTE 1 Formula of spur and helical gears on surface durability (JGMA402-01)
Kinematic viscosity of lubricant 100cSt (50°C)
Gear support Support on one end
Allowable Hertz stress σ Hlim (kgf/mm2) 112 79 90 52.5 41.3 99 90 74.5 49 41.3
Safety factor SH 1.15
[NOTE 1] The gear strength formula is based on JGMA (Japanese Gear Manufactures Association) specifications. The units for the number of rotations
(rpm) and the stress (kgf/mm2) are adjusted to the units needed in the formula.
[NOTE 2] The allowable bending stress at the root σ Flim is calculated from JGMA401-01, and set to 2/3 of the value in the consideration of the use of
planetary-, idler-, or other gear systems, loaded in both directions.
 Definition of bending strength by  Definition of surface durability by

JGMA 401-01(1974) JGMA 402-01(1975)
The allowable bending strength of a The surface durability of a gear is de-

gear is defined as the allowable tan- fined as the allowable tangential force
gential force at the pitch circle based at the pitch circle, which permits the
on the mutually allowable root stress force to be transmitted safely without
of two meshing gears under load. Example of the failure due to insuf- incurring surface failure. Example of the defacement due to
ficient bending strength. insufficient surface durability.
3. Selecting Racks By Precision

The precision standards of KHK stock racks are established by us.
Please be sure to see the pages below when selecting.
a Pitch Error of Racks NOTE 2 (KKHKR001) → page 374
b Precision of Rack Blanks NOTE 2 → page 375
[NOTE 2] Convert CP to m (module) when reference is
c Backlash of Rack Tooth → page 375 made to the data in the table. (m =CP/π) 401
CP Racks & Pinions
Application Hints
In order to use KHK stock gears safely, carefully read the Application 2. Points of Caution in Assembling
Hints before proceeding.
If there are questions or if you require clarifications, please contact our
a KHK stock CP racks are designed to give the proper backlash when
technical department or your nearest distributor.
assembled using the mounting distance given by the formula below
QTC METRIC GEARS (mounting distance tolerance of H7 to H8 required). The backlash val-
PHONE: (516)437-6700 FAX: (516) 328-3343 ues are given in the table on page 375. Make sure that the mounting
E-mail: qtcsupport@qtcgears.com distance stays constant for the length of the rack.
Mounting distance a = Height of pitch line of rack + Pitch radius of pinion

1. Caution on Performing Secondary Operations
[CAUTION]
a Secondary operations can be performed on all KHK stock CP racks
Pinions are assumed to be stan-
except for the racks where the gear teeth are induction hardened. To
dard stock spur gears (x=0).
avoid problems of gear precision, do not reduce the face width. The
precision of ground racks and racks with mounting holes may drop if
you do not exercise extreme caution during installation or while modi- Pinion
fying.
b Pitch lines of racks are controlled by using the bottom surface as the Rack
reference datum and over-pin measurements on tooth thickness. If
you machine the bottom surfaces, the precision of the racks may be
b KKRGCP type of KHK stock ground racks have four surfaces ground
affected.
parallel to within 10~15μm. To maintain true angle, they should be
c When connecting two racks, the machining of the mating ends re-
mounted on high precision bases as shown below. It is even possible
quires careful consideration. The meshing will be poor if the pitch (CP)
to correct for the angular errors of racks by compensating the mount-
straddling the connection has a positive tolerance. We recommend a
ing base. With recent increases in the requirement for zero backlash
minus tolerance on pitch of at the connection. The below is an indica-
linear drives, such accurate assembly as shown is becoming more
tion of pitch tolerance for each module.
important.
Unit : mm
CP
CP CP Tolerance
-0.05
CP2.5 -0.25
-0.1
CP5 -0.3
CP10
-0.1
CP15 -0.4
CP20
d To use dowel pins to secure racks, attach the racks to the base and
drill both simultaneously.
e KHK stock CP racks made of S45C and SCM440 (except for ground c If the racks are not secured properly to the base, they could shift dur-
ing operation and cause unexpected problems. It is very important to
racks) can be induction hardened. However, the precision of pitch is
decreased. insure firm mounting by the use of dowel pins or similar devices.
d Machined end type racks such as KSRCPF and KSRCPFD series
f To be able to handle parts safely, all burrs and sharp corners should
be removed after the secondary operations are done. have the pitch tolerance of— 0.1/— 0.3 for modules less than Module
g If you are going to modify the gear by gripping the teeth, please ex- 2.5, and — 0.1/— 0.4 for larger modules. If you try to connect the racks
ercise caution not to crush the teeth by applying too much pressure. without any space, the pitch at the connection will be too small and will
Any scarring will cause noise during operation. cause problems. Please follow the following diagrams for assembly.
An example of Rack Joining, we recommend the following method.
Joining gauge rack

d
[CAUTION] Joining gauge racks for helical racks must have the opposite hand
from the racks. Please use Module 1~10 100 racks as a joining gauge
402 rack, or alternatively the rack of the same specifications on hand.
KSTRCPF • KSTRCPFD & KKTSCP
Tapered Racks and Pinions
 Features of Tapered Racks and Pinions
Gears
Spur
1. Easy adjustment of Backlash value
Generally, adjustment of backlash value is made by changing mounting distance (adjusting
the height of the motor shaft). The backlash of KHK stock tapered racks and pinions are ad-
justable only by moving the pinion axially.
Helical
Gears
2. Reasonable Prices
The precision of KHK stock tapered racks and pinions are obtained by rationalization in the
production process with our cutting-edge technologies. This enables us to offer quality tapered
racks and pinions in the same price range as the CP racks and pinions. (KSRCPF and KSSC).
Internal
Gears
 Example of Comparison
• KSRCP5-1000 and KSSCP5-30 combination produces a backlash value of 0.1 to 0.26.
4°
Racks
• KSTRCPF5-1000 and KKTSCP5-30 combination produces a backlash value of 0.05
or less. (Target value)
♦ Note above backlash values are theoretical values when meshed under ideal conditions.
CP Racks
& Pinions
♦ Tapered racks and pinions are not interchangeable with KHK stock CP racks and pinions.
♦ Different modules, number of teeth, ground gear versions and custom-made items are Tapered Pinion
available as special orders.
Moving the pinion axially by 1
Gears
mm changes the backlash by Tapered
Miter
0.05 mm. Rack
Examples of special applications of Tapered Rack & Pinions
Gears
Bevel

The shaft angle illustrated below can be obtained by changing the assembly orientation of the tapered
spur gear or by mating with a regular spur gear.
Screw
Tapered
Gears
Tapered Pinion Pinion Spur Gear

8°
4°
Worm
Tapered Rack Tapered Rack Tapered Rack
Bevel
When mating a tapered rack and a tapered pin- When mating a tapered rack and a tapered When mating a tapered rack and a spur
ion, where each hub is set in opposite directions, pinion, where each hub is set in the same di- gear, a 4° shaft angle is obtained.
a 0° shaft angle is obtained. (Axis Parallel). rection, an 8° shaft angle is obtained.
Information
Other
Very sm
KGCU-R Rack Kit Installment : Parallel axes gears
o oth! Gear Type : Racks & Pinions
Gears : KSRO1.5-500
KPS1.5-20
Weight : Approx. 1kg
Use of racks enables the conversion

of rotation motion to linear motion.
Applications include devices that
R Chamfered provide lift.
403
KKTSCP Circular Pitch 5, 0
CP Tapered Pinions
Specifications G
E F
JIS grade N8 (JIS B1702-1: 1998)
Gears
Precision grade H I
Spur
JIS grade 4 (JIS B1702: 1976)

Gear teeth Standard full depth
Pressure angle 20°
D’
Material SCM440
D
A
B
C
Helical
Gears
Heat treatment Thermal refining only
4°
Tooth hardness 225~285HB
J ST
Internal
Gears
Bore Hub dia. Pitch dia. Outside dia. (major)

Outside Outside dia. (minor)
(major) Outside Face width
(minor) Face Hub width
width Hub width Total
Total length
length
Pitch mm No. of
Catalog No.
Catalog No. (Module)
No. of teeth
teeth
Shape
AH7 B C D D' E F G
KKTSCP5-20
KTSCP5-20 20 8 25 31.83 36.06 33.97
KTSCP5-25
KKTSCP5-25 CP5 25 10 32 39.79 44.02 41.92
ST 18 15 33
KTSCP5-30
KKTSCP5-30 (1.5915) 30 10 38 47.75 51.98 49.88
Racks
KTSCP5-40
KKTSCP5-40 40 12 45 63.66 67.89 65.8
KKTSCP10-20
KTSCP10-20 20 15 50 63.66 72.13 67.93
KTSCP10-25
KKTSCP10-25 CP10 25 20 60 79.58 88.04 83.85
ST 36 20 56
KTSCP10-30
KKTSCP10-30 (3.1831) 30 20 75 95.49 103.96 99.76
CP Racks
& Pinions
KTSCP10-40
KKTSCP10-40 40 20 80 127.32 135.79 131.59
[Caution on Product Characteristics] a The allowable torques shown in the table are the calculated values according to the assumed usage conditions. Please see
page 401 for more details.
b The backlash values shown in the table are the theoretical values when these gears and KSTRCP Tapered Racks are in
mesh.
Gears
Miter
 For products not categorized in our Stock Gear series', custom gear
production services with short lead times is available. For details see page VI.
Gears
Bevel
KSTRCPF • KSTRCPFD Circular Pitch 5, 0

CP Tapered Racks
Screw
Gears
Specifications
Precision grade KHK R 001 grade 4
Standard full depth

Gear teeth
A B
Worm
Pressure angle 20° CP CP E 4°
Material S45C
C’
C
D
Heat treatment Stress relief annealing
Tooth hardness (less than 95HRB)

Bevel
RF
Pitch mm Total length Face width Height (major) Height (minor) Height to pitch line Reference position
No. of teeth Shape
A B C C' D E
KSTRCPF5-1000 CP5 (1.5915) 200 RF 1000 15 19.5 18.45 17.38 7.5
Other
KSTRCPF10-1000 CP10 (3.1831) 100 RF 1000 30 34.5 32.4 30.27 15
Pitch mm Total length Face width Height (major)Height (minor) Height to pitch line Reference position Mounting hole dimensions No. of Mounting
No. of teeth Shape mounting
screw size
A B C C' D E F G H holes
KSTRCPFD5-1000 CP5 (1.5915) 200 RD 1000 15 19.5 18.45 17.38 7.5 8 50 180 6 M5
KSTRCPFD10-1000 CP10 (3.1831) 100 RD 1000 30 34.5 32.4 30.27 15 14 50 180 6 M10
[Caution on Product Characteristics] a The allowable forces shown in the table are the calculated values according to the assumed usage conditions. Please see
b The backlash of the CP Tapered Racks equates to the value of the mating gear shown in the table.
c After attaching the racks to the base, please fasten with dowel pins. Clamping only with mounting screws could possibly
cause the screws to be broken, due to a heavy load.
404 *Please see book one for additional products in these modules.
KKTSCP
Tapered Spur Gears
Gears
Spur
Helical
Gears
Internal
Gears
Reference face width Adjustable width Reference position Distan ce traveled Allowable torque (N·m) Allowable torque (kgf·m) Backlash Weight
in one turn (mm) Catalog No.
H I J Bending strength Surface durability Bending strength Surface durability (mm) (kg)
100 41.2 8.13 4.20 0.83 0~0.11 0.16 KKTSCP5-20

125 55.6 14.0 5.67 1.43 0~0.11 0.25 KKTSCP5-25
15 3 10.5
150 70.3 21.9 7.16 2.23 0~0.11 0.37 KKTSCP5-30
Racks
200 100 43.3 10.2 4.41 0~0.11 0.61 KKTSCP5-40
200 329 71.2 33.6 7.26 0~0.12 1.13 KKTSCP10-20
250 445 122 45.3 12.4 0~0.12 1.71 KKTSCP10-25
30 6 21
300 562 189 57.3 19.2 0~0.12 2.58 KKTSCP10-30
CP Racks
& Pinions
400 801 371 81.7 37.8 0~0.12 4.25 KKTSCP10-40
[Caution on Secondary Operations] a Please read “Caution on Performing Secondary Operations” (Page 402) when performing modifications and/or secondary operations for
safety concerns.
b Avoid performing secondary operations that narrow the tooth width as it affects precision and strength.
Gears
Miter
*Please see book one for additional products in these modules.
Gears
Bevel
KSTRCPF • KSTRCPFD
KSTRCPFD Tapered Racks
Screw
Gears
A
(G) B
Worm
G H H H H H
CP CP I E
4°
C’
C
D
K
J
Bevel
RD
Allowable force (N) Allowable force (kgf) Weight

Catalog No.
Bending strength Surface durability Bending strength Surface durability (kg)
2290 468 233 47.7 2.05 KSTRCPF5-1000

Other
9150 1870 933 191 7.13 KSTRCPF10-1000
Counterbore dimensions Allowable force (N) Allowable force (kgf) Weight

Catalog No.
H I J Bending strength Surface durability Bending strength Surface durability (kg)
6 10 6 2290 468 233 47.7 2.01 KSTRCPFD5-1000

10.8 17.5 11 9150 1870 933 191 6.92 KSTRCPFD10-1000
[Caution on Secondary Operations] a Please read “Caution on Performing Secondary Operations” (Page 402) when performing modifications and/or secondary
operations for safety concerns.
b If gear tooth hardening, or thermal refining, is applied, the decarburization layer (approx. 0.5 mm thickness) on the rectangu-
lar surfaces cannot have the hardness you designate.
c Avoid hardening Racks with bolt holes, due to deformation occurring at the mounting hole and the difficulty
of straightening the rack after hardening.
For updated information, please visit qtcgears.com. 405
KKRGCPF - H • KKRGCPFD-H Circular Pitch 5, 10
CP Hardened Ground Racks
Specifications
Gears
Precision
KHK R 001 grade 1
Spur
grade
Gear teeth Standard full depth A

Pressure CP CP B
20°
G
angle G G
Material SCM440
Helical
Gears
C
D
Heat
treatment Thermal refined, teeth induction hardened
Tooth G
hardness 50~60HRC
* The precision grade of J Series products is equivalent RF
to the value shown in the table.
Internal
Gears
* Standard tooth surface induction hardening is applied resulting in reasonably priced racks which have their surface durability increased by 50% than KRGCPF !
Effective Total length Face width Height Height to pitch line Allowable force (N) Allowable force (kgf) Weight
Pitch mm
no. of Shape
teeth A B C D Bending strength Surface durability Bending strength Surface durability (kg)
KKRGCPF5-500H 100 RF 500 1.08

Racks
CP5 (1.5915) 15 20 18.41 3660 2270 373 232

KKRGCPF5-1000H 200 RF 1000 2.17
KKRGCPF10-500H 50 RF 500 3.75
CP10 (3.1831) 30 35 31.82 14600 9150 1490 933
KKRGCPF10-1000H 100 RF 1000 7.49
CP Racks
& Pinions
Total length Face width Height Height to pitch line Mounting hole dimensions No. of
Catalog No. Pitch mm No. of
Shape mounting
Mounting
•:J Series (Available-on-request) (Module) teeth holes screw size
A B C D E F G
•KKRGCPFD5-500HJ 100 RD 500 25 150 4
•KKRGCPFD5-1000HJ CP5 (1.5915)
200 RD 1000
15 20 18.41 8
50 180 6
M5
Gears
•KKRGCPFD10-500HJ
Miter
50 RD 500 25 150 4
•KKRGCPFD10-1000HJ CP10 (3.1831)
100 RD 1000
30 35 31.82 14
50 180 6
M10

KKRGCP • KKRGCPF • KKRGCPD Circular Pitch 5, 0
Gears
Bevel
CP Thermal Refined Ground Racks

Specifications
Screw
Gears
Gear teeth Standard full depth A

SW B
SW
G
G G
Pressure angle 20°
C
D
Material SCM440
Worm
Heat treatment Thermal refining only G
*SW Saw Blade Finished R1

Tooth hardness 250~285HB
* From improvements in our manufacturing processes, overall pricing is reduced by 20%! C-chamfering is widened for convenience in installation.
Bevel
Pitch mm Effective Total length Face width Height Height to pitch line Allowable force (N) Allowable force (kgf) Weight
no. of Shape
KKRGCP5-100 CP5 18 98 0.21
R1 15 20 18.41 3660 1560 373 159
KKRGCP5-500 (1.5915) 99 505 1.09
KKRGCP10-100 CP10 8 98 0.73
Other
R1 30 35 31.82 14600 6230 1490 635

KKRGCP10-500 (3.1831) 49 505 3.78
Total length Face width Height Height to pitch line Allowable force (N) Allowable force (kgf) Weight
Pitch mm No. of
Catalog No. (Module) teeth
Shape
A B C D Bending strength Surface durability Bending strength Surface durability (kg)
KRGCPF5-1000 CP5 (1.5915) 200 RF 1000 15 20 18.41 3660 1560 373 159 2.17
KRGCPF10-1000 CP10 (3.1831) 100 RF 1000 30 35 31.82 14600 6230 1490 635 7.49
Pitch mm No. of Total length Face width Height Height to pitch line Mounting hole dimensions No. of Mounting
Shape mounting
screw size
A B C D E F G holes
KKRGCPD5-500 CP5 (1.5915) 100 RD 500 15 20 18.41 8 40 140 4 M5

KKRGCPD10-500 CP10 (3.1831) 50 RD 500 30 35 31.82 14 40 140 4 M10
406 *Please see book one for additional products in these modules.
KRGCPF-H • KRGCPFD-H
Series CP Ground Racks
Gears
Spur
A
F G G G (F) B
CP CP H
G
G G
Helical
Gears
C
D
J
I
E
G
RD
Internal
Gears
[Caution on Product Characteristics] a The allowable forces shown in the table are the calculated values according to the assumed usage conditions. Please see page 401 for more details.
b Backlash of racks vary depending on mating pinions. Please calculate the backlash in accordance with the backlash of the mating pinion and values in the table
"Backlash of Rack Tooth (Amount of Tooth-Thinning)" (Page 375).
[Caution on Secondary Operations] a Please read “Caution on Performing Secondary Operations” (Page 402) when performing modifications and/or secondary operations for safety
concerns.
b Due to the gear teeth being induction hardened, no secondary operations can be performed on tooth areas including the bottom land (approx. 1 mm
Racks
to 2 mm). Please use wire EDM or other carbide tools to modify the length.
[Caution on J series] a As available-on-request products, requires a lead-time for shipping within 5 working-days (excludes the day ordered), after
placing an order. Please allow additional shipping time to get to your local distributor.
b Number of products we can process for one order is 1 to 20 units. For quantities of 21 or more pieces, we need to quote
price and lead time.
CP Racks
& Pinions
c No black oxide is re-applied after adding secondary operation of mounting holes.

Catalog No.
1.06 •KKRGCPFD5-500HJ
6 10 6 3660 2270 373 232
Gears
•KKRGCPFD10-500HJ
Miter
3.61
10.8 17.5 11 14600 9150 1490 933
KKRGCP • KKRGCPF • KKRGCPD
Gears
Bevel
KKRGCPD CP Ground Racks
Screw
Gears
A A
CP CP B F G G G (F) B
G
G G CP CP H
G
G G

C
D
C
D
J
Worm
I
G G
RF RD
Bevel
Other
c After attaching the racks to the base, please fasten with dowel pins. Clamping only with mounting screws could possibly cause the screws to be broken, due to a
heavy load.
safety concerns.

Catalog No.
6 10 6 3660 1560 373 159 1.06 KKRGCPD5-500

10.8 17.5 11 14600 6230 1490 635 3.61 KKRGCPD10-500

KSSCPGS Circular Pitch 5, 0
CP Ground Spur Pinion Shafts
Specifications
JIS grade N7 (JIS B1702-1: 1998) G
Gears
Precision grade
Spur

F’ E F
Gear teeth Standard full depth 20 20
G G G
Pressure angle 20°
A’
D
A
C
Material S45C
Helical
Gears
Heat treatment
Thermal refinined, tooth surface
induction hardeded
S7
Tooth hardness 50~60HRC
Pitch mm No. of Profile shift Shaft dia. (L) Shaft length (L) Pitch dia. Outside dia. Face width Shaft dia. (R) Shaft length (R)
Catalog No. Shape
Internal
(Module) teeth coefficient A' F' C D E A F

Gears
KSSCPGS5-15 15 0 19.2 23.87 27.06 19.2

KSSCPGS5-20 CP5 (1.5915) 20 0 S7 27.2 25 31.83 35.01 15 27.2 100
KSSCPGS5-25 25 0 30.2 39.79 42.97 30.2
KSSCPGS10-10 10 +0.5 25.2 31.83 41.05 25.2
Racks
KSSCPGS10-15 CP10 (3.1831) 15 0 S7 35.2 40 47.75 54.11 30 35.2 150

KSSCPGS10-20 20 0 40.2 63.66 70.03 40.2
CP Racks
& Pinions
b The backlash values shown in the table are the theoretical values when these gears and KSRGCP Racks are in mesh.
c To find the center distance of profile shifted spur gears, please see the appropriate section on page 51 – 52.

Gears
Miter
KSSCPG Circular Pitch 5, 0, 5, 20

CP Ground Spur Gears
Gears
Bevel
G
Specifications
E F
Precision grade
G
Screw
Gears
Pressure angle 20°
Material S45C D
A
B
C
Heat treatment Tooth surface induction hardeded

Worm
Tooth hardness 50~60HRC
S1
Pitch mm No. of Bore Hub dia. Pitch dia. Outside dia. Face width Hub width Total length
Shape
AH7 B C D E F G
KSSCPG5-20 20 8 25 31.83 35.01
Bevel
KSSCPG5-25 25 10 32 39.79 42.97

CP5 (1.5915) S1 15 15 30
KSSCPG5-30 30 10 38 47.75 50.93
KSSCPG5-40 40 12 50 63.66 66.85
KSSCPG10-20 20 15 50 63.66 70.03
KSSCPG10-25 25 20 60 79.58 85.94
Other
CP10 (3.1831) S1 30 20 50
KSSCPG10-30 30 20 75 95.49 101.86
KSSCPG10-40 40 25 80 127.32 133.69
KSSCPG15-20 20 25 75 95.49 105.04
KSSCPG15-25 CP15 (4.7746) 25 S1 25 100 119.37 128.92 50 27 77
KSSCPG15-30 30 25 110 143.24 152.79
KSSCPG20-20 20 25 100 127.32 140.06
KSSCPG20-25 CP20 (6.3662) 25 S1 30 130 159.15 171.89 60 30 90
KSSCPG20-30 30 30 150 190.99 203.72
b The backlash values shown in the table are the theoretical values when these gears and KSRGCP Racks are in mesh.
408
KSSCPGS
CP Ground Spur Pinion Shafts
Gears
Spur
Helical
Gears
Total length Distance Allowable torque (N·m) Allowable torque (kgf·m) Backlash Weight
traveled Catalog No.
Internal
G (mm) (kg)
Gears
in one turn (mm) Bending strength Surface durability Bending strength Surface durability
75 21.2 8.49 2.16 0.87 0.04~0.18 0.34 KSSCPGS5-15

140 100 32.0 16.6 3.26 1.70 0.04~0.18 0.66 KSSCPGS5-20
125 43.2 27.8 4.40 2.83 0.04~0.18 0.85 KSSCPGS5-25
100 121 25.9 12.4 2.64 0.05~0.20 0.97 KSSCPGS10-10
Racks
220 150 169 67.9 17.3 6.93 0.05~0.20 1.87 KSSCPGS10-15
200 256 133 26.1 13.6 0.06~0.21 2.64 KSSCPGS10-20
[Caution on Secondary Operations] a Please read “Caution on Performing Secondary Operations” (Page 402) when performing modifications and/or secondary op-
erations for safety concerns.
CP Racks
& Pinions
b Due to the gear teeth being induction hardened, no secondary operations can be performed on tooth areas including the
bottom land (approx. 1 to 2 mm). Use carbide tools for the modification of the shaft area near the bottom land.
Gears
Miter
KSSCPG
CP Ground Spur Gears
Gears
Bevel
Screw
Gears
Worm
Distance Allowable torque (N·m) Allowable torque (kgf·m)
traveled Backlash Weight
in one turn Catalog No.
Bending strength Surface durability Bending strength Surface durability (mm) (kg)
(mm)
Bevel
100 24.8 13.7 2.53 1.40 0.04~0.18 0.14 KSSCPG5-20
125 33.5 23.0 3.41 2.34 0.04~0.18 0.22 KSSCPG5-25
150 42.3 35.0 4.32 3.57 0.04~0.18 0.33 KSSCPG5-30
200 60.4 66.9 6.16 6.82 0.05~0.19 0.58 KSSCPG5-40
200 198 110 20.2 11.2 0.06~0.21 0.99 KSSCPG10-20
Other
250 268 184 27.3 18.7 0.06~0.21 1.49 KSSCPG10-25

300 339 280 34.5 28.5 0.06~0.21 2.26 KSSCPG10-30
400 483 535 49.3 54.6 0.07~0.22 3.59 KSSCPG10-40
300 744 399 75.9 40.7 0.07~0.23 3.45 KSSCPG15-20
375 1005 667 102 68.0 0.09~0.25 5.76 KSSCPG15-25
450 1270 1020 130 104 0.09~0.25 8.04 KSSCPG15-30
400 1590 880 162 89.7 0.09~0.25 7.50 KSSCPG20-20
500 2140 1470 219 150 0.09~0.25 12.0 KSSCPG20-25
600 2710 2240 276 228 0.09~0.25 17.2 KSSCPG20-30
[Caution on Secondary Operations] a Please read “Caution on Performing Secondary Operations” (Page 402) when performing modifications and/or
secondary operations for safety concerns.
b Due to the gear teeth being induction hardened, no secondary operations can be performed
on tooth areas including the bottom land (approx. 1 to 2 mm). For updated information, please visit qtcgears.com. 409
KSRGCP • KSRGCPF • KSRGCPFD Circular Pitch 5, 0, 5, 20
CP Hardened Ground Racks
Specifications
A B
SW
SW
Gears
Precision grade KHK R 001 grade 3 * G

Spur
C
D
Pressure angle 20°
Material S45C A
Helical
B
Gears
CP CP
Heat treatment
Tooth surface induction G
hardeded
Tooth hardness 50~60HRC*
C
D
* The precision grade of J Series products is
equivalent to the value shown in the table. RF
Internal
*Due to the decarburization layer of about 0.5 mm thickness, the rectangular surface have less than HB187
Gears
hardness.
Effective Total length Face width Height Height to pitch line Allowable force (N) Allowable force (kgf) Weight
Pitch mm
Catalog No. no. of Shape
Racks
(Module) (kg)
teeth A B C D Bending strength Surface durability Bending strength Surface durability
KSRGCP5-100 CP5 (1.5915) 18 R1 98 15 20 18.41 2290 1460 233 149 0.21

KSRGCP10-100 CP10 (3.1831) 8 R1 98 30 35 31.82 9150 5860 933 597 0.73
KSRGCP15-100 CP15 (4.7746) 5 R1 103 50 50 45.23 22900 14200 2330 1450 1.83
CP Racks
& Pinions
KSRGCP20-100 CP20 (6.3662) 3 R1 98 60 60 53.63 36600 23400 3730 2390 2.48
Pitch mm No. of
Shape
KSRGCPF5-500 100 500 1.08

CP5 (1.5915) RF 15 20 18.41 2290 1460 233 149
KSRGCPF5-1000 200 1000 2.17
Gears
Miter
KSRGCPF10-500 50 500 3.75

CP10 (3.1831) RF 30 35 31.82 9150 5860 933 597
KSRGCPF10-1000 100 1000 7.49
KSRGCPF15-500 33 495 8.79
CP15 (4.7746) RF 50 50 45.23 22900 14200 2330 1450
KSRGCPF15-1000 67 1005 17.8
Gears
KSRGCPF20-500
Bevel
25 500 12.6
CP20 (6.3662) RF 60 60 53.63 36600 23400 3730 2390
KSRGCPF20-1000 50 1000 25.3
Catalog No. Pitch mm No. of Total length Face width Height Height to pitch line Mounting hole dimensions No. of Mounting
Shape mounting
• : J Series (Available-on-request) (Module) teeth A B C D E F G holes screw size
•KSRGCPFD5-500J 100 500 25 150 4

Screw
Gears
•KSRGCPFD5-1000J CP5 (1.5915)

200
RD
1000
15 20 18.41 8
50 180 6
M5
•KSRGCPFD10-500J 50 500 25 150 4

•KSRGCPFD10-1000J CP10 (3.1831)
100
RD
1000
30 35 31.82 14
50 180 6
M10
•KSRGCPFD15-500J 33 495 27.5 220 3

•KSRGCPFD15-1000J CP15 (4.7746)

67
RD
1005
50 50 45.23 20
62.5 220 5
M14
Worm
•KSRGCPFD20-500J 25 500 30 220 3

•KSRGCPFD20-1000J CP20 (6.3662)
50
RD
1000
60 60 53.63 23
60 220 5
M16

Bevel
Other
410
KSRGCP • KSRGCPF • KSRGCPFD
Series CP Ground Racks
Gears
Spur
A
F G G G (F) B
CP CP H
G
Helical
Gears
C
D
J
I
E
RD
Internal
Gears
b Backlash of racks vary depending on mating pinions. Please calculate the backlash in accordance with the backlash of the
mating pinion and values in the table "Backlash of Rack Tooth (Amount of Tooth-Thinning)" (Page 375).
Racks
safety concerns.
b Due to the gear teeth being induction hardened, no secondary operations can be performed on tooth areas including the
bottom land (approx. 1 to 2 mm). Please use wire cutters or other carbide tools to modify the length.
CP Racks
[Caution on J series] a As available-on-request products, requires a lead-time for shipping within 5 working-days (excludes the day ordered), after
& Pinions
placing an order. Please allow additional shipping time to get to your local distributor.
b Number of products we can process for one order is 1 to 20 units. For quantities of 21 or more pieces, we need to quote
price and lead time.
c No black oxide is re-applied after adding secondary operation of mounting holes.
* Orders for special, customized ground racks are accepted within the following
Gears
Miter
specifications; CP25, Total length (A): Max.1000mm, Height (C): Max.90mm
Counterbore dimensions Allowable force (N) Allowable force (kgf) Weight Catalog No.
Gears
Bevel
(kg) •:J Series (Available-on-request)
H I J Bending strength Surface durability Bending strength Surface durability
1.06 •KSRGCPFD5-500J
6 10 6 2290 1460 233 149
10.8 17.5 11 9150 5860 933 597
Screw
•KSRGCPFD15-500J
Gears
8.47
15.2 23 16 22900 14200 2330 1450
17.5 26 18 36600 23400 3730 2390

Bevel Worm
KGCU-R Rack Kit
Installment : Parallel axes gears
Gear Type : Racks & Pinions
Gears : KSRO1.5-500
Other
KPS1.5-20
Weight : Approx. 1kg
Use of racks enables the

conversion of rotation motion
to linear motion. Applications
include devices that provide lift.

KSSCP Circular Pitch 2.5~20
CP Steel Spur Gears
Specifications G
JIS grade N8 (JIS B1702-1: 1998) E F
Gears
Precision grade
Spur

Pressure angle 20°
Material S45C
Helical
D
Gears
A
B
C
Heat treatment —
Tooth hardness (less than 194HB)

S1
Internal
Gears
Pitch mm No. of Bore Hub dia. Pitch dia. Outside dia. Face width Hub width Total length
Shape
AH7 B C D E F G
KSSCP2.5-20 20 6 13 15.92 17.51
KSSCP2.5-25 25 8 17 19.89 21.49
CP2.5 (0.7958) S1 10 10 20
KSSCP2.5-30 30 8 21 23.87 25.46
Racks
KSSCP2.5-40 40 10 28 31.83 33.42

KSSCP5-20 20 8 25 31.83 35.01
KSSCP5-25 25 10 32 39.79 42.97
CP5 (1.5915) S1 15 15 30
KSSCP5-30 30 10 38 47.75 50.93
CP Racks
& Pinions
KSSCP5-40 40 12 45 63.66 66.85

KSSCP10-20 20 15 50 63.66 70.03
KSSCP10-25 25 20 60 79.58 85.94
CP10 (3.1831) S1 30 20 50
KSSCP10-30 30 20 75 95.49 101.86
KSSCP10-40 40 20 80 127.32 133.69
KSSCP15-20 20 22 75 95.49 105.04
Gears
Miter
KSSCP15-25 CP15 (4.7746) 25 S1 25 100 119.37 128.92 50 27 77

KSSCP15-30 30 25 110 143.24 152.79
SSCP20-20 20 25 100 127.32 140.06
SSCP20-25 CP20 (6.3662) 25 S1 30 130 159.15 171.89 60 30 90
SSCP20-30 30 30 150 190.99 203.72
Gears
Bevel
b The backlash values shown in the table are the theoretical values when these gears and KSRCP Racks are in mesh.
c If the bore diameter is less than φ4, then the bore tolerance class is H8. If the bore diameter is Ø5 or Ø6, and the hole length (total
length) exceeds 3 times the diameter, then the class is also H8.
Screw
Gears
KRCPF Circular Pitch 5, 0

CP Thermal Refined Racks
Worm
Specifications

A
Bevel
B
Pressure angle 20° CP CP
Material SCM440
C
D
Heat treatment Thermal refining only
Tooth hardness 250~285HB*

Other
*Due to the decarburization layer of about 0.5 mm thickness, the rectan- RF

gular surface have less than HB187 hardness.
Pitch mm No. of Total length Face width Height Height to pitch line Allowable force (N) Allowable force (kgf) Weight
Shape
KKRCPF5-500 CP5 100 RF 500 1.08
15 20 18.41 3660 1040 373 106
KKRCPF5-1000 (1.5915) 200 RF 1000 2.17
KKRCPF10-500 CP10 50 RF 500 3.75
30 35 31.82 14600 4480 1490 457
KKRCPF10-1000 (3.1831) 100 RF 1000 7.49

412
KSSCP
CP Steel Spur Gears
Gears
Spur
Helical
Gears
Internal
Gears
Distance Allowable torque (N·m) Allowable torque (kgf·m) Backlash Weight
traveled Catalog No.
in one turn (mm) Bending strength Surface durability Bending strength Surface durability (mm) (kg)
50 4.14 0.48 0.42 0.049 0.05~0.20 0.022 KSSCP2.5-20

62.5 5.58 0.83 0.57 0.085 0.07~0.22 0.034 KSSCP2.5-25
75 7.06 1.30 0.72 0.13 0.07~0.22 0.054 KSSCP2.5-30
Racks
100 10.1 2.64 1.03 0.27 0.07~0.22 0.098 KSSCP2.5-40
100 24.8 3.52 2.53 0.36 0.08~0.24 0.14 KSSCP5-20
125 33.5 6.06 3.42 0.62 0.09~0.26 0.22 KSSCP5-25
150 42.3 9.45 4.32 0.96 0.09~0.26 0.33 KSSCP5-30
CP Racks
& Pinions
200 60.4 18.7 6.16 1.91 0.09~0.26 0.54 KSSCP5-40
200 198 30.8 20.2 3.14 0.13~0.33 0.99 KSSCP10-20
250 268 52.7 27.3 5.37 0.15~0.36 1.49 KSSCP10-25
300 339 81.7 34.5 8.33 0.15~0.36 2.26 KSSCP10-30
400 483 160 49.3 16.4 0.15~0.36 3.66 KSSCP10-40
300 744 116 75.9 11.9 0.18~0.45 3.52 KSSCP15-20
Gears
Miter
375 1000 199 102 20.3 0.20~0.48 5.76 KSSCP15-25
450 1270 308 130 31.4 0.20~0.48 8.04 KSSCP15-30
400 1590 264 162 26.9 0.20~0.51 7.50 KSSCP20-20
500 2140 449 219 45.8 0.22~0.55 12.0 KSSCP20-25
600 2710 693 276 70.7 0.22~0.55 17.2 KSSCP20-30
Gears
Bevel
[Caution on Secondary Operations] a Please read “Caution on Performing Secondary Operations” (Page 402) when performing modifications and/
or secondary operations for safety concerns.
b Avoid performing secondary operations that narrow the tooth width as it affects precision and strength.
Screw
Gears
KKRCPF
CP Thermal Refined Racks

a The allowable forces shown in the table are the calculated values according to the assumed usage conditions. Please see
Bevel Worm
[Caution on Product Characteristics]
Other
safety concerns.
b If gear tooth hardening, or thermal refining, is applied, the decarburization layer (approx. 0.5 mm thickness) on the rectangu-
lar surfaces cannot have the hardness you designate.

KSRCP • KSRCPF • KSRCPFD Circular Pitch 2.5~20
CP Steel Racks
Specifications
Gears

Spur
Pressure angle 20° A B
SW
SW
Material S45C
Helical
Gears
C
D

Internal
Gears
Pitch mm Effective Total length Face width Height Height to pitch line Allowable force (N) Allowable force (kgf) Weight
no. of Shape
KSRCP2.5-100 CP2.5 (0.7958) 38 R1 98 10 12 11.2 763 143 77.8 14.5 0.086

KSRCP5-100 CP5 (1.5915) 18 R1 98 15 20 18.41 2290 468 233 47.7 0.21
KSRCP10-100 CP10 (3.1831) 8 R1 98 30 35 31.82 9150 1870 933 191 0.73
Racks
KSRCP15-100 CP15 (4.7746) 5 R1 103 50 50 45.23 22900 4530 2330 462 1.83
KSRCP20-100 CP20 (6.3662) 3 R1 98 60 60 53.63 36600 7480 3730 763 2.48
Pitch mm No. of Total length Face width Height Height to pitch line Allowable force (N) Allowable force (kgf) Weight
Catalog No.
CP Racks
Shape
& Pinions
(Module) teeth A B C D Bending strength Surface durability Bending strength Surface durability (kg)
KSRCPF2.5-500 200 500 0.44
CP2.5 (0.7958) RF 10 12 11.2 763 143 77.8 14.5
KSRCPF2.5-1000 400 1000 0.88
KSRCPF5-500 100 500 1.08
KSRCPF5-1000 200 1000 2.17
CP5 (1.5915) RF 15 20 18.41 2290 468 233 47.7
KSRCPF5-1500 300 1500 3.25
Gears
Miter
KSRCPF5-2000 410 2050 4.44

KSRCPF10-500 50 500 3.75
KSRCPF10-1000 100 1000 7.49
CP10 (3.1831) RF 30 35 31.82 9150 1870 933 191
KSRCPF10-1500 150 1500 11.2
KSRCPF10-2000 205 2050 15.4
Gears
Bevel
KSRCPF15-500 33 495 8.79

KSRCPF15-1000 67 1005 17.8
CP15 (4.7746) RF 50 50 45.23 22900 4530 2330 462
KSRCPF15-1500 100 1500 26.6
KSRCPF15-2000 136 2040 36.2
Screw
Gears
KSRCPF20-500 25 500 12.6

KSRCPF20-1000 50 1000 25.3
CP20 (6.3662) RF 60 60 53.63 36600 7480 3730 763
KSRCPF20-1500 75 1500 37.9
KSRCPF20-2000 102 2040 51.5
Worm
No. of Total length Face width Height Height to pitch line Mounting hole dimensions No. of
Pitch mm Mounting
Shape mounting
screw size
A B C D E F G holes
KSRCPFD5-1000 200 1000 50 6

KSRCPFD5-1500 CP5 (1.5915) 300 RD 1500 15 20 18.41 8 30 180 9 M5
KSRCPFD5-2000 410 2050 35 12
Bevel
KSRCPFD10-1000 100 1000 50 6

KSRCPFD10-1500 CP10 (3.1831) 150 RD 1500 30 35 31.82 14 30 180 9 M10
KSRCPFD10-2000 205 2050 35 12
KSRCPFD15-1000 67 1005 62.5 5
KSRCPFD15-1500 CP15 (4.7746) 100 RD 1500 50 50 45.23 20 90 220 7 M14
Other
KSRCPFD15-2000 136 2040 30 10

KSRCPFD20-1000 50 1000 60 5
KSRCPFD20-1500 CP20 (6.3662) 75 RD 1500 60 60 53.63 23 90 220 7 M16
KSRCPFD20-2000 102 2040 30 10
c After attaching the racks to the base, please fasten with dowel pins. Clamping only with mounting screws could possibly cause the screws to be broken, due to a
heavy load.
414
KSRCP • KSRCPF • KSRCPFD
KSRCPFD CP Steel Racks
Gears
Spur
A A
CP CP B F G G G (F) B
CP CP H
Helical
C
D
Gears
C
D
J
I
E
RF RD
Internal
Gears
Racks
CP Racks
& Pinions
Gears
Miter
Gears
Bevel
Screw
Gears
Worm
Catalog No.
2.13 KSRCPFD5-1000
6 10 6 2290 468 233 47.7 3.20 KSRCPFD5-1500
4.38 KSRCPFD5-2000 Bevel
7.29 KSRCPFD10-1000
10.8 17.5 11 9150 1870 933 191 10.9 KSRCPFD10-1500
14.9 KSRCPFD10-2000
17.3 KSRCPFD15-1000
15.2 23 16 22900 4530 2330 462 25.9 KSRCPFD15-1500
Other
35.2 KSRCPFD15-2000
24.5 KSRCPFD20-1000
17.5 26 18 36600 7480 3730 763 36.8 KSRCPFD20-1500
50.0 KSRCPFD20-2000
[Caution on Secondary Operations] a Please read “Caution on Performing Secondary Operations” (Page 402) when performing modifi-
cations and/or secondary operations for safety concerns.
b If gear tooth hardening, or thermal refining, is applied, the decarburization layer (approx. 0.5 mm
thickness) on the rectangular surfaces cannot have the hardness you designate.
c Avoid hardening Racks with bolt holes, due to deformation occurring at the mounting hole and
the difficulty of straightening the rack after hardening.

KSUSCP Circular Pitch 5, 10
CP Stainless Steel Spur Gears
G
Specifications
E F
Gears
Precision grade
Spur

Pressure angle 20°
Material SUS303
Helical
D
A
B
C
Gears
Heat treatment —
S1
Internal
Gears
Bore Hub dia. Pitch dia. Outside dia. Face width Hub width Total length
Pitch mm No. of
Shape
AH7 B C D E F G
KSUSCP5-20 20 8 25 31.83 35.01
CP5
KSUSCP5-25 25 S1 10 32 39.78 42.97 15 15 30
(1.5915)
KSUSCP5-30 30 10 38 47.74 50.93
Racks
KSUSCP10-20 20 15 50 63.66 70.03

CP10
KSUSCP10-25 25 S1 20 60 79.57 85.94 30 20 50
(3.1831)
KSUSCP10-30 30 20 75 95.49 101.86
CP Racks
& Pinions
b The backlash values shown in the table are the theoretical values when these gears and KSURCPF Racks are in mesh.
Gears
Miter
KSURCPF • KSURCPFD Circular Pitch 5, 10

CP Stainless Steel Racks
Specifications
Gears
Bevel

A
CP B
Pressure angle 20° CP
Screw
Gears
Material SUS304
C
D
Heat treatment Solution heat treatment
RF
Worm
Pitch mm No. of
Shape
KSURCPF5-500 100 500 1.08

CP5 (1.5915) RF 15 20 18.41 1090 263 111 26.8
KSURCPF5-1000 200 1000 2.16
Bevel
KSURCPF10-500 50 500 3.73

CP10 (3.1831) RF 30 35 31.82 4370 1050 445 107
KSURCPF10-1000 100 1000 7.46
Total length Face width Height Height to pitch line Mounting hole dimensions No. of
Pitch mm No. of Mounting
Shape mounting
screw size
Other
A B C D E F G holes
KSURCPFD5-1000 CP5 (1.5915) 200 RD 1000 15 20 18.41 8 50 180 6 M5

KSURCPFD10-1000 CP10 (3.1831) 100 RD 1000 30 35 31.82 14 50 180 6 M10
b Backlash of racks vary depending on mating pinions. Please calculate the backlash in accordance with the backlash of the mating pinion and values in the table "Back-
lash of Rack Tooth (Amount of Tooth-Thinning)" (Page 375).
c For products made of stainless steel, heat treatment* and passivation ** solutions are applied. Passivation is a rust-resistance
treatment, but it is not effective on the machined surface and not a totally rustproof solution.
*
Heat Treatment Solution
Heat treatment by the carbon formed on the surface during blank manufacturing is made to infiltrate the material interior.
**
Passivation
Immersion of the metal in a nitric acid solution to make it more rust-resistant.
d After attaching the racks to the base, please fasten with dowel pins. Clamping only with mounting screws could possibly cause the screws to be broken, due to a heavy load.
416
KSUSCP
CP Stainless Steel Spur Gears
Gears
Spur
Helical
Gears
Internal
Gears
Distance Allowable torque (N·m) Allowable torque (kgf·m)
traveled Backlash Weight
in one turn Catalog No.
Bending strength Surface durability Bending strength Surface durability (mm) (kg)
(mm)
100 13.7 2.50 1.40 0.25 0.08~0.26 0.14 KSUSCP5-20

125 18.5 4.31 1.89 0.44 0.09~0.28 0.22 KSUSCP5-25
150 23.4 6.72 2.39 0.68 0.09~0.28 0.32 KSUSCP5-30
Racks
200 110 21.9 11.2 2.23 0.13~0.35 0.98 KSUSCP10-20
250 148 37.4 15.1 3.82 0.15~0.38 1.48 KSUSCP10-25
300 187 58.0 19.1 5.92 0.15~0.38 2.24 KSUSCP10-30
CP Racks
& Pinions
[Caution on Secondary Operations] a Please read “Caution on Performing Secondary Operations” (Page 402) when performing modifications
and/or secondary operations for safety concerns.
b Avoid performing secondary operations that narrow the tooth width. as it affects precision and strength.
Gears
KSURCPF • KSURCPFD
Miter
KSURCPFD CP Stainless Steel Racks
Gears
Bevel
A
F G G G (F) B
CP CP H
Screw
Gears
C
D
J
I
RD

Bevel Worm

Catalog No.
H I J (kg)
Other
Bending strength Surface durability Bending strength Surface durability
6 10 6 1090 263 111 26.8 2.12 KSURCPFD5-1000

10.8 17.5 11 4370 1050 445 107 7.25 KSURCPFD10-1000
[Caution on Secondary Operations] a Please read “Caution on Performing Secondary Operations” (Page 402) when performing modifications
and/or secondary operations for safety concerns.

KSROCP Circular Pitch 2.5, 5, 10
CP Round Racks
Specifications
Gears

Spur
Pressure angle 20°

A
SW
SW
Material S45C
Helical
Gears
d
D

Internal
Gears
Effective Total length Outside dia. Height to pitch line Allowable force (N) Allowable force (kgf) Weight
Pitch mm
no. of Shape
teeth A dh9 D Bending strength Surface durability Bending strength Surface durability (kg)
KSROCP2.5-500 CP2.5 (0.7958) 200 R2 505 10 9.2 474 91.8 48.3 9.36 0.30
KSROCP5-500 CP5 (1.5915) 99 R2 505 15 13.41 1650 324 169 33.1 0.65
KSROCP10-1000 CP10 (3.1831) 99 R2 1010 30 26.82 6610 1300 674 132 5.16
Racks
CP Racks
& Pinions
[Caution on Secondary Operations] a Please read “Caution on Performing Secondary Operations” (Page 402) when performing modifications and/or secondary
operations for safety concerns.
b Please avoid hardening Round Racks. It causes contortion and deformation, and straightening processes are difficult to apply.

Gears
Miter
KFRCP Circular Pitch 5

CP Metal Flexible Racks
Gears
Bevel
Specifications
Precision grade KHK R 001 grade 8 A

Screw
Gears
Pressure angle 20° F

B
Material SS400
Heat treatment —
C
D
E
Tooth hardness (less than187HB)

Worm
R3
Pitch mm Total length Face width Height Height to pitch line Thickness of bace Width of bace Allowable force (N) Allowable force (kgf) Weight
Shape
A B C D E F Bending strength Bending strength (kg)
FRCP5-2000 R3 2000 10 6 4.41 2 17 801 81.7 0.91
Bevel
FRCP5-3000 CP5 (1.5915) R3 3000 10 6 4.41 2 17 801 81.7 1.37

FRCP5-4000 R3 4000 10 6 4.41 2 17 801 81.7 1.83
b In cases of using a molded flexible rack in an arc shape, proper meshing cannot be obtained as the pitch error and the tooth profile error increases. Be sure and adjust
Other
the center distance so that the pinion turns without any problem.
c Metal Flexible racks are not suitable for use when positioning accuracy is required.
d The tolerance of the height (C) is 0 to -0.15 and the tolerance of the width of the base (F) is 0 to -0.1.
 Example: Fastening of KFRCP Metal Flexible Racks
Fastening with flat head screws Spot welding
(Overhead view of Flexible Racks)
418

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KTSCP KSTRCPF • KSTRCPFD KRGCPF-H • KRGCPFD-H

CP Tapered Pinions CP Tapered Racks CP Hardened Ground Racks

Catalog Number of Stock Gears

(Example) CP Racks & Pinions

Products Gearboxes Gear Pair

Total length (100mm)

 Feature Icons Material (S45C)

 About CP Racks & Pinions

KSTRCPF • 5, 0 1000 S45C — Cut 4

KKRGCPF - H 5, 0 500, 1000 SCM440

KSRGCP • KSRGCPF • 5, 0, 100, 500,

KSRCP • KSRCPF • 2.5, 5, 100, 500, 000,

KSURCPF • 5, 0 500, 000 SUS304 Solution treated Cut 5

 Calculation assumptions for Bending Strength Racks Pinions

 Definition of bending strength by  Definition of surface durability by

The allowable bending strength of a The surface durability of a gear is de-

3. Selecting Racks By Precision

Mounting distance a = Height of pitch line of rack + Pitch radius of pinion

An example of Rack Joining, we recommend the following method.

Joining gauge rack

Examples of special applications of Tapered Rack & Pinions

Products Gearboxes Gear Pair

Use of racks enables the conversion

JIS grade 4 (JIS B1702: 1976)

Pressure angle 20°

Heat treatment Thermal refining only

Bore Hub dia. Pitch dia. Outside dia. (major)

KSTRCPF • KSTRCPFD Circular Pitch 5, 0

Standard full depth

Pressure angle 20° CP CP E 4°

Heat treatment Stress relief annealing

Tooth hardness (less than 95HRB)

KSTRCPF10-1000 CP10 (3.1831) 100 RF 1000 30 34.5 32.4 30.27 15

Tapered Spur Gears

100 41.2 8.13 4.20 0.83 0~0.11 0.16 KKTSCP5-20

KSTRCPFD Tapered Racks

Allowable force (N) Allowable force (kgf) Weight

2290 468 233 47.7 2.05 KSTRCPF5-1000

9150 1870 933 191 7.13 KSTRCPF10-1000

Counterbore dimensions Allowable force (N) Allowable force (kgf) Weight

6 10 6 2290 468 233 47.7 2.01 KSTRCPFD5-1000

Gear teeth Standard full depth A

KKRGCPF5-500H 100 RF 500 1.08

CP5 (1.5915) 15 20 18.41 3660 2270 373 232

*Please see book one for additional products in these modules.

CP Thermal Refined Ground Racks

Precision grade KHK R 001 grade 1

Gear teeth Standard full depth A

Heat treatment Thermal refining only G

*SW Saw Blade Finished R1

R1 30 35 31.82 14600 6230 1490 635

KKRGCPD5-500 CP5 (1.5915) 100 RD 500 15 20 18.41 8 40 140 4 M5

Series CP Ground Racks

Counterbore dimensions Allowable force (N) Allowable force (kgf) Weight

Products Gearboxes Gear Pair

Counterbore dimensions Allowable force (N) Allowable force (kgf) Weight

6 10 6 3660 1560 373 159 1.06 KKRGCPD5-500

For updated information, please visit qtcgears.com. 407

JIS grade 3 (JIS B1702: 1976)

(Module) teeth coefficient A' F' C D E A F

KSSCPGS5-15 15 0 19.2 23.87 27.06 19.2

KSSCPGS10-15 CP10 (3.1831) 15 0 S7 35.2 40 47.75 54.11 30 35.2 150