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Construction
and Building

Construction and Building Materials 22 (2008) 2111–2115


MATERIALS
www.elsevier.com/locate/conbuildmat

Investigation of rheological and fatigue properties of asphalt


mixtures containing polyester fibers
Shaopeng Wu, Qunshan Ye *, Ning Li
Key Laboratory of Silicate Materials Science and Engineering of Ministry of Education, Wuhan University of Technology, Wuhan 430070, China

Received 1 June 2007; received in revised form 18 July 2007; accepted 21 July 2007
Available online 4 September 2007

Abstract

The effects of polyester fiber on the rheological characteristics and fatigue properties of asphalt and its mixture are investigated in this
paper. The viscosity, rheological and fatigue tests are conducted to characterize such related properties of asphalt binder and mixture
with different fiber contents. Test results indicate that the viscosity of asphalt binder is increased with increasing polyester fiber contents,
especially at lower temperature. With different polyester fiber contents, the complex modulus and loss modulus of asphalt binders are
decreased at 15 °C and 0.1–100 rad/s frequency range. The dynamic modulus test results for asphalt mixture with 0.3% polyester fiber
content also reveal that the dynamic modulus and phase angle are decreased at the same temperature, which leads to a decrease of fatigue
parameter for asphalt mixture. When compared with the control asphalt mixture, the cycle numbers to fatigue failure of fiber modified
asphalt mixture are increased with 1.9, 2.9 and 3.6 times at 0.5, 0.4 and 0.3 stress ratios, respectively. The parameters of fatigue functions
for asphalt mixture with or without polyester fiber are obtained and compared, and it confirms that the fatigue property of asphalt mix-
ture can be improved by fiber addition, especially at lower stress levels.
Ó 2007 Elsevier Ltd. All rights reserved.

Keywords: Asphalt mixture; Binder; Rheological characteristics; Fatigue property; Stress level

1. Introduction it should be highly resistant to ultraviolet light, thermal


actions, water damage, environmental friends, and be
Bituminous binders have been widely used in flexible available [4–7].
pavements because of their good adhesion to mineral Among various modifiers for asphalt, fibers have gotten
aggregates and viscoelastic properties [1–3]. Unfortunately, much attention for their excellent improvement effects.
asphalt mixture or coating layer shows severe temperature Various fiber modifiers, such as cellulous fiber, polyester
susceptibility such as high-temperature rutting, medium fiber and mineral fiber, have been widely used in different
temperature fatigue and low temperature cracking damage. asphalt mixtures. These include Stone Mastic Asphalt
Therefore, asphalt mixture should be modified in some way (SMA), Open Grade Friction Concrete (OGFC), etc. [8–
to promote their further application. 11]. Many earlier research projects focus on the influence
Ideally, a modifying agent of bitumen should be easily of fiber additives on the engineering properties of asphalt
incorporated to yield a highly viscous mixture at in-service or asphalt mixture. Chen and Lin [12] investigated cellu-
temperatures which remains homogenous on storage, and lose, rock wool and polyester fiber on the engineering prop-
should have a viscosity which permits its use in standard erties of asphalt, and the test results indicated that good
material manufacturing and paving equipments. Moreover, adhesion between fibers and bitumen enhances the load-
carrying ability of asphalt-fiber mastics. Wu et al. [13] con-
ducted dynamic shear rheometer (DSR) test to study the
*
Corresponding author. Tel./fax: +86 27 8716 2595. rheological properties of asphalt with various fibers. Their
E-mail address: yeqs@whut.edu.cn (Q. Ye). results indicated that the rutting-resistance property of

0950-0618/$ - see front matter Ó 2007 Elsevier Ltd. All rights reserved.
doi:10.1016/j.conbuildmat.2007.07.018
2112 S. Wu et al. / Construction and Building Materials 22 (2008) 2111–2115

asphalt with fibers could be improved to a large extent. binder or mixes. The microscopic morphology of polyester
Putman and Amirkhanian [14] compared the performance fiber is shown in Fig. 1. It can be seen that the cross-section
of SMA mixtures containing waste tire and carpet fibers of these fibers is quite round and their surface is smooth.
with mixes made with commonly used cellulose and polyes- Asphalt mixtures were obtained with a 12.5 mm Super-
ter fibers. The results revealed that the tire, carpet and Pave gradation. Basalt coarse aggregate and fine aggregate
polyester fibers significantly improved the toughness of were used in the specimens preparation, properties of
the mixtures, but no significant difference in permanent basalt aggregate are shown in Table 1. Limestone was used
deformation or moisture susceptibility was found. as mineral filler. Table 2 presents the selected mix
Polyester fiber modified asphalt binder and mixture have gradation.
been successfully applied in construction practice. How-
ever, the effect of polyester fiber on the pavement engineer- 2.2. Specimens preparation and test procedure
ing performances is profound, and the mechanism of the
fiber effect on the bitumen is complex. The main objective The polyester fiber modified asphalt binder was
of this research is to investigate the related properties of obtained by a constant mixer at 165 °C. Fiber contents of
polyester fiber modified asphalt binder and mixture; such 0.1, 0.3 and 0.5 percent by weight of the asphalt. To obtain
as viscosity, rheological characteristics, dynamic property, homogenous bitumen-fiber mastics, the polyester fibers
and fatigue performance. were added slowly into the preheated pure asphalt and
mixed for 2 h. Next, the viscosity test and dynamic shear
2. Materials and experimental designs test were carried out to investigate the viscosity and rheo-
logical properties of the fiber modified asphalt binder and
2.1. Raw materials and mix gradation the control sample. The binders were aged in the RTFO
and frequency sweep dynamic shear tests were conducted
A base asphalt (AH-70), provided by KOCH Asphalt at 15 °C.
Co. Ltd. (Hubei Province, PR China) was used for polyes- Standard SuperPave mix procedures were employed to
ter fiber modification, with a penetration of 69 (0.1 mm at prepare the dynamic modulus test specimen with 170 mm
25 °C, 100 g and 5 s), ductility of more than 100 cm (at height and 150 mm diameter after the mixtures have been
15 °C) and softening point of 48 °C according to ASTM short-term oven aged for 4 h at 135 °C, Then such speci-
D 3381. mens were sawed and polished to the required specimen
The polyester fiber adopted in this research is a commer- gauge for dynamic modulus test and fatigue test. The diam-
cial product (Tianhui Fiber Materials Co., Ltd., Wuhan, eter and height of specimens for dynamic modulus test
PR China), which is made of polypropylene and with an were 100 mm and 150 mm, and for indirect tension fatigue
average length and diameter of 6 mm and 20 lm, respec- test were 150 mm and 38 mm. The optimum binder content
tively. The specific gravity of polyester fibers is 1.35 g/ for mixtures without fiber was found to be 4.8%, while for
cm3, and the tension strength is 520 MPa. The melting mixtures with 0.3 percent polyester fiber (by weight of the
point of polyester fiber is 248 °C, thus remaining intact asphalt mixture) the optimum binder content was 5.0%.
during high mixing temperatures for preparation of asphalt The desired air voids for all specimens was approximately
3.0%. When compared with conventional asphalt mixes,
the differences for preparation of polyester fiber asphalt
mixes are the mixing procedure and the mixing time. In
laboratory study, the polyester fibers must be mixed with
dry aggregates for about 30 s prior to the mixing with
asphalt and mineral filler. In field application, the polyester
fiber can be blasted into the mixer plant, and the dry mix-
ing time for fibers and aggregates is about 8 s. The laying
and compaction for polyester fiber asphalt mixes are the
same with the conventional asphalt mixes.

Table 1
Properties of basalt aggregate
Test items Measured values Standard
Specific gravity (g/cm3) 2.96 ASTM C-127
Water absorption (%) 0.65 ASTM C-127
Frost action (%) (with Na2SO4) 7.05 ASTM C-88
Abrasion loss (%) (Los Angles) 15.6 ASTM DC-131
Polishing value 0.62 BS-813
Fig. 1. SEM morphological image of polyester fiber.
S. Wu et al. / Construction and Building Materials 22 (2008) 2111–2115 2113

Table 2
Selected mix gradation
Sieves [mm] 19 13.2 9.5 4.75 2.36 1.18 0.6 0.3 0.15 0.075
Passing [%] 100 93.0 79.6 50.6 33.2 23.1 16.8 12.0 8.7 5.3

The viscosity tests of asphalt mastic with and without 1.E+07


polyester fiber were conducted by a Brookfield viscometer 0.10%
1.E+06 0.30%
(model DV-II+Pro) according to ASTM D 2170. The vis- 0.50%
cosity test temperatures covered a range of 60–180 °C. 1.E+05 Origin

Viscosity / Pa·s
A strain-controlled rheometer (Anton Paar, Austrilia)
with parallel plate geometry (8 mm in diameter) was used 1.E+04

to determine the rheological characteristics of asphalt mas- 1.E+03


tics. A frequency sweep was applied over the range 0.1–
100 rad/s at a fixed temperature of 15 °C. An approximately 1.E+02
1.0 g sample was put onto the lower plate. After the sample
1.E+01
was heated to flow, the upper parallel plate was lowered to
contact tightly with the sample and the sample trimmed. 1.E+00
40 60 80 100 120 140 160 180 200
The final gap was adjusted to 1.0 mm. All the samples were
Temperature / °C
held at the defined temperature for 10 min and then con-
ducted the frequency sweep from higher levels to the lower Fig. 2. Viscosity of asphalt mixing with polyester fibers versus
ones. Various viscoelastic parameters, such as, G 0 , G00 , and d temperatures.
were collected automatically by the software.
Dynamic modulus test and indirect tension fatigue test 3.2. Rheological characteristics of asphalt binder
in the simple performance test (SPT) of SuperPave were
performed using the Universal Testing Machine (UTM- At any combination of time and temperature within the
25) with an environmental chamber [15]. The dynamic linear range, the visco-elastic behavior is usually character-
modulus test was conducted at 15 °C and nine frequencies ized by the shear modulus, G*, which is calculated as the
(0.1 Hz, 0.2 Hz, 0.5 Hz, 1 Hz, 2 Hz, 5 Hz, 10 Hz, 20 Hz, ratio of the maximum shear stress to the maximum shear
25 Hz). The loading pattern used in the indirect tensile fati- strain. The complex shear modulus (jG*j) and phase angle
gue test was a haversine load with a loading time of 0.1 s (d) at 15°C for different concentrations of polyester fibers
and rest period of 0.4 s. The fatigue test was also conducted mixed with asphalt are shown in Fig. 3 For clarity, curves
at the same temperature at 0.3, 0.4, 0.5 stress levels accord- of complex modulus are plotted as solid line. It can be seen
ing to the splitting strength of asphalt mixtures. All sam- that the values of complex modulus of asphalt mastic are
ples were conditioned at the test temperature so that the decreased with the increase of fiber contents and frequen-
test temperature was uniform throughout the mass of the cies, but the change of phase angles with or without fibers
specimen. are limited, which indicates that the addition of polyester
fiber increases the flexibility of asphalt mastic, results in
3. Results and discussion

3.1. Viscosity 4.E+07 60


Origin PF-0.1%
As shown in Fig. 2, the viscosity of asphalt binders 3.E+07 PF-0.3% PF-0.5%
Origin PF-0.1% 55
increases with increasing polyester fiber contents. There PF-0.3% PF-0.5%
3.E+07
was a limited increase in viscosity at a content of 0.1%
δ / Degree

because the polyester fibers act only as a dispersing mate- 2.E+07


50
G*/Pa

rial. If the fiber content was increased, the viscosity


increased by two to three times because the polyester fibers 2.E+07
45
began to form a localized network structure. When the
1.E+07
fiber content was up to 0.5%, the local networks gradually
40
began to interact to initiate a continuous network through- 5.E+06
out asphalt, this leads to a 10-fold increase or more in vis-
cosity. The network acts as a support structure, reinforcing 0.E+00 35
the asphalt and resisting deformation. As seen in Fig. 2, 1.00E-01 1.00E+00 1.00E+01 1.00E+02
these reinforcement effects are more significant at lower Angular Frequency / rad/s
temperatures (60–135 °C) than at higher temperatures Fig. 3. Complex modulus and phase angle versus angular frequency for
(135–180 °C). original and polyester fiber modified asphalt.
2114 S. Wu et al. / Construction and Building Materials 22 (2008) 2111–2115

the improvement of cracking and fatigue resistance for tion of fatigue parameter implies an improvement of resis-
asphalt mixtures. tance to fatigue damage for asphalt mixtures.
Fatigue is one of the most severe damage for asphalt
pavement. Typically, the initiation and propagation of 3.4. Fatigue properties
cracks are always related to the magnitude of lost energy
produced by outer loading [16]. The loss modulus Fatigue test results of asphalt mixtures at different stress
(jG*jsind) mentioned by the Strategic Highway Research levels are shown in Fig. 7 and Table 3. Compared with the
Program (SHRP) is an effective parameter to characterize
the resistance to fatigue cracking of asphalt mixtures.
Fig. 4 depicts the loss modulus of various asphalt binders. 21000 25
It also can be found that the loss modulus decreases with 19000
the increase of polyester fiber contents, especially at higher 20

Dynamic Modulus / MPa


17000

Phase angle / Degree


frequency range (1–100 rad/s). Such results indicate that
the resistance to fatigue damage of asphalt mixtures is 15000 15
improved when the fiber modifiers are used. It may be that 13000
the polyester fiber dispersing in the asphalt can transfer and
11000 10
disperse the stress caused by loading, which can hold the
initiation of fatigue cracks and their propagations. 9000 E*-Control E*-PF0.3%
δ-Control δ-PF0.3% 5
7000
3.3. Dynamic properties of asphalt mixture
5000 0
0.1 0.2 0.5 1 2 5 10 20 25
Fig. 5 shows the changes of dynamic modulus (jE*j) and Frequency / Hz
phase angle (d) at 15 °C for asphalt mixture with fibers and
the control mixture, these cover the frequency range from Fig. 5. Dynamic modulus and phase angles of asphalt mixtures with and
without polyester fiber.
0.1 Hz to 25 Hz. This illustrates that the dynamic modulus
and phase angle decrease with the increase of frequency at
this temperature. The test results indicate that the visco- 4500.0
elastic properties of asphalt mixtures could be changed Control
by the fiber modifiers. Such fiber modifiers can enhance 4000.0 PF0.3%
Fatigue parameter / MPa

the viscous property of asphalt mixtures at medium tem- 3500.0


peratures, which result in the reduction of fatigue damage
for asphalt mixtures during their service life. Just like the 3000.0 Fatigue Parameter / MPa
4000.0
loss modulus of asphalt mastic, we can define the double 2500.0
of dynamic modulus and sine phase angle jE*jsind as the 3500.0
fatigue parameter for asphalt mixture. The fatigue param- 2000.0
eters for control mixture and polyester fiber modified 1500.0
3000.0
Control PF-0.3%
asphalt mixture are shown in Fig. 6. The reduction of fati-
gue parameters is also observed when polyester fibers are 1000.0
0.1 1 10 100
used. The value of E*sind for control mixtures at 10 Hz is Reduced Frequncy / Hz
3956.8 MPa, and for fiber modified asphalt mixture is
3455.7 MPa, which has a decrease about 13%. This reduc- Fig. 6. Fatigue parameters of asphalt mixtures.

2.E+07
1.E+05
2.E+07
Cycle numbers to failure / Times

Control PF-0.3%
2.E+07 Origin
PF-0.1%
Loss Modulous / Pa

1.E+07
PF-0.3% 1.E+04
1.E+07 PF-0.5%
1.E+07
8.E+06
1.E+03
6.E+06
4.E+06
2.E+06
0.E+ 00 1.E+02
0.1 1 10 100 0.40 0.60 0.80 1.00 1.20
Angular Frequency / rad/s Stress / MPa

Fig. 4. Loss modulus of polyester fiber modified asphalt. Fig. 7. Cycle numbers to failure versus stress lever for asphalt mixtures.
S. Wu et al. / Construction and Building Materials 22 (2008) 2111–2115 2115

Table 3 4. Cycle numbers to failure of asphalt mixture modified by


Parameters for fatigue equation of asphalt mixtures polyester fiber can be increased at all stress levels tested,
Items Nf Parameters and this improvement to fatigue resistance is more sig-
0.5P 0.4P 0.3P K n nificant at lower stress levels.
Control 1011 1491 6711 1100.6 3.745
PF-0.3% 1911 4271 24141 1171.2 5.044 Acknowledgements

The author is grateful to the Department of Transporta-


control mixture, the cycle numbers to failure of polyester tion in Hubei Province, China and Headquarters of Han-
fiber modified asphalt mixture are 1.9 times, 2.9 times Yi Expressway in Hubei Province for its financial support
and 3.6 times at 0.5 P, 0.4 P and 0.3 P(P is the indirect ten- of this work.
sion strength of each kind of asphalt mixture), respectively,
which reveal that the fatigue property of asphalt mixtures References
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