Imperial Society of Innovative Engineers

E-210 F/F
Sector 63, Noida
Pin: 201301

Concept of Electric / Hybrid Vehicle Design & Development Program

Respected Sir,

On behalf of Imperial Society of Innovative Engineers (ISIE, An ISO 9001:2008 & Associate Member of
FMSCI and SFI, National Youth Award Winner by Ministry of Youth Affairs, Recommended by Ministry of New
and Renewable Energy, Govt of India), we would like to extend a warm welcome for conducting a Skill
Development Program on “Concept of Electric / Hybrid Vehicle Design & Development Program” in your
college/university.

The training, will be conducted by industrial experts, will focus on Advance Vehicle Dynamics Concepts, CAD
and Analysis. Electric Cars are considered to be an important step towards reducing petroleum dependence,
protecting the environment, and improving transportation sustainability.

We have indigenous developed & manufactured 100% Solar Powered and Hybrid Vehicles to make our
country green and clean. This initiative of Imperial Society of Innovative Engineers (ISIE), after a long way of
research & development, provided the platform to engineering students from more than 500+ colleges from all
over the country to build the vehicle which runs on green energy. As our initiative is supported by CII-
Confederation of Indian Industry, CII provided us opportunity to exhibit solar/hybrid at GES16 and GMX
2017 held at India Expo Mart and Pragati Maidan, New Delhi respectively to show their talent in front of
world’s leading automobile companies. Our services are also appreciated by PMO India and ESVC (Asia’s
biggest Solar Vehicle Challenge) has been noted by MNRE (Solar R&D Division) For Solar Research
Project.
We are leading organization from last 5 years to promote Innovation and New Concept of Technology. In past
year we organized more than 1000 various Unique Concept SDP Program; this program is one of them to skill
future generation and meet the demand of Industry for their career. We trained more than 80000+ undergraduate
in past 5 years for technical, research and professional skills. We had created new job opportunities, start-ups and
new concept in Green Technologies.

Thanking you.

Best Regards
Vinod K. Gupta
President
Imperial Society of Innovative Engineers (ISIE)
Delhi NCR 201301| www.imperialsociety.in

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 Imperial Society of Innovative Engineers
E-210 F/F
Sector 63, Noida
Pin: 201301

Skills and Knowledge Development are the driving forces behind the financial growth and
community development of any country. Skill building is a powerful tool to empower individuals
and improve their social acceptance. It must be complemented by economic growth and
employment opportunities to meet the rising aspirations of youth. The challenge lies not only in a
huge quantitative expansion of facilities for skill training, but also in raising their quality.

Contribute to Skill India Mission

Spread Skill Awareness in India

Through
Skill Development Program

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Imperial Society of Innovative Engineers
E-210 F/F
Sector 63, Noida
Pin: 201301

Program Sketch

Skill Development in Following Domains

Analysis
Idea Design

Development

Calculations

Documentation

Innovation Project Presentation

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Imperial Society of Innovative Engineers
E-210 F/F
Sector 63, Noida
Pin: 201301

Chassis Designing Methodology

Note : We will be using Following software in Chassis Designing as per concept need
Hyper works | Catia | Ansys | Matlab |3d Experience
STATIC CONCEPTS DYNAMICS CONCEPTS
Learning important Basic Parameters  Calculating Important parameter of chassis dynamics
balancing
Understanding Basic Concepts of Chassis  Learning CAD Design and optimizing the chassis
 Types of chassis structural strength
 Ladder frame chassis  Understanding the Load condition on chassis
 Tubular space frame chassis o Loads due to running condition
 Monocoque frame chassis o Bending Load
 Backbone frame chassis o Tensional load
 Aluminum space frame o Lateral loading
 Carbon fiber mono-coque o Combined bending and Torsion load
 Chassis (uses & application) o Fore and Aft load
 Chassis Components Mounting
strategy NUMERICAL & SOFTWARE IMPACT ANALYSIS
 Material Used for Chassis
Understanding the Force & ergonomic various parameters
 G force calculation
FABRICATION CONCEPTS
 Energy Distribution Calculation
 Impact Calculation
 Complete Numerical mathematical
o Front Impacts
calculation
o Side Impacts
 of various important parameters in
o Roll Over
chassis designing
o Toppling effect
 Material Selection technique
 Modal Analysis
 Chassis PVC modeling for ergonomics  Welding Analysis
and analysis.
 Vision Numerical Calculation & Software analysis
 C.O.G & Weight Reduction technique
 Vehicle Ergonomic Analysis
 Component mounting & designing
Parameters
 Welding techniques
 Welding & Rigidity Testing Methods
 Pipe Cutting & Finishing Techniques

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Imperial Society of Innovative Engineers
E-210 F/F
Sector 63, Noida
Pin: 201301
Suspension Designing Methodology
Note : we will be using Following software in suspension Designing as per concept need
Hyper works | Catia | Ansys | Matlab |3d Experience | Lotus

STATIC CONCEPTS DYNAMICS CONCEPTS

Learning important Basic Parameters  Suspension Geometry (uses & application)
 Detail discuss on various important term for suspension
Understanding Basic Concepts of designing
Suspension o camber
 Requirement & function o caster
 Types of suspensions o spring rate
 Dependent suspension o jacking forces
 Independent suspension o thrust angle
 Independent Suspensions o SAI
 Trailing arm suspension o Roll Center
 SLA front suspension o Ride Frequency
 McPherson Strut  Dampers Selection & Designing Methods (shock
 Double wishbone absorbers)
 Trailing arm suspension
NUMERICAL & SOFTWARE ANALYSIS
 Swing axle
 Dependent Systems
Understanding the Force & Dynamics parameters
 Solid-axle, four link  Complete Force calculation
 Solid-axle, Hotchkiss  Shock Damping calculation
 Torsion bars  Force Dynamics Simulation
 Electronic ride control  Suspension Optimization on software
 Air suspension

FABRICATION CONCEPTS

 Suspensions Selection technique

 Component mounting & designing
Parameters
 Component Assembling Technique

www.imperialsociety.in | info@imperialsociety.in
Imperial Society of Innovative Engineers
E-210 F/F
Sector 63, Noida
Pin: 201301
Braking Designing Methodology
Note : we will be using Following software in braking Designing as per concept need
Hyper works | Catia | Ansys | Matlab |3d Experience | Lotus

STATIC CONCEPTS DYNAMICS CONCEPTS

Learning important Basic Parameters  Braking Geometry
 Detail discuss on various important term for Brake
Understanding Basic Concepts of Designing
Suspension o Brake Performance triangle
 Requirement & function o Inertia Calculation
 Types of Brakes o Brake Force Calculation
 Disc brakes o Pedal Effort
 Drum brakes o Caliper & Master Cylinder Selection Methods
 Power brakes o Disc Temperature Rise
 Parking o Lever Designing
 Anti-lock braking system o Stress Developed Calculation
 Mode of activation o Brake line Selection Calculation
 Cable-operated
NUMERICAL & SOFTWARE ANALYSIS
 Solid bar connection
 Single-circuit hydraulic Understanding the Force & Dynamics parameters
 Dual-circuit hydraulic  Stress calculation in Disc
 Brake-by-wire  Brake Force simulation
 Master cylinders  Temperature rise software simulation
 Traction control system  Force Dynamics Simulation
 Brake Optimization on software
FABRICATION CONCEPTS

 Brake Selection technique

 Master Cylinder Selection &
fabrication methods
 Braking Assembling Technique
 Brake line Distribution Methods
 Caliper Mounting
 Disc Material Selection Technique
 Understanding Bleeding methods

www.imperialsociety.in | info@imperialsociety.in
Imperial Society of Innovative Engineers
E-210 F/F
Sector 63, Noida
Pin: 201301
Steering Designing Methodology
Note : we will be using Following software in steering Designing as per concept need
Hyper works | Catia | Ansys | Matlab |3d Experience | Lotus

STATIC CONCEPTS DYNAMICS CONCEPTS

Learning important Basic Parameters  Steering Geometry Designing
 Detail discuss & Calculation on various important term
Understanding Basic Concepts of for Steering Designing
Suspension o Under steer & overseer
 Requirement & function of steering o Ackerman Geometry
 Types of steering gear box o Turning radius
 Worm and Roller Steering Gear. o Steering ratio
 Re-circulating Ball type Steering Gear. o Steering angle
 Rack and Pinion type Steering Gear. o Wheel Angle
 Cam and Roller Gear type Steering o Drifting
Gear. o Slip Angle
 Cam and Steering Gear.  Understanding the relation between Steering &
 Electronic power steering Suspension
 Four wheel steering  Steering effort calculation & optimization
 Hydraulic Steering
NUMERICAL & SOFTWARE ANALYSIS

Understanding the Force & Dynamics parameters

FABRICATION CONCEPTS
 Stress calculation in rack & Pinion
 Effort Force simulation
 Rack & Pinion Mounting technique
 Force Dynamics Simulation
 Rack & Pinion In-house Fabrication
 Steering System Optimization on software
technique
 Master Cylinder Selection &
fabrication methods
 Braking Assembling Technique
 Brake line Distribution Methods
 Caliper Mounting
 Disc Material Selection Technique
 Understanding Bleeding methods

www.imperialsociety.in | info@imperialsociety.in
Imperial Society of Innovative Engineers
E-210 F/F
Sector 63, Noida
Pin: 201301
Power Train Designing Methodology
Note : we will be using Following software in Power Train Designing as per concept need
Hyper works | Catia | Ansys | Matlab |3d Experience | Lotus
STATIC CONCEPTS
ENGINE & TRANSMISSION
Understanding Basic Concepts of Engine
 Engine operation
 Engine types & classification
 Engine construction
 Exhaust system
 Supercharge & Turbochargers
 Electronic fuel injection system
TRANSMISSION
 Types of Transmission system
 Manual transmission
 Semi-Automatic
 Automatic
 Different types of gear
 Transmission major parts
MOTOR
 Motor operation
 Motor types & classification
 Motor winding methods
 Wire selection
 Types of sensors used in motors
 Motor Graph analysis
 Motor losses reduction
 Motor manufacturing methods
 Motor uses in hybrid vehicle
FABRICATION CONCEPTS
 Gear Box Fabrication Technique
 Engine Mounting Methods
 Tuning Methods
 Gear \ Sprocket selection technique
 Material Selection Technique
 Mounting & assembling
 Material selection methods for
 Drive shaft & drive train
manufacturing
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DYNAMICS CONCEPTS
ENGINE & TRANSMISSION
 Engine Simulation & Designing Parameters
 Detail discuss & Calculation on various important term
for Engine
 Power calculation
 Transmission torque Calculation & selection
 Existing engine comparing & selection Technique
 Transmission calculation & optimization
MOTOR
 Motor part designing
 Motor selection methods
 Motor power and torque calculation
 Motor thermal analysis
POWER UNIT
 Battery selection & calculation methods
 Solar Cell selection & calculation
 Batteries types & classification
 Solar cell types & classification
 Fuel cell type & classification
NUMERICAL & SOFTWARE ANALYSIS
Understanding the Force & Dynamics parameters
 Transmission designing
 Transmission selection methods
 Transmission analysis
 Wire selection calculation
 Electric circuit analysis
Electric System
 Circuit designing
 Working principle of major electrical components
 Imperial Society of Innovative Engineers
E-210 F/F
Sector 63, Noida
Pin: 201301
Bodyworks Designing Methodology
Note : we will be using Following software in Bodyworks Designing as per concept need
Hyper works | Catia | Ansys | Matlab |3d Experience | Lotus

STATIC CONCEPTS DYNAMICS CONCEPTS

Bodyworks  Calculating Important parameter of Aerodynamics
 Importance of bodyworks  Learning Surface designing
 Types of Bodyworks  Understanding the Importance of Aerodynamics Of
o Composite Vehicle
o Steel o Aero flow Simulation
o Aluminum o Drag Forces
o Tubular o Lift Force Calculation
 Bodyworks (uses & application) o Air venture
 Various Material used in Bodyworks o Sideboard
 Molding Methods of carbon fiber& o Noise Simulation
glass fiber.

Fees: INR 1200 for 3 Days Skill Development Program per Participant
(Inclusive of Certificate, Program Study Material & Computer Based Test)

Benefit to Host / Training Partner University/College:

1. Live Project based Learning of Student to build their skills for Industry Ready.
2. Practical Exposure by Industrials: Student will get to learn about Concept of Electric / Hybrid Vehicle
Design, Manufacturing and Testing through experienced trainer.
3. Certificate of participation for all participants from ISIEINDIA recommended by MNRE, Govt. of India and
in association with Society of Manufacturing of Electric Vehicles & Skill Council for Green Jobs.
4. Branding of University/College will be done at all platform.
5. Certificate of Association with ISIEINDIA will be given to host University/College.
6. Certificate to all the coordinators will be provided.

Resources required from College:

1. Registration and Promotion will be done by Host College Side.
2. Faculty coordinator and Student volunteers to provide better hospitality to make workshop successful.
3. Seminar hall as per expected participation with PR System and Projector system and Proper
Electricity with Fan or AC.
4. Accommodation facility for ISIE Officials.
5. Printed banner to be displayed at the venue/seminar hall (A designed soft copy will be provided by
ISIE)
6. Inaugural ceremony arrangement, schedule of the same will be decided mutually.
7. Pick & drop facility for ISIEINDIA trainers.

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