Академический Документы
Профессиональный Документы
Культура Документы
KRAFTNÄT
T SWEDISH NATIONAL GRID
DATE C O N S IkJJLLTT,A T I O N S
2016-06-09 må(J T E C H N I C A L G UI D E L I N E
REVISION APPROVED
3 Td
Introduction
These guidelines describe the requirements on insulators for insulator sets in accord-
ance with TR 05-10E for overhead transmission lines with alternating current and
cover design and inspection. The guidelines intend to guarantee satisfactory perfor-
mance of insulators during the lifetime of the overhead line and shall be used at pur-
chasing of insulators.
This English text is to be regarded as a translation of the Swedish guideline. The Swe-
dish text and the interpretation thereof shall govern the contract and the legal rela
tions between parties.
1 (21)
Notes Change notes Date
2 New template. Clause 11.5.2.1 and 11.5.2.3 revised. Clausel 11.9.2.5 02 / 04 / 2012
revised. Rev. 11.9.2.7.
3 New template clause numbers changed. Clause 5.1.6 inserted. Clause 09 / 06 / 2016
7.1 sample size revised.
2 (21)
Content
1 References .................................................................................................................6
2 Scope .......................................................................................................................... 7
3 Definition ................................................................................................................... 7
4 Description ................................................................................................................ 7
5 Requirements ............................................................................................................ 7
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5.3.9 Routine test load ............................................................................9
5.4 Electrical requirements ...............................................................................9
5.4.1 Dry lightning impulse withstand voltage test ............................9
5.4.2 Wet power frequency withstand voltage test..............................9
5.4.3 Power frequency puncture voltage ............................................ 10
5.4.4 Flash over at fast front over-voltages ....................................... 10
5.4.5 Radio interference ....................................................................... 10
4 (21)
7.11 Thickness of zinc coating ........................................................................... 15
7.12 Residual strength ....................................................................................... 15
9 Delivery .................................................................................................................... 16
10 Tables ....................................................................................................................... 18
11 Figures ..................................................................................................................... 21
5 (21)
1 References
Note that standards, regulations etc. which are referred to in these guidelines are sub-
ject to continuous change and can be withdrawn, revised or replaced. It is the obliga-
tion that the contractor immediately will inform the client of such changes.
SS-EN 60372 Locking devices for ball and socket couplings of string
insulator units - Dimensions and tests
6 (21)
2 Scope
These guidelines describe the requirements on insulators for insulator sets in accord-
ance with TR 05-10E for overhead transmission lines with alternating current and
cover design and inspection.
3 Definition
Breaking load of insulators with the shed of the insulating part cracked or completely
broken off.
4 Description
5 Requirements
5.1 General
Insulators shall be able to withstand the mechanical stresses which can occur during
transport, handling and installation at temperatures as low as –40 °C, in addition to
the mechanical stresses which can occur during the lifetime of the overhead line at
temperatures from -50 °C to +100 °C.
7 (21)
5.1.1 Material
5.1.3 Couplings
Caps with sockets shall be made from malleable cast iron, spheroidal graphite iron or
forged steel and be hot dip galvanised.
Pins with end balls shall be made from forged steel and be hot dip galvanised.
5.1.4 Cement
Cement for assembling shall be aluminous cement.
5.2 Design
5.2.1 Measurement
Disc insulators with normal creepage distances shall have measurements in accord-
ance with SS-EN 60305.
Disc insulators with extended creepage distances shall have measurements in accord-
ance with Table 1.
5.2.2 Displacements
The maximum axial and radial displacement shall conform to SS-EN 60383-1.
5.2.3 Couplings
Balls and sockets shall conform to SS-IEC 60120. However size 16B shall not be used.
5.2.5 Porosity
Porcelain porosity shall conform to the requirements of SS-EN 60383-1.
8 (21)
5.3 Mechanical requirements
5.3.1 Locking system
The locking system shall conform to the requirements of SS-EN 60372.
9 (21)
5.4.3 Power frequency puncture voltage
Insulators made from toughened glass or porcelain shall conform to the power fre-
quency puncture voltage requirements of Table 2.
6 Type test
6.1 General
Unless otherwise agreed type tests shall be performed in accordance with Clauses 6.2-
6.17 on the number of samples as given in Tables 3.
The tests shall be performed in such a way that neither the method nor the equipment
affects the result.
6.2 Dimensions
The number of insulators to be tested is given in Table 3.
6.3 Displacements
The number of insulators to be tested is given in Table 3.
For disc insulators the tests shall be performed in accordance with SS-EN 60383-1.
10 (21)
The test shall, on cap & pin insulators, be performed with 20 kV respectively 24 kV 50
Hz alternating current (r.m.s. value) over 1 µV interference voltage and 500 kHz
measuring frequency at test in accordance with C.I.S.P.R 16-2-1 and SS-EN 60437.
From the individual interference levels X measured at the test shall the mean value X
and the standard deviation σn-1 be calculated.
where
The insulators is considered to meet the requirements if: X20 ≤ 60 – 1,6σ20 and X24 ≤
60 – 1,2σ24.
The tests shall be performed in accordance with SS-EN 60383-1 for insulators made
from porcelain.
The tests shall be performed in accordance with SS-EN 60383-1 for disc insulators
made from porcelain.
The tests shall be performed in accordance with SS-EN 60383-1 for disc insulators
made from glass.
6.9 Porosity
The number of insulators to be tested is given in Table 3.
11 (21)
The tests shall be performed in accordance with SS-EN 60383-1 for insulators made
from porcelain.
The tests shall be performed in accordance with SS-EN 60383-2 on an assembled insu-
lator string consisting of 5 disc insulators or alternatively one composite insulator.
The tests shall be performed in accordance with SS-EN 60383-2 on an assembled insu-
lator string consisting of 5 disc insulators or alternatively one composite insulator.
The tests shall be performed in accordance with SS-EN 60383-1 for disc insulators
made from toughened glass.
The tests shall be performed in accordance with SS-EN 60383-1 for disc insulators.
12 (21)
The tests shall be performed in accordance with IEC/TR0 60797 for disc insulators.
7 Sample test
7.1 General
Sample tests shall be carried out by the manufacturer on insulators selected at random
from the lot to be supplied.
Test samples shall be supplied by the manufacturer free of charge to the client and
shall not be included in the lot to be supplied.
The sample shall be subject to testing in accordance with Clauses 7.2-7.12 inclusive.
Insulators which have been submitted to test shall be discarded.
The manufacturer shall inform the client when sample tests will be performed.
Records from the sample tests shall be filed by the manufacturer and be shown to the
client on request. In the case where any component does not comply with the re-
quirements, re-testing shall be performed as below.
If only one insulator, or part thereof, fails to comply with the sample test requirement,
a new sample equal to twice the quantity originally submitted for that test shall be
subject to re-testing. The re-testing shall comprise the test or tests in which failure
occurred.
If two or more insulators, or parts thereof, fail to comply with any of the sample tests,
or if any failure occurs during re-testing, the complete lot shall be considered not to
comply with the requirements.
Provided that the cause of the failure can be clearly identified, the manufacturer may
sort the lot to eliminate all the insulators with this defect. The sorted lot shall then be
resubmitted for sample testing. The number then selected shall be three times the first
quantity chosen for the test. The re-testing shall comprise the test or tests in which
failure occurred in the original test.
13 (21)
If any insulator, or part there-of of the sorted lot, fails during this re-testing, the com-
plete lot shall be considered as not complying with the requirements.
7.2 Dimensions
Number of insulators to be tested: E1 & E2.
7.3 Displacements
Numbers of insulators to be tested: E1 & E2.
The tests shall be performed on disc insulators in accordance with SS-EN 60383-1.
The tests shall be performed in accordance with SS-EN 60383-1 for insulators made
from porcelain.
The tests shall be performed in accordance with SS-EN 60383-1 for disc insulators
made from porcelain.
The tests shall be performed in accordance with SS-EN 60383-1 for disc insulators
made from glass.
The tests shall be performed in accordance with SS-EN 60383-1 for disc insulators
made from toughened glass.
14 (21)
7.9 Power frequency puncture voltage
Number of insulators to be tested: E2.
The tests shall be performed in accordance with SS-EN 60383-1 for disc insulators.
7.10 Porosity
Number of insulators to be tested: E1.
The tests shall be performed in accordance with SS-EN 60383-1 for insulators made
from porcelain.
The tests shall be performed in accordance with IEC/TR0 60797 for disc insulators.
8 Routine tests
The visual inspection shall be performed in accordance with SS-EN 60383-1 for disc
insulators.
The tests shall be performed in accordance with SS-EN 60383-1 for disc insulators.
The tests shall be performed in accordance with SS-EN 60383-1 for disc insulators
made from porcelain.
15 (21)
9 Delivery
9.1 General
The client shall, according to these guidelines, approve the insulators before delivery.
For approval the manufacturer shall demonstrate that the insulators conform to these
guidelines.
The approval of drawings by the client does not release the manufacturer from his
obligations regarding the insulators complying with these guidelines.
9.2 Documentation
General requirements for documentation see SvK TR 08E.
• Principal dimensions
• Failing load
• Electrical data
• Creepage distance
• All marking
• Weight
• List of materials
16 (21)
9.2.4 Quality system
Quality system in accordance with SS-EN ISO 9001.
9.2.6 Reports
Report in accordance with Clause 6 Type test report, 7 Sample test report and 8 Rou-
tine tests report.
17 (21)
10 Tables
1) Maximum vertical distance from the lower edge of the ball to the lowest part of the
insulator disc.
18 (21)
Table 2 Disc insulators, Electrical and Me-
chanical Requirements
Designation U70 U120 U210 U300 U70fog U120fog U210fo U300fo
g g
Designation U70BL U120B U210B U300B U70BLP U120BP U210B U300B
according to P P
IEC 60305
Wet power fre- kV 170 170 195 215 170 170 205 220
quency withstand
voltage 1)
Power frequency kV 110 110 125 130 130 130 140 140
puncture voltage
Impact properties J 27 27 27 27 27 27 27 27
at 0°C
19 (21)
Table 3 Disc insulators, Type test
Items to be tested
Type of test Porcelain Glass
Size Number Size Number
Verification of dimensions 15 15
Gauging of socket 1-15 1-15
Gauging of ball 1-15 1-15
Insulator diameter 11-15 11-15
Spacing 11-15 11-15
Creepage distance 11-15 11-15
Verification of displacements
Axial run-out 15 1-15 15 1-15
Radial run-out 15 1-15 15 1-15
20 (21)
11 Figures
21 (21)