PERIODIC / PRESERVICE INSPECTION SHEET

KOMATSU PC200
UNIT NO MODEL SMU DATE
CONDITION
Job Description OK NOT OK
ENGINE
Periksa kebocoran air (Check for water leaks)
Periksa kebocoran oli sekitar engine (Check for oil leaks around engine)
Periksa kebocoran sistem fuel (Check for fuel system leaks)
Periksa kondisi hose dan clamp (Check for conditions of hoses and clamps, replace when required)
Periksa ketegangan kondisi V-belt (Check tension and condtion of v-belt)
Periksa core radiator (Inspect radiator core)
Periksa bearing kipas dan pulley yang longgar (Inspect fan and pulley bearings for looseness)
Periksa kekencangan baut kedudukan mesin (Check engine mount bolts are tight)
Periksa sambungan sistem knalpot yang bocor (Inspect exhaust system joints for leaks)
Periksa sistem udara masuk yang bocor (Inspect air induction system for leaks)
Periksa level indikator saringan udara (Check air filter indicator level)

HYDRAULIC, TRAVEL AND SWING SYSTEM

Periksa mounting komponen (pump, motors, clamps…dll ) (Check mounting pump, motors, clamps…etc)
Periksa kondisi rod & silinder (Check hyd rods & cylinder conditions)
Periksa kondisi semua hidrolik hose (Inpect condition of all hyd hoses, replace when required)
Periksa kebocoran hIdrolik sistem (Check any leaks for hyd system)
Periksa gearbox dan motor swing mounting (Check mounting of gear and oil motor for swing gear)
Periisa mounting bolt swing ring (Check and tighten swing rings mounting screw swing rings)
Periksa kebocoran pada travel gears (Check for leaks for travel gears)
Periksa baut mounting gears, sprocket and oil motor (Check mounting screws of gears, sprocket and oil motors)

FRAME AND ATTACHMENTS

Periksa dan kencangkan baut track pad (Check and tighten mounting screws of track pads)
Periksa dan kencangkan baut sideframe (Check and tighten mounting of screws of side frame)
Periksa kebocoran pada idler, carrier and track roller (Check idler, carrier and track rollers for any leaks)
Periksa baut under carriage yg kendor (Check any loose of bolts for undercarriage compartment)
Periksa keretakan pada bucket (Check bucket for cracks)
Periksa keretakan pada boom frame (Check boom frame for cracks)
Periksa keretakan semua bagian frame (Check all parts for cracks)
Periksa keausan pin dan bush pada attachment dengan menggerakanya (Check pin and bush movement on the attachment for
wear)
Periksa kekencangan baut counterweight dan tangki (Check tighten mounting screws of counterweight and tank)
Periksa grease line dan nozzlenya (Check all grease line and grease nozzle work properly (advise to service)

CABIN AND GENERAL

Periksa pengoperasian pada pintu (Check operation of door catch)
Pastikan tali sabuk pengaman dalam kondisi bagus (Ensure seatbelt starps in good order)
Periksa Kondisi Kursi Operator (Check condition of operator seat)
Periksa Kondisi Lampu (Check condition of the lights)
Periksa Kondisi Jendela Kabin (Check condition of cab windows)

ELECTRICAL
Periksa kunci kontak bekerja dengan baik (Check Key switch working propperly)
Periksa isolation switch berfungsi (Check isolation switch function)
Periksa semua gauge & control panel indicator berfungsi(Check all gauges & control panel indicators for normal working)
Periksa semua tombol berfungsi (Check all application switches)
Periksa Warning alarm/Buzzer berfungsi (Check warning alarm/buzzer)
Periksa kondisi sekering & pemutus arus(Check condition of fuses & circuit breakers)
Periksa semua lampu penerangan bekerja dengan baik (Check all lightings working properly)
Periksa lampu rotary berfungsi(Check rotary lamp function)
Periksa sistem charging bekerja dengan baik (Check charging system for normal operation)
Periksa sistem starting bekerja dengan baik (Check starting system for normal operation)
Periksa alarm & klakson bekerja dengan baik (Check alarm & horn working properly)
Periksa Radio komunikasi berfungsi dengan baik(Check 2-way radio communication)
Periksa system pendingin bekerja dengan normal (Check air conditioning system for normal operation)
Periksa pembersih kaca berfungsi dengan baik(Check washer wiper function)

SAFETY CHECK AND GENERAL

Periksa semua petunjuk safety tersedia & jelas (Check if safety sign are fitted & clear)
Periksa kondisi dan isi pemadam api (Check condition and insert of fire extinguisher
Periksa tangga untuk naik operator (Inspect ladder for damaged)
Periksa mesin/transmissi yang panas untuk sampah (Inspect engine/transmission hot areas for rags)
Periksa semua tutup & pengaman ada dan lengkap (Check that all guards and covers are in place and secure)
Periksa kondisi ROPS (Inspect condition of ROPS)

STATUS
ITEM DEFECT
OK KWB

Mechanics Name/Signature: Mech. Sup'v

Date: Date:

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 SERVICE SHEET
250 HOURS
KOMATSU PC200
UNIT NO MACHINE SMU
DATE TIME IN
LOCATION TIME OUT
INISIAL NAMA
INITIAL NAME

PASANG 'OUT OF SERVICE TAG' , 'DANGER TAG' ( INSTALL OUT OF SERVICE TAG , DANGER TAGS )

PENGAMBILAN CONTOH OLI ( OIL SAMPLE )

Oli Mesin ( Engine Oil ) (1 X HP427)
PENGGANTIAN ( CHANGE ) INITIAL
Saringan Oli Mesin ( Engine Oil Filter ) (1 X 6735-51-5141)
Saringan Bahan Bakar ( Fuel Filters ) (1 X 600-311-8222)
Saringan Kembali Oli Hidrolik ( Hydraulic Drain Filter Cartridge ) (1 X 20Y-970-1820)
Cartridge Anti Karat ( Corrosion Resistor Cartridge ) (1 X 600-411-1190)
Saringan Udara luar ( Outer Air Filter ) (1 X 600-181-6820)
Oli Mesin ( Engine Oil ) Liters:
BERSIHKAN ( CLEAN ) INITIAL
Pernapasan Mesin ( Engine Breather )
Saringan Utama Bahan Bakar ( Primary Fuel Filter )
Pemisah Air-Bahan Bakar ( Water Separator )
Pengisian Cepat Tangki Bahan Bakar ( Fuel Tank Quick Fill )
Sirip2 Radiator ( Radiator Core )
Bagian Depan Cooler Hidrolik ( Oil Cooler Front Screen )
Hydraulic Line Filter (on Control Valve)
Buang Endapan Air Dari Tangki Udara ( Drain Water From Air Tank )
Buang Endapan Dari Tangki Bahan Bakar ( Drain Sediment From Fuel Tank )
PERIKSA ( CHECK ) INITIAL
Set Ulang Indikator Saringan Udara ( Reset Air Filter Indicators )
Periksa Pelumasan Otomatis ( Auto-Grease Operation )
Tes Air Radiator & Catat Initialnya-Penuhkan ( DCA Coolant Charge & Record Initial Level-Top Up )
% GLYCOL/FREEZE POINT ( 0F ) Result
MOLYBDATE ( MoO4 )

NITRITE ( NO2 )
Potong/ Periksa Saringan2 bermasalah & Catat (Cut Filter/ Inspect if Indicated failure & Record ) *
Engine Hydraulic …………….. ……………
Periksa Particle pada Plug Magnet & Catat ( Inspect the Magnetic Plug for Particles & Record ) *
Engine Swing Box Final Drive RH ……………

Splitter Box Hyd Tank Final Drive LH …………….

*) Refer to Filter Cut Screen Rating TCI-PLT-PR-032.9 Magnetic Plug Rating TCI-PLT-PR-032.3 INITIAL

GREASE ( PELUMASAN GREASE )

Boom Cylinder Foot Pin
Boom Foot Pin
Boom Cylinder Rod End Pin
Arm Cylinder Foot Pin
Boom-Arm Coupling Pin
Bucket Cylinder Foot Pin
Arm Cylinder Rod End Pin
Arm-Link Coupling Pin
Arm-Bucket Coupling Pin
Link Coupling Pin
Bucket Cylinder Rod End Pin
Bucket - Link Coupling Pin
Swing Circle
After Cooler Fan Mount
PENGECEKAN AKHIR ( FINAL INSPECTION ) INITIAL
Pastikan semua level oli pelumas ( Ensure all oil level )
Pastikan semua refill plug kencang ( Ensure all refill plugs are tight )
Pastikan semua drain plug kencang ( Ensure all drain plugs are tight )
Pastikan semua filter terpasang dan kencang ( Ensure all filters are fit & tight )
INITIAL

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