Ecoprogetti Catalogue Jan 19 1 PDF

Catalogue
ECOPROGETTI Italy - Headquarters Tel. +39 049 7444900

Via Dell’Industria e dell’artigianato, 27/C ; 22/D, Fax. +39 049 9431100
35010 Carmignano di Brenta, PD, Italy. Mail: info@ecoprogetti.com
The closest airport is in Venice. sales@ecoprogetti.com
Web: ecoprogetti.com
Catalogue index
HISTORY pag.4 LAMINATION pag.42 LED LIGHT SOURCE pag.82
PHILOSOPHY pag.6 ECOLAM SERIES pag.44 ECOTRUCK pag.83
CONTACTS pag.7 THE LAMINATION CYCLE pag.45 ECOCELL pag.84
CERTIFICATIONS pag.8 BUFFER pag.49 QUALITY INSPECTION TOOLS pag.86
TECHNOLOGY INNOVATION AND R&D pag.9 ECOLAM 06 pag.50
ECOLAM 09 pag.51 ACCESSORIES pag.88
TURNKEY LINES pag.10 ECOLAM 10 pag.52 OUR SERVICES pag.92
THE PV MODULE pag.12 ECOLAM DOUBLE STEP pag.53 PROCESS TRAINING pag.94
PV MODULE PRODUCTION LINES pag.13 CERTIFICATION SUPPORT pag.94
PV MODULE PRODUCTION PROCESS pag.14 FRAMING& AUTOMATION pag.55 INSTALLATION&COMMISSIONING pag.94
20MW PRODUCTION LINE pag.16 AUTOMATIC BUSSING pag.56 AFTER SALES SUPPORT pag.95
45MW PRODUCTION LINE pag.17 ECOTRIM A pag.57 REMOTE ASSISTANCE pag.95
60MW PRODUCTION LINE pag.18 ECOSIL 14 pag.58 SPARE PARTS SERVICE pag.95
100MW SMART LINE pag.19 ECOSIL 14 A pag.59 RAW MATERIAL PROCUREMENT pag.96
100MW FULLY AUTOMATIC pag.20 ECOFRAME HA pag.60 MODULE TESTING pag.96
250MW NEXT LINE pag.21 ECOFRAME V pag.61 TRACEABILITY SYSTEM (MES) pag.97
300MW GLOBAL LINE pag.22 ECOFRAME HR pag.62
ECO J-BOX A pag.64 LAYOUT 20MW LINE pag.98
STRINGER MACHINES pag.24 ECOLABEL A pag.65 LAYOUT 45MW LINE pag.99
ETS700 pag.26 ECO J-BOX R pag.66 LAYOUT 60MW LINE pag.100
KIT FOR CUT CELLS pag.28 ECOGLASS R pag.68 LAYOUT 100MW SMART LINE pag.101
ACCESSORIES FOR ETS700 pag.29 ECOPACK R pag.69 LAYOUT 100MW FULLY AUTOMATIC pag.102
ETS2100 pag.30 SPEEDY FRAMING GROUP pag.70 LAYOUT 250MW NEXT LINE pag.103
EVO3000 pag.32 TRIMMING STATION pag.71 LAYOUT 300MW GLOBAL LINE pag.104
LAYOUT 1.2GW LINE pag.105
LAYUP SYSTEMS pag.34 TESTING & QUALITY pag.72
ECOLAYUP 100 SERIES pag.36 ECOLAB EL 102/EL 103 pag.74 MACHINE UTILITIES pag.106
ECOLAYUP R pag.38 ECOSUN PLUS pag.76 WHERE WE ARE pag.108
ECOCUT 10 pag.40 ECOSUN CUSTOM VERSIONS pag.78
ECOCUT 10 A pag.41 ECO HI-POT pag.79
THE ADVANTAGE OF LEDS pag.80
Company profile
HISTORY
1994 THE PROCESS
we start from the module the photovoltaic module
Ecoprogetti started as a module Initially Ecoprogetti produced machines
manufacturing company that begun for the entire photovoltaic production
its production in 1994 so the equip- chain, from silicone cleaning to ingot
ment produced by Ecoprogetti are squaring automation, automatic clean-
thought and created from the point of ing lines, wafer quality control and tech-
view of the module producer, with the nology for cell production, specializing
purpose of reducing the labour while always more in the production of equip-
increasing the capacity and quality of ment for the production and quality con-
the product in the most simple, cost trol of photovoltaic modules, with the
competitive and flexible way. main focus on the production process.
1998 2010
ecoprogetti foundation 1st led sun simulator
Ecoprogetti was founded in 1998 on After 5 years of continous Research
the base of a decennial experience & Development, Ecoprogetti was
in the photovoltaic industry and the 1st company in the market to
from the idea of the best hypothet- release a totally LED based sun
ical module, so started to create simulator. We believed in the LED
the equipment in order to be able technology, also for Solar, from the
to produce it. Ecoprogetti has three beginnings. That machine was the
main key words: simplicity, flexibility starting point for the New Genera-
and modularity. tion of LED Sun Simulators.
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Company profile
ECOPROGETTI’S AIM IS SUPREMACY OF TECHNOLOGICAL INNOVATIONS AND SOLUTIONS
2012-2017 INNOVATION
worldwide subsidiaries continuous R&D
During this period Ecoprogetti has es- Ecoprogetti continues to bring improvements and innovations
tablished sales & service offices in India on their technologies and to invest on solar Research&Develop-
(2011), Dubai UAE (2013), USA (2014) and ment. Ecoprogetti solutions are upfront the market trends in or-
Philippines (2017) to guarantee the cus- der to provide their customers the latest innovations of the mar-
tomers a local service and support during ket. Being very close to the production and in particular by listening
installation, training and know-how trans- to the feedback coming from the customers, Ecoprogetti contin-
fer, all in local language. Over the years ues to bring improvements and innovations to their new equipment.
Ecoprogetti has grown beyond its national New solutions and concepts are presented every year, for example:
borders, setting a global service network • LED A+A+A++ Sun simulator for Bifacial
• Shingling stringer machine
to be always close to their customers.
• Glass Glass laminator also for BIPV
TURNKEY SOLUTION Ecoprogetti

a machine for every step numbers & facts
Ecoprogetti, at each step of the pro-
duction process, presents the best • +100 Employees worldwide
solutions of automation and quality • +125 Turnkey lines delivered
and thanks to the company’s know- • +30 Years experience in
how is able to offer the customers production technology
the best turnkey solutions with a
• 5 Offices worldwide
complete assistance in training,
start-up, advice and support service • +9 GW production capacity
by qualified personnel with years of supplied worldwide
experience in photovoltaic industry.
5
Company profile
OUR PHILOSOPHY
“Ecoprogetti has environment respect printed in its DNA”
FLEXIBILITY
-Standard, Bifacial, Cut cells, BIPV and more
-Customized solutions
-Quick&Easy production
-Internet connection for remote Service&Support

-Low spare parts cost
-24h per day production
SIMPLICITY -Reduced production space
-Low&Easy maintenance level
-User friendly concept
-Quick&Cost competitive production ramp up

-Modular solutions from 20MW to 1GW
-Simple upgrade from semi to fully automatic solutions
MODULARITY
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Company profile
CONTACT US!
We like to stay close to our customers
OUR OFFICES:
ECOPROGETTI ITALY -Headquarters Contact Person:

Via dell’Industria e dell’Artigianato 27/C, Managing Director: Ms. Laura Sartore
22/D, 35010 Carmignano di Brenta, Tel. : +39 (0)49 7444 900
PD, Italy. Mail: sales@ecoprogetti.com
Website: https://ecoprogetti.com
ECOPROGETTI INDIA ECOPROGETTI MEA

From right to left: Laura Sartore (CEO), Domenico Sartore (Founder and Chairman), 302, Regal Industrial Estate, Plot No 238, A-4 SAIF Zone, Sharjah - Dubai - UAE
Acharya Dhonde Marg, Sewree,
Rajen Shah (Managing Director India). Mumbai - 400015, Maharastra State, India. Contact Person:
Mr. Sartore
Contact Person: Dubai tel.: +971 52 473 1970
Managing Director: Mr. Rajen Shah Mail: sales@ecoprogetti.com
Tel.: +91 9820068331
Mail: rajen.shah@ecoprogetti.com
ECOPROGETTI USA ECOPROGETTI South East Asia

All4-GP North America Inc. Elitech Trading Corporation
345 Mira Loma Avenue, 91204 Gleandale, 2nd Flr. Hakko Bldg., 1st St. Cor. 3rd St’,
CA, USA United Parañaque Subd5, San Isidro, Sucat,
Parañaque City,
Contact Person: Philippines 1700
Sales Manager: Mr. Mark Goscenski
Tel.: +1 818 515 8447 Contact Person:
our offices our customers are here Mail: mark.goscenski@all4-GP.com Sales Manager: Mr. Milo Fernandez
Tel.: (+632) 829-2295
Mail: milo@elitech.com.ph
7
Company profile
&
CERTIFICATIONS
COMPANY CERTIFICATION PROCESS CERTIFICATION
Ecoprogetti gives high importance to the To confirm the quality of the production process in Ecoprogetti’s
quality systems to improve both the cus- production lines, the company has Tüv certified the three module types
tomers’ satisfaction level and the organi- ESM300, ESM180 and ESM285M according to the standards CEI EN
zation of the own human resources. 61215, CEI EN 61730-1 and CEI EN 61730-2. Moreover, Ecoprogetti
Ecoprogetti is working according to the has Tüv InterCert certified the ECOSUN PLUS sun simulator with a
ISO9001:2008 norms. A+A+A++ class. Since the start in 1998, Ecoprogetti’s customers have
certified their modules with institutes like Tüv InterCert, JRC ISPRA, Tüv
Rheinland, SGS, Arsenal research, UL, Albarubens, Eurotest, Irccos,
CERTIFICATE
Management system as per
ISO 9001 : 2015
In accordance with TÜV NORD CERT procedures, it is hereby certified that
ECOPROGETTI S.r.l.
Via dell'Industria e dell'Artigianato, 27/C
35010 Carmignano di Brenta (PD)
Italy
applies a management system in line with the above standard for the following scope
Design, production and installation

of machinery for producing photovoltaic panels.
Certificate Registration No. 44 100 107372 Valid from 12-01-2017

Audit Report No. IT-15723/2016 Valid until 11-01-2020
Initial certification 06-02-2008
Certification Body Bologna, 04-05-2018

at TÜV NORD CERT GmbH
This certification was conducted in accordance with the TÜV NORD CERT auditing and certification procedures and is subject to
regular surveillance audits.
TÜV NORD CERT GmbH Langemarckstraße 20 45141 Essen www.tuev-nord-cert.com
8
Company profile
TECHNOLOGY INNOVATION AND R&D

PATENTS
General description of our patents
SOLDERING HEAD INNOVATION & QUALITY
Ecoprogetti has developed and patented We guarantee innovative solution maintaining

a new innovative soldering system by authenticity&simplicity.
combining the traditional contact soldering,
since always considered the highest quality We offer the best technology and quality for
of soldering, with hot air. The introduction each step and process, adding maximum
of hot air in the soldering phase heats up technology to a user-friendly concept.
the entire cell surface, not only the points We reach these results due to the testing of
where the ribbon is positioned, reducing new materials and solutions after an accurate
significantly the thermal stress given to the analysis of the market trend.
cell.
The development of new concepts and the
equipment improvements are possible due
to our dedication.
LED SUN SIMULATOR
This new technology is still in expansion and

the benefits obtained are helping the unit to
become extremely competitive against the
traditional xenon lamp flash simulators.
ECOSUN 10 L was the first full size triple
class A LED simulator available on the
market. The unit has been accredited
triple class A by Tüv InterCert. As a result
of technological and aesthetic innovation
this efficient machine has been improved
bringing it to the next level: A+A+A++ class
certification.
9
10
TURNKEY LINES
PRODUCING HIGH QUALITY MODULES IS AN ART
FROM THE IDEA OF THE BEST PHOTOVOLTAIC MODULE TO THE
MANUFACTURING SOLUTION THAT CAN PRODUCE IT
11
Process informations
PV MODULE
Structure of PV module Material contribution
Based on data from December 2018
Sealant Sealant 0.7%
J-box 4.67%
Module Frame Other 0.12%
Frame 8.16%
Ribbon 3.35%
GLASS / Front sheet
EVA
Back-sheet 3.47%
PV Cells
Ribbon
EVA
Back sheet
J-Box
Glass 8.13%
Encapsulant 3.92% Cells 67.5%
12
Process informations
PV MODULE PRODUCTION LINES

complete solutions for manufacturing
400W
TAILOR MADE AND CUSTOMIZED PRODUCTS
• Ecoprogetti integrates the customer’s needs in the
offered solutions
• Complete design of the manufacturing facility
360W
• Solution for standard production or dedicated to
custom technology
270W
160W
PLUG AND PLAY
• Delivery of “ready to start” solutions
• User friendly technology
100W
• Low and easy maintenance level
• Low cost of spare part and consumables
30W
ACCESSORY AND SERVICES

15W
• Installation, start-up, commissioning and remote assistance

• A single reference for a prompt 360° feedback regarding the
process, material, innovations, R&D and more
13
Process information
PV MODULE
PRODUCTION PROCESS
RAW MATERIAL STRING & INTERCONNECTION
LAMINATION FRAMING TESTING
PREPARATION LAYUP & MONITORING
GLASS WASHER STRINGER MACHINE BUSSING STATION LAMINATION AUTOMATIC FRAMING I-V MEASUREMENT
CELLS TESTING LAYUP STATION AUTOMATIC BUSSING COOLING CORNER PUNCHING POWER CLASSIFICATION
EVA FOIL CUTTING BREAKAGE TEST EL-TEST GEL CONTENT TEST SILICONE DISPENSER EL TESTER
BACKSHEET CUTTING PEEL TEST DARK I-V TEST J-BOX APPLICATIONS HI-POT TESTING
RIBBON CUTTING & ELECTRICAL TESTING SUN SIMULATOR
BENDING
BREAKAGE MONITORING
Raw Material Stringing Lay-up Bussing EL testing

14
Process information
Ribbon
Layup Bussing cutter ELtester Laminator Trimming J-box application
EL inspection
Sun simulator
Stringer Glass handling Eva/Back-sheet Framing Silicone

cutter dispenser
Lamination Automation Framing I-V testing Packaging

15
Turnkey lines
20MW MODULE PRODUCTION LINE

complete solution for pv module manufacturing
20 20 10 6 operators 500 sqm

production
MW/year modules/h per shift area required
4.7 72 cells
EQUIPMENT LIST W/cell per module
1. 1x stringer machine ETS700 6. Laminator ECOLAM 06

2. Layup ECOLAYUP 100 7. Trimming and framing 3 shift 330
of 8 hours days/year
3. In-line manual bussing station 8. J-box application station
4. Eva\back-sheet cutting machine ECOCUT 10 9. LED Sun Simulator ECOSUN PLUS
5. ECOLAB EL tester pre/post lamination 10. All accessories and spare parts included
55 6 bar
kW/h 800 nL/1’
16
Turnkey lines


production
MW/year modules/h per shift
area required
4.7 72 cells
1. 2x stringer machine ETS700 6. 2X laminator ECOLAM 06

2. Layup ECOLAYUP 100 7. Trimming and framing 3 shift 330
4. Eva\back-sheet cutting machine ECOCUT 10 9. LED sun simulator ECOSUN PLUS
5. EL tester pre/post lamination 10. All accessories and spare parts included
85 6 bar
kW/h 1450 nL/1’
17
Turnkey lines


production
MW/year modules/h per shift
area required
4.7 72 cells
1. Stringer Machine ETS2100 6. Laminator ECOLAM 09 DS

2. Layup ECOLAYUP R 7. Trimming with automatic framing 3 shift 330
4. EVA\Back-sheet cutting machine ECOCUT 10 9. LED sun simulator + Hi-pot
5. x2 In-line EL tester before & after lamination 10. All accessories and spare parts included
115 6 bar
kW/h 815 nL/1’
18
Turnkey lines
100MW MODULE PRODUCTION SMART LINE

100 100 58 9 operators 1100 sqm

MW/year modules/h per shift production
area required
4.7 72 cells
1. 2x Stringer Machine ETS2100 7. Buffer pre and post lamination

2. Layup ECOLAYUP R 8. Automatic Trimming and framing 3 shift 330
4. EVA\Back-sheet cutting machine ECOCUT 10 10. LED sun simulator + Hi-pot
5. x2 In-line EL tester before & after lamination 11. All accessories and spare parts included
170 6 bar
kW/h 2000 nL/1’
6. Laminator double step ECOLAM 10 DS
19
Turnkey lines
100MW FULLY AUTOMATIC MODULE PRODUCTION LINE

100 100 58 6 operators 1200 sqm

MW/year modules/h per shift production area
required
4.7 72 cells
1. Glass layup ECOGLASS R 7. Buffer pre and post lamination

2. 3x EVA\Back-sheet cutting machine 8. Trimming and Framing robotic Islands 3 shift 330
3. 2x Stringer Machine ETS2100 9. Automatic labeling station
4. ECOLAYUP R 10. LED sun simulator + Hi-Pot
5. Automatic bussing 11. Inline EL tester before and after lamination
210 6 bar
kW/h 2500 nL/1’
6. Laminator double step ECOLAM DS10 12. All accessories and spare parts included
20
Turnkey lines
250MW MODULE PRODUCTION NEXT LINE

250 250 116 16 operators 1800 sqm

required
4.7 72 cells
1. 4x Stringer Machine ETS2100 6. Trimming and framing

2. 2x Layup ECOLAYUP R 7. LED sun simulator ECOSUN PLUS 3 shift 330
3. In-line manual bussing station 8. 2x Automatic EL tester
4. 2x Laminator double step ECOLAM DS10 9. 2x EVA\Back-sheet cutting machine
5. Buffer pre and post lamination 10. All accessories and spare parts included
280 6 bar
kW/h 3800 nL/1’
21
Turnkey lines
300MW MODULE PRODUCTION GLOBAL LINE

300 100 138 11 operators 2200 sqm

required
GLOBAL
LINE
GLOBAL SERVICE PACK included

EQUIPMENT LIST
1. Automatic Glass loading system 9. Automatic Trimming machine
2. 3x Auto EVA\Back-sheet cutting machine 10. Fully Automatic Framing machine
4.7 72 cells
W/cell per module
3. 4x Stringer Machine ETS2500 11. Automatic J-box station
4. 2x Layup system ECOLAYUP R 12. Curing tunnel
5. 4x Buffer pre and post lamination 13. LED sun simulator ECOSUN PLUS
3 shift 330
6. 2x Automatic bussing 14. Hi-pot test machine
7. 2x Automatic EL tester 15. Automatic packing and sorting machine
8. 3x Laminator double step ECOLAM DS10
455 6 bar
kW/h 4000 nL/1’
22
GLOBAL SERVICE PACK
With 30 years of experience accross the whole photovoltaic
production cycle Ecoprogetti can reduce the ramp-up time
and the start-up costs for their customers with a wide range
of services that are not limited to the sole manufaturing
equipment. The 300MW Global line includes a pack of services
for investors that want to join the solar industry, increasing
GREAT EXPERTISE
cost-effectiveness and giving great advantage to their business.
The Global service pack includes:

• 1 year Spare part & consumable kit
• Distribution system for Electricity & Air
• Raw material selection and Procurement support
• Laboratory instruments & tools
• Full know-how transfer on the photovoltaic process
• Complete Certification support for TÜV & UL
• Preliminary training in Italy
STATE OF THE ART
• Production monitoring “Traceability system” EQUIPMENT
• Temporary manager 6 months
• Warehousing & Storage racks and tools
• Full training and production start up on site.
23
24
STRINGER MACHINES
Process equipment:
STRINGER MACHINES
ETS700
KIT FOR CUT CELLS
ACCESSORIES FOR ETS700
ETS2100
EVO3000
25
Process equipment / Stringer machines
ETS700
STRINGER MACHINE
The ETS700 is a fully automatic tabber and
stringer machine with patented innovative
hybrid soldering system which allows to
solder the photovoltaic cells without thermal
stress.
The machine can be interfaced with Automatic
Layup Systems for an automatic Pickup &
Positioning of the Solar cells on the Glass.
• BREAKAGE LESS THAN 0.2%

• PATENTED HYBRID SOLDERING TECHNIQUE
• WORKS WITH PERC, HIT, BI-FACIAL, MONO
AND POLY CELLS
• FLIPPER ON UNLOAD BELT

• QUICK AND SIMPLE PRODUCTION & RIBBON
CHANGE
• 4 & 5 BUS BAR STANDARD SOLDERING

• WORKS WITH 5”, 6” & CUT CELLS
• 3 OR 5 BUS BAR AVAILABLE
STANDARD • SUITABLE FOR BIPV MODULES

CAPACITY UP TO
700
CELLS/HOUR 4&5BUS BAR
6 BUS
BAR
CELLS
CUT
CELL SOLDERING
• LOW COST OF SPARE PARTS AND
CONSUMABLES
26
CHARACTERISTICS: OPTIONALS:
1. High soldering quality; more than 2N in peel test

2 & 3 BUS BAR
(1.5mm ribbon) over the complete cell surface;
For module revamping
2. Reliable throughput with constant quality;
3. Only one operator for three ETS700 equipped
with layup station;
4. Automatic change of solar cells’ basket;
5. Pre and post heating of the cell in soldering
phase in order to avoid thermal stress;
CUT CELLS KIT
6. Stretching and fluxing of the ribbon Kit for processing cut cells
before soldering;
7. No handling contact;
8. Special design for thin solar cells, 160 micron;
9. Adjustable tab & soldering length;
10. Touch screen with embedded PC;
11. Online troubleshooting; 6 BUS BAR
12. The number of solar cells for the string is Optional Kit
settable from the touch-screen;
13. Settable distance between the cells
from 2 mm to 35 mm;
14. Pre-treatment of the ribbon is not necessary;
15. Very little need of maintenance and it can all be
performed by the operator without Ecoprogetti’s
technicians;
OTHER CHARACTERISTICS:
16. Quick remote assistance and supervision
via internet; CELLS INSPECTION
17. Predisposed to be interfaced with other Camera for detection of
broken cells before soldering
equipment;
18. High precision alignment between serigraphy
and ribbon performed both optically
and mechanically
19. String flipping device on the unload belt
CELLINSPECTION
27
KIT FOR CUT CELLS

SOLDERING HEAD
The CUT SOLAR CELLS are used when a high
voltage is required for a small sized module.
Ecoprogetti has developed 3 kits for cut cells
soldering to be integrated in the ETS700
with a reliable and automatic process. The
Kits are easily and quickly installed in the
ETS700 thanks to the extreme flexibility of
the machine. The KIT FOR CUT CELLS are
available for cells of 30 mm to 139 mm with
3, 4, 5 and 6 bus bar.
EXAMPLE OF HALF CUT CELLS MODULE
CHARACTERISTICS:
• Suitable for ETS700;

• Patented hybrid soldering head;
• Settable cell to cell gap, up to 100mm with
cell size 156x78mm for BIPV purpose;
EXAMPLE OF CELL DIMENSIONS
28
ACCESORIES FOR ETS 700

ACCESSORIES FOR STRINGER MACHINE
TRAY ECOLAYUP
Ecoprogetti’s TRAY ECOLAYUP is an
automatic safe storage system for strings
made both of full size and cut cells.
The strings are loaded from the flipper of
the stringer machine and then are gently
positioned onto the storage trays. Thanks
to the usage of a soft vacuum system
there is no risk of cell breakage.
INSPECTION TOOLS
The camera inspection system developed
by Ecoprogetti makes the soldering process
easier and gives the opportunity to improve
the production output.
This system permits to detect the broken
cells before the soldering process.
Ecoprogetti’s camera inspection system
is able to detect the breakage of the solar
cells, cracks and chips. this system makes
the process more efficient and avoid time
wasting for the cell replacement after
the soldering. The damaged cells are
automatically rejected in a specific basket
inside the stringer machine.
29
ETS2100
STRINGER MACHINE ETS2100 is an advanced and innovative
tabber and stringer machine with
throughput of 2100 cells/hour for soldering
photovoltaic solar cells. This equipment
uses Ecoprogetti’s innovative patented
hybrid Soldering Head to solder very thin PV
solar cells without mechanical or thermal
stress resulting in breakage rate below 0.2%
• UP TO 2100 CELLS/HOUR
• BREAKAGE LESS THAN 0.2%
• PATENTED HYBRID SOLDERING TECHNIQUE
• WORKS WITH PERC, HIT, BI-FACIAL,
MONO AND POLY CELLS, HALF CUT CELLS
• QUICK AND SIMPLE PRODUCTION

& RIBBON CHANGE
• 4 OR 5 BUS BAR STANDARD SOLDERING/

INFRA RED SOLDERING, 6 BB OPTIONAL
• CAMERA FOR ALIGNMENT INCLUDED
STANDARD • CAMERA FOR BROKEN CELLS DETECTION

CAPACITY UP TO
2100 6
BROKEN CELLS
BUS INSPECTION • LOW COST OF SPARE PARTS
BAR AND CONSUMABLES
CELLS/HOUR 4&5BUS BAR CELLS CAMERA
30
OPTIONALS:
CHARACTERISTICS:
1. High soldering quality; more than 2N in peel test 2 & 3 BUS BAR
(1.5mm ribbon) over the complete cell surface; For module revamping
2. Reliable throughput with constant quality;
3. High flexibility;
4. Only one operator for three machines equipped
with layup station;
5. Automatic change of cell load basket;
6. Pre and post heating of the cell in soldering HALF CUT CELLS KIT
phase in order to avoid thermal stress; Kit for processing half cut cells
7. Stretching and fluxing of the ribbon

before soldering;
8. No handling contact;
9. Special designed for thin solar cells, 160 micron;
10. Adjustable tab length;
11. Adjustable soldering length; 6 BUS BAR
Optional Kit
13. On line troubleshooting;
14. The number of solar cells for the string is
15. Settable distance between the cells
from 2 mm to 35 mm;
16. No pre-treatment of the ribbon is necessary;
17. Very little need of maintenance and it can all be OTHER CHARACTERISTICS:
performed by the operator without Ecoprogetti’s
CELLS INSPECTION
technicians; Camera for detection of
18. Quick remote assistance and supervision broken cells before soldering
via internet;
19. Predisposed to be interfaced with other
equipment;
20. High precision alignment performed both
optically and mechanically (alignment between CELL INSPECTION
serigraphy and ribbon).
31
EVO 3000
STRINGER MACHINE FOR CUT CELLS
EVO3000 is an evolution of the traditional
stringer machine because its unique patent
pending concept diversifies it from all other
equipment available on the market.
The soldering of the cells is continuous.
This technology results in an extremely high
flexibility and productivity maintaining a
breakage percentage almost equal to 0%.
SPECIFICATIONS:
Soldering capacity 3000 cells/h-52x15mm
Breakage ‹0,3%
Cell thikness From 160µm and up
Cell size From 52x156mm to 52x15mm
Soldering T° Settable 150-350°C
Cells magazine Double basket system 200
pieces each
CAPACITY UP TO
3000
CELLS/HOUR
5 BUS
BAR
CELLS
CUT
CELL SOLDERING
32
CHARACTERISTICS:
1. High soldering quality; more than 2N in EXAMPLE OF CELL DIMENSIONS
peel test over the complete cell surface;
2. Solders cells from 156x52mm all the way
down to 52 x 15 mm with 5, 4, 3, 2 or only
1 bus bar;
3. Possibility to change cell size in less than
30 minutes;
4. Automatic change of cell load basket;
5. Pre and post heating of the cell in soldering
phase in order to avoid thermal stress; EXAMPLE OF MODULE
6. Stretching of the ribbon before soldering;
7. Fluxing directly on the cell;
8. Special designed for thin solar cells,
160 micron;
9. Adjustable tab length
11. Troubleshooting online to the touch-screen;
12. The number of solar cells for the strings is
13. Adjustable inter-axis between the cells,
max 165 mm;
14. No pre-treatment of the ribbon is necessary;
15. Very little need of maintenance and it can
all be performed by the operator without
Ecoprogetti’s technicians;
via internet;
17. Predisposed to be interfaced with other
equipment
33
34
LAYUP SYSTEMS
Process equipment:
LAYUP SYSTEMS
ECOLAYUP 100 SERIES
ECOLAYUP R
ECOCUT 10
ECOCUT 10 A
35
Process equipment / Layup systems
ECOLAYUP 100 series

HIGH SPEED LAYUP
The layup stations ECOLAYUP 100 series are
designed to simplify the layup of the strings
on the glass.
A load arm, with the help of vacuum, picks
up the strings and turns them clockwise or
anti clockwise before positioning them on the
glass already prepared with the first layer of
encapsulation material. The glass enters in
the machine on a motorized conveyor belt.
The number of strings per glass is settable
from the touch screen and when the module
is ready it’s automatically unloaded.
• ALIGNMENT ACCURACY ±0,1 MM

• UP TO 210 STRING/HOUR
• OPTIONAL QUALITY INSPECTION CONTROL
CAPACITY
210
STRING/H CELLINSPECTION
36
CHARACTERISTICS:
1. 150 string/hour (2 stringer machines
ETS700);
2. User friendly and simple to integrate in
existing manual production lines;
3. Maximum module size 2000 x 1200 mm.;
4. Parameters settable from touch-screen;
5. Failure analysis from touch-screen;
6. Quick and easy change of cell and
module type;
8. Quick remote assistance via internet;
9. Alignment camera available;
OPTIONALS:
1. Customization to handle bigger modules.

2. Customization for small cut cells modules.
3. Broken string camera available.
SPECIFICATIONS ECOLAYUP 100:

Soldering capacity 150strings/h
Capability 2 ETS700
SPECIFICATIONS ECOLAYUP 100L:

Soldering capacity 210 strings/h
Capability 3 ETS700
37
ECOLAYUP R
ROBOTIC LAYUP SYSTEM
ECOLAYUP R is designed to simplify the high
efficiency module production.
The robot’s arm picks up the strings from
the stringer machine and places them on
the glass. The strings are positioned very
precisely thanks to the use of two cameras,
which allow an accurate alignment.
The strings are positioned on the glass by
the robot which turns them clockwise or
anticlockwise in order to allow the electrical
connection between the strings.
ECOLAYUP R can manage up to 2 high
efficiency stringer machines ETS2100,
reaching the capability of 125MW/year.
• 6 AXIS ROBOT FOR ALIGNMENT

• ACCURACY +/- 0,1MM
• UP TO 420 STRINGS/HOUR
• QUALITY INSPECTION CONTROL
OPTIONALS:
1. Customization to handle bigger modules;

CAPACITY 2. I-V string measurements;
420
STRING/H CELLINSPECTION XYZ centering
3. EL Test of the strings;
38
CHARACTERISTICS:
1. Up to 2 stringer machines ETS2100;

2. High precision of the alignment and
positioning of the strings on the glass;
3. Maximum module size 2000 x 1200 mm;
4. Parameters settable from touch-screen;
5. Failure analysis from touch-screen;
6. Quick and easy change of cell and
module type;
8. Quick remote assistance via internet;
9. Automatic optical inspection
Quality inspection cameras
39
Process equipment/ Layup systems
ECOCUT 10
EVA / BACKSHEET FOIL CUTTER
ECOCUT 10 is a film cutting machine for EVA
and back sheet that can work both in line and
off line. The ECOCUT 10 prepares also the
incision for the ribbon exit.
CHARACTERISTICS:
1. Easy and quick change of the cutting
measures;
2. Easy and quick change of the material type;
3. Maximum foil width: 1200 mm;
4. The speed and all measures are adjustable
from the touch-screen;
5. Automatic piece counter;
6. This machine has very little need of
maintenance and all maintenance work can
be performed by the operator without calling
via internet;
8. Maximum spool diameter: 456 mm.
MACHINE DETAILS:
Max foil width 1200 mm (1350mm optional)
Operator control Touchscreen
Cycle time With incision <30s
Cycle time Without incision <25s
40
ECOCUT 10 A
AUTOMATIC IN-LINE EVA / BACKSHEET FOIL CUTTER
ECOCUT 10 A is an in-line automatic film cutting
machine for EVA and back sheet that can work
both in line and off line. The ECOCUT 10 A
prepares also the incision for the ribbon exit
and automatically releases EVA/BACKSHEET
foil over the glass
CHARACTERISTICS:
1. Easy and quick change of the cutting
measures;
2. Easy and quick change of the material type;
3. Maximum foil width: 1200 mm;
4. The speed and all measures are adjustable
from the touch-screen;
5. Automatic piece counter;
6. This machine has very little need of
maintenance and all maintenance work can
be performed by the operator without calling
via internet;
8. Maximum spool diameter: 456 mm.
MACHINE DETAILS:
Max foil width 1200 mm (1350mm optional)
Operator control Touchscreen
Cycle time With incision <30s
Cycle time Without incision <25s
41
42
LAMINATION
Process equipment:
LAMINATION
ECOLAM SERIES
BUFFER
ECOLAM 06
ECOLAM 09
ECOLAM 10
ECOLAM DOUBLE STEP WITH COOLING SYSTEMS
43
Process equipment / Lamination
ECOLAM series
ELECTRIC LAMINATOR
Fully automatic solutions for the lamination
of photovoltaic modules. The machine can
be configured in different ways regarding the
size, single step, double step, with belts and/
or with buffers.
The lamination cycle permits the use of

ultra fast cure EVA. ECOLAM is capable
to laminate not only standard photovoltaic
modules but also particular architectonic
modules with prismatic glass, double glass,
transparent back sheet and flexible modules.
The lamination cycle is automatic and

controlled by a PLC. The operator interacts
with the programming through the touch
screen where it is possible to control the
cycle in order to see the temperature and the
vacuum values.
SUITABLE FOR
GLASS
CHARACTERISTICS:
1. Electrical Heating 7. Active pin lift system for GG & BIPV modules
GLASS
MODULES
2. High uniform gel content percentage 8. External pump housing included
3. Uniform temperature distribution 9. Cooling press integrated
4. Long life of the silicone membrane 10. Up to 10 modules per cycle
HIGH QUALITY
VACUUM
5. Membrane change in 20min 11. Filter for Eva gas
6. Glass Glass compatibility:
MODULE LIFE TIME 2+2 | 3+3 | 4+4 | 6+6 | 8+8 mm
44
THE LAMINATION CYCLE CONFIGURATION

Thanks to the selection of a proper raw material is possible to obtain different cycle times
according to your desired throughput of the production line.
OPTIONS
p [mBar] T [°C]
Pressure
Temperature
Ultra fast cure
Fast cure
150 Standard cure
4
3
2
1 5
Ta
0 5 10 15 20 t [min]
1. LOADING 2. AIR EVACUATION 3. CURING 4. COOLING 5. UNLOADING
LAMINATOR PRODUCTIVITY
Modules/cycle EVA 20’ EVA 15’ EVA 10’ POE 13’
Ecolam 06 3 9 mod/h 12 mod/h 18 mod/h 14 mod/h

Ecolam DS06 3x2 18 mod/h 24 mod/h 36 mod/h 28 mod/h
*Based on data supplied by Tier-1 POE supplier.
45
SUITABLE FOR DIFFERENT ENCAPSUANTS GLASS GLASS MODULES

Made by ISSOL with Ecoprogetti’s equipment
Each encapsulat material and each In terms of mechanical strength, a module
module size require specific lamination design with two glasses of the same
parameters. For this reason the software thickness is ideal, Ecoprogetti has designed
of ECOLAM permits to create different a laminator that can process Glass Glass
recipes for the setting of these parameters. modules obtaining the highest quality,
The recipes are stored and recalled when reliability through time and efficiency.
necessary.
Glass Glass module
EVA
ENCAPSULANTS
{ POLYOLEFIN (POE)
PVB
BIPV SOLUTIONS
Ultralight flexible glassless module
A Building Integrated Photovoltaics (BIPV)
system consists of integrating photovoltaics
modules into the building envelope, such as
the roof or the facade. By simultaneously Made by ISSOL with Ecoprogetti’s equipment
serving as building envelope material and
power generator, BIPV systems can provide
savings in materials and electricity costs,
reduce use of fossil fuels and emission of SUITABLE FOR COLORED GLASSES
ozone depleting gases, and add architectural
The Ecolam series is suitable for colored
interest to the building.
glasses, very much adapt to architectural
purposes.
46
ACTIVE PIN LIFT SYSTEM COOLING PRESS HIGH GEL CONTENT RESULT
The Ecolam series can integrate an active The cooling press is a system that quickly A high and uniform gel content of the
pin lift system which raises the module cools down the module after the lamination laminated EVA is a quality assurance which
from the plate during the air evaporation process.The system gradually presses the guarantees a long life of the PV module.
step. The system allows the preheating laminated module and allows to keep its Thanks to controllable temperature areas,
of the module to avoid the lowering straight form avoiding deformation and the ECOLAM series guarantees an uniform
temperature of the heating plates, ensuring correctly cooling it down by dedicated and high percentage of the gel content.
a constant and uniform temperature chillers.
distribution. This system is recommended
for glass glass modules and BIPV.
QUICK CLAMP SYSTEM MODULE COOLING

EASY RECIPE MANAGEMENT
Less maintenance means higher productiv- A cooling system can be installed over the
ity. In order to apply this concept our lam- unloading belt. The cooling unit works with Each encapsulate material and each module
inators ha an easy system for membrane forced air, cooling down the laminated mod- size require specific lamination parameters.
replacement. ules to a temperature of 35°C in <8 min For this reason the software of ECOLAM
permits to create differrent recipes for the
setting of these parameters. The recipes are
stored and recalled when necessary.
47
EXTERNAL PUMP HOUSING BACK UP PUMP ELECTRICAL HEATING

The ECOLAM series includes as standard an On request the pump housing can be The ECOLAM series is equipped with
exxternal pump housing. This isolated closet composed with double pump system in order electrical heating elements designed to
can be installed up to 15 meters from the to have a backup in case of a sudden failure obtain the best temperature uniformity and
laminator and more than reducing the noise or in case of a programmed maintenance to guarantee a prompt response. Thanks
level it has the benefit of making the pump’s work. to an accurate design and a customized
easily accessible for the maintenance. electrical heating element we guarantee
The pump housing includes a rotary oil pump a superior uniformity over the complete
and a condensation filter. plate. Moreover we divide a single plate
in 3 zones to improve the controls using a
• FINAL VACUUM LEVEL <1 mbar dedicated PID calculation for each zone.
• VACUUM: 150 mbar IN 60 SEC
• VACUUM: <1 mbar IN 100 SEC
• LOW NOISE LEVEL
• EASY MAINTENANCE
• DOUBLE- PUMP POSSIBILITY
EVA GAS FILTERING

Ecoprogetti has de-
veloped a special filter
to absorb the gasses
formed during the lam-
ination process in order
to not damage the pump
and to protect the envi-
ronment.
48
BUFFER
MODULES STORAGE SYSTEM
The buffer system stores up to 30 modules
for a temporary stockpile in the production
line.This machine uses “last in, first out”
concept and works autonomously: it is pro-
vided with a PLC and electrical control panel
for the configuration with the laminator.
Ecoprogetti’s buffers help to avoid bot-
tle-necks in the production and allow a con-
tinuous operation of the laminator.
The buffer can be installed wherever neces-
sary in the production line, for example be-
fore and after lamination.
CHARACTERISTICS:
1. Up to 30 modules storage (Optional 50)
2. Provided of PLC Touchscreen configurable
with laminator
3. Lifting by wires instead of chains
4. Last in, First out concept
5. Long edge forward also with straight-through
function
6. Module format: MAX 2x1m ; MIN 450x450mm
7. Suitable for Glass Glass and ARC glasses
OPTIONALS:
MACHINE DETAILS: • Storage up to 50 modules

Module orientation Long-edge forward • Higher or Smaller version
Module size • First in First out concept SUITABLE FOR
GLASS GLASS
MAX 2x1m ; MIN 450x450mm
Configuration Stand-alone & Inline
49
ECOLAM 06
3 MODULES LAMINATOR
Automatic laminator for photovoltaic mod-
ules complete with load and unload belt.
Usable lamination area 3200 x 2050 mm divided
in 3 plates. Each plate is divided in 3 controllable
zones. Each zone is heated by electrical ele-
ments with an uniformity of + / - 2C°.
The temperatures in each zone are inde-
pendent to have an uniform gel content over
the complete surface of the module.
The laminator has a Teflon belt which loads
and unloads the modules in and out from
the laminator and also a Teflon sheet which
covers the backside of the module during the
lamination cycle.
A quick change system of the silicone mem-
SUITABLE FOR L A M I N AT O R brane with clamps is installed around the
GLASS
3
C A PA C I T Y external borders of the laminator. With this
system the membrane change is done in
GLASS MODULES less than 30 minutes and the change can be
MODULES PER CYCLE performed with the plates still in working
temperature. A long life of the membrane is
guaranteed (Min. 3000 cycles) For the vac-
uum system, the laminator has a booster
pump installed inside the laminator and an
MACHINE DETAILS external pump housing that includes a vac-
Temperature range Ambient-180°C uum pump and a special condensation filter.
Temperature uniformity +/- 2°C This special filter absorbs the gasses formed
Max thickness of laminate 25 mm during the lamination process in order to not
Operator control Touch screen
damage the pump and to not let out this gas
Usable area WxL 3200x2050 mm
in the environment.
50
ECOLAM 09
4 MODULES LAMINATOR
Automatic laminator for photovoltaic mod-
ules complete with load and unload belt.
Usable lamination area 4300 x 2050 mm
divided in 4 plates which makes the
model suitable for high capacity pro-
duction lines. Each plate is divided in 3 con-
trollable zones. Each zone is heated by elec-
trical elements with an uniformity of + / - 2C°.
The temperatures in each zone are inde-
L A M I N AT O R SUITABLE FOR
4
GLASS
pendent to have an uniform gel content
over the complete surface of the mod- CAPACITY
ule. The laminator has a Teflon belt which cess in order to not damage the pump and to
loads and unloads the modules in and not let out this gas in the environment.
MODULES GLASS
out from the laminator and also a Tef- PER CYCLE MODULES
lon sheet which covers the backside of
the module during the lamination cycle.
A quick change system of the sili-
cone membrane with clamps is installed
around the external borders of the lam-
inator. With this system the membrane
change is done in less than 30 minutes
and the change can be performed with
the plates still in working temperature.
A long life of the membrane is guaranteed MACHINE DETAILS
(Min. 3000 cycles).The laminator has a boost-
er pump installed inside working as a vacu- Temperature range Ambient-180°C
um system and an external pump housing Temperature uniformity +/- 2°C
that includes a vacuum pimp and a special Max thickness of laminate 25 mm
condensation filter. This special filter absorbs Operator control Touch screen
the gasses formed during the lamination pro- Usable area WxL 4300x2050 mm
51
ECOLAM 10
5 MODULES LAMINATOR
Ecolam 10 is the flagship of the solar lamina-

tors produced by Ecoprogetti.
It has all the latest technology available to
obtain the best lamination process ever.
Usable lamination area 5400 x 2050 mm divided
in 5 plates. Each plate is divided in 3 control-
lable zones. Each zone is heated by electrical
elements with an uniformity of +/- 2 C°. The
temperatures in each zone are independent
to an guarantee uniform gel content over the
complete surface of the module. Automatic
release sheet in Teflon on both module sides
in lamination.
The laminator has a quick change system of
the silicone membrane with clamps around
the external borders of the laminator which
makes it possible to change the membrane
in less than 30 minutes and the change can
be performed with the plates in working
temperature.
Long life of the membrane guaranteed
(Min.3000 Cycle).
MACHINE DETAILS:
L A M I N AT O R SUITABLE FOR
5
Temperature range Ambient-180°C
CAPACITY
GLASS Temperature uniformity +/- 2°C
MODULES
Max thickness of laminate
GLASS
25 mm
Operator control Touch screen
PER CYCLE MODULES Usable area WxL 5400x2050 mm
52
ECOLAM DOUBLE STEP

HIGH CAPACITY LAMINATOR
The double step automatic laminator has

the same technical features as Ecolam06
- 09 -10 but this special configuration di-
vides the cycle in pumping time and curing
time in order to double the production ca-
pacity. Uniform gel content of the lami-
nated EVA guaranteed. Automatic release
sheet in Teflon on both module sides in
lamination. This solution is the best choice
for who wants to improve the capacity but
still maintain a very compact production
space. The same solution can be config-
ured for the entire ecolam series.
C A PA C I T Y SUITABLE FOR
3X2 MOD. GLASS
PER CYCLE
GLASS
MODULES
C A PA C I T Y
4X2 MOD.
PER CYCLE
C A PA C I T Y
5X2 MOD.
PER CYCLE
Centring &
Loading
First step
Second step
optional
Unloading
& cooling
53
54
FRAMING
Process equipment:
FRAMING & AUTOMATION
AUTOMATIC BUSSING ECO J-BOX A
ECOTRIM A ECO J-BOX R
ECOSIL 14 ECOLABEL A
ECOSIL 14 A SPEEDY FRAMING GROUP
ECOFRAME HA TRIMMING STATION
ECOFRAME V ECOGLASS R
ECOFRAME HR ECOPACK R
55
Process equipment / Framing & Automation
AUTOMATIC BUSSING
AUTOMATIC INTERCONNECTION SOLDERING MACHINE
Automatic soldering of the interconnection
between the strings including automatic
ribbon bending and ribbon placing in the
correct position. The soldering of the
interconnection points is performed with
induction system. The soldering of the head
connection is optimized for 5BB soldering.
Automatic soldering available for 6BB too.
CHARACTERISTICS:
1. Automatic ribbon bending and
soldering of interconnections
2. Automatic loading and unloading belts
3. Automatic centering system of module
4. Cycle time: <30sec/module;
5. Machine capacity 250MW
6. No need of operator
7. Quick & easy changing time
8. Great solution for big production lines
56
ECOTRIM A
FULLY AUTOMATIC TRIMMING STATION
ECOTRIM A is an automatic trimming
solution for edge cutting of the PV module.
The machine loads and centers the panel
from the long edge and trims simultenously
the four edges of the panel with 4 automatic
blades, removing the excess waste material
of the module after lamination. The cutting
is performed with high efficiency and a short
cycle time < 30sec. This solution is suitable
for standard glass-backsheet as well as
glass-glass and glass-less modules.
CHARACTERISTICS:
1. Automatic loading and unloading conveyors;
2. Settable for different module dimensions;
3. Efficient and stable edge cutting on the 4
sides of the module;
4. Cycle time: <30sec/module;
5. Suitable for glass glass; glass backsheet,
glassless;
6. Low cost of spare parts and consumables;
7. Ideal solution for production lines with
high capacities;
8. Easy waste management with dedicated trays
for raw waste;
57
ECOSIL14
AUTOMATIC SILICONE DISPENSER
ECOSIL 14 is an automatic machine devel-
oped to put in automatic way an even and
correct amount of silicone or (optional) two
component glue in the frame that later will
be installed around the photovoltaic module.
The machine is composed by a load unit
that feeds the frames to the silicone station
that after applying the silicone on the frame
pushes it to the operator.
It is possible to select from the operator
panel a working condition that permits to
drill holes in the frames for humidity outlet
(optional). In this case the drilling is done au-
tomatically before pushing the frame to the
unload belt. The machine has a sensor that
reads the state of the unload station in order
OPTIONAL to interrupt the cycle automatically when the
ROBOT
FOR
belt is full.
FRAME PLACEMENT ECOSIL 03
CHARACTERISTICS:
1. High accuracy
2. Touch screen operator panel
3. MIN frame length: 350mm
4. MAX frame length: 2000mm
5. Bigger drum possibility, up to 200 l
Single or 6. Easy integration with Robot
Bicomponent silicone
7. Works with single or bicomponent silicone
58
ECOSIL14 A
FULLY AUTOMATIC INLINE SILICONE DISPENSER
ECOSIL 14 A is a fully automatic inline silicone
dispenser equipped with high quality silicone
pump, silicone gun and frame centering
system for automatic operation. Aluminum
frames are positioned and centered precisely
in order to ensure a uniform dispensing and
processing of the silicone. It can be arranged
to work with silicone, glue or bicomponent
silicone. The machine is integrated with a 6
axis robot for frames handling.
CHARACTERISTICS:
1. Automatic unloading;
2. Cycle time: <20 sec/module;
3. High accuracy dispenser;
4. Touch screen operator panel;
5. MIN frame length: 350mm;
6. MAX frame length: 2000mm;
7. Bigger drum possibility, up to 200 l;
8. Easy integration with Robot;
9. Works with glue, single and bicomponent
silicone;
OPTIONALS:
• Version for tape application;
• Smaller/ Bigger frames dimensions;
59
ECOFRAME HA
IN-LINE FRAMING MACHINE WITH CRIMPING
ECOFRAME HA is a machine developed for the
framing process of the photovoltaic module.
The machine can work both with silicone and
tape. Automation facilities for module load-
ing and unloading are available as optionals.
CHARACTERISTICS:
1. Suitable both for silicone and tape framing;
2. Frame crimping on long side for module
dimensions within the range of 1 to 2 meters
3. Minimum module dimension 650x1000mm
4. Maximum module dimension 1300x2000mm
OPTIONAL 5. Quick remote assistance and supervision
ROBOT
via internet.
FOR
6. Equipped to frame 1 module size as standard

FRAME PLACEMENT
but other sizes within the range of the min and
max are available as optional
7. Possibility to be fully integrated with robot
OPTIONALS:
• Can be integrated with Robot for

frames placement.
• Smaller/ Bigger module dimensions
60
ECOFRAME V
FRAMING MACHINE WITH CRIMPING
ECOFRAME VERTICAL is a machine devel-
oped for the framing process of the photovol-
taic module. The machine is predisposed to
be connected with the framing island Speedy OPTIONAL
Framing Group. ROBOT
FOR
FRAME PLACEMENT
CHARACTERISTICS:
1. Perfect framing of the module and great
semplification of the process thanks to the
vertical work position;
2. Suitable both for silicone and tape framing;
3. Frame crimping on long side for module
dimensions within the range of 1000 to 2000mm;
4. Minimum module dimension 1000x700mm
5. Maximum module dimension 2000x1000mm
via internet.
61
ECOFRAME HR
FULLY AUTOMATIC FRAMING ISLAND
ECOFRAME HR is a fully automatic solution
for the framing of PV panels. Proper framing
of the laminates ensures sturdiness to the
solar panels. The framing island is made of
different machines working together with
flawless coordination.
CHARACTERISTICS:
1. Cycle time: <30sec /module;
2. Settable for different module dimensions;
3. No operator required;
4. Fully automatic inline solution;
5. 6 axis robot integrated
6. Automatic loading & unloading of modules;
7. Frames handled automatically by robot
system after silicone/glue coating;
8. Automatic locking and crimping system;
9. Frame punching on long side & Short Side
at same time;
10. Suitable for glass glass; glass backsheet;
11. Ideal solution for production lines with
high capacities;
12. User friendly, controls on PLC.
62
FUNCTIONING OF THE FRAMING ISLAND

ECOSIL 14 A ROBOT FOR FRAMES LAYUP ECOFRAME WITH PUNCHING
The aluminum frames are placed on the The robotic arm automatically picks up the The ecoframe is developed to process the
loading area where they are automatically frames from the silicone dispenser and framing in two separate steps to optimize
centered and brought under the silicone gun deposits them on the dedicated areas of cycle time and efficiency. During the first
that precisely dispenses silicone/glue in the the framing machine. step the Ecoframe presses the frames
frames. Once the frames are siliconed they against the glass’s edges. The second step
are automatically moved to pick up position the Ecoframe performs the punching of the
by the 6 axis robot. corners.
63
ECO J-BOX A
AUTOMATIC SILICONE DISPENSING STATION FOR J-BOXES
ECO J-BOX A is an automatic silicone dis-
pensing station for j-box. The unit includes
a XY robot for silicone/glue dispensing and a
conveyor belt for j-box transportation.
The system eliminates all the errors typically
faced in manual or semi-automatic sealant
application. The system ensures consistent
sealant dispensing and helps to cut down on
wastage or residue, lowering the production
costs. This sealing solution can be adapted
to various types and models of j-boxes.
CHARACTERISTICS:
1. Cycle time < 20s;
OPTIONAL
ROBOT 2. Easily adjustable for any j-box type;
FOR
FRAME PLACEMENT 3. High pressure and durable dispensing valve;

4. Smooth process with precise positioning;
5. Sensor to ensure component presence before
dispensing;
6. Easy integration with other equipment of
solar panel assembly;
7. Uniform silicone dispensing;
8. Pre-alarm end j-boxes on buffer belt;
64
ECOLABEL A
FULLY AUTOMATIC LABELLING STATION
ECOLABEL A is a fully automatic machine
developed to attach an adhesive label on the
solar panel’s frame side and on the rear side.
The labels show the resulting power outputs
of the sun simulator. The machine sticks
automatically the labels on the PV module.
CHARACTERISTICS:
1. Print and apply 2 labels (back&side);
2. Max speed 305 mm/s;
3. Label width: Min 26mm, Max 107mm;
4. Label length: Min 15mm, Max 990mm;
5. Mode: Thermal transfer, Direct thermal;
6. Automatic loading and unloading of modules;
INTEGRATES
Connected to eco mes system;
7.
8. Low maintenance needed;
ECOMES
S Y S T E M
9. Resolution: 300dpi;
10. Pre-alarm end coil;
11. Cycle time <25 sec/module;
OPTIONALS:
• Different size and quantity of labels;

• Custom label’s application position;
65
ECO J-BOX R
FULLY AUTOMATIC J-BOX SEALING, APPLICATION AND SOLDERING STATION
ECO J-BOX R is a fully automatic robotized
station for positioning, soldering and silicone/
glue dispensing on the j-box. The system
includes a storage unit, a XY silicone dispenser,
a glue dispenser, 4 axis robot, automatic
conveyor belts, an induction soldering unit and
a j-box cover placement unit.
CHARACTERISTICS:
1. Operator friendly arrangement;
2. Suitable for Single Junction box as standard;
3. Storage capacity: 25 Junction boxes;
4. Works with silicone and hot glue;
5. XY axis for silicone dispensing;
6. 4 axis robot for pick and place of j-boxes;
7. Automatic soldering system integrated;
8. Low cost of spare parts and consumables;
9. Automatic loading and unloading;
10. Connection via ethernet for remote assistance;
OPTIONALS:
• Position, number and type of

j-boxes customizable
• Bigger/smaller storage area
66
FUNCTIONING OF THE ECO J-BOX R

J-BOX STORAGE J-BOX SEALING J-BOX APPLICATION
The storage buffer holds 25 junction boxes The j-box is brought under the silicone The robotic arm takes the j-box and lays
to be loaded offline. gun which applies an even amount of it over the rear side of the PV panel. The
The j-boxes are divided in 5 shelves moved silicone on its borders. Another glue gun machine integrates an automatic soldering
by an automatic conveyor with pre-alarm then dispenses a small amount of hot glue system for the j-box internal connections.
end j-boxes for non-stop production flow. in the middle of the junction box. When Once soldered the j-box is closed
The covers of the j-boxes are stored in it reaches the last step of the conveyor it automatically with its cover and the PV panel
proximity of the soldering station. is taken by a turning unit which turns it is unloaded automatically.
upside down.
67
ECOGLASS R
AUTOMATIC ROBOT FOR GLASS LAYUP
ECOGLASS R is a fully automatic glass load-
ing system that picks up the glass of various
size and dimension from the glass pallet onto
the Transport system.
The robotic loading station is provided with 2
glasses pallet positions in order to never stop
the production process. The robot removes
automatically the protective paper between
the glasses and thanks to a vacuum sys-
tem the paper is drawn, grinded and stored
in a particular bin which guarantees an easy
waste management. After this operation, the
main robot automatically picks up the glass
and centers it on to the motorized loading
belts of the layup station. The capacity of the
robotic glass loading system is over 170 glas-
ses/h, making one unit enough to manage up
to a 300 MW line.
CHARACTERISTICS:
1. Capacity: 170 Glasses/hour

2. Automatic Glass loading
3. Automatic paper removal system
4. Dedicated paper bin for an easy
waste management
5. Suitable also for ARC glasses
6. The Machine has 2 glass pallet space for
easy and Non-stop operation
68
ECOPACK R
AUTOMATIC PACKING AND SORTING SYSTEM
ECOPACK R is a fully automatic packaging
station composed of a 6-axis robot, which,
thanks to a special vacuum cup system, picks
up the outgoing modules from the testing
area and stores them in 4 or more different
pallets: one for each module power class.
The sorting phase is automatically made by
the robot due to its sophisticated software.
The storage can be made both horizontally
and vertically, and the plastic or cartoon cor-
ner-covers must be positioned manually by
the operator. Ecoprogetti’s automatic pack-
aging and sorting system has a capacity of
over 170 modules/h, making one unit enough
to manage up to a 300 MW line.
CHARACTERISTICS:
1. Capacity: 170 modules/hour

2. Provided with a special vacuum suction cups
to pick up the modules in-line conveyor.
3. Robot sorts the modules automatically
4. Sorting in 4 or 6 module pallets
5. Suitable also for Glass Glass modules
6. Possibility to pack vertically and horizontally
69
SPEEDY FRAMING GROUP

FULLY AUTOMATIC FRAMING SOLUTION
Fully automatic framing island mainly com-
posed by a 6 axis robot, ECOFRAME VERTI-
CAL and ECOSIL, all controllable by touch-
screen. The modules enter in the framing
station with the back-sheet up to avoid turn-
ing them after lamination and they exit from
the framing station with the back-sheet up
ready in position for the installation of the
junction box.
CHARACTERISTICS:
1. Capacity: 60 module/hour
2. Min module dimension: 1000x700mm
3. Max module dimension: 2000x1000mm
4. Standard module size: 250W but other
modules within the range of the minimum
and maximum size available as optional.
OPTIONALS:
• Automatic trimming of the modules;

• Additional module sizes.
70
TRIMMING STATION
FULLY AUTOMATIC MODULE TRIMMING
The fully automatic trimming solution is
composed by a 6 axis robot and a rotative
blend cutter.
The modules are loaded by the robot from
a centring station and placed to the cutting
station side by side.
This innovative solution is the best choice for
a fully automatic high throughput pv module
production line.
The machine can be set in order to leave a
small quantity of EVA/Back-sheet as protec-
tion all around the module.
Different recipes can be stored in the soft-
ware that manage the equipment.
This solution can be interfaced directly with
Speedy Framing Group to manage the final
step of the production.
CHARACTERISTICS:
1. Capacity: 60 modules/hour
2. Min module dimension: 1000x700mm
3. Max module dimension: 2000x1000mm
71
72
TESTING & QUALITY
Process equipment:
TESTING & QUALITY
ECOLAB EL 102/EL 103
ECOSUN PLUS
ECOSUN CUSTOM VERSIONS
ECO HI-POT
ECOTRUCK
ECOSUN CELL
QUALITY INSPECTION TOOLS
73
Process equipment\Testing & Quality
ECOLAB EL102/EL 103

EL TESTER
The EL test station expresses Ecoprogetti’s
philosophy in promoting the research of new
solutions and technologies to improve the
quality of the product. This machine enables
the user to perform a deep and extensive
check of the production, and allows to keep
the process monitored and to improve it
based on the raw material in use. With the
assistance of adapters it’s possible to test
single cells or strings not yet laminated in
order to make this new technology even
more usable.
CHARACTERISTICS:
1. Fast & Easy image acquisition;
2. Works with every solar cell available;
3. Before and after lamination;
4. Dark current test;
5. Two fixed optimized 4Mpx NIR camera;
6. Max module size: 2000x1000mm;
7. Accuracy: 1px = 0.55mm
8. Resolution for a complete module of
72 cells: 6.6Mpx;
9. Exposition time: from 1s to 10s per snap;
AUTO HIGH IMPROVE
YOUR
10. Acquisition time for a complete module:
DETECTION RESOLUTION
less then 20s;
SOFTWARE CAMERA MODULE 11. Power supply 60V 10A;

QUALITY 12. SQL database for data storage;
74
OPTIONALS: VERSIONS AVAILABLE:

1. Higher resolution camera;
Description Loading
2. Motorized load/unloading system;
Ecolab EL100A Integrated in the Ecolayup Automatic
3. Automatic contact system; Ecolab EL102 Before lamination Manual
4. Different power supply for high voltage Ecolab EL102A Before lamination Automatic
modules; Ecolab EL103 For finished module Manual
5. Software for auto-detection of failure; Ecolab EL103A For finished module Automatic
Ecolab EL10 For cells Manual
EL IMAGE SAMPLES: HIGHER RESOLUTION EL AVAILABLE:
ECOLAB EL HR
1. Resolution for a complete module: 25.4Mpx;
2. Full work area image resolution: 27.5Mpx;
3. Working area: 2010x1350
4. 6 cameras 4MPx each
5. max resolution: 0.32 mm/px
UP
TO 27MPXRESOLUTION
IMAGE
75
ECOSUN PLUS
LED SUN SIMULATOR A+A+A++
ECOSUN PLUS is the 1st LED sun simulator of
the market for PV module testing and IV curve
IEC 60904-9 ED.3 measurement. It is suitable for testing all the
COMPLIANT new varieties of solar modules and new high
efficiency solar cells, such as PERC, HIT,
Bifacial, Back-Contact and Hybrid-Silicon
Solar Cells, due to a steady irradiance test.
Thanks to its advanced LED technology, it can
be used for testing both standard crystalline
solar modules and CIGS solar modules, with
the possibility to perform Light Soaking for
Thin Film solar modules.
The technology developed in the Sun
Simulator uses LED as light source with
a lifetime equivalent to 10GW of produced
modules. The levels of Uniformity A+, Spectrum
A+ and Stability A++ are the most advanced in
the market. The measurements for testing the
efficiency of PV modules and I-V curve with
ECOSUN PLUS can be performed without
wasting time between one test and the other,
thanks to the absence of recharging time.
• SPECTRUM RANGE 300NM TO 1200NM

SUITABLE FOR • NO CAPACITIVE EFFECTS
THIN-FILM
BACK CONTACT • REDUCE THE MAINTENANCE LABOUR
LED BASED
POLY/MONO
A+A+A++ PERC, HIT
BIFACIAL
• GREAT FOR LABORATORIES AS WELL AS HIGH
THROUGHPUT PRODUCTION LINES
SUN SIMULATOR
76
CHARACTERISTICS:
1. Class A+A+A++ (Uniformity ± 1%, Spectrum
AM 1,5 and Stability < ± 0,125%);
2. No recharging time between the tests;
3. Repeatability better than 99.50%;
4. Standard pulse suggested: 100ms-200ms AUTOMATIC LED SUN SIMULATOR AVAILABLE:
5. Long pulse capabilities: 3 – 5s;
6. Can do pulses up to 30s;
ECOSUN PLUS A
LED source life time more than 1. Automatic loading and unloading;
50 Million pulses;
2. Automatic contacting system;
7. Compact dimensions;
3. Suitable also for Glass Glass and frameless
8. 2-3-4-5-6- BB compatibility; modules;
9. Precise Electronic load for the characteriza- 4. Test optimized for Bifacial modules (Equipped
tion of the module with customized I-V range; with back side mask);
10. Calibrated pyranometer for irradiance 5. Contacting suitable also for half cut modules;
measurements;
11. Sensor to measure the module and the
environment temperature;
12. Uniformity is constant over the whole
LED source life time;
13. Total illuminated area: 2,2 x 1,4 m;
14. SQL database for data storage; RFID
compatible.
OPTIONALS:
1. Automatic contact system
2. Automatic load/unloading system
3. Customized electronic load
4. Light soaking capability
5. Bigger illuminated area, up to 6m
6. Light source: Bottom up or Bottom down
7. Extended spectrum range
77
ECOSUN custom versions

LED SUN SIMULATOR
ECOSUN is one of the most versatile and cus-
tomizable solution in the market for PV mod-
ule testing and IV curve measurement. The
sun simulator can be customized up to your
requirements, making it suitable for bigger
modules, and for testing all new generations
of solar modules and new high efficiency
technologies of solar cells, such as PERC,
T E S T HIT, Bifacial, Back-Contact, Hybrid-Silicon
Solar Cells, flexible and thin film modules
BIFACIAL due to a steady state irradiance test.
MODULES
CUSTOMIZATION POSSIBILITIES:
1. Light source: Bottom up or Bottom down
Custom version:
3m x 1,2m Usable area 2. Suitable for: Sunny side up, thin film, bifacial,
glass glass, glass less modules
3. Light soaking
ECOSUN BIFACIAL
6. Customized electronic load
7. Light soaking capability
8. Bigger illuminated area, up to 6m
9. Extended spectrum range
LED BASED
Example of custom versions Example of custom versions

A+A+A++
SUN SIMULATOR
78
ECO HI-POT
IN-LINE ISOLATION MEASUREMENT
ECO HI-POT permits to test framed and
frameless modules, thanks to a conductive
sponge that guarantees the isolation test
over the whole surface of the module. Eco-
progetti offers an instrument which checks
the electrical insulation of the modules dur-
ing the production process in respect of the
norm IEC 61215/61730. The instrument per-
mits to perform the Hi-Pot test with a maxi-
mum voltage of 6kV DC.
CHARACTERISTICS:
1. Insulation resistance measurement:
Max 1500V - 1MΩ ~ 9500MΩ
2. Max DC with standing: 6000 V
3. Max AC with standing: 5000 V
4. Suitable also for Glass Glass and
frameless modules
OPTIONALS:
3. Bigger/smaller area
4. Ground bounding
5. SQL database for data storage
79
THE ADVANTAGES OF LEDS
ACCURACY
The stability of the light and the repeatability The LED light source is the most advanced technology no more capacitive effects
of the system permit to obtain a very technology to simulate the sun light. Thanks influence your measurement which means
high reproducibility and accuracy of the to the high stability, repeatability and long that any kind of new highly efficient solar
measurement. Moreover the integration lifetime, the use of LEDs permits to improve cell can be measured as well as modules
of high precision instruments with 18bit the performance of the measurements in with low loss junction boxes or integrated
permits to obtain the most accurate your quality inspection tests. micro inverter.
measurements of your modules.
LONG PULSE LOW MAINTENANCE

HIGH THROUGHPUT Solar cells with high efficiency require The long lifetime of the LED source permits
This new technology allows also to perform a longer flash duration to guarantee an to reduce the maintenance cost and the
the tests sequentially without recharging accurate measurement of the maximum labour. The system can perform more
time between the measurements. This power. The LED technology permits to than 50 million of tests with minimum
permits to increase the productivity of the have a very long pulse that guarantees maintenance and without LED replacement.
line and to decrease the payback time of the a real measurement of the power like
equipment. when exposed to the sun light. With this
80
THE LED LIGHT SOURCE PERFORMANCE

The LED technology improves day by day and Ecoprogetti studies this development to always REPEATABILITY
introduce the latest innovation in the products.
Thanks to this continuous R&D study it is possible to achieve the best performance from the
LED light source. As a result of this continuous innovation and research the efficiency of the BETTER THAN
99.50%
light source is always updated so even the efficiency of the machine is enhanced.
This kind of light source contributed to bring in a TÜV certified A+A+A++ class the machines
that use it.
The most important values for LED light source are:
- The spectrum it reproduce, if the light is like the one of the sun; Based on measuring the same PV module
- The stability of the light irradiation, how can maintain it; more than 100 times*.
- The uniformity of the light, how uniform is the light along the illuminated area. *Cell temperature 25°C
Important is even the repeatability of the tests.
SPECTRUM IN A+ CLASS STABILITY IN A++ CLASS UNIFORMITY IN A+ CLASS
Light source Spectrum Range Light Source temporal Stability Uniformity Map
1200
25 Irradiance [W/m²]
1000 1200
20 1150
800
Irradiance [W/m²]
1100
Relative power [%]
15 600 1050
Max A+ 1000
Normative 400
950
10 Min A+
200 900
Ecosun Plus
850
5 0
800
0 0,5 1 1,5 2 2,5 3
10
20
Time [s]
30
40
50
60
70
0
80
90
120
100
400 500 600 700 800 900 1000 1100
110
110
100
120
90
130
80
Wavelength [nm]
140
70
150
60
50
160
40
170
30
180
20
190
10
Ecoprogetti’s LED light source meets the Thanks to the high stability of the LEDs it The non-uniformity on the A+ class area is
AM 1,5 requirement is possible to obtain a superior constancy better than ±1 %
of the light. A++ Short and long term
instability <± 0,125%
81
THE CONTROL SOFTWARE

The machine is controlled by a PC with a customized program to control the hardware, • ADVANCED TRACEABILITY OF THE DATA
create the interface, measure the PV modules and to store all data.
From the software it is possible to set the equipment, change the intensity of the light • USER FRIENDLY INTERFACE
and manage the electronic load.
All the data acquired are stored in a SQL database. The system stores the raw data • AUTOMATIC DAILY CALIBRATION
and also the corrected data after the IEC correction. PROCEDURE
The user can receive the data by using queries directly to the SQL database, each
module has an unique serial number to identify the measurement. • REMOTE ASSISTANCE & SUPERVISION
DEDICATED
The software used in main machines like the sun simulator Ecosun Plus is developed
by Ecoprogetti in order to give the best performance solution. RFID SQL
COMPATIBLE D ATA B A S E
LED LIGHT SOURCE FOR FLEXIBLE SOLUTIONS

Thanks to an accurate design it’s possible to apply Ecoprogetti’s LED Light Source to a variety
of solutions to measure module, string and cells.
Flysun sun simulator
LED sun simulator for strings

Ecosun C8 lightsource
82
ECOTRUCK
IN-FIELD PV MODULE TESTER
The Ecotruck combines our new LED sun
simulator A+A+A++, EL tester system and a
Thermal camera, all contained in one testing
system ready to use at your solar plant. As
optional, this field solution can be equipped
with an Hi-Pot and ground bound test. With
Ecoprogetti’s device is possible to identify,
quickly and reliably every hidden defect (mi-
cro cracks, inactive areas or hotspots) and
insufficient output of the panels.
• FIELD READY COMPACT DESIGN

• HIGH PERFORMANCE LED SUN SIMULATOR IN
A+A+A++ CLASS
• HIGH RESOLUTION EL TESTER UP TO 20MPX

• INSULATED, AIR CONDITIONED MEASUREMENT
CHAMBER
• PANEL DIMENSIONS UP TO 1100X2000MM
• AUTOMATIC REPORTING
• INTUITIVE SOFTWARE FOR THE OPERATOR
• BATTERY PACK FOR IN-FIELD AUTONOMY
LED BASED
A+A+A++
SUN SIMULATOR
83
ECOSUN CELL
LED BASED SOLAR CELL TESTER
LEDs with different wavelengths are used to
cover the complete spectrum from 400 nm to
1100 nm. This allows a nearly perfect match
with AM 1,5 which permits to obtain highly
accurate efficiency measurements.
The cell tester is loaded manually and the
cells are contacted by a dedicate probe
mask to obtain the IV measurement during
the light pulse. The unit is designed to test
156x156 mm or 156,75x156,75 mm solar
cells with 4 bus bar as standard. It is also
possible to measure smaller cells or cells
with different number of bus bars with minor
modifications (kit available as option). All the
measurements and testing parameters are
stored in a SQL database for an easy sharing
and access from other PC or software.
• AUTOMATIC CONTACTING PINS

• SUITABLE FOR 4-5-6 BUS BARS
• TEST THE I-V CURVE OF THE CELLS
LED BASED • LABORATORY QUALITY TOOL
A+A+A++CELL TESTER
• FULLY AUTOMATIC VERSION WITH SORTER
AVAILABLE
84
CHARACTERISTICS: OPTIONALS:
1. Spectrum: AM 1.5 - Class A+; 1. Automatic load/unloading system;

2. Non uniformity: ±1% - Class A+; 2. Optional custom electronic load;
3. Stability: LTI. ± 0,125% - Class A++; 3. Light soaking capability;
4. Irradiation level: 200 - 1200 W/m²; 4. Kit for testing smaller cells or cells with
5. Repeatability better than 99,5% different number of bus bar from the
standard version.
6. Long pulse capabilities;
7. Pulse durations: 100ms – 3s;
8. No recharging time between the tests;
DEDICATED
SQL
9. 200 x 200 mm illuminated testing area;
10. Cell size: Up to 6”;
11. 2-3-4-5-6 Bus bar compatibility; D ATA B A S E
12. Dedicated contact probe for accurate
measurement;
13. Calibratedpyranometer for irradiance SUITABLE FOR
measurements; THIN-FILM
BACK CONTACT
14. Compact dimensions; P O LY/M O N O
15. Precise Electronic load for the PERC, HIT
characterization of the I-V curve;
B I FA C I A L
16. Sensor to measure the temperature of the
cells and the environment temperature;
17. Uniformity constant over LED source
life time;
18. LED source life time more than
50Million pulses;
19. SQL database to store data;
20. Irradiance and temperature correction
according to IEC 60891.
FULLYAUTOMATIC
V E R S I O N AVA I L A B L E
85
QUALITY INSPECTION TOOLS

SOLUTIONS TO IMPROVE YOUR PROCESS
Q U A L I T Y We are sure that an ac- THERMOGRAPHY ECOLAM6040

IS YOUR the
curate quality control of HOT SPOT VERIFICATION LAMINATOR FOR LAB. AND R&D
production process,
A S S U R A N C E more than improving the
efficiency of the line, allows the manufac-
turer to be confident about the quality of the
product and the warranty conditions given to
the end user of the module.
Discover Ecoprogetti’s testing solutions to
increase the quality of your product.
The thermography control verifies the

module and the cells to detect possible hot
spot problems. This test is also useful when
qualifying a new material.
HI POT Ecoprogetti’s lab scale laminator ECOLAM
6040 has been developed for R&D purpos-
ISOLATION MEASUREMENT
DARK CURRENT es in order to perform the lamination pro-
CONTINUITY VERIFICATIONS
cess with the same exact precision as the
bigger laminators of the same series. This
unit has become very popular among raw
material manufacturers that use it in order
to develop and improve materials for the
photovoltaic industry.
In order to guarantee a long life of the
photovoltaic module and the safety of the SPECIFICATIONS:
installation, Ecoprogetti offers an instrument This instrument permits to verify the continuity
Temperature range Ambient-180°C
which checks the electrical insulation of the of the electrical circuit in the PV module after
Temperature uniformity +/- 2°C
modules during the production process in the bussing at its nominal voltage and current.
Max thickness of laminate 20 mm
respect of the norm IEC 61215/61730. This test allows to control the soldering
quality before laminating the module. Operator control Touch screen
The instrument permits to perform the Hi-
Usable area WxL 40X60 cm
Pot test with a maximum voltage of 6kV DC.
86
GEL CONTENT KIT P.I.D. VERIFICATIONS PEEL TEST

MONITOR THE LAMINATION PROCESS VERIFICATION OR RECOVERY OF PID OBTAIN THE BETTER FROM THE STRINGER
PID is the abbreviation for Potential

Induced Degradation. This phenomenon
degrades the performance of the PV
A photovoltaic module is composed by module during its life. Potential Induced The soldering quality effects in direct way
a multi-layer sandwich which normally Degradation, as the designation implies, the efficiency of the photovoltaic module.
is sealed together by two sheets of EVA occurs when the module’s voltage By testing the adhesion force and quality
– Ethylene vinyl acetate. During the potential and leakage current drive ion between the ribbon and the cells it is possible
lamination process the sheets of EVA mobility within the module between to optimize the series resistance and increase
polymerize by passing from solid to liquid the semiconductor material and other the efficiency of the transformation process.
state to become, with temperature and elements of the module (ex. Glass, mount Ecoprogetti offers a useful kit to check this
time, a gel. This gel guarantees that the and frame) thus causing the module’s parameter in a simple way.
many layers of the photovoltaic module power output capacity to degrade. The
remain sealed with time, in other words ion mobility accelerates with humidity,
this gel content guarantees the life of the temperature and voltage potential.
module. If the lamination process is set in To verify the presence of this problem,
a not correct way, or if the raw material is Ecoprogetti has put together a kit to
of bad quality, the percentage of gel can simulate the condition that stimulates
result too low to guarantee the quality of PID in forward or reverse polarization.
the product. To check this gel percentage, This kit can be used to test the module or
a chemical test of the laminated EVA is recover it after exposure.
performed. Ecoprogetti offers a complete With this kit the module manufacturer
kit for this chemical test so that the can be more confident regarding the
manufacturer can make this quality control performance warranty given for the
in-house in an easy and secure way. modules and new raw material can be
tested before qualifying them for the
production process.
87
88
ACCESSORIES
Process equipment:
ACCESSORIES
BELTS
ROLLER TABLES
BENCHES
POTTING
REPARATION TABLE
INSPECTION FACILITIES
ECOTRIM M
ECOWEIGHTLESS 100 & 200
PALLET LIFTER
PACKAGING
CORNER BLOCK
WAGONS
ECOSIL 03
89
Accessories
BELTS & TABLES TAPE DISPENSER BENCHES

AUTOMATIC BELTS & ROLLER TABLES TAPING FOR LAMINATED MODULES BUSSING AND INSPECTION
Customized automatic belts for optimization of Tape dispensing solutions are available in Special table and benches designed for PV
the production flow and space organization. automatic or semi-automatic mode, in order to module production.
The roller tables are customized according to the dispense the tape foam on the laminate sides - Light tables predisposed with smoke
production facility to join the machines together before framing. aspiration system for bussing
or create manual testing stations. - Benches for string reparation.
POTTING TOOL REPARATION TABLE INSPECTION FACILITIES

SILICONE PUMP FOR J-BOX STRING REPARATION FACILITIES IN-LINE INSPECTION WITH MIRROR
In the potting process, the j-box is filled with Table dedicated for the reparation of the solar In-line conveyor with mirror for
either a single-component or two-component string. This utilities permit to handle and repair quality inspection after soldering the
resin to protect electronic components. the string of cells in a easy way thanks to the interconnections.
handling and soldering devices included.
90
Accessories
ECOTRIM M ECOWEIGHTLESS 100 & 200 PALLET LIFTER

MOTORIZED TRIMMING STATION ZERO GRAVITY MANIPULATOR LOADING OF GLASS PALLET
Module support with pneumatic lifter to trim the Simple lifter for a glass pallet. This device
module after lamination. Safety knife included. Zero-gravity manipulators allow to lift heavy
permit to align the height of the glass
objects in a easy way.
with the transportation belts and permit
PACKAGING -Ecoweightless 100, have a single articulation.
-Ecoweightless 200 have double articulation,
an easy loading of the glass in the pv
ACCESSORY FOR GOOD SHIPMENT production line.
is normally used for loading and unloading the
modules from the framing machine.
Dimensions ECOSIL 03
Ecoweightless 100 200 MANUAL SILCONE DISPENSER
High 3800 mm 3800 mm
Work radius 4100 mm 4100 mm
Automatic dispenser for speed up the packaging Weight 250 kg 400 kg
of the module.
CORNER BLOCK WAGONS

CORNER CRIMPING EQUIPMENT BUFFER AND STORAGE
Various wagons in order

to simplify the production
logistic.
Automatic pump for manual silicone
- Wagons with turn able
deposition.
wheels to load laminates.
- Wagons / supports for 1. Possibility from 20 to 200 liter drums
The CORNER BLOCK machine presses the laminated modules. 2. Suitable for bi-component silicone
corners into the frame and blocks them at the drums
correct position. 3. Easy maintenance
91
92
OUR SERVICES
WE TAKE CARE OF YOU AND YOUR REQUEST
ADAPTING TO YOUR NEEDS AND REQUIREMENTS WITH A 360° SER-
VICES & SUPPORT
93
Services
PROCESS TRAINING CERTIFICATION INSTALLATION &

know-how transfer SUPPORT COMMISSIONING
know-how transfer
The success of the module manufacturer is Ecoprogetti can support the customer By listening to the customers’ needs and
strongly linked with the choice of partners. for the entire certification process both requirements, the qualified personnel of
Ecoprogetti, in order to guide the customer by helping the customer to spot the best Ecoprogetti advise how to optimize the
in the right direction towards success, suitable raw material as well as performing design and structure of the plant for a tailor
follows closely the market trend and the pre-certification quality tests on the material made project. All machines and complete
manufacturing process. Working closely and on the finished product. production lines are supplied on a ready to
to the manufacturing process is also of use basis and only a few days pass from the
high importance in order to develop the installation start to the production of the
equipment, test new equipment, test new first modules. Ecoprogetti’s support doesn’t
raw material and last but not less important, finish with the installation of the equipment
study a real time business plan for the but the customers are followed during the
customers. Ecoprogetti offers a training complete production ramp-up process and
centre for the customers where they can even further.
receive a full know-how transfer regarding
the production process, working directly with
the raw material and the machines.
94
Services
AFTER SALES SUPPORT & REMOTE ASSISTANCE

360° support service spare parts service
Ecoprogetti has its roots in a module manufacturing company so we know the importance Ecoprogetti offers a spare parts service to its
of keeping the line running and how costly production stops are. For this reason particular customers. Offering 1 year package for spare
attention is given to guarantee an efficient and on-time service to the customers and to parts as standard. The spare parts are stored
obtain this, Ethernet connection has been installed in all equipment. This in-line connection in 2 vertical warehouses to guarantee a quick,
permits a communication between the machines and gives the possibility to Ecoprogetti’s efficient and organized spare parts service.
technicians to provide a quick and efficient supervision and assistance through internet. Ecoprogetti works with the best parters for
spare part components to make it easier for
With this connection the machines are also predisposed for a management supervision you to acquire the pieces you need.
system of the line. Moreover a “full assistance package” can be offered, normally for the
duration of 1 year, which consists in further know how and advice services for a correct
and high quality production process. This package can be formulated also with a full time
on site technical presence. Ecoprogetti’s qualified technicians have years of experience in
the photovoltaic industry and can guarantee a prompt technical feedback both regarding
the machines as well as questions regarding the production process and raw material.
Both remote and on site assistance is also easily and quickly taken care of thanks to the
many worldwide offices.
95
Services
RAW MATERIAL MODULE TESTING

PROCUREMENT our experience for your module
knowledge transfer In order to confirm the quality of the module

being processed, Ecoprogetti offers both
The start-up phase of a new module a series of quality testing machines and
manufacturing company can be intensive accessories as well as quality testing
considering many point of views. Ecoprogetti, services that can be performed directly
to support the customer in this delicate at Ecoprogetti’s facility or at the place of
phase, can take care of the raw material interest. The quality testing services that can
procurement for the installation and start- be offered are :
up of the line and can also continue to supply - IV measurements;
raw material for the ongoing production. - Electroluminescence testing;
Ecoprogetti has a bill of material with various - Hi-pot testing;
suppliers that is recommended to the - Ground Bounding;
customers. - PID testing and PID recovery procedure;
The raw material undergo a complete - Gel content test;
module IEC certification cycle before being - Field examination of PV systems.
approved for the recommended Bill Of
Material. In this way, more than having an
additional quality guarantee, the material is
also directly qualified for Ecoprogetti’s fast
track certification.
96
Services
ECOPROGETTI TRACEABILITY SYSTEM

from order to final product
TRACING OF PRODUCTION ORDERS
MES features of ecoprogetti’s photovoltaic production traceability

REAL TIME INVENTORY MANAGEMENT
• Planning of production orders, scheduling and management REAL TIME MACHINE STATUS
• Real time inventory management, both for stock and WIP
• Real time machine status monitoring and provisioning alerts RAW MATERIAL PROVISIONING ALERTS
• Panels classification by combined Power and Quality binning
• Raw material and process paramenters traceability PROCESS PARAMETERS TRACEABILITY
• Classification based rules for automatic panels packing
• Quality measures data collection and reporting CLASSIFICATION OF PANELS
• Production process CTM and machines OEE reports
• Shipment orders data smart reference QUALITY MEASURES DATA COLLECTION
SHIPMENT ORDERS DATA REFERENCE
PHOTOVOLTAIC PRODUCTION TRACEABILITY

Control&Trace Plan&Assignment Tool&Automation Quality Control
MATERIAL MACHINE PROCESS QUALITY
97
Services\Layout detail

38000 mm
12000 mm
Your note
98

39500 mm
13000 mm
Your note
99

39000 mm
22000 mm
Your note
100
100MW MODULE PRODUCTION SMART LINE

50653 mm
21000 mm
Your note
101

60000 mm
20000 mm
Your note
102

61000 mm
30000 mm
Your note
103

72000 mm
30000 mm
Your note
104
1.2GW MODULE PRODUCTION LINE

132000 mm
75000 mm
Your note
105
Service\Machine characteristics
MACHINE UTILITIES
Requirement of the equipment
Electrical characteristics Air characteristics Dimension

Consumption
Line Voltage Frequency P. max P. average Current Pressure average Peak Height Length Width Weight
- [V] [Hz] [kW] [kW] [A] [Bar] [NL/1’] [NL/1’] [mm] [mm] [mm] [kg]
ETS700 3P+N+G 400 50/60 10 3 15 6 520 700 1800 3880 1320 700
ETS2100 3P+N+G 400 50/60 20 6 30 6 780 900 2150 5000 1600 1800
EVO3000 3P+N+G 400 50/60 14 12 20 6 520 700 2200 5100 1800 1750
ECOLAYUP 100 3P+N+G 400 50/60 6,2 2 12 6 15 10 2000 5100 2650 1050
ECOLAYUP 100L 3P+N+G 400 50/60 6,2 2 12 6 10 15 2000 6300 2650 1150
ECOLAYUP R 3P+N+G 400 56/60 15 12 25 6 15 10 4000 8000 6000 1500
ECOLAM06 3P+N+G 400 50/60 90 27 135 6 <1 <1 1700 10750 2900 7800
ECOLAM09 3P+N+G 400 50/60 125 37,5 185 6 <1 <1 1700 14250 2900 9900
ECOLAM 10 3P+N+G 400 50/60 155 46,5 235 6 <1 <1 1700 17600 2900 12000
ECOLAM 09 DS 3P+N+G 400 50/60 250 75 360 6 <1 <1 1700 20000 2900 18800
ECOLAM 10 DS 3P+N+G 400 50/60 310 93 435 6 <1 <1 1700 24300 2900 22600
PUMP HOUSING 3P+N+G 400 50/60 8 5 21 N/A N/A N/A 1200 2100 805 350
ECOCUT 10 3P+N+G 400 50/60 2 1,5 3,5 6 <1 <1 1600 3500 3250 900
ECOCUT 10 A 3P+N+G 400 50/60 5 3 9 6 <1 <1 1900 2000 4000 1600
BUFFER 3P+N+G 400 50/60 2,5 1,5 4 N/A N/A N/A 3900 2200 2750 1900
AUTOMATIC BUSSING 3P+N+G 400 50/60 8,3 3 23 6 200 540 1800 4200 2400 800
ECOSIL 03 1P+N+G 230 50/60 1 0,3 3 6 <1 <1 980 500 500 40
ECOSIL 14 1P+N+G 230 50/60 1 0,5 5 6 <1 <1 1500 2300 2400 350
ECOSIL 14 A 3P+N+G 400 50/60 1,7 1 2,5 6 <1 <1 1850 2450 2250 1000
ECOLABEL A 3P+N+G 400 50/60 1 0,5 2,2 6 <1 <1 1800 1700 2800 500
106
Service\Machine characteristics
MACHINE UTILITIES
Requirement of the equipment
Electrical characteristics Air characteristics Dimension

Consumption
Line Voltage Frequency P. max P. average Current Pressure Peak Height Length Width Weight
average
- [V] [Hz] [kW] [kW] [A] [Bar] [NL/1’] [NL/1’] [mm] [mm] [mm] [kg]
ECOFRAME HA 3P+N+G 400 50/60 7,5 5 11 6 3 5 1200 7300 3500 1500
ECOFRAME V 3P+N+G 400 50/60 3 0,75 6 6 145 700 2300 3300 880 1100
ECOFRAME HR 3P+N+G 400 50/60 2,5 2,2 3,6 6 4000 8650 6500 4300
ECOTRIM A 3P+N+G 400 50/60 4 3,5 6 6 <1 <1 1900 3800 3500 1750
ECO J-BOX R 3P+N+G 400 50/60 13 10 25 6 30 40 2100 3550 6600 1400
ECO J-BOX A 1P+N+G 230 50/60 1 0,8 3,5 6 <1 <1 1500 2400 1000 400
ECOGLASS R 3P+N+G 400 50/60 20 10 32 6 30 40 4000 2500 3200 3100
ECOPACK R 3P+N+G 400 50/60 20 15 36 6 30 40 3000 7500 6000 1200
SPEEDY FRAMING G. 3P+N+G 400 50/60 22 15 36 6 30 40 2550 6300 5500 5600
TRIMMING STATION 3P+N+G 400 50/60 20 8 35 6 30 40 2550 3000 5500 3400
ECOSUN PLUS 3P+N+G 400 50/60 18 3 25 N/A N/A N/A 1550 2400 1650 1290
ECOSUN PLUS A 3P+N+G 400 50/60 20 3 25 6 <1 <1 1550 2400 2100 1420
ECOSUN BIFACIAL 3P+N+G 400 50/60 38 6 52 6 30 40 2000 5800 3250 3650
ECO HI-POT 3P+N+G 400 50/60 0,6 0,2 2,5 6 <1 <1 1520 2800 1650 820
ECOTRUCK 1P+N+G 120-240 50/60 3 2 13 - - - 2370 2620 4430 810
ECOSUN CELL 1P+N+G 230 50/60 2 0,5 12 6 <1 <1 1400 1600 800 260
CORNER BLOCK 3P+N+G 400 50/60 1 0,5 4,5 N/A N/A N/A 1470 2000 660 300
ECOLAB EL 102/103 1P+N+G 230 50/60 1 0,5 2,2 6 <1 <1 1300 2250 1400 680
ECOLAB EL 102/103 A 1P+N+G 230 50/60 1 0,5 2,2 6 <1 <1 1300 2250 1400 680
107
reference
WE ARE HERE
our offices our customers are here
108
Reference
WHY INVEST IN THE PHOTOVOLTAIC INDUSTRY?

• Sun light is free energy
• More than 30% of the worldwide energy production will come from the sun before 2030
• Photovoltaic is the energy of the future
• It’s renewable and available everywhere
• Produced and used at same location
CONTACT US TO
START YOUR PROJECT
ECOPROGETTI ITALY -Headquarters ECOPROGETTI INDIA ECOPROGETTI South East Asia
Via dell’Industria e dell’Artigianato 27/C, 22/D 302, Regal Industrial Estate, Plot No 238, Elitech Trading Corporation
35010 Carmignano di Brenta, PD, Italy Acharya Dhonde Marg, Sewree, Mumbai- 400015, 2nd Flr. Hakko Bldg., 1st St. Cor. 3rd St’,
Maharastra State, India United Parañaque Subd5, San Isidro, Sucat,
Contact Person Parañaque City,
Managing Director: Ms. Laura Sartore Contact Person Philippines 1700
Tel. : +39 (0)49 7444900 Managing Director: Mr. Rajen Shah
Mail: sales@ecoprogetti.com Tel.: +91 9820068331 Contact Person
Website: https://ecoprogetti.com Mail: rajen.shah@ecoprogetti.com Sales Manager: Mr. Milo Fernandez
Tel.: (+632) 829-2295
Mail: milo@elitech.com.ph
ECOPROGETTI USA ECOPROGETTI MEA

All4-GP North America Inc. A-4 SAIF Zone, Sharjah - UAE
345 Mira Loma Avenue, 91204 Gleandale, CA, USA
Contact Person
Contact Person Mr. Sartore
Sales Manager: Mr. Mark Goscenski Mail: sales@ecoprogetti.com
Tel.: +1 818 515 8447 Dubai tel.: +971 52 473 1970
Mail: mark.goscenski@all4-GP.com
ECOPROGETTI Italy - Headquarters
Via Dell’Industria e dell’artigianato, 27/C, 22/D
35010 Carmignano di Brenta - PD - Italy
Info: info@ecoprogetti.com
Sales: sales@ecoprogetti.com
Service: service@ecoprogetti.com
Web: ecoprogetti.com - Tel. +39 049 7444900
REVIEW: JANUARY 2019

Ecoprogetti Catalogue Jan 19 1 PDF

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Catalogue

ECOPROGETTI Italy - Headquarters Tel. +39 049 7444900

ECOPROGETTI’S AIM IS SUPREMACY OF TECHNOLOGICAL INNOVATIONS AND SOLUTIONS

TURNKEY SOLUTION Ecoprogetti

-Internet connection for remote Service&Support

-Quick&Cost competitive production ramp up

ECOPROGETTI ITALY -Headquarters Contact Person:

ECOPROGETTI INDIA ECOPROGETTI MEA

ECOPROGETTI USA ECOPROGETTI South East Asia

In accordance with TÜV NORD CERT procedures, it is hereby certified that

Design, production and installation

Certificate Registration No. 44 100 107372 Valid from 12-01-2017

Certification Body Bologna, 04-05-2018

TÜV NORD CERT GmbH Langemarckstraße 20 45141 Essen www.tuev-nord-cert.com

TECHNOLOGY INNOVATION AND R&D

SOLDERING HEAD INNOVATION & QUALITY

Ecoprogetti has developed and patented We guarantee innovative solution maintaining

This new technology is still in expansion and

Sealant Sealant 0.7%

Encapsulant 3.92% Cells 67.5%

PV MODULE PRODUCTION LINES

ACCESSORY AND SERVICES

• Installation, start-up, commissioning and remote assistance

Raw Material Stringing Lay-up Bussing EL testing

Stringer Glass handling Eva/Back-sheet Framing Silicone

Lamination Automation Framing I-V testing Packaging

20MW MODULE PRODUCTION LINE

20 20 10 6 operators 500 sqm

1. 1x stringer machine ETS700 6. Laminator ECOLAM 06

45MW MODULE PRODUCTION LINE

45 45 19 7 operators 550 sqm

1. 2x stringer machine ETS700 6. 2X laminator ECOLAM 06

60MW MODULE PRODUCTION LINE

60 60 29 9 operators 850 sqm

1. Stringer Machine ETS2100 6. Laminator ECOLAM 09 DS

100MW MODULE PRODUCTION SMART LINE

100 100 58 9 operators 1100 sqm

1. 2x Stringer Machine ETS2100 7. Buffer pre and post lamination

100MW FULLY AUTOMATIC MODULE PRODUCTION LINE

100 100 58 6 operators 1200 sqm

1. Glass layup ECOGLASS R 7. Buffer pre and post lamination

250MW MODULE PRODUCTION NEXT LINE

250 250 116 16 operators 1800 sqm

1. 4x Stringer Machine ETS2100 6. Trimming and framing

300MW MODULE PRODUCTION GLOBAL LINE

300 100 138 11 operators 2200 sqm

GLOBAL SERVICE PACK included

The Global service pack includes:

• BREAKAGE LESS THAN 0.2%

• FLIPPER ON UNLOAD BELT

• 4 & 5 BUS BAR STANDARD SOLDERING

• 3 OR 5 BUS BAR AVAILABLE

STANDARD • SUITABLE FOR BIPV MODULES

1. High soldering quality; more than 2N in peel test

KIT FOR CUT CELLS

• Suitable for ETS700;

EXAMPLE OF CELL DIMENSIONS

ACCESORIES FOR ETS 700

• QUICK AND SIMPLE PRODUCTION

• 4 OR 5 BUS BAR STANDARD SOLDERING/

• CAMERA FOR ALIGNMENT INCLUDED

STANDARD • CAMERA FOR BROKEN CELLS DETECTION

7. Stretching and fluxing of the ribbon