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Controller  Area  Network  


vs.  Industrial  Ethernet  
 
By  Wilfried  Voss  
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1  Mbit/sec  
8  bytes  per  message   100/1000  Mbit/sec  
Unlimited  Data  Length  
Limited  Physical  Network  Length  

Unlimited  Physical  Network  Length  


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Controller  Area  Network:   Industrial  Ethernet:  


   
•  Embedded  SoluOons   •  Large  AutomaOon  Networks  
•  Small-­‐Sized  Controls   •  ProducOon  Machinery  
•  MulO-­‐Processor  CommunicaOon   •  ProducOon  Monitoring  
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What  happened  to  Higher  Layer  Protocols?  

•  CANopen,  DeviceNet  are  overpowered  by  Industrial  Ethernet  


•  CompeOng  with  Industrial  Ethernet  in  field  of  large  automaOon  systems  
•  Tough  to  jusOfy  for  new  developments  
•  There  are  legacy  projects,  but  days  of  CANopen  and  DeviceNet  are  
numbered  
 
•  Limited  Physical  Network  Length  
•  EffecOve  Bandwidth  as  low  as  25%  (at  1  Mbit/sec)  
•  Require  great  development  efforts  to  squeeze  performance  
•  Lack  direct  support  for  producOon  monitoring  
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For  the  Beginner:  What  is  CAN?  


•  Serial Network Technology for Embedded Solutions

•  Originally designed by Bosch for


automotive industry
•  Became very popular in industrial
automation

•  Network technology established among micro-controllers


•  Well suited for high speed/real-time applications
•  Replaces expensive Dual-Port RAM technology
•  CAN chips manufactured by Motorola, Philips, Intel, Infineon, and
more
•  600 Million CAN nodes used in 2007
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For  the  Beginner:  What  is  CAN?  

•  High-integrity serial data communications bus for real-time


applications
•  Designed for max. performance & reliability
•  Operates at data rates up to 1 Mbit/sec
•  Uses short messages – 8 bytes per message
•  Excellent error detection and fault confinement capabilities
•  Is an international standard: ISO 11898
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For  the  Beginner:  What  is  Industrial  Ethernet?  

•  Industrial  Ethernet  is  not  only  “Industrial  Strength”  Ethernet  


•  Industrial  Ethernet  includes  Real-­‐Time  Control  
 
•  Based  on  Ethernet  TCP/IP  
•  Ethernet  TCP/IP  is  fast!  100/1000  Mbit/sec  
•  Lowering  costs  for  Ethernet  components  
•  However…  Ethernet  TCP/IP  does  not  support  Real-­‐Time  Control  
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For  the  Beginner:  What  is  Industrial  Ethernet?  

•  ImplementaOon  of  Real-­‐Time  Data  Modules  


 
•  List  of  Network  Protocols  Include:  
•  Ethernet/IP  
•  EtherCAT®  
•  ProfiNet  
•  Ethernet  Powerlink  
•  Modbus/TCP  
•  Sercos  III  

•  100/1000  Mbit/sec  baud  rate  


•  Unlimited  data  package  size  
•  Unlimited  physical  network  length  
•  Requires  great  HW/SW  resources  
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The  OSI  Reference  Model  

•  Abstract  DescripOon  of  Network  


CommunicaOons  
•  Covers  CAN,  Industrial  Ethernet,  others…  
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The  OSI  Reference  Model  

•  Ethernet  TCP/IP  in  OSI  Model  


•  CSMA/CD  and  UDP  disrupt  true  real-­‐Ome  capabiliOes  
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The  OSI  Reference  Model  

•  Industrial  Ethernet  implements  Real-­‐Time  Data  Exchange  Modules  


•  Some  soluOons  per  sogware,  some  modify  hardware  layer  
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The  OSI  Reference  Model  

•  Controller  Area  Network  in  OSI  Model  


•  Bypasses  Layers  3  to  6  
•  Saves  memory  resources,  gaining  performance  
•  Enables  real-­‐Ome  control  for  embedded  systems  
with  serial  communicaOon  
•  Network  Management  requires  CANopen,  
DeviceNet  
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Conclusion  
•  Two  very  different  networking    technologies  
•  Maintain  their  niches  in  the  automaOon  world  

Controller  Area  Network:   Industrial  Ethernet:  


   
•  Embedded  SoluOons   •  Vast  Performance  due  to  High  Speed  
•  Small-­‐Sized  Controls   •  Large  AutomaOon  Networks  
•  Budget-­‐SensiOve  ApplicaOons   •  ProducOon  Machinery  
•  MulO-­‐Processor  CommunicaOon   •  ProducOon  Monitoring  
•  Low  CPU  Performance  Requirements   •  Lowering  costs  of  Ethernet  components  
•  Low  Memory  Requirements   •  Easier  to  implement  than  CANopen,  
•  Be<er  soluOon  than  RS232/422/485   DeviceNet  
•  Prevents  message  collision   •  CANopen-­‐DeviceNet-­‐Killer  
•  Great  error  discovery/recovery  funcOons  
•  Saves  wiring  
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Resources  
A  Comprehensible  Guide  to  
Controller  Area  Network  
by  Wilfried  Voss  
ISBN  978-­‐0976511601  
 
Available  at:  
 
•  Amazon  (all  countries)  
•  Barnes  &  Noble  
•  Abebooks.com  
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Resources  
A  Comprehensible  Guide  to  
Industrial  Ethernet  
by  Wilfried  Voss  
Release  in  Spring  of  2014  
 
Available  at:  
 
•  Amazon  (all  countries)  
•  Barnes  &  Noble  
•  Abebooks.com  
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