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h i g h l i g h t s
The ultrafine fly ash based geopolymer with RHA was prepared.
The improvement in waterproof property of ultrafine fly ash based geopolymer was realized efficiently.
Mechanism of RHA for improving waterproof properties of geopolymer was clarified.
The RHA can be perfectly used as a supplementary cementitious material in concrete industry.
a r t i c l e i n f o a b s t r a c t
Article history: This work studies the influence of rice husk ash (RHA) on the waterproof and microstructural properties
Received 16 October 2018 of ultrafine fly ash (UUFA) based geopolymer. Fly ash based geopolymer (FG) pastes containing different
Received in revised form 29 January 2019 amounts of RHA were prepared and characterized. Combining with the softening coefficient, surface
Accepted 4 March 2019
properties of samples, TG and FT-IR etc. tests, the mechanism was uncovered. The results indicate that
not only would the specific honeycomb-hole effect and active SiO2 brought by RHA synergistically lead
to the densification of structure, but also decline the existence of calcium hydroxide and promote the for-
Keywords:
mation of gel, which make a significant contribution to the improvement of waterproof property.
Rice husk ash
Ultrafine fly ash
Ó 2019 Published by Elsevier Ltd.
Geopolymer
Waterproof
1. Introduction sustainable materials [8,9]. Shaikh et al. [10] studied the effect of
ultrafine fly ash contents on the compressive strength and durabil-
Geopolymer is a kind of inorganic cementitious material with ity properties of concretes. The roles of ultrafine fly ash in the for-
amorphous three-dimensional network structure formed by min- mation of C–S–H were to accelerate the pozzolanic activity and
eral polycondensation from silicon-aluminum raw material [1–3]. promote more gels formation. Previous researches show that the
As a new green cementitious material, geopolymers have excellent ultrafine fly ash makes a significant contribution to the optimiza-
properties such as high strength, corrosion resistance and good tion of the rheology of geopolymer owing to its‘ball-bearings’
sealing effect, which make them widely used in the fields of build- and dispersing agent effects. The utilization of ultrafine fly ash
ing materials, solid sealed nuclear waste and aerospace materials improves the workability of geopolymer and broadens its applica-
[4–6]. For this reason, the study of geopolymers has attracted the ble field greatly [11]. Ren et al. [12] used the fly ash as modifier to
attention of many related scholars. modify the crystallization behavior of blast furnace slag. The com-
Fly ash is a typical reusable resource, which is a byproduct from position of precipitate did not change with the variation in the fly
the coal combustion [7]. Due to the special action of fly ash as a ash content, while did change the content of precipitate. Moreover,
precursor arising from its ‘ball-bearings’ structure, it is excellently the crystallization temperature of minerals was affected markedly
used in the production of building materials and development of as the addition of fly ash. The relationship between mechanical
properties of concrete and active fly ash was studied [13]. It indi-
cated that the addition of fly ash has a significant improvement
⇑ Corresponding author at: School of Materials Science and Engineering, in concrete strength, besides, Aquis Na2SiO3 activator is the most
Yancheng Institute of Technology, Yancheng, Jiangsu 224051, PR China. suitable activator for fly ash in view of enhancing properties.
E-mail address: hjzhu2008@ycit.edu.cn (H. Zhu).
https://doi.org/10.1016/j.conbuildmat.2019.03.035
0950-0618/Ó 2019 Published by Elsevier Ltd.
H. Zhu et al. / Construction and Building Materials 208 (2019) 394–401 395
Rice husk ash (RHA) is a kind of high silicon pozzolanic ash 100
material with specific potential value. RHA was mainly composed UFFA
of amorphous SiO2, and because of the role of SiO2 gel particle, a RHA
large number of nanoscale porosities was formed by non- 80
compact agglomeration [14–16]. This is also the fundamental rea-
Table 1
Compositions of rice husk ash and ultrafine fly ash by X-ray fluorescence analysis. LOI is loss on ignition at 1000 °C, wt%.
2
d contents up to 50%. The lower density of RHA itself could bring
F¼ ð3Þ
2sin68 the reduction of density in the geopolymer system.
P
Hv ¼ ð4Þ 3.2. Effect of RHA contents on the waterproof property of fly ash based
F
geopolymer
where F is the area of indentation, d is the impression diameter and P is the load
value.
3.2.1. Water absorption
The effects of RHA dosages on water absorption of geopolymer
2.3.5.. Contact angle test at 7 d and 28 d curing ages are shown in Fig. 3. It exhibits relative
In order to study the relationship between RHA contents and hydrophobicity of
specimen surface, the contact angle was introduced in this research [22]. The con-
lower water absorption when the content of RHA is below 30%,
tact angle of specimen surface was measured by using the contact angle goniometer especially at the age of 7 d. The lowest water absorption of sample
(JC2000C1), a DH HV1351UM system with a maximum error was 0.1°. The liquid F8R2 was just 2% and 0.4% at 7 d and 28 d curing ages respectively.
droplet was deposited under gravity by a syringe pointed vertically down onto Considering the honeycomb-hole microstructure and hollow state
the surface of specimen. The angle could be captured by a high-resolution camera
of RHA [23,24], the lower water absorption would be the results
and analyzed by analysis software.
from interpenetrating action and filling effect between UUFA and
RHA. The existence of unfilled honeycomb-hole in pastes produced
2.4. Characterization methods of specimen
by the excessive RHA addition contributes to the increasing of
The phase structure were characterized by X-ray diffraction (XRD) using a water absorption. This is consistent with the development of com-
diffractometer (RIGAKU, model D/max) with CuKa radiation in the range of pressive strength in previous work.
2h = 5°–80° at 2.4°/min scanning rate. The morphologies of geopolymer specimens
with different RHA contents were determined by a field emission scanning electron
microscope (JEOL, model JSM-7001F) at the testing conditions of 10 kV accelerating 3.2.2. Softening coefficient value
voltage and 10 mm working distance. Thermogravimetric analysis (TGA) measures To characterize the effect of RHA contents on fly ash based
weight changes in the specimen as a function of temperature in the nitrogen atmo- geopolymer, softening coefficient was determined to evaluate the
sphere, indicating the mass loss in correspondence with the phase decomposition. waterproof properties. Fig. 4 shows the softening coefficient of
The FT-IR analysis of the samples at age of 28 d was performed using Fourier trans-
form infrared spectrometer (American Nicolet STD-11202624D).
the fly ash based geopolymer pastes at all different ages. For the
reference F10R0 paste, the softening coefficient at 7 d is 0.65 and
it increases to 0.74 at the age of 28 d. The softening coefficient
3. Results and discussion shows a markedly increase with the addition of RHA under 20%,
however, it appears to decrease when the dosage beyond 20%.
3.1. Effect of RHA contents on the mechanical performance of fly ash The softening coefficient value reaches to the maximum (0.85
based geopolymer and 0.81 at the ages of 7d and 28d, respectively) with 20% RHA
adding, which increase by 30.7% and 9.5% compared with F10R0
Table 3 lists the compressive strength of F10R0, F9R1, F8R2, paste at corresponding ages. It could be the persuasive evidence
F7R3, F6R4 and F5R5 geopolymer samples at the ages of 7 and illustrating RHA contributes more to the waterproof property
28 days respectively. For the reference F10R0 paste, the compres- development than the fly ash. This may be due to that the func-
sive strength at 7 d is 61.9 MPa and it increases to 69.5 MPa at tions of highly ‘‘superpozzolan” activity from RHA together with
28 d. The compressive strength of F9R1 shows a slightly decreasing the effect of water absorption improved by honeycomb-hole
compared with the reference F10R0 paste at the same age. How- microstructure.
ever, it shows a sharply decreasing in compressive strengths at
all ages when the addition dosage of RHA up to 30%. This indicates
3.3. Effect of RHA contents on the surface hydrophobic properties of fly
that the RHA contributes less to the compressive strength develop-
ash based geopolymer
ment of FR paste in comparison to the fly ash. It is probable related
to the limited availability of Al resource due to the partial replace-
3.3.1. Microhardness value
ment of UFFA by RHA, resulting to this phenomenon. However, the
The microhardness (Hv) values of sample surface are described
waterproof property gains an improvement due to the filling effect
in Fig. 5. It shows that the development rules in Hv of specimen
from RHA particles, which would be discussed in the next few
sections. 2.1
According to Fig. 2, the density of F10R0 specimen was 2.018 g/ 7days
cm3 and 2.065 g/cm3 at ages of 7 and 28 days respectively, which 28 days
showing a development of mechanical performance as curing time 2.0
goes on. The density decreased constantly with the increase of RHA
Density value (g/cm3)
Table 3
Compressive strength of the geopolymer specimens after 7 and 28 days curing.
1.8
Mixtures RHA contents Compressive strength
(MPa)
7d 28 d 1.7
F10R0 0% 61.9 69.5
F9R1 10% 58.9 67.5
F8R2 20% 50.7 63.4 F10R0 F9R1 F8R2 F7R3 F6R4 F5R5
F7R3 30% 42.9 47.6
Samples
F6R4 40% 39.7 41.6
F5R5 50% 32.7 38.7
Fig. 2. Density of F10R0, F9R1, F8R2, F7R3, F6R4 and F5R5 sample.
H. Zhu et al. / Construction and Building Materials 208 (2019) 394–401 397
6
3.3.2. Contact angle
5 Static water contact angle images of F10R0, F9R1, F8R2 and
F5R5 specimens at the ages of 7 d and 28 d are exhibited in
4
Fig. 6. Referring to the contact angle values of all geopolymer spec-
3 imens listed in Table 4. It could be apparently observed that the
addition of RHA makes great contributions to the improvement
2 of contact angle. For the reference sample, the contact angles on
the surface were 41° and 45° respectively. While in F8R2 system,
1 the contact angles gain 36.07% and 30.48% improvement at the
F10R0 F9R1 F8R2 F7R3 F6R4 F5R5 respective curing ages. It is likely to be considered that the
improvement behavior is the result synergistically determined by
Samples the denser structure, brought by the active SiO2 and honeycomb-
(b)
hole effect, and the lower water absorption. However, the over-
2.0 much RHA contents contribute to the water absorption rise up
2h rather than the formation of dense structure.
1.8 12 h
18 h
1.6 24 h 3.4. Thermogravimetric analysis (TGA)
water absorption (%)
1.4
1.2 Fig. 7 displays the mass loss fractions of the geopolymer pastes
at four different temperature periods. The main mass loss of all
1.0 samples is centered within 250 °C, which is due to the dehydration
0.8 of free water at around 100 °C and the evaporation of physical and
chemical bound water in gel between 100 and 200 °C. Further-
0.6
more, it is worthwhile to note that there are no significant mass
0.4 loss occurring at both 400–600 °C and 600–800 °C temperature
ranges, indicating the presence of C-(A)-S-H and N-A-S-H amor-
0.2
phous gels. The mass loss between 400 and 600 °C is probably
F10R0 F9R1 F8R2 F7R3 F6R4 F5R5 determined by the existence of calcium hydroxide. The reaction
between calcium hydroxide and active SiO2 originated from the
Samples
extra RHA contents, declining the mounts of calcium hydroxide,
Fig. 3. Water absorption of F10R0, F9R1, F8R2, F7R3, F6R4 and F5R5 sample: (a) 7 and then decreasing the mass loss under the corresponding time
and (b) 28 days. ranges. For the mass loss behavior in the range of 600–800 °C, it
exhibits a poor change depending on the decomposition of calcite
(CaCO3). This means that the extra calcium source released from
0.85 7 days RHA dissolution promotes the formation of gel phase rather than
calcite together with the SiO2-rich weakens the reaction of calcium
Softening coefficient value
28 days
hydroxide with carbon dioxide.
0.80
800
0.75 7 days
700 28 days
Microhardness value (MPa)
0.70 600
500
0.65
400
surface with the addition of RHA. The Hv value increase with the 0
addition of RHA, and it begins to decrease when its content is F10R0 F9R1 F8R2 F7R3 F6R4 F5R5
beyond 20% especially a sharp reduction of Hv in comparison with Samples
reference sample can be observed in F6R4 and F5R5. The maximum
values of Hv occur in F8R2 system were 637.65 MPa and Fig. 5. Microhardness of F10R0, F9R1, F8R2, F7R3, F6R4 and F5R5 sample.
398 H. Zhu et al. / Construction and Building Materials 208 (2019) 394–401
Fig. 6. Contact angles of F10R0, F9R1, F8R2 and F5R5 sample: (a) 7 and (b) 28 days.
Table 4
Contact angle of the geopolymer specimens after 7 and 28 days curing.
3.5. Fourier transform infrared spectroscopy (FT-IR) analysis due to the unreacted RHA remains existent. In addition, the
decrease of UFFA content in the system results in the peak inten-
The FTIR spectra for all the pastes at age of 28 d are presented in sity of quartz weakened.
Fig. 8. It apparently illustrates that a band associated with the
vibrations of OH and H-OH at approximately 1640 and 3.6.2. SEM
3420 cm1, which was assigned to the existence of crystal or The geopolymer samples with different RHA contents after
absorbed water produced during the reaction procedures. The 28 days curing at 50 °C were chosen for SEM testing. As shown in
strongest vibration of T-O-Si bonds at 982–1003 cm1 (where Fig. 10, images in Fig. 9(a)–(f) illustrate the effects of RHA on the
T = tetrahedral Si or Al) could be attributed to the formation of microstructure of geopolymer. The F10R0 sample will appear a
gel phases. According to the previous studies [25,26], it is probable large amount of voids and a small amount of microcracks, which
to present the C-(A)-S-H and N-A-S-H gel that is centered at around were probably caused by the crystallization of the gel phase and
980 and 1000 cm1 wavenumbers, respectively. The lower Ca/Si function of microstress from hydration. The microcracks began to
resulted from the increases of RHA dosage promoting the develop- reduce and even disappear along with the refinement of voids
ment of C-(A)-S-H gel phases in correspondence with the relatively and reduction in quantity of aperture could be observed in samples
higher wavenumber observed in Fig. 6. However, the wavenumber F9R1 and F8R2, attributed to the filling effect of RHA. The role of
bands weaken or even disappear in samples F6R4 and F5R5 with rice husk ash as an active filler can also be found from related stud-
the more addition of RHA, which indicates that the excessive ies, which is in good agreement with the results in this experiment
RHA content makes a negative role in the procedure of reaction [27]. While it appears large unfilled voids or more microcracks in
and is unfavorable to the formation of gel phases. This result is comparison with sample F10R0 when the content of RHA up to
consistent with the change regulation of softening coefficient. That 30%. These phenomena persuasively testify that the proper addi-
is to say, the addition of RHA dosage should not beyond 20%. tion of RHA is beneficial to the formation of a denser and homoge-
neous microstructure in geopolymer, consistent with the contact
3.6. Morphology and mineralogical composition angle and microhardness results presented in this work.
(a)
13.0 0.8
11.0 0.4
0.5
10.5
0.3 0.4
F10R0 F9R1 F8R2 F7R3 F6R4 F5R5
Samples
(b)
13.0 0.8
< 250 °C
0.7
400-600°C
12.5 600-800°C 0.7
Weight loss <250 ºC (%)
12.0
0.6
0.5
11.5
0.5
0.4
11.0
0.3 0.4
10.5
0.2 0.3
F10R0 F9R1 F8R2 F7R3 F6R4 F5R5
Samples
Fig. 7. Mass loss fractions at different temperature regions of F10R0, F9R1, F8R2, F7R3, F6R4 and F5R5 sample: (a) 7 and (b) 28 days.
(6)
♠ − Quartz
1638.52 (5) 3448.78 ♣
♣ − Cristobalite
987.37
(3) 3415.61
1649.16
3437.65
F5R5 ♦
(4) ♠
1644.52 F6R4 ♠
♣ ♦
3413.57 F7R3 ♠ ♦
1645.01
F8R2
♠
991.72
3435.11
♦
(1) F10R0 F9R1
♣ ♠
(2) F9R1 ♦
982.08
F10R0
(3) F8R2 ♠ ♦
(4) F7R3
(5) F6R4
996.38
(6) F5R5 10 20 30 40 50 60 70 80
2 Theta°
1002.92
700 1400 2100 2800 3500 Fig. 9. XRD patterns of F10R0, F9R1, F8R2, F7R3, F6R4 and F5R5 sample.
-1
Wave number (cm )
Fig. 8. FTIR spectra of F10R0, F9R1, F8R2, F7R3, F6R4 and F5R5 paste. effect of SiO2 particles, contributing to the development of
geopolymer waterproof property significantly. The calcium
brought by RHA promotes the formation of gel phase and the abun-
400 H. Zhu et al. / Construction and Building Materials 208 (2019) 394–401
Fig. 10. SEM images of (a) F10R0, (b) F9R1, (c) F8R2, (d) F7R3, (e) F6R4 and (f) F5R5 sample.
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