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(INSIDE CRANKCASE)
MAN B & W 6S50MC‐C
TURN THE PISTON 90DEG AFTER BDC AND CHECK FOR SAFE ACCESS.
REMOVE THE LUBE OIL PIPE CONNECTION FOR SAFE INSTALLATION OF WORK
TABLE.
REMOVE THE INNER BOLTS COMPLETELY, STUFFING BOX DRAIN LINE BOLTS
AND CONNECTIONS AND SLACK ALL THE OUTER RING BOLTS AND KEEP 2 BOLTS
IN FWD‐AFT DIRECTION ACCORDING TO WORKTABLE HOLES IN THAT DIRECTION
WITH SLACKEN AND REMOVE REMAINING BOLTS COMPLETELY.
NOW INSTAL THE WORK TABLE AROUND THE PISTON ROD AND USE TWO 19mm
LONG STUDS IN THE JACKING HOLES OF THE WORK TABLE AND JACK THE
STUFFING BOX TOWARDS UPPER SIDE TO REMOVE THE O‐RING FROM UNDER
PISTON SPACE. AFTER DOING THAT REMOVE THE 2 OUTER RING BOLTS AND
SLOWLY TAP THE DIAPHARGM PLATE WITH THE HELP OF BRASS ROD AND
LOWER THE DIAPHARGM PLATE TO THE WORK TABLE.
NOW SLOWLY TURN THE PISTON TOWARDS BDC AND CHECK STUFFING BOX
SLIDES DOWN FREELY. TURN THE PISTON TILL COMES TO BDC. NOW
DISMANTAL THE STUFFING BOX.
AFTER DISMANTLING ALL THE RINGS LIFT THE DIAPHARGM PLATE AND SCREW 2
BOLTS IN THE PLACE INORDER TO INSTAL RINGS AFTER CLEANING.
AFTER INSTALLING ALL THE RINGS AGAIN BRING THE DIAPHARGM PLATE DOWN
TO THE WORK TABLE.
ALLIGN THE RINGS ACCORDING TO THE STUFFING BOX COVER. NOTE BEFORE
INSTALLING 2ND COVER LIFT THE 1ST COVER BY USING THE JACK BOLTS IN THE
WORK TABLE SINCE THE GROOVE WILL GO INSIDE THE DIAPHARGM PLATE THEN
ITS HARD TO INSTAL THE 2ND COVER. TIGHTEN THE COVER BOLTS ACCORDING
TO TORQUE.
NOW LIFT THE STUFFING BOX MAXIMUM USING THE LONG STUDS FROM THE
WORK TABLE.
FIRST HOLD THE O‐RING IN UNDER PISTON SPACE. NOW TURN THE PISTON
TOWARDS TDC SLOWLY PLEASE DON’T PUT THE STUFFING BOX O‐RINGS SINCE
ITS DIFFICULT TO ALLIGN THE STUFFING BOX.
TURN THE PISTON UNTILL THE STUFFING BOX END AND DIAPHARGM END
MATCHES. NOW LIFT THE DIAPHARGM PLATE AND PUT ALL THE OUTER RING
BOLTS CHECK THE BOTH DOWELL IN PORT‐STBD SIDE MATCHES CORRECTLY IN
THIER PLACES. TIGHTEN EQUALLY TO PROPER MATCHING OF DOWELL PINS.
IN THIS POSITION WE CAN EASILY PUT THE STUFFING BOX O‐RING FROM UNDER
PISTON SPACE AND APPLY SOME LUBRICANT LIKE MOLY‐SLIP AROUND THE
O‐RING.
AFTER INSTALLING THE O‐RING TIGHTEN THE OUTER RING BOLTS ACCORDING
TO THE TORQUE AND SLOWLY TURN THE PISTON TOWARDS BDC AND CHECK
THE STUFFING BOX SLIDES FREELY TOWARDS DOWNWARDS.
NOW PUT ALL THE INNER BOLTS AND TIGHTEN PROPERLY AND CHECK THE
GROOVE OF STUFFING BOX SLIDES PROPERLY INSIDE THE DIAPHARGM PLATE
AND SEATED PROPERLY ON THE DIAPHARGM PLATE.
NOW INSTALL THE LUBE OIL PIPE CONNECTION AND STUFFING BOX DRAIN PIPE
CONNECTION.
POSTED BY
M.S.MANIKANDAN
SECOND ENGINEER
M.V.AFRICAN TERN