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Abstract: Traffic on a road pavement is characterized by a large number of different vehicle types, and these can be considered in pavement
design by using truck factors to transform the damage they apply to the pavement to the damage that would be applied by a standard axle. The
truck factors to convert trucks into standard axles or the load equivalent factors to convert axles into standard axles are defined by considering
the average loads for each axle. This process includes the vehicles that travel with axle loads above the maximum legal limit. There are also a
substantial number of overloaded vehicles in terms of total vehicle weight. These axles/vehicles cause significant damage to the pavements,
increasing the pavement construction and rehabilitation cost. Thus, this paper investigates the impact of overloaded vehicles on road pave-
ments by studying the truck factors for different vehicle cases applied to a set of pavements composed of five different asphalt layer thick-
nesses and five different subgrade stiffness moduli. The study revealed that the presence of overloaded vehicles can increase pavement costs
by more than 100% compared to the cost of the same vehicles with legal loads. DOI: 10.1061/(ASCE)TE.1943-5436.0000571. © 2013
American Society of Civil Engineers.
CE Database subject headings: Pavements; Trucks; Load factors.
Author keywords: Road pavements; Traffic; Overloads.
The designing of a road pavement, accounting for the large agencies, and other professionals concerned with pavement design
variety of vehicle types, is made by converting passages of axles because it will allow a rigorous study of traffic, mainly in terms of
into a number of equivalent passages of a standard axle that is the definition of the load equivalency to be used in the design of a
considered as the reference in pavement design; this standard is road pavement.
usually an 80-kN single axle with dual tires. The theory for this
conversion is well-known, and the conversion is a function of
the axle type and load. If the axle load for a vehicle is known, Traffic Data
the factor to convert that vehicle into a standard axle can be defined,
and the traffic can be converted into the number of passages of the Due to technical, economic, and competitive factors, vehicles have
standard axle. a maximum weight limit that is a function of the number of axles
The first procedure used to convert traffic into standard axles and the axle configuration (i.e., single, tandem and tridem axles).
was defined in the AASHTO Guide for Design of Pavement Struc- For single axles, the maximum weight limit depends on whether the
tures (AASHTO 1993), which allows converting a mixed traffic axle is a steering axle or an axle with or without traction. For tan-
stream with different axle loads and axle configurations into a de- dem axles, the load limit depends on the distance between the two
sign traffic number. This is achieved by converting each expected axles of the tandem axle. For tridem axles, the load limit depends
axle load into an equivalent number of 80-kN single-axle loads, on the total distance between the outside axles.
known as an equivalent single-axle load (ESAL), by using the load Due to the different vehicle configurations, in Portugal vehicles
equivalent factor that is calculated as a function of the axle load and are classified into different classes based on the number of axles as
type of pavement structure. shown in Fig. 1. Class F includes the single-unit trucks. Class G
The calculation of the ESAL was recently moved from an em- includes the double trucks. Class H includes the semitrailers. Class
pirical basis, such as the method proposed in the AASHTO guide, I includes the buses. Fig. 1 also includes the maximum load for
to a mechanistic approach, such as the methods used by White et al. each axle. The limit on total vehicle load is the sum of the maxi-
(1994), Jessup (1996), Hong et al. (2006), and Prozzi et al. (2007). mum load for each axle. The limits presented in this figure will be
In the mechanistic basis, the load equivalent factors are obtained by used to define the overloads for the traffic considered in this paper
the ratio between the pavement life for the standard axle and the where an overloaded vehicle has at least one axle carrying a greater
pavement life for the actual load. weight than that allowed by law for that axle.
The design of a road pavement uses an expected number of ve-
hicles to define the number of equivalent passages of the standard
axle. The expected number of vehicles for an existing pavement is
defined based on the actual traffic and the traffic growth for the
designed period. This traffic is expressed in terms of number of
vehicles, mainly heavy vehicles (i.e., trucks). In this case, the traffic
design consists of the transformation of the number of trucks
expected for the design period into ESAL. This transformation
is effectuated by using the truck factor that is based on the axle
type and loads for each type of truck. The truck factor for a
pavement is the average of the truck factor for each type of truck
considered in the traffic spectrum, and the truck factor for a truck is
the sum of the ESAL for all axles of that truck.
In terms of passages of a vehicle on the road, its total weight
and corresponding load of the axles depend on various factors,
and it is impossible to predict the actual load unless it is measured.
Weight measurement is primarily carried out using weigh-in-
motion systems, which record the weight of each axle of the
vehicles.
The knowledge of the actual loads, mainly overloads applied to
the pavement, is important in predicting the pavement life and de-
fining the ESAL to be used in pavement design. Thus, this paper
will study the effects of overloads on pavements in terms of pave-
ment life by analyzing a traffic database with records from 2006 to
2010 for a motorway, divided into 15 classes of vehicles. This
paper will analyze the traffic data in terms of the following:
• Average axle loads for each type of vehicle;
• Percentage of overloads;
• Percentage of vehicles in each traffic class; and
Fig. 1. Vehicle classes and maximum legal load
• Frequency of passage.
Fig. 2. Typical annual average loads measured for vehicle axles Fig. 4. Comparison between average load and overloaded vehicles
asphalt layer, the stiffness of the subgrade layer, and the type of
wheel (i.e., single wheel or dual wheel).
In this study, a value of 4 for the α parameter [Eq. (2)] was used,
Fig. 5. Percentage of vehicles in each class during the analysis period
which is representative of asphalt mixtures for base layers accord-
ing to the fatigue cracking results for a set of 16 asphalt mixtures
used in asphalt base layers tested by Pais et al. (2009).
Models
However, it should be noted that α is a function of the type
The impact of overloads on pavement performance was studied of distress being analyzed. For example, the value of α used in
by calculating the effect of all vehicles on pavement performance. this paper compares well with the one obtained by Archilla and
The effect of different types of vehicles with different loads may be Madanat (2000) for rutting for the case of a tandem axle where
represented by converting all vehicles into a representative vehicle they found a value of 3.89, but it is relatively different when con-
(more precisely, into a representative axle), which in pavement sidering single axles, where the α parameter was 2.98. Archilla and
design is referred to as a standard axle resulting in the ESAL. Madanat (2001), using data from the AASHO road test and the
The conversion of the vehicle axles into ESAL allows considering WesTrack road test, found a value for α of 2.44 (for single axles)
a vehicle as a certain number of single-axle loads. The ESAL for and 2.86 (for tandem axles), both significantly different from 4.
a heavy vehicle is also referred as the truck factor, which indicates When using a recursive nonlinear model considering the pavement
the equivalence, in terms of pavement performance, between a roughness, Prozzi and Madanat (2003) found that the power was
vehicle and the single-axle load. approximately 4.2, which was very close to the 4 power considered
By definition, the ESAL is the ratio between the damage of the in this study for pavement cracking. Prozzi and Madanat (2004)
passage of an axle on a pavement and the damage of a standard and Prozzi (2001), using data from the AASHO road test jointly
axle, usually the 80-kN single-axle load, passing on the same with data from MnRoad Project, found a value of α of 3.85 when
pavement, as indicated in Eq. (1), where N 80 is the pavement life considering roughness and 4.15 when considering serviceability,
for the standard axle load, usually the 80-kN single-axle load, and values that both compare well to the one defined in this paper
N x is the pavement life for the actual axle load: for fatigue cracking. More recently, Guler and Madanat (2011), us-
ing the AASHO road test data, found that for pavement cracking
N 80 initiation, the appropriate power is 8.49 considering single axles
ESAL ¼ ð1Þ
Nx and 8.14 considering tandem axles.
The main limitation of the proposed model to calculate the
The ESAL is generally expressed as the relationship between ESAL is related to the α parameter that was chosen to take into
the actual axle load (Px ) and the load of the standard axle account only the pavement cracking. For pavements with other dis-
(P80 ), as indicated in Eq. (2) (Laboratoire Central des Ponts et tresses, a different α parameter must be used. Also, for pavements
Chaussées 1994), where k = a coefficient that is a function of with a combination of different distresses, different α parameters
the type of axle (single, tandem or tridem) and α = a coefficient must be used as explained previously.
that is a function of the type of pavement (most importantly, the
pavement stiffness):
α Results
Px
ESAL ¼ k ð2Þ The analysis of the effect of the overloaded vehicles was carried out
P80
by studying the effect of traffic on different pavements and calcu-
For the calculation of coefficient k, the model presented in lating the effect in different situations. In terms of pavement struc-
Eq. (3), which allows the consideration of any combination of tures, five asphalt layer thicknesses (10, 15, 20, 25, and 30 cm) and
asphalt layer thickness, subgrade stiffness and type of axle, was five subgrade stiffness moduli (40, 60, 80, 100, and 120 MPa) were
developed: considered. The asphalt layer properties are considered included in
the stiffness modulus of 5,000 MPa used in the development of the
k ¼ 254.03 × ðEsub Þ0.033393 × ðH bet Þ−1.0416 × e−1.2928×AP ð3Þ model presented in Eq. (3). The analysis of the truck factor was
carried out for four different situations:
This model is valid for pavements with a granular layer of 20 cm • The vehicle with the maximum legal load allowed by axle;
of thickness and the asphalt layer with 5,000 MPa of stiffness • The vehicle with the maximum truck factor;
modulus. Esub = the subgrade stiffness (MPa), H bet = the asphalt • The average truck factor observed; and
layer thickness (cm), and AP = the axle parameter as defined in • A vehicle with an average load of each axle.
Table 1. The effect of the overloaded vehicles in the pavement perfor-
In some pavement design methods, where the k value of Eq. (2) mance was determined by assessing the truck factor for the four
is used, the model developed in this paper in Eq. (3) can be used cases identified earlier by separating the overloaded vehicles from
to consider a specific pavement by defining the thickness of the the vehicles with legal weight.
Fig. 6. Truck factors of overloaded vehicles for a pavement with 10-cm asphalt layer and 80-MPa subgrade stiffness
Fig. 7. Truck factors of vehicles with legal weight for a pavement with 10-cm asphalt layer and 80-MPa subgrade stiffness
The results for the truck factors of all overloaded vehicles for with 80-MPa subgrade stiffness, whereas Fig. 9 shows the results
a pavement with 10 cm asphalt layer and 80 cm subgrade stiffness for a pavement with a 20-cm asphalt layer thickness.
are presented in Fig. 6. The analysis of this figure allows the con- The influence of overloaded vehicles on pavement performance
clusion that the truck factors for all classes of vehicles are almost is shown in Fig. 10, where the truck factor for vehicles with the
identical and no significant differences can be found among the maximum legal load per axle is compared to the average truck fac-
vehicle with the maximum legal load per axle, the average truck tors observed for overloaded vehicles and for legal vehicles. The
factor observed and a vehicle with the average load in each axle. results show that the truck factor for overloaded vehicles is almost
However, there are vehicles with very high loads, which lead to
very high truck factors as observed in Fig. 6.
For the same pavement (10-cm asphalt layer and 80-MPa
subgrade stiffness), the results for the vehicles with legal loads
are indicated in Fig. 7. The truck factors were identical for all
classes of vehicles except for class F1, as this class includes all
small heavy vehicles with weights starting at approximately
35 kN. However, when empty, they present a weight of approxi-
mately 15–20 kN, which corresponds to a small truck factor. In
Fig. 7, a significant difference between the truck factor for vehicles
with the maximum load and the vehicles with the average load and
the average truck factor can be observed. This happens because
empty vehicles have a reduced truck factor.
The behavior of all vehicles for the other asphalt pavements is
similar. The truck factor decreases as the asphalt layer thickness
increases. There is little increase in the truck factor when the sub-
Fig. 8. Influence of asphalt thickness on the truck factor of vehicles
grade stiffness increases, as depicted in Figs. 8 and 9 in which the
with the maximum legal load per axle for a pavement with 80-MPa
truck factor is represented for vehicles with the maximum legal
subgrade stiffness
load per axle. The analysis presented in Fig. 8 refers to a pavement
Fig. 10. Influence of the overloaded vehicles on the truck factors for a pavement with 20-cm asphalt layer thickness and 80-MPa subgrade stiffness
Fig. 11. Increase of overloaded vehicles cost for a pavement with 20-cm asphalt layer thickness and 80-MPa subgrade stiffness