PROBAT

N.%
Manual
Odour filter unit
Type ECOLOGIST SHOP 5/12/25

Comm. No.:

CE
C47.08/00194-102-0 Prior to commencing any work, read the instructions!
07/2010
 PROBAT — WERKE von Gimborn Maschinenfabrik GmbH
Reeser Str. 94
46446 Emmerich am Rhein / Germany

PROBAT Phone: +49 (0) 2822 912-0

Fax: +49 (0) 2822 912-444

Email: info@probat.com
Website: http://www.probat.com

Release: 0

Created by: H. Matzerath

PROBAT / Department PMP

2 C47.08/00194-102-0
 Odour filter unit Type ECOLOGIST SHOP 5/12/25
PROBAT
Inhaltsverzeichnis

1 General 5
1.1 Information concerning the operating instructions 5
1.2 Copyright 5
1.3 Proper use 5
1.4 Responsibility of the operator 6
1.5 Disposal 6
1.6 Warranty conditions 6
1.7 After sales service 6

2 Technical Data 7
2.1 Type designation 7
2.2 Filter capacity 7
2.3 Dimensions 8

3 Transport, packaging and storage 9

3.1 Transport inspection 9
3.2 Transport safety 9
3.3 Transport 10
3.4 Assembly and initial commissioning 10

4 Construction and function 11

4.1 Overview 11
4.2 Function 13
4.3 Advantages at a glance 14

5 Installation 15
5.1 Plant logbook 15
5.1.1 Example of a plant logbook 16

6 Cleaning and maintenance 17

6.1 General 17
6.2 Qualification of the personnel 17
6.3 Personal protection equipment 18
6.4 Fire risk 18
6.5 Cleaning of filter mats (pre-filter) 19
6.6 Exchange of filter mats (pre-filter) 20
6.7 Renewing of zeolite filling 21
6.8 Exchange of sealings 24
6.9 Wear parts 25
6.10 List of parts subject to wear 26

7 Index 27

C47.08/00194-102-0 3
 ECOLOGIST

Execution PROBATONE 5 with ECOLOGIST SHOP 5

 Odour filter unit Type ECOLOGIST SHOP 5/12/25
PROBAT General

1 General
1.1 Information concerning the operating instructions
This instruction manual gives important hints for the system
handling. The precondition for safe working is the observance of all
stated safety and acting instructions.
Furthermore, the applicable local health and safety work
regulations and general safety regulations must be observed
Carefully read the operating instructions before starting all work!
They are part of the product and must be kept in the immediate
vicinity of the system and at any time well accessible for the staff.
The operating instruction provides information and help for a
number of operating situations. If a very special problem, which is
not described here occurs in your plant, please contact PROBAT.

1.2 Copyright
Treat this manual confidentially. It is solely determined for those
persons involved with the system.

0 NOTE!
The production, distribution and utilization of this
document as well as the communication of its
contents to others without express authorization is
prohibited. Offenders will be held liable for the pay-
ment of damages. All right reserved in the event of
the grant of a patent, utility model or design.

1.3 Proper use

PROBAT odour filters
• are exclusively intended for odour and smoke gas reduction
of roasting exhaust air from shop roasters of the series
PROBATONE 5/12/25
• to be used only for the ordered and confirmed purposes.
• to be operated only under the application conditions
prescribed in the operating instructions.
• not to be operated beyond the corresponding upper limits.

Any other application will be considered as inappropriate!

C47.08/00194-102-0 5
 Odour filter unit Type ECOLOGIST SHOP 5/12/25
PROBAT
General

1.4 Responsibility of the operator

The plant is used in the industrial sector. Therefore, the plant
operator is subject to the legal duties regarding health and safety
at work.
In addition to the health and safety instructions, the safety
regulations, accident prevention regulations and environment
regulations must be observed. The following applies in particular:

1.5 Disposal
Disposal of plant parts according to appearance and workmanship
and existing international and national regulations, e.g. as:
■
Iron
■
Aluminium
■
Copper
■
Synthetic materials
■
Glass
■
Electronic components
■
Residual waste

1.6 Warranty conditions

The warranty conditions have been summarized as a separate
document in the sales documents.

1.7 After sales service

PROBAT Service Personnel is available for technical advice.
Information on the relevant applicable contact can be obtained at
any time via telephone, fax and e-mail; see the manufacturers
address on page 2.

6 C47.08/00194-102-0
 Odour filter unit Type ECOLOGIST SHOP 5/12/25
PROBAT
Technical Data

2 Technical Data
2.1 Type designation

Odour filter unit, type ECOLOGIST SHOP 5/12/25

ECOLOGIST SHOP Model name

5 Size 5 for roaster type PROBATONE 5

12 Size 12 for roaster type PROBATONE 12

25 Size 25 for roaster type PROBATONE 25

2.2 Filter capacity

Type Number of Filter capacity
cassettes max.

ECOLOGIST SHOP 5 1 100m3/h

ECOLOGIST SHOP 12 2 250m3/h

ECOLOGIST SHOP 25 4 500m3/h

C47.08/00194-102-0 7
 Odour filter unit Type ECOLOGIST SHOP 5/12/25
PROBAT
Technical Data ow

2.3 Dimensions

Type ECOLOGIST ECOLOGIST ECOLOGIST

SHOP 5 SHOP 12 SHOP 25

Depth in mm approx. 855 855 855

Width in mm approx. 950 950 950

Height in mm. approx. (incl. 1.254 1.254 1.706

frame)

Height in mm approx. (filter 455 455 906

chamber)

Inlet cross section in mm 80 80 100

approx.

Outlet cross section in mm 100 100 100

approx.

HINT!
The casing execution for type 5
and type 12 are identical in
construction.

8 047.08/00194-102-0
 Odour filter unit Type ECOLOGIST SHOP 5/12/25
PROBAT
Transport, packaging and storage

3 Transport, packaging and storage

3.1 Transport inspection
Check the delivery for completeness and any transport damage
immediately upon receipt.
If there is any externally visible transport damage, proceed as
follows:

• Do not accept the delivery, or only subject to reservation.

• Record the extent of the damage in the transport
documentation or in the delivery note of the haulage
contractor.
• Initiate a complaint.

O HINT!
[ Complain about each flaw as soon as it has been
discovered. Claims for compensation can be
notified only within the applicable complaints time
limit.

3.2 Transport safety

Improper transport on the construction site causes damages on the
machine.

CAUTION!
Damage due to improper transport!
Considerable damage may arise from improper
transport.
Therefore:
— When unloading the packaged pieces on
delivery and transport within the factory,
proceed cautiously and consider the symbols on
the package.
— Use only the load attachment points provided
for this purpose.
— Remove the packages only shortly before the
assembly.

0 HINT!
Damages due to improper transport do not entitle
to any claims for compensation or warranty claims!

047.08/00194-102-0 9
 Odour filter unit Type ECOLOGIST SHOP 5/12/25
PROBAT
Transport, packaging and storage

3.3 Transport
When being delivered, the machine is packed on pallets or in
boxes. On the site of installation, the packages have to be
removed carefully before the assembly and the packaging material
has to be disposed of properly!

O HINT!
Consider the symbols on the packing.

3.4 Assembly and initial commissioning

HINT!
The installation and the first commissioning are
exclusively carried out by employees of the
manufacturer or by trained and competent persons!

WARNING!
Danger by faulty installation and initial
commissioning!
Installation and initial commissioning require skilled
specialist personnel with sufficient experience.
Faults during the installation may result in the risk
of death or considerable damage.
Therefore:
Please have the installation and the first
commissioning exclusively carried out by
employees of the manufacturer or by trained
and competent persons.
— In case that subsequent translocations are
made, please consult competent personnel or
the manufacturer.

10 C47 08/00194-102-0
 Odour filter unit Type ECOLOGIST SHOP 5/12/25
PROBAT
Construction and function

4 Construction and function

4.1 Overview

V1

D1
G1
Z1
V2

R1

1: Construction

PROBATONE with ECOLOGIST SHOP

D1 Pressure display V1 Connecting pipe line to roaster

G1 Casing door V2 Exhaust air pipe line into the open

R1 Roaster Z1 Filter cassettes

C47.08/00194-102-0 11
 Odour filter unit Type ECOLOGIST SHOP 5/12/25
PROBAT
Construction and function

Y1

V6

F1

F12

III. 2: Procedural plan

PROBATONE with ECOLOGIST SHOP

G1 Casing V2 Exhaust air into the open

F1 Roast cyclone V6 Roast fan

F12 Collecting Container Z1 Filter cassettes

V1 Roasting exhaust air from the roaster

12 C47.08/00194-102-0
 Odour filter unit Type ECOLOGIST SHOP 5/12/25
PROBAT
Construction and function

4.2 Function
Roasting exhaust gases occur during the roasting process which
are loaded with solid matters (chaff and dust) and unwanted
odours. In order to fulfil the legal requirements, these roasting
exhaust gases have to be cleaned. For PROBAT roasters of the
series PROBATONE this takes place in two stages:

■
Solid matters are discharged in the cyclone
■
Odour reduction in ECOLOGIST SHOP ...

The exhaust gases occurring from the roasting process are sucked
by the roaster fan (V6). It conveys to the roasting cyclone (F1) by
which coffee chaff and dust are separated from the roasting air by
means of centrifugal force. A chaff collecting bin (F12) fastened
under the roasting cyclone collects the chaff.

The mechanically cleaned air gets into the new exhaust air filter
system of the Ecologist Shop series. It offers a considerable and at
the same time cost-efficient method in order to counteract the
odour development.

In contrast to many other available filter systems, this system does

not need any additional burner. This renders possible a
considerable cost reduction and an environmentally-friendly
exhaust air treatment.

For cleaning, the exhaust air (approx. 140°C) of the roasting

system is led into the filter chamber and liberated from small dust
particles, oils and unwanted odours.

Via the pressure display the operator can check at any time if the
pressure in the system is constant. As soon as the pressure loss
increases to 200 pascal, an exchange of the filter mats is
necessary. Long-term studies have shown that this is normally the
case after a production of approx. 4,000 kg of green coffee.

The filter bottoms should be cleaned weekly. This can be done by

means of an industrial vacuum cleaner.

An exchange of the zeolite media bed of the filter system has to be

done after a production capacity of 8,000 kg of green coffee. For
this purpose the sealings have to be checked and renewed if
necessary.

C47.08/00194-102-0 13
 ▪

Odour filter unit Type ECOLOGIST SHOP 5/12/25

PROBAT
Construction and function %N.

4.3 Advantages at a glance

1 Reduction of the odours occurring during the roasting process

• Additional burner is not necessary

• Energy-efficient process — cost-effective and environmentally-

friendly

Separation of dust particles and oils of the exhaust air flow

A Special disposal of the separated substances is not necessary,

because only organic contaminations are filtered

• Secure operation by use of fire-proof ceramic filter

▪ Operational readiness of the filter system can be checked via

pressure display

▪ Simple basic cleaning with industrial vacuum cleaner

• Easy exchange of filter mats and zeolite media bed which can
be done by the customer

14 C47.08/00194-102-0
 Odour filter unit Type ECOLOGIST SHOP 5/12/25
PROBAT
Installation

5 Installation
After the start of the roaster, the filter unit is active. An important
hint for the smooth function is the displayed pressure on the
manometer:

■
90 Pa corresponds to an optimal exhaust air cleaning
■
200 Pa corresponds to cleaning respectively exchange of
the pre-filter and the wire mesh cover

The max. pressure for a good function of the unit is 200 pascal.
Higher pressures might lead to damages of the unit.

HINT!
Check the pressure on the manometer display at
least three times per day.

5.1 Plant logbook

For your own check, you should keep a plant logbook in
which you note the following details:

■
Pascal pressure before and after the production
■
Number of roasts per day
■
Quantity of espresso
■
Quantity of normal coffee
■
Inspection intervals
■
Cleaning intervals
■
Exchange date of wire mesh cover
■
Exchange date of filter mats
■
Exchange date of zeolite granulate
■
Disturbances

C47.08/00194-102-0 15
 Odour filter unit Type ECOLOGIST SHOP 5/12/25
PROBAT
Installation

5.1.1 Example of a plant logbook

Date Operating hours Cleaning/Exchange/Disturbance Remark

16 C47 08/00194-102-0
 Odour filter unit Type ECOLOGIST SHOP 5/12/25
PROBAT
Cleaning and maintenance

6 Cleaning and maintenance

6.1 General
The instructions described in this chapter have to be regarded as
minimum recommendations.
Depending on the operating condition the stated timing has to be
adapted accordingly.

6.2 Qualification of the personnel

WARNING!
Risk of injury in case of insufficient
qualification!
Improper use may result in considerable injury and
damage.
Therefore:
— Have special work done only by authorised and
specifically designated persons.
— In case of doubt, consult specialists.

Instructed personnel will be used for the field of support and sight
check; qualified personnel will be used for cleaning, maintenance
and repair.
■
An instructed person
was instructed during a training session by the operator with
regard to the tasks passed on to him/her and the potential
hazards arising in the event of incompetent behaviour.

■
Specialists
are able to carry out the tasks passed on him/her and to
recognise the potential hazards by himself/herself thanks to
their professional skills, knowledge and experience and the
knowledge of the applicable regulations.

C47.08/00194-102-0 17
 Odour filter unit Type ECOLOGIST SHOP 5/12/25
PROBAT
Cleaning and maintenance

6.3 Personal protection equipment

During the maintenance of the plant, it is required to carry personal
protection equipment to minimise the health hazards.
* The personal equipment required for the work in question
must always be worn during the work.
• Signs regarding the personal protection equipment in the
working area must be observed.

The following items basically have to be worn!

Protective clothing
is tight working clothes with low tensile strength,
with tight sleeves and without distant parts.

Working gloves
to protect the hands against injuries

Protective mask
to avoid the inhalation of harmful substances

6.4 Fire risk

DANGER!
Injuries by fire danger
Coffee chaff in the filter chamber might lead to fire.
Therefore:
— Daily visual check of the filter chamber with view
to deposits of coffee chaff
— Regularly check the separating degree on the
cyclone
— Daily empty the collecting bin under the cyclone
(if necessary even several times per day)

18 C47.08/00194-102-0
 Odour filter unit Type ECOLOGIST SHOP 5/12/25
PROBAT
Cleaning and maintenance

6.5 Cleaning of filter mats (pre-filter)

All 8 roasts respectively daily check and suck the sealings, the
wire mesh cover and the filter mats.

WARNING!
Danger of getting burnt by hot air!
During the roasting process. hot air flows through
the system. There is the danger of getting burnt on
openings.
Therefore:
— Keep all inspection openings closed when the
machine is hot.

Picture Working step

1. When the unit has cooled, open the inspection

flap on the filter casing by loosening the snap
locks.

2. Pull out the cassette with filter mat and wire

mesh cover.
3. Remove the wire mesh cover.
4. Evacuate the filter mat with an industrial
vacuum cleaner.
5. Put the wire mesh cover on the filter mat again.
6. Insert the complete unit again.
7. Depending on the number of cassettes, the
other filter mats also have to be cleaned.

8. After having cleaned all filter mats, the

inspection flap has to be closed again.

HINT!
The cleaning can also be noticed on
the changed pressure value on the
manometer.

C47.08/00194-102-0 19
 Odour filter unit Type ECOLOGIST SHOP 5/12/25
PROBAT
Cleaning and maintenance sx.

6.6 Exchange of filter mats (pre-filter)

All 150 roasts respectively at max. 200 Pa on the manometer
display, the filter mats and the wire mesh cover have to be
exchanged.

WARNING!
Danger of getting burnt by hot air!
During the roasting process, hot air flows through
the system. There is the danger of getting burnt on
openings.
Therefore:
— Keep all inspection openings closed when the
machine is hot.

Picture Working step

1. When the unit has cooled, open the inspection

flap on the filter casing by loosening the snap
locks.

2. Pull out the filter mat and wire mesh cover.

3. Remove the wire mesh cover.
4 New filter mat (article No. 1014286) has to be
exchanged with the old one.
5. Lay the new wire mesh cover (article No.
1014844) on the filter mat.
6. Insert the complete unit again.
7. Depending on the number of cassettes, the
other filter mats also have to be cleaned.

8. After having renewed all filter mats resp. wire

mesh covers, the inspection has to be closed
again.

HINT!
The cleaning can also be noticed on
the changed pressure value on the
manometer.

20 C47.08/00194-102-0
 Odour filter unit Type ECOLOGIST SHOP 5/12/25
PROBAT
NIL Cleaning and maintenance

6.7 Renewing of zeolite filling

After having processed 8,000 kg of roasted coffee, the zeolite
filling has to be exchanged.

WARNING!
Danger of getting burnt by hot air!
During the roasting process, hot air flows through
the system. There is the danger of getting burnt on
openings.
Therefore:
— Keep all inspection openings closed when the
machine is hot.

Picture Working step

1. When the unit has cooled, open the inspection

flap on the filter casing by loosening the
snaplocks.

2. Pull out the filter mat and the wire mesh cover.

3. Pull out the filter cassette.

C47.08/00194-102-0 21
 Odour filter unit Type ECOLOGIST SHOP 5/12/25
PROBAT
Cleaning and maintenance

Picture Working step

4. Remove the cover plate on the filter cassette by

loosening the screws.

5. Put a plastic bag (700 x 1100 mm) over the

opening.

6. Turn the filter cassette together with the plastic

bag by 180°.

7. Remove the filter cassette slowyl out of the

plastic bag.

HINT!
The zeolite granulate does not contain
any aggressive, chemical components.
After having closed the plastic bag, it
can be given to residual waste.

22 C47.08/00194-102-0
 Odour filter unit Type ECOLOGIST SHOP 5/12/25
PROBAT
NIL Cleaning and maintenance

Picture Working step

8. Put the filter cassette again in a plastic bag with

the opening to the top. This avoids
contaminations on the floor. The zeolite
granulate, type BC is filled into the filter
cassette by means of a can.

0 HINT!
The filter cassettes each hold approx.
16 kg of zeolite granulate, type BC.

9. After the filling, strip off the surfaces on the

filter cassette.

10. Attach the cover plate again.

11. Insert the filter cassette, pre-filter and wire mesh

cover again.
12. After having renewed all filter mats resp. wire
mesh covers, the inspection flap has to be
closed again

0 HINT!
Der Austausch ist auch am veranderten
Druckwert am Manometer erkennbar.

C47.08/00194-102-0 23
Odour filter unit Type ECOLOGIST SHOP 5/12/25
PROBAT
Cleaning and maintenance

6.8 Exchange of sealings

When exchanging the zeolite filling, the door sealing and the
sealing of the intermediate bottoms have to be exchanged.

WARNING!
Danger of getting burnt by hot air!
During the roasting process, hot air flows through
the system. There is the danger of getting burnt on
openings.
Therefore:
— Keep all inspection openings closed when the
machine is hot.

Picture Working step

1. When the unit has cooled, open the inspection

flap on the filter casing by loosening the
snaplocks.

2. Remove the sealing of the inspection flap and

replace it.
3. Remove the sealing (encirced in red) of the
intermediate bottom and replace it.

4. After all sealings were renewed, filter cassettes,

filter mats and wire mesh covers have to be
inserted again.
5. The inspection flap has to be closed again.

24 C47.08/00194-102-0
 Odour filter unit Type ECOLOGIST SHOP 5/12/25
PROBAT
Cleaning and maintenance

6.9 Wear parts

To keep the most important wear parts in stock at the site of
operation is an essential precondition to a continuous readiness for
use of the roaster.
We guarantee for the original wear parts for the roaster supplied by
us only.
The installation and / or use of parts which we did not supply may
eventually modify constructively given qualities of the roaster and
by that affect the safety.
For damages which arise due to the use of such parts, PROBAT
refuses to assume any liability.

Kindly indicate by the order:

• Machine type
• Comm. No.
• Designation of the wear parts
• Item number
• Article number
• Piece number
Our address reads as follows:

© PROBAT — WERKE von Gimborn Maschinenfabrik GmbH

Reeser Str. 94
D-46446 Emmerich am Rhein

PROBAT Email: spareparts@probat.com

Fax: +49 (0) 2822 912-444
Phone: +49 (0) 2822 912-256 Ms. Schmidt
-241 Mr. Graf
-395 Mr. Krothaus

047.08/00194-102-0 25
 Odour filter unit Type ECOLOGIST SHOP 5/12/25
PROBAT
Cleaning and maintenance

6.10 List of parts subject to wear

Item Designation Article No.

1 Filter mat (600x750x18) type B 1 014 286

2 Wire mesh cover (575x725) 1 014 844

3 Zeolite granulate, type BC (packing unit = 20kg) 1 014 338

4 Sealing of filter cassettes

5 Sealing of inspection door

6 Sealing of intermediate bottom

O HINT!
IL The zeolite granulate has to be stored on a dry
place!

26 C47.08/00194-102-0
 Odour filter unit Type ECOLOGIST SHOP 5/12/25
PROBAT
Index

7 Index

A
0
14 Overview 11
Advantages at a glance
6 P
After sales service
Personal protection equipment 18
Assembly and initial commissioning 10
Plant logbook 15
C
17 Pre-filter 19
Cleaning and maintenance
11 Proper use 5
Construction and function
Copyright 5 R
Responsibility of the operator 6
D
8 T
Dimensions
6 Technical Data 7
Disposal
Transport 10
E
16 Transport inspection 9
Example of a plant logbook
24 Transport safety 9
Exchange of sealings
Transport, packaging and storage 9
F
7 Type designation 7
Filter capacity
Fire risk 18 V

13 Verfahrensschema 12
Function
G
w
5 Warranty conditions 6
General
Wear parts 25

Installation 15
Zeolite filling 21
L
List of parts subject to wear 26

C47.08/00194-102-0 27
 Odour filter unit Type ECOLOGIST SHOP 5/12/25
PROBAT
Index ..,

28 C47.08/00194-102-0
PRODUCT DATA SHEET
PROBAT
EXHAUST AIR FILTER SYSTEM FOR PROBATONE, TYPE ECOLOGIST SHOP

Type of system: Exhaust air cleaning

Kind of system: Exhaust air filter system for PROBATONE 5 / 12 / 25
Field of application Roasted coffee

THE ESSENTIAL ADVANTAGES OF THE EXHAUST AIR FILTER SYSTEM AT A GLANCE:

■
Reliable reduction of the odours occur-
ring during the roasting process

■
No additional burner necessary

■
Energy-efficient process — low-cost and
environmentally friendly

■
Effective separation of dusts and oils
from the exhaust air flow

■
No special disposal of the separated
substances necessary as only organic
contaminations are filtered

■
Secure operation due to fire-proof ce-
ramic filters

■
Operational readiness of the filter sys-
tem can be checked at any time via
pressure reading

■
Simple basic cleaning with industrial
vacuum cleaner

■
Easy exchange of filter mats and zeolite
bed which can be done by the customer

■
Slight coffee odour remains in the ex-
haust air for the sake of sales promotion

PROBATONE 5 with exhaust air filter system

1/2
•

PRODUCT DATA SHEET

PROBAT
EXHAUST AIR FILTER SYSTEM FOR PROBATONE, TYPE ECOLOGIST SHOP N\

FUNCTIONING:

Unwanted odours occur during the roast-
ing process which were so far hard to re-
duce.
By means of the new exhaust air filter sys-
tems of the Ecologist Shop series PRO-
BAT now offers a reliable and at the same
time low-cost method for the roasting ma-
chines PROBATONE 5/12/25 in order to
counteract this odour formation.
normally the case after the production of
approx. 4,000 kg of green coffee.
The filter bottoms should be cleaned
weekly. This can be done with the help of
an industrial vacuum cleaner.
An exchange of the zeolite bed of the filter
system has to be done after a production
output of 8,000 kg of green coffee.

In contrast to many other available solu- 1

0
713 tions, this system does not need an addi-
.773
tional burner. This renders possible a con-
0 /—%
E siderable cost reduction for the company
0
and an environmentally friendly exhaust
O
a)
_a
air treatment.

-o
The exhaust air of the roasting system is
led into the filter chamber for the sake of
a) cleaning and released from dusts, oils and
En
a)
_c
unwanted odours.
O
The operator can check at any time if the
a) pressure in the system is constant by
means of the pressure reading. As soon
0iU as the pressure increases to 200 pascal
En
an exchange of the filter mat is necessary.
O
Long-term tests have shown that this is
_c
O
C
C
cr_
Dimensions Exhaust air Ecologist Ecologist Ecologist
5
o- filter Shop 5 Shop 12 Shop 25
a)
ID
C
Roaster Probatone 5 Probatone 12 Probatone 25
En
C
2
Depth [mm], 855 855 855
C
approx.
O
Tu
S Width [mm], 950 950 950
L
0-) 0 approx.
Cs1 c
0
0 E Height [mm], 455 455 906
0
!
a) ca.
a.)
_C
cn - (filter chamber)
"'
C
O 2
o 10, Height [mm], 1,254 1,254 1.706
o
N approx.
2
0_ --0-
1 (incl. frame)
0. C
O M
_C C
0 Weight [kg] 120 120 180
7")
•2-
S2 0
O
N 2/2
W
Datapaper of emissions
customer:
NK
PROBAT
No / Description of Equipment order no.:
xx
Probatone 12 NK

with odour filter EcologistShopl2

average values measured in stack
approximate values for degree of roast > 80 Skt Colorette 3a

Operating Process Exhaust Gas- Emissions

No. Consecutive Operating Regularity Individual Total Type of State of Mass- Odor Determi-
No. of source Unit Duration Duration flow temp. Substance Aggre- concentr. flow concentr. flow nation
min. min ma/h, std. cond. `C gation mg/m'" kg/h GE/m3 x106 GE/h Method
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
1 Y1 roasting 4 15 60 210 80-200 org. carbon g < 200 ** 0,042 --- --- a.)
2 Y1 roasting 4 15 60 210 80-200 dust stg < 20 0,004 --- --- b.)
3 Y1 roasting 4 15 60 210 80-200 odour g --- --- < 5800 * 1,218

4 Y2 cooling 4 6 24 360 120-35 org. carbon g < 50 0,018 --- --- ;

5 Y2 cooling 4 6 24 360 120-35 dust stg < 20 0,007 --- --- t
6 Y2 cooling 4 6 24 360 120-35 odour g --- < 3200 *** 1,152

drawing-No.: C33.05/00035-000-0
a.) = Measured with Testa FID 123 as per VD! 3481, part 1 and as per DIN EN 12619-1999, annex E
b.) = gravimetric determination with tubular filter device as per VDI 2066, part 1, 2, 6
* = refered to standard condtion dry, expressed as average value related to half an hour under operational conditions
= higher concentration could occure in the case of darker roast and higher ratio of Robusta coffee, the odour filter reduces the org. carbon as far as 50% depending on green coffee
blend and degree of roast
= the indecated odour value refer to a certain Arabica coffee, colour approx. 100 Skt Colorette 3, in case of darker roast and higher ratio of Robusta coffee higher odour concentrations
occure, the actual concentration of odour compounds heavily depends on green coffee blend, degree of roast and air conditions in the roaster, forasmuch the indecated values
are guideline values; the odour filter reduces the odour emissions, depending on the green coffee blend and the degree of roast, as far as 70%

stg = in dust form g = in gas form

- The values of the exhaust gas streams and mass concentration refer to standard condition. ( 273,15 K; 101,3 kPa)
- The indecated emission values are based on a certain green coffee composition, a certain degree of roast as well as on a certain residual moisture content.

NK C33-05-00038 Probatonel2 mit EcologistShop12.xls, 27.07.2009, TR-hem

For this technical document all rights reserved as per DIN ISO 16016. C33.05/00038-001-0