MOBIL PRODUCING NIGERIA

EAST AREA PROJECTS

EPC-3 BRT EXPANSION

DOCUMENT TITLE: DATA SHEET AND TECHNICAL

SPECIFICATION FOR FLOATING
DRAIN VALVES

DOCUMENT TYPE: SPECIFICATION

DOCUMENT NO.: NGBT-JGE-BT-LL-610-E3-

0313

CONTRACTOR :

JGC JOB No. : 0-3763-20-0000 JGC Doc. No. : 　S-00-136G-313 Page : 1/7

Prepared Reviewed Approval

Revision Issued For Endorsed By Issue Date
By By Date
A For Review C. Palafox H. Mihira Y. Arai 21-Dec-2005
0 For Construction G. de Guzman Y. Arai Y. Arai 26-July-2006
50 As Built G. de Guzman H. Mihira Y. Arai 28-Nov-2007
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CONTENTS

1 SCOPE............................................................................................................................................................23
2 EDITION OF APPLICABLE CODE AND STANDARDS.......................................................................23
3 TECHNICAL REQUIREMENTS...............................................................................................................23
4 TESTS, INSPECTIONS, AND EXAMINATIONS....................................................................................24
ATTACHMENT- 1 INSPECTION REQUIREMENTS FOR CARBON AND AUSTENITIC
STEEL WELDS....................................................................................................................................25
ATTACHMENT-2 DATA SHEET FOR FLOATING DRAIN VALVES............................................................6
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1 SCOPE
This specification together with the below specifications, covers the minimum requirements for floating drain
valves to be used in the EPC-3 BRT Expansion Project.

Document Number Title

NG03-KBE-ALL-MS-600-S5.0011 Welding Procedure
NG03-KBE-ALL-RS-600-S5.0002 Pressure Containing Equipment- Welding and Inspection
NG03-KBQ-ALL-QS-600-S7.0030 Upstream Positive Material Identification
NG03-KBE-ALL-MS-600-S5.0435 Additional Requirements for Materials

2 EDITION OF APPLICABLE CODE AND STANDARDS

 The latest codes and standards as of 1st Jan 2005 shall be applicable.

3 TECHNICAL REQUIREMENTS
The floating drain valves supplied to this project shall comply with the following requirements. Where the
applicable codes and standards specify more stringent requirements, they shall take precedence over this
paragraph.

3.1 General Requirements

(1) Floating drain valves shall be designed and fabricated in accordance with this specification and
Attachment-2 “Data Sheet for Floating Drain Valves”.

(2) The floating drain valve shall be provided with a means to monitor the valve’s operation.

(3) Vendor shall submit general assembly drawings with his quotation for Purchaser’s review and
approval.

3.2 Materials
(1) Materials used for the fabrication of the drain valves shall be in accordance with Attachment-2 “Data
Sheet for Floating Drain Valves”.

(2) Materials shall be suitable for the fluid and process conditions specified in Attachment-2 “Data Sheet
for Floating Drain Valves”.

(3) No asbestos containing products shall be used anywhere.

3.3 Design
(1) End flanges shall be in accordance with ASME B16.5. Threaded ends shall be in accordance with
ASME B1.20.1.

(2) Flange facing finish shall be 125 to 250 microinches root mean square.

3.4 Heat Treatment

(1) Austenitic stainless steel shall be supplied in solution annealed condition. Minor repair welding on
austenitic stainless steel casting may be performed after solution annealing heat treatment.

(2) Local post weld heat treatment is not acceptable.

3.5 Welding
Refer to NG03-KBE-ALL-MS-600-S5.0011 and NG03-KBE-ALL-RS-600-S5.0002. These specifications
shall be applicable to welds in valves such as repairs.

Using FCAW is subject to Purchaser/ Company’s approval before order placement. Welding consumables
used for FCAW on austenitic stainless steel welding shall have Bi content maximum 0.002%.
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3.6 Marking
The following shall be marked on the valve body, as a minimum:
(1) Tag No.
(2) Size
(3) Rating
(4) Material
(5) Trademark
(6) Rated Flow

4 TESTS, INSPECTIONS, AND EXAMINATIONS

Valves supplied to this project shall comply with the following requirements. Where the applicable codes and
standards specify more stringent requirements, they shall take precedence over this paragraph.

(1) Vendor shall perform tests and/or inspections as per vendor’s standard procedures, and the procedures
shall be submitted to Purchaser’s for review and approval.

(2) Positive materials identification (PMI) shall be performed in accordance with the project specification,
NG03-KBQ-ALL-QS-600-S7.0030.

(3) Nondestructive examination on welds shall be performed in accordance with Attachment-1 “Inspection
Requirements for Carbon and Austenitic Welds”.
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ATTACHMENT- INSPECTION REQUIREMENTS FOR CARBON AND AUSTENITIC STEEL WELDS

Weld Type Pressure Class 150 Pressure Class 300

& Lower & Higher
Girth butt welds (including miter welds) and AC AD
insert-type contoured branch fitting welds
Pipe-to-pipe branch connections (including AF AE
reinforcing pads) and branches made with O-let
fittings and pipe couplings
Socket and seal welds AG AF
Fillet welds (for example, slip-on flange welds) AG AF
Structural attachment welds (non-pressure A A
containing welds)

Key:
A = Complete visual examination of all welds, as specified by ASME B31.3, paragraph 344.2.
B = Complete visual examination of at least 10 percent of all welds, as specified by ASME
B31.3, paragraph 341.41.(a).
C = Random radiography (or ultrasonic examination) of 25% of all welds, as specified by ASME
B31.3, paragraph 341.4.1(b). (See Note 1.)
D = 100 percent radiography (or ultrasonic examination) of all welds. The acceptance criteria
for random radiography apply, except that undercutting and incomplete penetration are
not permitted in this piping.
E= Magnetic particle or dye penetrant examination (final pass and root pass). (See ASME
B31.3, paragraphs 344.3 and 344.4.) All welds.
F= Magnetic particle or dye penetrant examination (final pass only). (See ASME B31.3,
paragraphs 344.3 and 344.4.) All welds.
G = Magnetic particle or dye penetrant examination (final pass only). (See ASME B31.3,
paragraphs 344.3 and 344.4.) 25% of welds.

Notes:

1. For random radiography, at least one weld of each welder, for every material grouping he
welds and for the weld process he uses, shall be radiographed. In process examination,
ASME B31.3, paragraph 344.7 may be substituted for random radiography (or ultrasonic
methods), with prior Company Designee approval.