JSW Cement FZE Annex 11 List of Spare Parts

JSW CEMENT FZE
Annex 11 List of Spare parts for 2 Year Operation

Sl.No Description UOM Quantity
I RAW MILL (ROLLER PRESS CIRCUIT)

A Roller
1 Seal kit for rotary union Set 4
2 Rubber plate / packing for bearing housing No 4
3 Studs for Roller assembly No 20% of total quantity
B Bearing & bearing housing
1 Shaft lip seal complete set Set 4
2 V-seal complete set Set 4
3 Compensating gaskets complete set Set 6
4 Sealing material complete set Set 4
5 O-ring complete kit for bearing housing Set 4
6 Retaining ring Set 2
7 Catch / tyre for seal Set 4
8 Rtd & it's moounting No 2
C Bearings grease lubrication
1 Initiator No 1
2 Plug in connector No 1
3 Filter element No 6
4 Filter for water / strainer No 2
5 Water valve No 1
6 Breateher filter No 4
7 Pressure gauge with connector Set 1
8 Flow sensor with monitor Set 1
9 Progressive grease distributor (all types) No/ each 2
10 Pulse indicator No 1
11 Proximaty switches (all models) No/ each 2
12 Magnetic filter assembly No 1
D Temperature equipment
1 Resistant thermometer oil leak proof No 1
2 Proximity switch inductive No 1
3 Plug in connector No 1
4 Pulse indicator No 1
E Feeding device
1 Lateral wall tip Set 1
2 Bellows No 2
F Hydraulic, manifold and accumulators
1 Gasket & seal set Set 5
2 Transmittor pressure No 1
3 Pump for Hydraulic system No 1
4 Coupling with element Set 1
5 Filter element (all types) No/ each 5
6 Filter with element assembly Set 1
7 Pressure relief valve (all types) No/ each 1
8 Way-globe valve No 1
9 Direction control valve (all model) No/ each 1
10 Press.relief valve (all model) No/ each 1
11 Pressure valve No 1
12 Directional cartridge valve (all model) No/ each 1
13 Pressure valve No 2
Annex 11 List of Spare Parts for 2 Year Operation 1/16 Contract

JSW CEMENT FZE
14 Interface adopter No 1
15 Flow control valve (all model) No/ each 1
16 Catridge valve cover No 1
17 Clogging indicator No 1
18 Check valve (all sizes) No/ each 2
19 Pressure gauges with connector (all types) No/ each 1
20 Accumulator No 1
21 Bladder for accumulatror No 3
22 Seal kit for accumulator Set 4
23 Nitrogent filling unit No 1
24 Inl./exl valves No 1
25 Ventilating filter No 1
26 Rotary rheostat & position transmittor Set 1
27 Displacemt.pick-up transducer No 1
28 Water Strainer No 3
29 Hose (all types) No/ each 4
30 Solenoid Valve No
G Cylinder assembly
1 Flat cylinder No 1
2 Seal kit for flat cylinder Set 4
3 Retraction cylinder No 1
4 Seal kit for retraction cylinder Set 4
5 Bellow No 3
H Gear box
1 Seal kit for gear box Set 1
2 Cardon shaft assembly No 1
3 Repair kit for cardon shaft Set 1
4 Safe set coupling assembly for cardon shaft No 1
5 Seal kit for safe set coupling Set 2
6 Bearings for safe set coupling Set 1
7 Elastic coupling No 1
8 Rubber elements for coupling Set 1
9 Pressure monitor No 1
10 Vibration sensor No 1
11 Resistance thermometer with separated transmitter No 1
12 Pressure limiting valve gear box oil supply unit. No 1
13 Heat exchanger No 1
I Lubrication pump unit
1 Pump assembly No 1
2 Oil fiter element (all types) No/ each 4
3 Filter element for water No 4
4 Breather No 4
5 Hose (all types) Set 4
6 Set of seals gear box oil supply unit Nio 2
7 Strainer gear box oil supply unit No 1
J SKS separator
1 Impact ring segment No 1
2 Distribution ring segment No 1
K V separator

JSW CEMENT FZE
II Pyro system
A Preheater stage from top 1 to bottom 5
1 Flap casting for double flap box for stage-1 No 2
2 Flap casting for double flap box for stage 2 &3 No 2
5 Impact plate for inlet chute for raw mill piping (stage-1) No 2
6 Impact plate for inlet chute for raw mill piping stage-2 No 2
7 Impac plate for inlet chute for raw mill piping stage-3 & 4 No 2
8 Impact plate for inlet chute for fresh feed to preheater No 2
9 Flap castings for divertor No 2
10 Complete immerssion tube stage -3 Set 1
11 Complete immerssion tube stage -2 Set 1
12 Set of springs for flap assembly No 10
13 Set of packing rope & sealing kit for flap assembly Set 10
14 Air blaster (each one from all sizes) Set 1
15 Repair kit for air blaster (all size) Set /each 10
16 Timer panel for air blaster No 1
17 Solenoid valve for the air blaster No 5
18 Preheater mettallic expansion joints (all sizes) No/ each 1
B Kiln
1 Kiln outlet casting segment along with support arm & hardaware Set 1
2 Conical inlet ring with casting segments & hardware Set 1
3 Casting segments & hardware for brick retaining shell Set 1
4 Bearing bush for support roller No 1
5 Set of seals for thrust roller Set 2
6 Guide rail for thrust roller No 2
7 Pneumatic cylinder for inlet seal No 1
8 Kiln inlet wear ring segments with hardware Set 1
9 Kiln inlet seal packing rope Set 2
10 Pnuematic cylinder No 2
11 Seal kit for pnuematic cylinder Set 6
12 Kiln outlet set of inner lamella seal Set 1
13 Kiln outlet set of graphite blocks for seal Set 1
14 Oil scoops for support roller Set 1
15 Set of direction control valve for thrust roller hydraulic system Set 1
16 Filters for thrust roller hydraulic system (all sizes) No / each 3
17 Solenoid valve for thrust roller hydraulic system No 1
18 Pressure release valve for thrust roller hydraulic system No 2
19 Set of hose pipes for thrust roller hyd. System Set 2
20 Girth gear lubricant spray nozzle - complete No 5
21 Pump for girth gear lubricantion No 1
C Burner
1 Air / central nozzle assembly No 1
2 Expansion joints (all sizes) No / each 1
3 Hoses (all sizes) Set 2
D Hoisting damper
1 Roller chain length / screw with nut No 1

JSW CEMENT FZE
2 Hose for sealing fan No 1
3 Position indicator No 1
E Cooler (IKN) - 15% each spares of total quantity
1 Great Plates for KIDS No 4
2 Coanda wing ‐ box No 2
3 Coanda wing ‐ box, heat resistant No 1
4 First blade for grate plate No 20
5 Central blade for grate plate No 80
6 Final blade for grate plate No 15
7 Final blade for grate plate of movable rows No 5
8 Sliding block for grate plate No 12
9 Ridge for grate plate No 12
10 Sealing plate for grate plate No 12
11 Guillotine for grate plate No 12
12 Socket head cap screw M12x30 for grate plate No 50
13 Hexagon nut M12 for grate plate No 50
14 Hexagon screw M20for grate plate No 25
15 Disk spring No 12
16 Lock washer No 12
17 Socket head cap screw M12x40 No 2
18 Lock washer No 10
19 Feather key No 2
20 Wear spacer fixed, right side ‐ short No 1
21 Wear spacer fixed, left side ‐ short No 1
22 Wear spacer fixed, right side ‐ long No 1
23 Wear spacer fixed, left side ‐ long No 1
24 Wear spacer movable ‐ right and left side No 2
25 Wear board for fixed row No 2
26 Wear board for movable row No 2
27 Set of screw fittings for wear boards No 10
28 Clamping plate for outer boards No 8
29 Set of screw fittings for clamping plates No 16
30 Grate spacer, movable No 2
31 Distance plate No 10
32 Dust protector for pendulum stack No 1
33 Glass pane ‐ inspection port under grate No 1
34 Pane for inspection port upper grate housing No 1
35 1 m conveyor chain for TDE Set 3
36 Chain joint for TDE No 4
37 Control COANDA nozzles with 2 thermocouples No 1
38 Control blade with 2 thermocouples No 1
39 Halogen lamp No 1
40 Limit switch for TDE No 1
Proximity switch for pump valve, maintenance entries, TDE speed, crusher speed and chain
41 1
tension No
42 Encoder for DLD No 1
43 Cooler water spreay nozzle Set 2
44 Resistance thermometer ‐ bearing, for roller crusher No 1
F Hydraulic System
1 Seal kit for Hydraulic cylinder Set 4

JSW CEMENT FZE
2 Hydraulic pump No 1
3 Coupling for hydraulic pump No 1
4 Elements for Coupling of Hydraulic pump Set 1
5 Water strainer No 4
6 Breather complete No 1
7 Clogging Indicator No 1
8 Accumulator No 1
9 Blader for accumulator No 1
10 Accumulator seal kit Set 2
12 Level Switch No 1
13 Directional Valve (All models) No / Each 1
14 Check Valve (All sizes) No / Each 1
15 Resistance Thermometer No 1
16 Ball valve No / Each 1
17 Inductive Proximity Switch No 1
18 Contamination Sensor No 1
19 Aqua Sensor No 1
20 Choke Valve No 3
21 Pressure Gauge No / Each 2
22 Analogue Amplifier No 1
23 Flexible Pipe Connection No / Each 2
24 Flow rate Transducer No 1
III Vertical Roller Mill (Coal Mill / Raw Mill)
A Grinding table
1 fastening bolts for table liners (all sizes) Set / Each 1
2 Spherical washer Set 1
3 Conical seat Set 1
B Grinding Roller:
1 0-Ring Kit (all sizes) Set / Each 3
2 Seal Kit (All sizes) Set / Each 3
3 Sealing air cover No 1
4 seal air sealing rings for grinding roller Set 1
5 Fastening bolts for Roller liners (all sizes) Set / Each 1
6 Set of Clamps for segments Set 1
C Roller Assemblies
1 Complete Seal Kit for roller assembly Set 3
D Tensioning System:
1 Rinq for pull rod (Both sizes) No/ Each 1
2 Rod screw for joint head No 10
3 Rod screw for hydraulic cylinder No 10
4 Sealing air ring No 1
5 Joint head No 3
E Torque Rod
F Hydraulic Cylinder
1 Seal kit for hydraulic cylinder Set 3
2 Accumulator No 1
3 Bladder for accuulator No 1
4 Hydraulic hoses (All sizes) Set 1
G Hydrauiic Arrangement

JSW CEMENT FZE
1 Hiqh pressure banjo elbow No 1
2 Test point connector No 1
3 Needle valve No 1
4 Pressure gauge No 3
H Hydraulic Pump Station
1 Coupling with elements for all pumps Set 1
2 Oil Filter element (All sizes) No/ Each 5
3 Water strainer (All sizes) No/ Each 2
4 Oil diffuser No 2
5 Pressure gauge (All sizes) Set 1
6 Catridge Valve Insert (All models) No/ Each 2
7 Cover for valve insert No 1
8 Valve cover No 1
9 Insert kit Set 2
10 Pressure measurement No 1
11 Needle valve No 1
12 Pressure gauge connector No 2
13 Solenoid water valve No 1
14 Solenoid coil for DC valve No 1
15 Heat exchanger (All models) No/ Each 1
16 Heater No 1
17 D.C. valve (Pilot valve) No 2
I Roller Lubrication Pump unit
2 Water line filter assembly No 1
3 Solenoid water valve No 1
4 Coil No 4
5 Air filter element No 3
6 Oil line filter assembly No 1
7 Feed pump No 1
8 Coupling with elements for all pumps Set 1
9 Proximity Sensor (Inductive) No 2
10 Seal kit (All sizes) Set / Each 1
11 Pressure gauge (All sizes) No/ Each 1
12 Pressure relief valve No 1
13 O ring set Set 2
14 Temperature sensor (All types) No/ Each 1
15 Vaccume gauge No 1
16 Flow meter No 1
17 Heater No 1
18 Level switch No 1
19 Magnetic cantamination switch No 1
20 Hose assembly (All sizes) No/ Each 1
21 Heat exchanger (All models) No/ Each 1
22 Vaccume transmittor No 1
J Seal Air System
1 Seal air pipe with articulation bearing for roller Set 1
2 Seal air bend with flange for roller No 1
3 Pressure transmitter No 1
4 Filterinq medium No 1

JSW CEMENT FZE
K Dynamic Seperator
1 Coupling pads for input shaft Set 1
2 Sealings kit (shaft sealing rings and O-rings) Set 1
3 Static vanes for the seperator Set 1
4 Parellel key No 1
5 Lip Seal No 1
6 RTD & it's mounting arrangement Set 2
L Mill Gear Box
1 Thrust Bearing pad Set 1
2 Oil Filter elements (All types) No/ Each 4
3 Oil line filter assembly No 1
5 Water line filter assembly No 1
6 Pressure monitor No 1
7 Vibration sensor No 1
8 Seal kit for Input pinion Set 1
9 Resistance thermometer with separated transmitter No 1
10 Elastic Coupling No 1
11 Rubber elements for Coupling Set 1
12 Set of seals Gear box oil supply unit NIo 2
13 Strainer Gear box oil supply unit No 1
14 Seals for Strainer Gear box oil supply unit No 2
15 Coupling with elements for pumps Set 1
16 Pressure limiting valve Gear box oil supply unit. No 1
IV Luffing Stacker for Limestone
1 Carrying Idler Rolls No 15
2 Return Idler Rolls No 10
3 Impact idler Rolls No 5
4 Flexible coupling seal kit & elements for Boom Conveyor & Travel Drive Set 1
5 Thruster brake & drum assembly No 1
6 Brake Shoe Liner for Travel Drive Pair 2
7 Belt Scrapers - Primary & Secondary Set 1
8 Pull cord Switch No 5
9 Belt Sway Switch No 5
10 Hydraulic Cylinder Seal Kit Set 2
11 Strainer No 2
13 Seal kit for Gear pump Set 2
V Bridge Reclaimer for Limestone
1 Input Pinion Shaft for Travel Drive No 1
4 Thruster brake & drum assembly No 1
5 Brake Shoe Liner for Travel drive Pair 1
6 Scraper Chain Mtr 20
7 Scraper Blades N0 25
8 Spring No 2
9 Fluid coupling for Scrapper chain drive No 1
10 Fusible Plug & seal kit for Fluid Coupling Set 2

JSW CEMENT FZE
11 Snap Action Switch No 1
12 Chain Snap Proximity Sensor No 1
VI Luffing Stacker for Coal & Additive stacker

1 Carrying Idler Rolls No 25
2 Return Idler Rolls No 20
4 Flexible coupling seal kit & elements for Boom Conveyor & Travel Drive Set 2
5 Brake Shoe Liner for Travel Drive Pair 2
6 Belt Scrapers - Primary & Secondary Set 2
7 Pull cord Switch No 5
8 Belt Sway Switch No 5
10 Strainer No 4
12 Seal kit for Gear pump Set 4
VII Side Scrapper Reclaimer for Coal
1 Scraper chain Mtr 10
2 Scrapper bucket / blades No 10
3 Spring No 2
4 Coarse strainer for lubricant filter No 2
5 Fine strainer for lubricant filter No 2
6 Douty seal for lubricant filter No 2
7 Fluid coupling for Scrapper chain drive No 1
8 Fluid coupling seal kit Set 2
VIII Side Scrapper Reclaimer Correctives
1 Scraper chain Mtr 10
2 Scrapper bucket/blades Set 10
3 Spring No 2
4 Coarse strainer for lubricant filter No 2
5 Fine strainer for lubricant filter No 2
6 Douty seal for lubricant filter No 2
7 Fluid coupling No 1
8 Fluid coupling seal kit Set 2
IX Crusher
1 Teeth Pcs 8
2 Set of V belts Set 2
X Coal Mill Bag house
1 Filter bags for Complete bag house Set 1
2 Cages with ventury No 40
3 Pulse valve No 10
4 Air header No 1
5 DP Transmittor No 1
6 Hopper level switch No 1
7 Rotary air lock seal plates Set 2
8 Air chamber door complete seal cord Set 1
9 Explosion vent sheet (All sizes) No 1
XI Raw Mill Bag house
1 Filter bags Set 500

JSW CEMENT FZE
3 Pulse valve No 30
4 Air header No 4
XII Cooler Mill Bag house
1 Filter bags Set 300
3 Pulse valve No 20
4 Air header No 2
XIII Noisance Bag filter
1 Filter bags No 500
3 Pulse valve No 40
4 Air header No 2
XIV Bucket Elevators- Kiln feed

1 Fluid couplings for Bucket elevator Set 1
2 Seal Kit & Fusible plug for fluid coupling Set 4
3 Friction lining & hardware for Bucket elevator Head drum Set 1
4 Buckets for Bucket elevator No 45
5 Profiled rubber S No 45
6 Complete Tension bearing block with bush & bearing Set 2
XV Bucket Elevators- Silo feed

3 Friction lining & hardware for Bucket elevator Head drum Set 1
5 Profiled rubber S No 45
XVI Bucket Elevators- Raw mill recirculation (Chain)
3 Sprocket segments for Bucket elevator Head drum Set 1
4 Sprocket segments for Bucket elevator Tail drum Set 1
6 Chain for bucket elevator Mtr 15% of total quantity
XVII Chain conveyors- Raw mill, Cooler bag house & Heat exchanger
1 Head sprocket No 1
2 Tail sprocket No 1
3 Chain Mtr 15% of total quantity

JSW CEMENT FZE
XVIII Deep Pan Conveyor for each Capacity
1 Conveyor section without roller brackets No 15% of total quantity
2 Conveyor section with roller brackets No 15% of total quantity
3 Roller Complete with stub axle and two bearings No 15% of total quantity
4 Chain left with fasteners Mtr 15% of total quantity
5 Chain right with fasteners Mtr 15% of total quantity
6 Loose tension bearing Set 2
7 Fixed tension bearing Set 2
8 Fluid coupling for the DPC No 1
9 Seal Kit for fluid coupling Set 4
10 Elements for Couplling Set 1
XIX Utility - Pump House

1 Coupling for the pumps (Each size) No/Each 1
2 Elements for coupling (Each size) Set / each 1
3 Valve (Each size) No/Each 2
4 Pump for RO System No 1
5 Coupling with elements for RO Pump Set/ each 1
6 Filters for RO system (Each type) No/Each 4
7 Solenoid valves (Each type) No/Each 1
8 Chemical doosing pump No 1
9 Submersible pumps (Each capacity) No/Each 2
XX Utility - Compressors
1 Air end No 1
2 Oil Cooler (Heat exchanger) No 1
3 After cooler (Heat exchanger) No 1
4 Hydraulic hoses (Each size) No / Each 2
5 MPCV No 1
6 Element thermostatic No 1
7 5SV Kit No 1
8 Blowdown valve No 1
9 Blowdown valve repair Kit No 3
10 Inlet valve No 1
11 Inlet valve repair kit No 3
12 Actuator thermal value No 1
13 Valve solenoid No 1
14 Spring gas No 1
15 Auto drain valves No 1
16 Pressure sensors No 1
17 Belt Set 1
18 Thermo stat valve No 1
19 Pnuematic cyclinder No 1
XXI Air Dryer for compressor
1 Liquid Seperator, No 1
2 Condensor, No 1
3 Filter dryer No 1
4 Pressure reulator Valve for water, No 1
5 Freon filling Valve, No 1
6 Complete Solenoid drain valve, No 1

JSW CEMENT FZE
7 Bypass hot gas valver, No 1
8 Tempreture sensors, No 1
9 Refrigerent Compressor No 1
XXII Blowers
1 Set of seals for blowers Set / Each 1
2 Set of lobes for blowers Set / Each 1
3 Set of V- belts Set / Each 1
4 Set of drive & driven pulley with taper block Set / Each 1
5 Set of bearings for blowers Set / Each 1
XXIII Dust suppression system
1 Set of Coupling bush No 1
2 Gland packing No 1
3 Flow activation units No 5
4 Pressure regulating units No 5
5 Fog nozzles No 10
6 Spary bar assembly No 5
7 Pressure gauges No 2
8 Sensors No 2
9 Globe valve No 1
10 Non-return valve No 1
11 Filter No 4
12 Solenoid Coil No 2
XXIV EOT Crane

1 Brake Shoe with Liners (All capacity) Set /Each 1
2 Brake Springs (All capacity) Set /Each 1
3 Thruster (All capacity) Set /Each 1
4 Brake Coil (All capacity) Set /Each 1
5 Set of Fuse Links (All capacity) Set /Each 1
6 Set of Limit Switches (All capacity) Set /Each 1
7 Contractor Coils (All capacity) Set /Each 1
8 Control Transformer (All capacity) Set /Each 1
9 Over Load Relays (All capacity) Set /Each 1
XXV BRU / Surface feeder (All capacity)

1 Roller Complete No
2 Tail Toothed rim complete Set 1
3 Flange bearing complete Set 1
4 Loose tension bearing Set 1
5 Fixed tension bearing Set 1
6 Fluid coupling No 1
7 Seal Kit for fluid coupling Set 1
8 Elements for Couplling Set 1
XXVI Cooler Heat Exchanger

1 Set of wear sleeves No 50
XXVII Fine coal dosing system

1 Fine coal bin aeration pads No 10

JSW CEMENT FZE
2 Solenoid valve for aeration system No 5
3 Ventury for feeding shoe Set 1
XXVIII Mechanical Common Spares

1 Fabric for expansion joints complete length - All types / sizes No/ Each 1
2 Air slide fabric (All sizes) Mtr / Each 100
3 Air blower suction primary & secondary filters Set 20
4 Return Idlers (All sizes) No/ Each 50
5 Impact carring idlers ( All sizes) No/ Each 50
6 Endless belt for weigh feeder (All sizes) Set /Each 1
7 Belt conveyor drums/ pulleys (All sizes) Set 1
8 Set of Primary scrapper for all size belt conveyor Set 4
9 Complete clinker bulk loading spout No 1
10 Pin & Rubber bush/ Element for Couplings (All types) Set /Each 1
XXIX E & I Common spares

1 Motor of each capacity & frame up to 132 KW No 1
2 Load cells of different capacity No 1
XXX Control System

1 Colour Monitor No 1
2 Digital Input Modules With Connectors No 2
3 Digital Output Modules With connectors No 2
4 Analog input modules With Connectors No 2
5 Analog output modules With Connectors No 2
6 RTD input modules No 2
7 I/O interface modules No 2
8 Power supply for CPU Rack No 1
9 Power supply 230VAC to 24VDC, 5 Amps No 2
10 Power supply 230VAC to 24VDC, 10 Amps No 2
11 Processor of workstation PC No 1
12 Key boards No 1
13 Colour printer No 1
14 Ethernet switch No 1
15 Pressure transmitter (Each typel) No 2
16 Temperature transmitter (Each typel) No 2
17 Level switch probe (Each typel) No 1
18 RTDs (Each size) Lot 2
19 Thermocouples (Each typel) No 2
20 Resistance thermometer No 0
21 Relay Module No 1
XXXI Electrical
A 11kV MV SWITCHGEAR
1 Breaker
2 Trip coils suitable for each type of breaker No 2
3 Closing coils suitable for each type of breaker No 2
4 Spring charging motor for each type of breaker No 2
5 Undervoltage Coils for each type of breaker No 2
6 Breaker auxiliary contacts No 6
7 Breaker Tulip contacts (each type) No 2

JSW CEMENT FZE
8 Position signalling Switch No 2
9 VAJH 13 High Speed Relay No 3
10 64 Pin Socket No 2
B Battery & Battery Charger
1 Thyristor bridges of each rating No 1
2 Electronic cards of each type & rating No 2
3 Battery cells of each AH capacity No 4
4 MCBs & fuses of each type & rating No 4
C Motors
11kV MV Slip ring Motors
1 Oute Rubber seals (drive end & non-drive end) for each type & frame of motor No/ Each 1
2 Drive end bearing brush for each type & frame of motor No/ Each 1
3 Non-Drive end bearing brush for each type & frame of motor No/ Each 1
4 Sealing ring Drive end for each type & frame of motor No/ Each 1
5 Sealing ring Non-Drive end for each type & frame of motor No/ Each 1
6 Oil ring Drive End for each type & frame of motor No/ Each 1
7 Bearing RTDs for each type & frame of motor No/ Each 1
8 Space heater for each type & frame of motor No/ Each 1
9 Carbon brush Holders & brush for each type & frame of motor No/ Each 1
D Liquid Rotor Starters
1 Fixed Electrodes for each type No/ Each 1
2 Moving Electrodes for each type No/ Each 1
3 Support Insulators for each type No/ Each 1
4 Chain, reduction gear, operating shaft set for each type No/ Each 1
5 Phase barrier sheet for each type No/ Each 1
6 Declutching arrangement for each type No/ Each 1
7 Hand wheel & motor pulley for each type No/ Each 1
E 11kV MV Capacitor Banks
1 Capacitor of each rating No/ Each 1
2 Insulators No 1
3 Reactors of each rating No/ Each 1
4 Discharge resistors(if external) No 1
5 220 VAC coil No 1
6 Auxiliary contact No 1
7 4 Power Contactors No 1
F Transformers
1 HV bushing of each type No/ Each 2
2 LV bushing of each type No/ Each 2
3 Neutral bushing of each type No/ Each 2
4 Neutral Current Transformer No 2
5 Temperature scanner No 2
6 Loose Silica gel Kg 2
G LV Switchboards - Power Control Centre, Motor Control Centre & Auxiliary services
distribution boards
Breaker
1 Trip coils suitable for each type of breaker No/ Each 2
2 Closing coils suitable for each type of breaker No/ Each 2
3 Spring charging motor for each type of breaker No/ Each 2
4 Undervoltage Coils for each type of breaker No/ Each 2
5 Breaker auxiliary contacts (Each typel) No/ Each 2

JSW CEMENT FZE
6 Breaker contacts (each type) No/ Each 2
7 Mocroprocessor based release each type No/ Each 2
H Relays
1 Numerical relay No 2
2 Auxiliary multiplication relays No 2
3 Master trip relay No 2
4 Auxiliary protection relays No 2
5 Timer relays each type(as applicable) No 3
I Instruments & Meters
1 Ammeter of each type No/ Each 2
2 Voltameter of each type No/ Each 2
3 Multi function Meter No 2
4 Core balance current transformer of each type & size No/ Each 3
5 Current Transformer of each type No/ Each 2
6 Potential Transformer of each type No/ Each 2
7 Indicating lamps of each type No/ Each 6
J Miscillaneous
1 MCCBs(each rating) No/ Each 2
2 MPCBs(each rating) No/ Each 2
3 Fuses(each type) No/ Each 6
4 Surge Arrestor No 4
5 MCBs of each type No/ Each 6
6 Breaker control switch No 4
7 Selector switches No 4
8 Push buttons of each type No/ Each 4
9 Electronic hooter No 2
10 Busbar support insulators No 6
11 Vent flaps(if any) No 2
K LPBS
1 DOL No 4
2 RDOL No 3
L LV DRIVE
1 Control board No 1
2 Drive control unit No 1
3 Choke No 1
4 Thristor/module unit No 1
5 Power resistor No 1
6 Capacitor No 1
7 IGBT module No 1
8 IGBT module+ drive (each rating) No/ Each 1
9 Current transducer (each rating) No/ Each 1
10 Power supply board No 1
M MV DRIVE
1 Control boards (each type) No/ Each 1
2 Control panel interface No 1
3 Profibus adaptor No 1
4 RTD converter No 1
5 Power supply unit No 1
6 IGCT module (each rating) No/ Each 1

JSW CEMENT FZE
N Lighting System
Distribution Boards
1 Rotary drive kit No 10
2 Shunt Coil release No 15
3 Contactor (Each Type) No/ Each 5
4 MCB (Each Type) No/ Each 5
5 Contactor relay 2 no+2 nc (Each Type) No/ Each 10
6 Digital time switch No 10
7 Mf timer No 10
8 Indication lamp(each colour) No 10
9 Earth fault relay and time delay No 10
10 Different rating CT (Each type) No/ Each 1
11 Control TB (Each Type and Different Rating) No/ Each 50
O Electrical Spares LT Switchgear
1 Current measuring module for Intelligent controller (Simocode / UMC 100.3 or equivalent) for
differenet current ratings No/ Each 2
2 Current & Voltage measuring module for Intelligent controller (Simocode / UMC 100.3 or
equivalent) for differenet current ratings No/ Each 1
3 Digital Input/output Monostable Expansion module 4 binary inputs & 2 relay outputs,i/p
vol.110-240VAC/DC No 1
4 Indication Lamps No 30
5 Push Buttons No 15
6 Ammeter No 10
7 Voltmeter No 2
8 Multi Function Meter No 2
9 Auxiliary Contactor No 6
P Variable frequency Drive
1 Cell - 315A No 1
2 Cell - 260A No 1
3 Display Board No 1
4 Control Card - CU 320 No 5
5 Operator Panel No 1
Q RADIATION PYROMETER Lot 1
1 Air flow switch No 1
2 Lens shutter No 1
3 Isolation valve No 1
4 Filter regulator and gauge No 1
5 Power supply No 1
R GAS ANALYSER Lot 1
1 Probe filter No 44
2 Probe gasket No 4
3 Water pump kit No 1
4 Inline filter No 4
5 Condensate monitor cum diaphgram filter No 4
6 Water pump repair kit No 1
7 Solenoid valve No 4
S DUST MONITORING SYSTEM Lot 1
1 Filter cartridge No 2
2 gasket for shutter No 2
3 Power Supply unit No 1

JSW CEMENT FZE
T HIGH TEMPERATURE CCTV Lot 1
1 Air filter elements No 1
2 Fuses No 1
3 Replacement seal kit for cylinder No 1
4 Retraction limit switch. No 2
U UN-INTERRUPTED POWER SUPPLY Lot 1
1 Thyristor for charger No 1
2 Rectifier input fuse No 1
3 DC fuse No 1
4 Bypass fuse No 1
5 IGBT No 1
V FIRE ALARM SYSTEM
1 Loop card No 4
2 Power supply module No 2
3 Heat cum smoke detector No 5
4 Output module / Control module No 5
W GENERAL PURPOSE CCTV
1 Power supply for module camera No 2
2 Media convertor No 4
3 LIU No 2
4 Pigtail, patchcord & connectors No 2
X PA SYSTEM
1 Telephone handset No 2
2 Loudspeaker No 2
3 PTT switch for operator console No 1
4 Power supply for Main CPU unit No 1
Y EPBAX SYSTEM
1 Analog handset No 2
2 Telephone Field JB - 20 Terminals No 1
3 Krone Tool No 1
Z FIELD INSTRUMENTS
1 Hooters No 2
2 Pressure transmitter No 1
3 Temperature transmitter No 1
4 Radar type level transmitter (for 30 mtrs ) No 1
5 Level Switch - capacitance type No 0
6 Thermocouple No 2
AA Instruments Intelligent Motor Control relays
1 Intelligent Motor Control relay No 1
2 DI/DO Expansion modules No 1
3 Connecting Flat Ribbon Cables 0.3 Meters No 1
4 Connecting Flat Ribbon Cables 0.5Meters No 1
5 MCCB operating handle and trip coli No 1

JSW Cement FZE Annex 11 List of Spare Parts

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JSW Cement FZE Annex 11 List of Spare Parts

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JSW CEMENT FZE

Annex 11 List of Spare parts for 2 Year Operation

I RAW MILL (ROLLER PRESS CIRCUIT)

Annex 11 List of Spare Parts for 2 Year Operation 1/16 Contract

Annex 11 List of Spare Parts for 2 Year Operation 2/16 Contract

Annex 11 List of Spare Parts for 2 Year Operation 3/16 Contract

Annex 11 List of Spare Parts for 2 Year Operation 4/16 Contract

Annex 11 List of Spare Parts for 2 Year Operation 5/16 Contract

Annex 11 List of Spare Parts for 2 Year Operation 6/16 Contract

Annex 11 List of Spare Parts for 2 Year Operation 7/16 Contract

VI Luffing Stacker for Coal & Additive stacker

Annex 11 List of Spare Parts for 2 Year Operation 8/16 Contract

XIV Bucket Elevators- Kiln feed

XV Bucket Elevators- Silo feed

Annex 11 List of Spare Parts for 2 Year Operation 9/16 Contract

XIX Utility - Pump House

Annex 11 List of Spare Parts for 2 Year Operation 10/16 Contract

XXIV EOT Crane

XXV BRU / Surface feeder (All capacity)

XXVI Cooler Heat Exchanger

XXVII Fine coal dosing system

Annex 11 List of Spare Parts for 2 Year Operation 11/16 Contract

XXVIII Mechanical Common Spares

XXIX E & I Common spares

XXX Control System

Annex 11 List of Spare Parts for 2 Year Operation 12/16 Contract

Annex 11 List of Spare Parts for 2 Year Operation 13/16 Contract

Annex 11 List of Spare Parts for 2 Year Operation 14/16 Contract

Annex 11 List of Spare Parts for 2 Year Operation 15/16 Contract

Annex 11 List of Spare Parts for 2 Year Operation 16/16 Contract

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