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SAVETO
Quality Products Plastering Systems Technical Guide
www.saveto.com
HEAD OFFICE IN SAUDI ARABIA
Saudi Vetonit Co. Ltd. (SAVETO)

Riyadh
P.O. Box - 52235
Riyadh - 11563
2nd Industrial City
Tel: (+966) 11 265 3334
Fax: (+966) 11 265 0718
E-mail: info.riyadh@saveto.com
Jeddah
P.O. Box - 40668
Jeddah - 21511
Industrial City, Section 5
Tel: (+966) 12 637 6001
Fax: (+966) 12 637 0041
E-mail: info.jeddah@saveto.com
Dammam
P.O. Box - 76135
Dammam - 31952
2nd Industrial City, St. No. 85
Tel: (+966) 13 899 5784
Fax: (+966) 13 812 6613
E-mail: info.dammam@saveto.com

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LOCAL DEALER OFFICE:

Amman - Jordan Al Manama, Kingdom of Bahrain Doha - Qatar


Tel: (+962) 6 582 0018 Tel: (+973) 1769 1108 Tel: (+974) 4 4600862
Fax: (+966) 6 582 0012 Fax: (+973) 1769 1103 Fax: (+974) 4 4464394
E-mail: info.jordan@saveto.com E-mail: info.bahrain@saveto.com E-mail: info.qatar@saveto.com
Cairo - Egypt Abu Dhabi - UAE Insuwrap
Tel: (+20) 22 471 6430 Tel: (+971) 2 550 6555 Riyadh: (+966) 11 498 0332
Fax: (+20) 22 471 9154 Fax: (+971) 2 550 6444 Jeddah: (+966) 11 635 8195
E-mail: info.egypt@saveto.com E-mail: info.uae@saveto.com Dammam: (+966) 11 808 9358
E-mail: info@insuwrap.com
CONTENT
1. INTRODUCTION TO SAVETO���������������������������������������������������������������������������������������������������������������������������������������������������������8

2. SAVETO MANUFACTURING CAPABILITIES�������������������������������������������������������������������������������������������������������������������������������9

3. BASIC COMPONENTS OF SAVETO FACTORIES������������������������������������������������������������������������������������������������������������������������9

4. RAW MATERIALS AND CRUSHER CAPABILITIES�������������������������������������������������������������������������������������������������������������������10

5. SAVETO RESEARCH AND DEVELOPMENT �������������������������������������������������������������������������������������������������������������������������������11

6. DISTRIBUTION NETWORK ������������������������������������������������������������������������������������������������������������������������������������������������������������11

7. INTRODUCTION TO SAVETO PLASTERING SYSTEMS���������������������������������������������������������������������������������������������������������� 12

8. SAVETO PLASTERING SOLUTION BENEFITS�������������������������������������������������������������������������������������������������������������������������� 12

9. SAVETO PLASTERS & RENDERS PRODUCTS�������������������������������������������������������������������������������������������������������������������������� 13

SAVETO Cement Plaster System������������������������������������������������������������������������������������������������������������������������������������������������� 13

SAVETO Masonry & Grout Mortars�������������������������������������������������������������������������������������������������������������������������������������������� 13

SAVETO Special Products�������������������������������������������������������������������������������������������������������������������������������������������������������������14

SAVETO Thermal Resistant Plaster��������������������������������������������������������������������������������������������������������������������������������������14

SAVETO Decorative Colored Plaster������������������������������������������������������������������������������������������������������������������������������������ 15

SAVETO Accoustic Plaster������������������������������������������������������������������������������������������������������������������������������������������������������ 15

SAVETO Plaster Gypsum��������������������������������������������������������������������������������������������������������������������������������������������������������� 15

10. JOB-SITE MIXED MORTARS�����������������������������������������������������������������������������������������������������������������������������������������������������16

Why Job–Site Mixed Mortars Are Outdated����������������������������������������������������������������������������������������������������������������������������16

What About Job–Site Mixed Mortars Application������������������������������������������������������������������������������������������������������������������16

Disadvantages of Job-Site Mixed Mortars Method���������������������������������������������������������������������������������������������������������������16

Job–Site Mixed Mortars Material Loss������������������������������������������������������������������������������������������������������������������������������������� 17

Material Delivery����������������������������������������������������������������������������������������������������������������������������������������������������������������������������� 17

Job–Site Mixing������������������������������������������������������������������������������������������������������������������������������������������������������������������������������� 17

11. WHY SAVETO PLASTERING SYSTEM���������������������������������������������������������������������������������������������������������������������������������������18

Advantages of SAVETO Plastering Systems����������������������������������������������������������������������������������������������������������������������������18

SAVETO Site Support���������������������������������������������������������������������������������������������������������������������������������������������������������������������19

12. SAVETO PLASTERING SYSTEM EQUIPMENT����������������������������������������������������������������������������������������������������������������������� 20

Delivering Saveto Plaster Material - SAVETO Bulkers���������������������������������������������������������������������������������������������������������� 20

2 SAVETO Plaster Technical Guide


SAVETO Silo Lifting System ��������������������������������������������������������������������������������������������������������������������������������������������������������� 21

Silo Lifting System Advantages �������������������������������������������������������������������������������������������������������������������������������������������������� 21

SAVETO Plastering System Efficiency���������������������������������������������������������������������������������������������������������������������������������������22

Advantages of SAVETO Silo, Conveying & Automatic Mixing System������������������������������������������������������������������������������22

Types of Plasters & Mortars Machines��������������������������������������������������������������������������������������������������������������������������������������23

Worm Type����������������������������������������������������������������������������������������������������������������������������������������������������������������������������������23

Horizontal Mixers����������������������������������������������������������������������������������������������������������������������������������������������������������������������23

13. SAVETO PLASTERS & RENDERS APPLICATION������������������������������������������������������������������������������������������������������������������� 24

Surface Preparation���������������������������������������������������������������������������������������������������������������������������������������������������������������������� 24

PFT G4 Machine Application������������������������������������������������������������������������������������������������������������������������������������������������������� 24

Surface Finishing���������������������������������������������������������������������������������������������������������������������������������������������������������������������������� 24

14. SAVETO PLASTERS & RENDERS PRODUCT RANGE����������������������������������������������������������������������������������������������������������� 25

15. METHOD STATEMENT - PREMIX PLASTER S,SF��������������������������������������������������������������������������������������������������������������� 28

16. METHOD STATEMENT - VETOTOUCH MONOCOUCHE�����������������������������������������������������������������������������������������������������32

17. METHOD STATEMENT – MASONRY GROUT FILLER���������������������������������������������������������������������������������������������������������� 36

18. METHOD STATEMENT – VETONIT MASONARY MORTAR����������������������������������������������������������������������������������������������� 38

19. METHOD STATEMENT - SAVETO SILO & MIXING SYSTEMS������������������������������������������������������������������������������������������40

20. SPATTER DASH SB����������������������������������������������������������������������������������������������������������������������������������������������������������������������44

21. SPATTER DASH LB SDL211��������������������������������������������������������������������������������������������������������������������������������������������������������46

22. PREMIX PLASTER S��������������������������������������������������������������������������������������������������������������������������������������������������������������������48

23. REMIX PLASTER SF���������������������������������������������������������������������������������������������������������������������������������������������������������������������50

24. VETOTOUCH MONOCOUCHE��������������������������������������������������������������������������������������������������������������������������������������������������� 52

25. PLASTER GYPSUM���������������������������������������������������������������������������������������������������������������������������������������������������������������������� 54

26. ACCOUSTIC PLASTER����������������������������������������������������������������������������������������������������������������������������������������������������������������� 56

27. PLASTER CEMENT PERLITE������������������������������������������������������������������������������������������������������������������������������������������������������ 58

28. PLASTER GYPSUM PERLITE�����������������������������������������������������������������������������������������������������������������������������������������������������60

29. RENDER AC����������������������������������������������������������������������������������������������������������������������������������������������������������������������������������� 62

30. MASONRY GROUT FILLER��������������������������������������������������������������������������������������������������������������������������������������������������������64

31. VETONIT MASONRY MORTAR�������������������������������������������������������������������������������������������������������������������������������������������������� 66

www.saveto.com 3
SAVETO Product Range

CONCRETE GROUTS, REPAIR AND ENHANCEMENT PRODUCTS

FLOORING AND COATING SYSTEMS

PLASTERS AND RENDERS

PRIMERS AND ANCILLARY PRODUCT

TILING SYSTEMS

4 SAVETO Plaster Technical Guide


WALL AND FACADE SYSTEMS

PUTTIES & FINISHES

WATERPROOFING

SPECIALITY PRODUCTS

SEALANTS

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3

INDOOR LIVINGROOM KITCHEN STONE FACADE


PARKING ZONE ZONE 3 ZONE ZONE

PRODUCTS USED:

RENDER AC PLASTER GYPSUM Vetonit Masonry Masonry Grout Filler Vetotoch Monocouche
Premixed plaster Gypsum plster Mortar Premixed cementitious Pigmented premixed textured
Premixed cementitious masonry grout plaster
masonry mortar

6 SAVETO Plaster Technical Guide


PLASTER FACADE
APPLICATION ZONE ZONE

Spatter Dash S Premix Plaster SF Spatter Dash S Premix Plaster SF Vetotocuh Monocouche
Cementitious scratch Premixed Plaster Cementitious scratch Premixed Plaster Pigmented premixed textured
coat coat plaster

www.saveto.com 7
Introduction to SAVETO
In 1981, Saudi VETONIT Co. Ltd. (SAVETO) was established Saveto’s focus in the MENA region enabled the company
as a Saudi European JV, in partnership with the leading to be the leading manufacturer in the region offering pre-
manufacturer of building and finishing materials and mium quality products that are best in class when it comes
specialty chemicals in northern Europe. In 1991, Rashed to compatibility with the regional exposure conditions,
Al Rashed Group assumed full ownership of SAVETO, be- integrating an extensive distribution network and world
coming the first Saudi Company to offer a full range of ad- class technical support and customer service; Saveto
vanced construction chemicals and building materials to Group provides the ultimate formula of success through
the Middle East and North African markets (MENA region). servicing the construction market in three core business
Segments:

uu Vetonit Retail uu Saveto Projects uu Saveto Plasters


Division Division Division

LATEST TECHNOLOGY.
GREEN THINKING.

Saveto - Do it ones.

Saudi Vetonit Co. Ltd. Riyadh 11563, KSA | T: (+966 11) 265 3334 | sales@saveto.com www.saveto.com
8 SAVETO Plaster Technical Guide
Saveto Manufacturing Capabilities
SAVETO is the leading manufacturer of Dry Mix finish- Saveto boasts state-of-the-art production facilities, in-
ing materials in the MENA Region operating 16 fac- corporating the most modern machineries to ensure the
tories throughout Saudi Arabia, Egypt, UAE, Jordan; highest quality standards of SAVETO products and meet
10 out of which are in the Kingdom of Saudi Arabia. the growing demand for these quality products in the
All of these are strategically located to in industrial areas area. SAVETO factories are equipped with technical labo-
where all facilities are readily available in addition to being ratories to carry all QC activities and R&D facilities, work-
in a close vicinity of major Saveto owned logistical centers ing with the top technology suppliers for the continuous
that operate extensive distribution and delivery networks. product development. Saveto Silo System is a new addi-
tion to Saveto services incorporated in 2013 for the sup-
Our distribution network and sales offices cover all areas in ply of bulk premix Plaster products in bulkers to job sites
the Kingdom of Saudi Arabia, GCC countries, Middle East transferring them into Silos for storage & usage.
& North Africa.
The Silo System is currently available in Riyadh and Jed-
dah only, this service will be expanded to cover the whole
Kingdom in the very near future.

Basic Components of Saveto Factories


uu Factory offices and guidance center. uu Sealant and polymers processing and
manufacturing plant.
uu Fully equipped laboratories and research
facilities. uu Raw material warehouses.
uu Powder manufacturing plant. uu Finished goods warehouses.
uu PVC extrusion and manufacturing plant. uu Truck loading and unloading areas.
uu Resins manufacturing plant.

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Raw Materials and Crusher Capabilities

SAVETO is one of the few companies and manufacturing facilities that produces a majority of its Raw Materials used in pro-
duction. Lime stone being an essential component of the production process, is mined, crushed, processed and classified to
meet SAVETO’s requirements at its own facilities distributed across KSA to serve its wide span of manufacturing plants, which
total to 9 locations in the kingdom.

Saveto crushers supply several types of grades and grain The equipment includes a wide array of Dumper trucks,
sizes of Crushed Limestone, ranges from Calcium Car- bulldozer, and multi types of crushers, along with special
bonates to Marble based limestone, and is used in all our classifiers.
plants.
SAVETO plants have a combined production capacity of
The mining and crushing facilities extend across an area more than several Million Tons of Finished Goods in KSA.
more than 500 Km2 and have proven reserves of more These plants are spread across the kingdom to facilitate
than tens of milion of tons of Raw Martial. easy access to each region and a more timely service.

SAVETOs state of the art crushing and processing facili- With plants in the west, Centre and East, the same ap-
ties incorporate state of the art equipment to guarantee plies to crushing plants to get the required RM.
a quality product is produced and delivered to the man-
ufacturing plants.

10 SAVETO Plaster Technical Guide


Saveto Research and Development

Saveto works on continuous evolution of R&D work as well as literature creation in accordance to international standards
and cooperation with international organizations. Saveto is a proud member of:

AMERICAN CONCRETE INSTITUTE AS AN ORGANIZATIONAL MEMBER.

AMERICAN SOCIETY FOR TESTING MATERIAL AS AN ORGANIZATIONAL MEMBER.

INTERNATIONAL CONCRETE REPAIR INSTITUTE AS A SUPPORTING MEMBER.

Saveto is also proud of its R&D center in Saudi Arabia where the facilities available to Saveto are state of the art and the most
advanced in the Middle East. The R&D efforts are aimed at three main objectives:

uu Continuous innovation and providing leading advanced technologies to the construction industry in the
MENA region.
uu Benchmarking against international competitors to maintain leadership as best in class.
uu Active participation in specifications and testing methods development

Distribution Network
In the field of construction chemicals, Saveto’s logistical facilities and distribution network in Saudi Arabia is unparalleled by
any other; Saveto is the only supplier that has capabilities to deliver products and services anywhere in the kingdom within
remarkable standardized times allowing its clients to have a “Just in Time” level of service. Saveto has 3 main regional logis-
tical hubs and an additional 16 centers being fed from the main three hubs.

www.saveto.com 11
Introduction to SAVETO Plastering Systems
Saveto is the first supplier in the Kingdom of Saudi Arabia to provide bulk supply of plaster products to projects with a com-
plete end to end support of products, equipment and machinery as well as logistical support. The advanced plaster systems
provided by Saveto Plasters increase efficiency, decrease waste all while being green low VOC products.

SAVETO Plastering Solution Benefits

Due to a shortage of skillful workers and an increase in In this way, different types of dry-mix mortar products with
complexity of material applications, job-site mortar op- well-defined properties and performance to meet specific
eration was not able to adequately meet the demand on requirements and applications can be produced.
achieving specific performance and consistent quality re-
quirements. The use of SAVETO premixed plaster and mortars not only
increase significantly product performance but also guar-
Hence SAVETO produced plaster and mortar materials in antee a high degree of application reliability and consis-
a special factory with dedicated facilities on batching and tency.
blending of all the necessary ingredients in highly-con-
trolled process.

12 SAVETO Plaster Technical Guide


SAVETO Plasters and Renders products
SAVETO plaster offers a wide range of premixed plaster, mortar and special products giving flexibility to get the desired
consistency.

CEMENT PLASTER SYSTEM

Spatter Dash LB
Weather Resistant
Premixed Key Coat
for AAC

Spatter Dash SB
Weather Resistant
Premixed Cementitious
Scratch Coat

Premix Plaster M Premix Plaster S Premix Plaster SF


Manually Applied Sprayable Premixed Fiber Reinforced
Premixed Plaster Plaster Sprayable Premixed
Plaster

MASONRY & GROUT MORTARS

Masonry Grout Filler Vetonit Masonry Mortar AAC Masonry Mortar

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SAVETO Plasters and Renders Products
THERMAL RESISTANT PLASTER

SUN

Plaster Cement PERLITE


Thermal insulation light weight cement perlite plaster with thickness of application 5-15 mm internal
and external application

SUN

Plaster Gypsum PERLITE


Thermal insulation light weight gypsum perlite plaster internal application only

SUN

Vetotherm Plaster
Advanced modifiedcementitious thermalInsulating plaster internal and external application

14 SAVETO Plaster Technical Guide


DECORATIVE COLORED PLASTER

Vetotouch MONOCOUCHE
UV-Resistant pigmented premixed textured plaster
( You can find full range of wall and facade systems in the Saveto decorative brochure or www.saveto.com )

ACOUSTIC PLASTER

Acoustic Plaster
High quality lightweight premixed acoustic plaster with thickness of application 5-20mm

PLASTER GYPSUM

Plaster Gypsum
High quality gypsum plaster with thickness application between 3-20mm

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Job-Site Mixed Mortars

1. WHY JOB-SITE MIXED MORTARS ARE OUTDATED


For a particular job-site mixed mortar, a specific ratio of Under these batch and mix conditions, the quality of
cement and sand is batched and mixed before adding the site-mixed mortars cannot easily be guaranteed. The
the mixing water and sometimes with liquid admixtures. major disadvantages of site-mixed mortars are that the
The quality of the site-mixed mortar depends on the whole manufacturing process cannot be controlled eas-
quality of the raw materials, their correct batching ratio, ily, and the workers who make up the mortars cannot
the homogeneity of the mixture, and the consistency of ensure the quality due to possible errors during various
the fresh mortar. steps in preparing the mortars.

2. WHAT ABOUT JOB-SITE MIXED MORTARS APPLICATION


The major disadvantages of site-mixed mortars are that the procedures and application waste a lot of time in addition to
poor quality and over wastage, Therefore, the applications of the job-site mixed mortars nowadays are limited to those
un-important low performance areas and non-structural work without a concern on quality or durability.

3. DISADVANTAGES OF JOB-SITE MIXED MORTAR METHOD


uu Many contractors order plaster sand with no uu Too much sand affects integrity of mixture.
concern for its purity.
uu Cannot accommodate space, contamination,
uu Variation of particle sizes. and clean-up.
uu Variation of mixing ratios. uu On site injury due to repetitive shoveling and
heavy lifting.
uu Lack of quality control at jobsite.
uu Too much job site operations.

16 SAVETO Plaster Technical Guide


4. JOB-SITE MIXED MORTAR MATERIAL LOSS
Steps that guarantee a big loss in the job-site mixed mortars and its application

DELIVERING MATERIAL

Sand Cement Storing in site

The main ingredients of the job-site mortars are mainly cement and sand which are transported separately to the job
sites increasing the logistical cost and time management if any of them delayed

JOB-SITE MIXING

www.saveto.com 17
Why SAVETO Plastering System
SAVETO Plaster premixed dry mortars ensure sand, ce-
ment and additives of known quality are blended exactly FOR CHA

E
in the same ratio thus ensuring high degree of product

NG
TIM
performance and consistency in addition to technical

E
and logistical support brings Premixed materials to its
point of use.

1. ADVANTAGES OF SAVETO PLASTERING SYSTEM

uu Premixed materials to exact ASTM Standards. uu Effectively brings Portland cement plaster and
mortars to their point of use.
uu Material contributes to LEED accreditation
points. uu All materials are weighed prior to blending
assuring consistency.
uu Greater productivity and efficiency of labor force.
uu Material in Silo and bags is protected against
uu Inherently safe delivery method - lessens
weathering (rain, dust storms…etc.) spillage and
contractor liability.
theft...
uu Silo/mixer/pump function as single unit making
uu Environmentally-friendly, re-useable silos, no
for a efficient delivery system and cost
dust or disposal of bags, no waste of product.

18 SAVETO Plaster Technical Guide


2. SAVETO SITE SUPPORT

uu Technical support.
uu Hundreds of Silos serving the central & western
region.
uu Hundreds of PFT machines (Germany).
uu Several Hundred Plaster Machines.
uu Several Hundred Silomats & Silojets (Pneumatic
conveying system).
uu Tens of bulkers.
uu Production Capacity in the Kingdom of Saudi
Arabia several million tons per year of bulk &
bagged powder products

The silo delivery system for plaster is the future. One person does the work of many other laborers
and their health is much better not shoveling sand all
Field mixed products are an inaccurate science and with day long and lifting heavy sacks. This system is Really
the level of scrutiny our contractors are under on proj- perfect.
ects, this system is perfect.

www.saveto.com 19
SAVETO Plastering System Equipment
uu Several hundred of Silos uu Several hundreds of Plaster spray Machines.
uu Tens of Bulkers, Lifting Systems & Vehicles. uu Tens of Horizontal Mixers.

1. DELIVERING SAVETO PLASTER MATERIAL - SAVETO BULKERS

SAVETO is the first supplier in the Kingdom of Saudi Arabia to provide bulk supply of plaster products to projects with a
complete end to end support of products.

20 SAVETO Plaster Technical Guide


2. SAVETO SILO LIFTING SYSTEM Height:
321.46 m
The PFT SILOJET conveying system transported the ma-
terial to each floor, up to 75 m length from the SILO Then
the PFT G 4 mixing pump up to 14 m length make The 300 m
only time you see the product is when it comes out of
the mixer in wet form, Silo/mixer/pump function as sin-
gle unit making for an efficient delivery system and cost
effectively brings Premixed plaster to their point of use.

SILO LIFTING SYSTEM ADVANTAGES


uu Eliminates the need for storage and stocking
uu Easy to operate
uu Reduce material handling to absolute minimum
225 m
uu Saves time & manpower & space
uu Clean and healthy operation at job site
uu Insures consistent quality of plaster products
throughout the project
uu Environmentally-friendly, re-useable silos, no
dust or disposal of bags, no waste of product.

150 m

75 m

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3. SAVETO PLASTERING SYSTEM EFFICIENCY

The only time you see the product is when it comes out of the mixer in wet form.

uu Saveto Spray Machines can produce around 300 m2 in an eight hour Spray day (Actual Site application).
uu Saveto Silo Capacity: 30 Tons of bulk material.

4. ADVANTAGES OF SAVETO SILO, CONVEYING & AUTOMATIC MIXING SYSTEM

uu Eliminates the need for storage and stocking. throughout the project.
uu Reduces material handling to absolute uu Material in Silo is protected against weathering
minimum. (rain, dust storms…etc.) spillage and theft.
uu Saves time & Manpower & Space. uu Easy to operate.
uu Insures consistent quality of plaster products uu Clean and healthy operation at job sites

22 SAVETO Plaster Technical Guide


5. TYPES OF PLASTERS & RENDERS MACHINES

WORM TYPE HORIZONTAL MIXERS

uu Main Application : for mixing and pumping uu Main application: for mixing plaster, masonry
cement plaster mortar and grout.
uu It can be fed using bags or Silo & Silomat system. uu It can be fed using bags or silo & Silomat system.

www.saveto.com 23
SAVETO Plasters & Renders Application

1. SURFACE PREPARATION

1. All surfaces should be sufficiently rigid clean of any contamination


that may prevent good suction or bonding.
2. High glossy or low absorption surfaces can be more receptive by jet
pressure washing.
3. Under extreme weather conditions & on highly porous or absorptive
surfaces substrate must be sufficiently moistened.

2. PFT G4 MACHINE APPLICATION

1. Hold the hose nozzle at a distance of 30-40 cm from the substrate and Using steel trowels & sufficient
move the nozzle in continuous motion regularly from side to side build- force manually to develop inti-
ing up layer by layer to reach the desired thickness (up to level marks). mated contact the substrate.

2. Let the applied materials rest on the substrate & then screed it
with aluminum beam to adjust the thickness & levels.

3. SURFACE FINISHING
3. Hollow areas can be filled again & screwed to level out the surface.
Once plaster achieved sufficient hardness, work out the surface with
sponge trowel or wood float to achieve the required texture.
a) For surfaces to receive paint finish, work the plaster with steel trowel
to smooth the surface.
b) For surfaces to receive stucco finish coat, work the plaster with
coarse sand float to scratch surface.

24 SAVETO Plaster Technical Guide


SAVETO Plasters & Renders Product Range

Product Description Packaging Coverage


Weather resistant premixed spatter dash suitable for appli-
Spatter Dash S 50 Kg 1.1 Kg / m2 / mm
cation on masonry blocks

Weather resistant premixed spatter dash suitable for appli-


Spatter Dash SB 50 Kg 1.1 Kg / m2 / mm
cation on fair face concrete and masonry blocks

Weather resistant premixed key coat for lightweight


Spatter Dash LB 50 Kg 1.1 Kg / m2 / mm
surfaces

Manually applied premixed plaster suitable for applications


Premix Plaster M 50 Kg 1.6 Kg / m2 / mm
ranging between 5 – 15 mm in thickness

Shrinkage controlled sprayable premixed plaster suitable


Premix Plaster S for application at thicknesses ranging between 50 Kg 1.9 Kg / m2 / mm
10 – 25 mm

Fibre reinforced sprayable premixed plaster suitable for ap-


Premix Plaster SF 50 Kg 1.9 Kg / m2 / mm
plication at thicknesses ranging between 10 – 25 mm

High quality gypsum plaster. Suitable for application at


Plaster GYPSUM 35 Kg 1.15 Kg / m2 / mm
thicknesses ranging between 3 -20 mm

Vetotouch UV stable pigmented premixed plaster. Thickness of appli-


50 Kg 1.5 Kg / m2 / mm
MONOCOUCHE cation 10 – 20 mm

AAC Masonry Premixed masonry mortar designed for fixing lightweight


50 Kg 1.5 Kg / m2 / mm
Mortar masonry blocks

Vetonit MASONRY Premium quality premixed cementitious mortar intended


50 Kg 0.69 liters / Kg
MORTAR for fixing masonry blocks

Masonry GROUT Premixed cement based masonry grout ideal for filling
50 Kg 1.5-1.8 Kg/ m2 / mm
FILLER structural masonry blocks

Plaster
Thermal insulation lightweight gypsum perlite plaster 25 Kg 0.9 Kg / m2 / mm
GYPSUM PERLITE

Plaster Thermal insulation lightweight cement perlite plaster


25 Kg 1.15 Kg / m2 / mm
CEMENT PERLITE Thickness of application 5 – 15 mm

ACCOUSTIC High quality lightweight premixed acoustic plaster


25 Kg 0.6 Kg / m2 / mm
PLASTER Thickness of application 5 – 20 mm

www.saveto.com 25
SAVETO
Plaster Technical Guide

26 SAVETO Plaster Technical Guide


Plastering System
Method Statement

www.saveto.com 27
Method Statement affecting the bonding behavior, for example all
traces of curing compound should be removed
completely before applying the spatter dash.
Premix Plaster S, SF uu The surface absorption ability should be neutralized;
this can be achieved by wetting the surfaces with
Product Description sufficient clean water.

Premix Plaster S is a cement based plastering material uu The cracks in the substrate should be treated before
composed of hydraulic binders, selected manufactured plastering or rendering, use Vetonit Crack Filler for
sand, aggregates, and special additives. It is supplied as cracks less than 3mm, if more use Vetonit Base or
a dry powder in pre-weighed bags ready to use on site, Render.
which requires only addition of clean water to produce uu When repairing the cracks it is advisable to wait
cohesive mortar. Premix Plaster S is specially designed some time before plastering to insure that the cracks
for application by spray machine and contains special were healed and the substrate water suction criteria
shrinkage control additive and provides good adhesion neutralized.
with uniform colour surface.

Uses
uu Designed for spray application internally or Cementblocksubstreate
externally in wet & dry conditions onto block
walls & rough surfaces without the necessity of
the prior application of a spatter dash coat.
uu Applied on smooth vertical and over-head
concrete surfaces and precast concrete surfaces
subsequent to the application of a spatter dash
coat; we recoomend Spatter Dash SB for this
Premix Plaster S
application. is directly applied on Cement block

Surface Preparation
uu The surface which is going to be plastered should
AAC blocksubstrate

be in level (plane or curve), no big deviation from


the reference level or the orientation of the wall,
the acceptance of the deviation judged by the
concerned engineer comparing with the plaster
layer thickness, the aim of this point is to assure
that the plaster layers will be applied in a uniform
thicknesses so that different zones of a selected
applied area will achieve the setting properties
uniformly.
uu The surface should be rough enough to form a For AAC block substrate
mechanical key receiving the Premix Plaster S, this apply Spatter dash LB
can be achieved by different techniques, and the
most used one is by applying a spatter dash coat,
the spatter dash should be covering the concrete
Red block substrate

walls 100%, while for cement block walls, Premix


Plaster SF can be applied directly without prior use
of spatter dash. Spatter Dash should be rough not
bleeding appearance with thickness 4 to 6mm,
cured with sufficient clean water for at least 3 days
2 times per day, before application of the VetoTop
check the strength of the spatter dash by trying to
scrub it out from the wall.
uu The surface should be clean, free form loose
materials such oil, dust any other barriers which For Red block apply
Spatter Dash SB

28 SAVETO Plaster Technical Guide


uu The application should start form the bottom of the
Fair Faced concrete substrate

wall to upward in a zigzag pattern; the spraying gun


should have enough distance from the wall in order
to get the desired thickness in a uniform manner.
uu Then trowel it by trowel or rod it by aluminum rod in
order to spread it all over the wall surface and try to
reach the desired thickness as much as you can.
uu After 40 – 90 minutes form Roding/troweling
depending on the working environment conditions,
start the finishing process to the desired thickness
and finish, but we should avoid over troweling.
For Fair Faced uu To avoid fast drying out it is advisable to work under
concrete apply Spatter Dash SB shaded area.
uu The plastered wall should be cured intensively
Application by Plastering Machine using low pressure potable clean water, 2 to 3
times a day for 3 days the period can be extended
uu Material should be stored in a dry neat place. depending on the weather conditions.
uu The new rubber pump (Rotor & Stator system) and
spraying hoses; should correctly started up by
passing through it a slurry of Hydrated lime or fine
Calcium Carbonate, this will prepare the rubber
pump/ spraying hose to receive harsh and coarse
material and decreasing the hazard of sudden
wearing.
uu Adjusting the mixing parameters on the machine
mainly mixing water flow rate.
uu Water flow rate depends on material and on the
rubber pump used.
Applying spray method like zigzag pattern from
uu Start the machine before connecting the spraying ! right to left and from botton to top.
hose, and check the mixed material out from the
rubber pump, until reaching the desired consistency Spraying finish
and cohesion, then clean the out let point and
connect the spraying hose.
uu Keep enough quantity of dry plaster in the machine
intake tank, so that a better uniform feeding to
mixing chamber will led to uniform consistent
mixing.
uu The machine position is important, the best
performance when the machine and the working Spraying start
area are in the same level or from up to down; for
example three stories building
a) Ground level will be better to plaster it from the
ground level, or from first level
b) First level it can be plastered while the machine
on the ground level but it is better to transfer the
machine to the first level or to the level above.
uu We recommend the use of D63 Rotor & Stator when
feeding the spray machine from a silo with a hose
length greater than 25 Mtr
uu A D8 Rotor & Stator can be used if the spray machine
is fed manually by bags or from a silo with a hose
length shorter than 50 Mtr

www.saveto.com 29
Equipments
Silo conveying and mixing system
The PFT SILOJET conveying system
transported the material to each
floor, up to 75 m length from the SILO
Then the PFT G 4 mixing pump up to
14 m length make the only time you
see the product is when it comes out
of the mixer in wet form, Silo/mixer/
pump function as single unit making
for an efficient delivery system and
cost effectively brings Premixed plas-
ter to its point of use.

Advantages
uu Eliminates the need for storage and stocking
uu Easy to operate
uu Reduce material handling to absolute minimum
uu Saves time & manpower & space
uu Clean and healthy operation at job site
uu Insures consistent quality of plaster products
throughout the project
uu Environmentally-friendly, re-useable silos, no dust or
disposal of bags, no waste of product.
Advantages
Silo Storey container uu Greater productivity and efficiency of labor force.
The PFT SILO-STOREY CON- uu The mix will come out consistently all day long; you
TAINER is a conveying sys- get the right mixture every time insures the quality
tem transported the mate- of application.
rial to each floor, up to 75 m uu Reduce material handling to absolute minimum.
length from the SILO Then
the PFT mixing machine uu Saves time & manpower & space.
up make The only time you uu Eliminates wastage to absolute minimum.
see the product is when it
comes out of the mixer in uu Filling with bagged cargo or Direct filling from silo.
wet form, Silo/mixer/pump
function as single unit mak-
ing for an efficient delivery Manual Application
system and cost effectively
brings Premixed plaster to 1. Prepare a 8.0 – 10 lit. In clean container for mixing.
their point of use. 2. Add a 50 kg of dry powder to the mentioned
amount in step one.
Plastering Machine 3. Mix mechanically or by hand to reach a consistent
PFT G4 plastering machine is a continuously operating lump free uniform mortar.
mixing pump for ready-mixed Plaster suitable for ma- 4. Apply on the desired substrate using stainless trowel
chine use. it can be filled using bagged cargo as well as to the desired thickness if the application thick,
directly from silo using an injection hood and PFT silo- please follow instruction in ASTM C926.
mat system.
5. Follow the instruction mentioned in Machine
application 9 – 12.

30 SAVETO Plaster Technical Guide


Mixing Machine
The PFT HM 24 is the all-rounder among the continuous
mixers. It can be used for the application of all lime- and
cement-based ready-mixed dry mortars with a max.
grain size of 4 mm. Due to the modular system, every ma-
chine can be adjusted to the desired way of filling in no
time at all: be it bags, silos/containers, or the pneumatic
conveying equipment PFT SILOMAT

Advantages
uu Greater productivity and efficiency of labor force.
uu The mix will come out consistently all day long; you
get the right mixture every time insures the quality
of application.
uu Saves time & manpower & space.
uu Eliminates wastage to absolute minimum. Testing Methods
uu Easy to operate and handle on site
A - Compressive Strength Test
ASTM C109 is the test method for Compressive Strength
of Premixed sand cement plaster. For this purpose re-
quired mixture to be prepared before its use and after
Test Standards certain period of curing in the presence of Representa-
Applicable standards are: tive from SAVETO it can be tested. The strength of the
mortar depends upon the fineness of cement, the gra-
uu BS:EN 998 dation of sand and the most important factor which is
water-cement ratio.
uu ASTM C348, C349
uu ASTM C926 B- Bond Strength Test (Pull off Test)
uu Cement type: ASTM C150, type1 ASTM C1583 is the test method for Bond Strength or
Tensile Strength of Concrete Repair and Overlay Materi-
als by Direct Tension For this purpose area to be tested
should be prepared and applicated according to Techni-
cal Data sheet and method of application, after certain
period of plaster curing and @ 28 days of moist curing
in the presence of Representative from SAVETO material
can be tested. The bond strength of the plaster affected
by many factors like surface preparation, Curing of plas-
ter and substrate and the most important factor which is
plaster thickness

Responsibilities
uu Supplier’s Engineer and Supervisor shall explain
to the contractor’s supervision, who shall clearly
explain all activities to their work crew before the
commencement of each new task, and all personnel
will comply with the working requirements of the
project.
uu The Contractor shall monitor and verify all activities
carried-out by labors and subcontractors.
uu The contractor supervisor shall be responsible to the
project manager for overall application, training and
monitoring the implementation of methodologies.

www.saveto.com 31
Method Statement Tools and Equipment
It is suggested that the following list of equipment is ad-
Vetotouch opted as a minimum requirement.

MONOCOUCHE Equipment Type Equipment Desciption


uu Protective overalls
Protective clothing uu Good quality gloves,
goggles and face
mask
Product Description
uu Marker chalk or pen
Vetotouch Monocouche is a cement based plaster coat
uu Disc cutter
composed of hydraulic binders, selected aggregates special
pigments and high performance additives. It is supplied as a uu Electric or pneumatic
dry powder in pre-weighed bags ready to use on site, which Preparation equipment breaker
requires only addition of clean water to produce cohesive uu Wire brush
mortar. Vetotouch Monocouche is a high quality product uu Proprietary blasting
and suitable for external applications. equipment
uu Measuring jug
uu 1 KW slow speed drill,
400 or 500 rpm, fitted
Uses with a mixing paddle
and suitably sized
uu Internally or externally in wet & dry conditions Mixing equipment mixing vessel
onto block walls & rough surfaces. uu Forced-action mixer,
uu On concrete surfaces that are smooth and also fitted with a suitable
paddle
precast concrete surfaces with scratch coat
applied first.
uu Can be applied in20mm thickness of single uu Hand application
layer, however it is recommended for two coat trowel
application of 10mm each. Application Equipment uu Wooden float
uu Steel or plastic
finishing float

Climatic Conditions
uu The material should not be applied to overheated
substrates. Avoid high wind and bright sunshine. Ideal
application temperature is between + 5 ºC and + 35 ºC.
uu Re- mixing with an extra amount of water is forbidden.
uu The use of additives is prohibited.
uu For mixing water required in the application of the
product, it is advised to maintain the water at a
maximum of 20o C.
uu Make sufficient material, plant and labour available to
ensure that application is a continuous process.

32 SAVETO Plaster Technical Guide


Surface Preparation
uu Attention to full and proper preparation of concrete uu Clean all chased out areas, shutter-tie holes, etc. and
substrate is essential for receiving Saveto Pigmented pre-water until the concrete is saturated.
Premixed Textured Plaster.
uu Following this, fill the areas with appropriate SAVETO
uu Clean surface and open capillary system to ensure profiling and repair mortar in layers, the number
maximum bonding depending on the total layer thickness.
uu The surface of the substrate should be thoroughly uu Oil and grease deposits, should be removed by
cleaned to remove all traces of dust, oil, paint, curing steam cleaning, detergent scrubbing, or the use
compounds, grease, corrosion deposits, algae or any of a proprietary degreaser. The effectiveness of
unsound or contaminated material that might affect decontamination should then be assessed by a pull-off
subsequent bond between Vetotouch Monocouche and test.
the substrate.
uu Remove all cement laitance, shutter release agent, Pre-Watering
curing compound, loose particles, etc. by means of uu Prior to application of Vetotouch Monocouche, the
light, wet or dry sandblasting, high pressure water prepared substrate should be sprayed and pre-
jetting or wire brushing. watered with clean water to achieve saturated surface
uu Water leaks must be stopped in accordance with the that should look damp at the time of application of
Vetotouch Monocouche Application Guidelines. Vetotouch Monocouche.
uu Remove all protrusions and cut back to sound
concrete, chasing out any honeycombed or
damaged areas where appropriate.
uu Construction joints and shrinkage cracks exceeding
0.3 mm should be routed out to a minimum depth of 20
mm. Shutter tie holes should be roughened.

www.saveto.com 33
Plastering Machine
PFT G4 plastering machine is a continuously operating mix- uu Once the consistency is adjusted the quantity of
ing pump for ready-mixed Plaster suitable for machine use. water must be respected and constant in all the
It can be filled using bagged cargo as well as directly mixes.
from silo using an injection hood and PFT silomat system. uu The time of mixing should be constant and enough
to disperse the pigments and resins.

Mixing Application
Machine Application uu Vetotouch Monocouche can be applied in a single
layer up to 20 mm or multi layers on rough or
uu For application using PFT plastering machine, the smooth surfaces to desired thicknesses. For multi-
water flow rate is 300 - 400 Lit / hour @ 2.5 bar layer application first layer should not exceed 15 mm
pressure. thick.
uu Mixed material should be used within 90 min. uu Apply mixed material using spray machine or hawk
uu The PFT plastering machine spraying machine must & trowel technique, pushing first layer hard against
be connected to a reservoir of clean water/Bond the substrate, rod & screed to uniform the thickness,
mixture and the dosage of water/Bond mixture must then immediately smooth the surface if single layer
be adjusted to obtain the desired consistency (9 - repair is required.
10.5 liters / 50 kg bag). uu For multiple layers allow the plaster to partially dry
(60-120 minutes depending on weather). Apply
Manual Application second coat at thickness as described above to a
uu For manual mixing add to the mixing container 7.5 desired appearance.
- 9 liters of water for each 50 kg bag of Vetotouch uu Apply second coat as described above to achieve
Monocouche. Add the powder to the water and total thickness not to exceed 30mm.
mix with a mechanical plaster mixer or with a low
speed electric drill fitted with a suitable paddle for uu After the surface appears stiff but still moist, follow
3-4 minutes, until a uniform, lump free consistency is the smoothing, roughening or shaping and give
achieved. the final look to the material and achieve a desired
appearance.
uu Leave the mixed material to stand for 10 min and
briefly remix without addition of water. uu Once the leveling is performed, it is important to
specify the time to start the finishing work which is
uu Manual mixing is allowed for small batch quantities depending on the applied thickness, temperature
and mix for approx. 1-2 min or when homogeneous and weather conditions.
mix is achieved.

34 SAVETO Plaster Technical Guide


uu Once the time is specified, it is important to be uu Avoid contact with skin and eyes. In case of contact
constant on the same thicknesses, temperature and with eyes, rinse immediately with plenty of water
weather conditions. and seek medical advice.
uu The scraped finishing is to be performed with teeth uu Wear suitable gloves.
trowels.
uu Note: For further information please refer to Material
uu Once the finishing work starts, it is important to Safety Data Sheet.
be performed without any interruption from the
beginning to the end of the sprayed and leveled Application - points of note
materials.
SAVETO operates a policy to encourage the use, where
uu The thickness of the applied materials is to be possible, of approved or licensed applicators. This en-
minimum 10 mm and maximum 20 mm. sures that repairs are completed satisfactorily so that
uu T he thickness of the applied materials should be the long term performance of the materials is assured.
constant on the same surface For contractors who wish to apply the materials them-
selves SAVETO is also able to offer technical assistance
uu T he sprayed area must be specified in advance and training, either on-site or at its Training Centre in the
depending on the existing manpower on site. Kingdom of Saudi Arabia.
uu Once the finishing work starts, it is important to
be performed without any interruption from the
beginning to the end of the sprayed and leveled
materials.
uu The thickness of the applied materials is to be
minimum 10 mm and maximum 20 mm.
uu T he thickness of the applied materials should be
constant on the same surface
uu The sprayed area must be specified in advance
depending on the existing manpower on site.

Curing and Protection


uu Vetotouch Monocouche is best cured by spraying an
acrylic based curing compound on the surfaces of
applied materials every 12 hours for minimum of 3
days.
uu Curing should be increased in hot or windy weather
to a minimum of 3 times/day for minimum of 5 days.
uu Potable water is recommended to cur applied
surface of Vetotouch Monocouche if acrylic based
curing compound is unavailable.

Health and Safety


uu Vetotouch Monocouche is a product can be irritating
to skin with risk of serious damage to eyes. For
Health and Safety it is recommended to follow those
instructions:
uu Keep out of reach of children.
uu Do not breathe dust.

www.saveto.com 35
Method Statement
Masonry
Grout Filler
Product Description
Masonry Grout Filler is a fine grout category as defined
by American Concrete Institute (ACI), and composed of
Portland cement, natural sand, selected fine aggregates
and special additives.

Uses Equipments
uu Masonry Grout Filler can be applied on cement Silo conveying and mixing system
based masonry blocks, masonry units, behind The PFT SILOJET conveying system trans-
marble and cement panels, tiles or slabs etc. ported the material to each floor, up to 75
uu Masonry Grout Filler is also suitable for m length from the SILO Then the PFT G 4
application behind gypsum boards. mixing pump up to 14 m length make the
only time you see the product is when it
Instruction for Use comes out of the mixer in wet form, Silo/
mixer/pump function as single unit mak-
Surface Preparation ing for an efficient delivery system and
The surface should be sound, clean free from loose cost effectively brings Premixed materials
materials, grease, laitance, dust etc. to its point of use.

Mixing
Advantages
uu For the preparation of masonry grout mixture, pour
into container 5.5 - 7 liters of water for each 50 Kg uu Eliminates the need for storage and stocking
bag of Masonry Grout Filler. uu Easy to operate
uu Slowly add the powder to the water while mixing uu Reduce material handling to absolute minimum
with electric drill fitted with a suitable paddle for
2 minutes. Then continue mixing at medium-high uu Saves time & manpower & space
speed for another 2-3 minutes, until a uniform, lump
uu Clean and healthy operation at job site
free pourable consistency mix is achieved. Total
Insures consistent quality of plaster products
mixing time is 4-5 minutes approx. Do not add water
to the mix once it starts to stiffen. throughout the project

uu Pour the mixed material into the gap between uu Environmentally-friendly, re-useable silos, no
masonry blocks, cement panels or behind marble or dust or disposal of bags, no waste of product.
gypsum board within the open time of 30-45 min.
Silo Storey container
uu Avoid air entrapment between the gaps while
The PFT SILO-STOREY CONTAINER is a conveying sys-
pouring the grout material.
tem transported the material to each floor, up to 75
uu For high lift grouting, the mixed material should m length from the SILO Then the PFT mixing machine
be pumped or poured from a height to ensure the up make The only time you see the product is when it
desired grout flow so that it spreads smoothly within comes out of the mixer in wet form, Silo/mixer/pump
the gaps. function as single unit making for an efficient delivery
system and cost effectively brings Premixed materials
to their point of use.

36 SAVETO Plaster Technical Guide


Mixing Machine
The PFT HM 24 is the all-rounder among the continuous
mixers. It can be used for the application of all lime- and
cement-based ready-mixed dry mortars with a max.
grain size of 4 mm. Due to the modular system, every
machine can be adjusted to the desired way of filling
in no time at all: be it bags, silos/containers, or the
pneumatic conveying equipment PFT SILOMAT.
Advantages
uu Greater productivity and efficiency of labor force.
uu The mix will come out consistently all day long; you
get the right mixture every time insures the quality
of application.
uu Saves time & manpower & space.
uu Eliminates wastage to absolute minimum.
Responsibilities
uu Easy to operate and handle on site uu Supplier’s Engineer and Supervisor shall explain
to the contractor’s supervision, who shall clearly
explain all activities to their work crew before the
commencement of each new task, and all personnel
Test Standards will comply with the working requirements of the
The MSJC (Masonry Standard Joint Committee) con- project.
sidered the standard ASTM C 476 in designing the mix,
uu The Contractor shall monitor and verify all activities
while ensuring following:
carried-out by labors and subcontractors.
uu Grout slump defines the fluidity and consistency of
the mix (8”- 11”). uu The contractor supervisor shall be responsible to the
project manager for overall application, training and
uu Grout compressive strength is related to the unit monitoring the implementation of methodologies.
masonry strength f’m (must exceed f’m but must not
less be than 2,000 psi).
uu ASTM C 476, C207 • ASTM C 404, C260 • ASTM C 150
Type 1

www.saveto.com 37
Method Statement
Vetonit
Masonary Mortar
Product Description
Masonry Mortar is a cement based coat composed of
hydraulic binders, selected aggregates and high perfor-
mance additives. It is supplied as a dry powder in pre-
weighed bags ready to use on site, which requires only
addition of clean water to produce cohesive mortar. Ma-
sonry Mortar is a premium quality product contains spe- Equipments
cial adhesion additive. Masonry Mortar can be applied in
thickness from 5 mm to 50 mm. Silo conveying and mixing system
Uses The PFT SILOJET conveying system trans-
ported the material to each floor, up to 75
uu Masonry Mortar can be used internally or
m length from the SILO Then the PFT G 4
externally in wet & dry conditions onto block mixing pump up to 14 m length make the
walls & rough surfaces. only time you see the product is when it
uu Masonry Mortar can be used for cement & comes out of the mixer in wet form, Silo/
concrete blocks and panels. mixer/pump function as single unit mak-
ing for an efficient delivery system and
uu Masonry Mortar can be used for filling walls and
cost effectively brings Premixed materials
joints. to its point of use.
Instruction for Use
Advantages
Surface Preparation uu Eliminates the need for storage and stocking
The substrate should be sound, clean, free from loose
material, grease, laitance, dirt curing compound, etc. uu Easy to operate

Prior to Masonry Mortar application, wet the entire sur- uu Reduce material handling to absolute minimum
faces with clean potable water and surface should look uu Saves time & manpower & space
damp at the time of Masonry Mortar application.
uu Clean and healthy operation at job site
Mixing Insures consistent quality of plaster products
throughout the project
Add to the mixing container 6.5 - 8 litres of water for
each 50 Kg bag of Masonry Mortar. Add the powder to
uu Environmentally-friendly, re-useable silos, no
the water and mix with a mechanical plaster mixer or dust or disposal of bags, no waste of product.
low speed electric drill fitted with a suitable paddle for
Silo Storey container
3-4 minutes, until a uniform, lump-free consistency is
achieved. The PFT SILO-STOREY CONTAINER is a conveying sys-
tem transported the material to each floor, up to 75
Leave the mixed material to stand for 10 min and briefly
m length from the SILO Then the PFT mixing machine
remix without addition of water.
up make The only time you see the product is when it
Manual mixing is allowed for small batch quantities by comes out of the mixer in wet form, Silo/mixer/pump
mixing for approx. 1-2 min, or when homogenous mix is function as single unit making for an efficient delivery
achieved. system and cost effectively brings Premixed materials
to their point of use.

38 SAVETO Plaster Technical Guide


Mixing Machine
The PFT HM 24 is the all-rounder among the continuous
mixers. It can be used for the application of all lime- and
cement-based ready-mixed dry mortars with a max.
grain size of 4 mm. Due to the modular system, every
machine can be adjusted to the desired way of filling
in no time at all: be it bags, silos/containers, or the
pneumatic conveying equipment PFT SILOMAT.
Advantages
uu Greater productivity and efficiency of labor force.
uu The mix will come out consistently all day long; you
get the right mixture every time insures the quality
of application.
uu Saves time & manpower & space.
uu Eliminates wastage to absolute minimum.
Responsibilities
uu Easy to operate and handle on site uu Supplier’s Engineer and Supervisor shall explain
to the contractor’s supervision, who shall clearly
explain all activities to their work crew before the
commencement of each new task, and all personnel
Test Standards will comply with the working requirements of the
The MSJC (Masonry Standard Joint Committee) con- project.
sidered the standard ASTM C 476 in designing the mix,
uu The Contractor shall monitor and verify all activities
while ensuring following:
carried-out by labors and subcontractors.
uu Grout slump defines the fluidity and consistency of
the mix (8”- 11”). uu The contractor supervisor shall be responsible to the
project manager for overall application, training and
uu Grout compressive strength is related to the unit monitoring the implementation of methodologies.
masonry strength f’m (must exceed f’m but must not
less be than 2,000 psi).
uu ASTM C 476, C207 • ASTM C 404, C260 • ASTM C 150
Type 1

www.saveto.com 39
Method Statement
Saveto Silo
& Mixing Systems
SAVETO SILO - System Description
The PFT SILOJET conveying system transported the ma-
terial to each floor, up to 75 m length from the SILO. Then
the PFT G 4 mixing pump up to 14m length make the
only time you see the product is when it comes out of
the mixer in wet form, Silo/mixer/pump function as sin-
gle unit making for an efficient delivery system and cost
effectively brings Premixed plaster to their point of use. Specification Value Unit
Lifting and Delivery System Height 7 m
Saveto is the first supplier in the kingdom of Saudi Ara- Length 2.5 m
bia to provide bulk supply of plaster products to projects Width 2.5 m
with a complete end to end support of products, equip-
Weight (empty) 2.5 ton
ment and machinery as well as a logistical support.
Weight (full) 35 ton
No of silo 2
Location As Drawing

Applicable Machines Electrical Connected Load


Saveto is the first supplier in the kingdom of Saudi Ara-
bia to provide bulk supply of plaster products to projects Voltage Power
400 V 8.3 kW
with a complete end to end support of products, equip- 3Ph. / 60 Hz Consumption
ment and machinery as well as a logistical support. Energy
18.5 A Connection 32 A
uu PFT HM 24 - Mixing Machine Consumption
uu PFT G4 - Plaster Spraying Machine
SAVETO STOREY CONTAINER
System Description
The PFT SILO-STOREY CONTAINER is a conveying system
transported the material to each floor, up to 75 m length
from the SILO, Then the PFT mixing machine up make.
The only time you see the product is when it comes out
of the mixer in wet form. Silo/mixer/pump function as
single unit making for an efficient delivery system and
cost effectively brings Premixed plaster to their point of
use.

Silo Information Silo Information


Number of Silo = 2 Number of Silo = 2
Number of Silo Jet = 2 Containers= as per attached drawing, 8 units
Number of Pft HM24 Machine = 2 To be coordinated according to the site condition and
Number of Storey containers = as per height work space.

40 SAVETO Plaster Technical Guide


Specification Value Unit
Height:
Height 2200 mm 321.46 m
Length 1200 mm
Width 800 mm
Weight (empty) 266 kg 300 m

Weight (full) 750 kg


No of unit Unit every 75 m
Location As Drawing

Electrical Connected Load


Voltage Power
400 V 8.3 kW
3Ph. / 60 Hz Consumption
Energy
18.5 A Connection 32 A
Consumption

MIXING MACHINE - System Description 225 m

The PFT FHM 24 is the all-rounder among the continu-


ous mixers. It can be used for the application of all lime-
and cement-based ready-mixed dry mortars with a max.
grain size of 4 mm. Due to the modular system, every ma-
chine can be adjusted to the desired way of filling in no
time at all: be it bags, silos/containers, or the pneumatic
conveying equipment PFT SILOMAT.
Advantages
uu Greater productivity and efficiency of labor force
uu The mix will come out consistently all day long. You
get the right mixture every time insures the quality 150 m
of application
uu Reduce material handling to absolute minimum
uu Saves time & manpower &, space
uu Eliminates wastage to absolute minimum
uu Easy to operate and handle on site
uu Filling with bagged cargo or direct filling from silo
Specification Value Unit
Height 970 mm
Length 1870 mm
75 m
Width 670 mm
Weight (empty) 127 kg
Weight (full) 350 kg
No of unit 2 unit
Location According to job requirements
Electrical Connected Load

Voltage
400 V Connection 16 A
3Ph. / 60 Hz
Water booster pump 220 V

www.saveto.com 41
SAVETO
Plaster Technical Guide

42 SAVETO Plaster Technical Guide


Plasters & Renders
Technical Data Sheets

www.saveto.com 43
Spatter Dash SB
Weather resistant premixed
cementitious scratch coat
Uses
uu Internal & external scratch coat for plasters.
uu On block walls, fairfaced concrete and precast
panels prior to plastering application.
uu Plaster bond enhancer and mechanical key on
horizontal, vertical and overhead application.

Product Description
Spatter Dash SB cement based key coat composed of hydraulic binders, selected sand aggregates and high performance
additives. It is supplied as a dry powder in pre-weighed bags ready to use on site, which requires only addition of clean water
to produce easily spray-able mortar. Spatter Dash SB is a high quality product for multipurpose applications and contains
special bonding agent.

Advantages Technical Data


uu Factory controlled pre-blend ensures consistent Spatter Dash SB Typical Values @ 25ºC
high quality. Appearance Grey Powder
uu Requires only addition of water on-site at the Maximum Aggregate
time of usage. Up to 2.4mm
Size
uu Manual or spray machine application or by Wet Density 1.8 Kg/Liter
hawk & trowel techniques.
Application Thickness 4 to 6 mm
uu Superior workability.
Pot Time 60 minutes
uu Easy application with uniform work flow
enables high productivity & superior finishing. Setting Time 3 - 5 hours

uu Excellent adhesion on variety of substrates. Compressive


>18 N/mm2 @ 28 Days
Strength ASTM C109
uu Internal & external applications.
Flexural Strength
uu Weather resistant. >5 N/mm2 @ 28 Days
ASTM C348
uu Suitable for humid & dry conditions. Bond Strength
>0.6 N/mm2 @ 28 Days
EN 1015 - 12
uu Suitable for vertical & ceiling surfaces.

Standarts Compliance
uu BS:EN 998-1:2003
uu ASTM C348, C897
uu ASTM C926 C349
uu Cement type: ASTM C150, type1

44 SAVETO Plaster Technical Guide


Usage Instructions Limitations
Make sure the substrate is suitable for the application of
Surface Preparation Spatter Dash SB, in case of doubt, try on sample area to
Substrate should be sound, clean, free from loose mate- assess its suitability.
rial, grease, laitence, dirt curing compound, or any other
substance that might impair the quality of bond with the Do not apply the product under direct rain, extreme
substrate. wind, and at temperatures below +5ºC or above +45ºC.

Prior to Spatter Dash SB Application, soak the entire sur- Tools should be cleaned with water before the mortar
faces with clean potable water. The substrate should be hardens. After the hardening its residuals can be re-
saturated surface dry at the time of Spatter Dash SB ap- moved mechanically.
plication.
Health & Safety
Mixing
Spatter Dash SB is highly alkaline therefore avoid direct
Add to the mixing container 9.5-11.5 liters of water for contact with eyes or skin. It is recommended to use pro-
each 50 Kg bag of Spatter Dash SB. Add the powder to tective gloves and goggles during application.
the water and mix with a mechanical plaster mixer or
low speed electric drill fitted with a suitable paddle for Any skin contact should be wash with soap & water. In
3-4 minutes, until a uniform, lump-free consistency is case of eyes irritation, immediately wash with copious
achieved. amount of cold water. Seek medical advise.
Manual mixing is allowed for small batch quantities and For further information, please refer to material safe-
mix for approx. 1-2 min or when homogeneous mix is ty data sheet.with copious amount of clean cold water.
achieved. Seek medical advice.

Premix Plaster SF is non-flammable.


Application
Spatter Dash SB preferably be applied in a single coat ap-
plication to achieved desired thickness of 4-6 mm. Additional Information
Apply mixed material using mechanical spray or manual Saveto manufactures a wide range of construction chem-
spatter machine or hawk & trowel technique. icals and specialty products for various applications di-
Cover 95-100% of surface area to be plastered. vided into the following product groups:
Allow the installed application to remain undisturbed for
uu Concrete Repair, Grouts and Enhancement.
at least 48 hours.
uu Wall & Facade Systems.
Curing uu Flooring and Coating Systems.
Spatter Dash SB is best cured by spraying water on the uu Sealants and Joints.
surfaces of applied materials every 12 hrs for minimum
of 3 days. During hot & dry conditions allow curing for uu Plasters & Renders.
minimum of 5 days. It will help to obtain high mechani- uu Putties & Finishes.
cal strengths and minimize the risk of surface cracks.
uu Tiling Systems

Shelf Life & Storage uu Waterproofing.

Original sealed container of Spatter Dash SB has a shelf uu Primers & Ancillary Products.
life of 12 months provided it is stored clear of ground in a uu Specialty Products.
dry shaded place below 25ºC.
Saveto also provides various technical information such
as CAD details, detailed method statements, specifica-
Packaging & Coverage tion clauses, application manuals, product selectors and
technical support both in contractors and consultants
Product Pack Size Yield offices as well as construction sites.
1.3-1.6 Kg / m2/ For further information on these products and systems-
Spatter Dash SB 50 Kg Bag or Bulk
mm thi ness kindly check our website or contact your local Saveto
representative.

www.saveto.com 45
Spatter Dash
LB
Weather Resistant Premixed Key
Coat for AAC Surfaces
Uses
uu Internal & external scratch coat for plasters.
uu On block walls, AAC & fairfaced concrete and
precast panels prior to plastering application.
uu Plaster bond enhancer and mechanical key on
horizontal, vertical and overhead application.

Product Description
Spatter Dash LB a cement based coat composed of hydraulic binders, selected aggregates, and high performance additives.
It is supplied as a dry powder in pre-weighed bags ready to use on site, which requires only addition of clean water to pro-
duce easily workable mortar. Spatter Dash LB is a high quality product for multipurpose applications such as scratch coat on
highly absorbing surfaces and ceilings such as AAC, thermalite & calcium silicate.

Advantages Technical Data


uu Factory controlled pre-blend ensures consistent Spatter Dash LB Typical Values @ 25ºC
high quality. Appearance Grey Powder
uu Requires only addition of water on-site at the Maximum Aggregate
time of usage. Up to 1.5mm
Size
uu Manual or spray machine application or by Wet Density 1.8 Kg/Liter
hawk & trowel techniques.
Application Thickness 4 to 6 mm
uu Superior workability.
Pot Time 60 minutes
uu Easy application with uniform work flow
enables high productivity & superior finishing. Setting Time 3 - 5 hours

uu Excellent adhesion on variety of substrates. Compressive


>20 N/mm2 @ 28 Days
Strength ASTM C109
uu Internal & external applications.
Flexural Strength
uu Weather resistant. >5 N/mm2 @ 28 Days
ASTM C348
uu Suitable for humid & dry conditions. Bond Strength
>0.6 N/mm2 @ 28 Days
EN 1015 - 12
uu Suitable for vertical & ceiling.

Standarts Compliance Shelf Life & Storage


uu BS:EN 998-1:2003 Original sealed container of Spatter Dash LB has a shelf
life of 12 months provided it is stored clear of ground in a
uu ASTM C348, C897 dry shaded place below 25ºC.
uu ASTM C926 C349
Packaging & Coverage
uu ASTM C150 Type 1
Product Pack Size Yield
Spatter Dash 1.8 Kg / m2 /
50 Kg Bag or Bulk
LB mm thickness

46 SAVETO Plaster Technical Guide


Usage Instructions hardens. After the hardening its residuals can be re-
moved mechanically.
Surface Preparation
Substrate should be sound, clean, free from loose mate- Health & Safety
rial, grease, laitence, dirt curing compound, or any other
Spatter Dash LB is highly alkaline therefore avoid direct
substance that might impair the quality of bond with the
contact with eyes or skin. It is recommended to use pro-
substrate.
tective gloves and goggles during application. Any skin
Prior to Spatter Dash LB Application, soak the entire sur- contact should be washed with soap and water. In case of
faces with clean potable water. The substrate should be eyes irritation, immediately wash with copious amount
saturated surface dry at the time of Spatter Dash LB ap- of clean cold water. Seek medical advice.
plication.
Spatter Dash LB is non-flammable.

Mixing For further information, please refer to material safety


Add to the mixing container 9.5-11.5 liters of water for data sheet.
each 50 Kg bag of Spatter Dash LB. Add the powder to
the water and mix with a mechanical plaster mixer or Additional Information
low speed electric drill fitted with a suitable paddle for
3-4 minutes, until a uniform, lump-free consistency is Saveto manufactures a wide range of construction chem
achieved. cals and specialty products for various applications di-
vied into the following product groups:
Manual mixing is allowed for small batch quantities and
mix for approx. 1-2 min or when homogeneous mix is uu Concrete Repair, Grouts and Enhancement.
achieved. uu Wall & Facade Systems.
uu Flooring and Coating Systems.
Application
uu Sealants and Joints.
Spatter Dash LB preferably be applied in a single coat ap-
plication to achieved desired thickness of 4-6 mm. uu Plasters & Renders.

Apply mixed material using mechanical spray or manual uu Putties & Finishes.
spatter machine or hawk & trowel technique. uu Tiling Systems
Cover 95-100% of surface area to be plastered. uu Waterproofing.

Allow the installed application to remain undisturbed for uu Primers & Ancillary Products.
at least 48 hours. uu Specialty Products.
Saveto also provides various technical information such
Curing as CAD details, detailed method statements, specifica-
Spatter Dash LB is best cured by spraying water on the tion clauses, application manuals, product selectors and
surfaces of applied materials every 12 hrs for min mum technical support both in contractors and consultants of-
of 3 days. During hot & dry conditions allow curing or fices as well as construction sites. For further information
minimum of 5 days. It will help to obtain high mechan cal on these products and systems kindly check our website
strengths and minimize the risk of surface cracks. or contact your local Saveto representative.

Limitations
Make sure the substrate is suitable for the application of
Spatter Dash LB, in case of doubt, try on sample area to
assess its suitability.

Do not apply the product under direct rain, extreme


wind, and at temperatures below +5ºC or above +45ºC.

Tools should be cleaned with water before the mortar

www.saveto.com 47
Premix Plaster S
Sprayable Premixed Plaster
Uses
uu Designed for spray application internally or
externally in wet & dry conditions onto block
walls & rough surfaces without the necessity of
the prior application of a spatter dash coat.
uu Applied on smooth vertical and over-head
concrete surfaces and precast concrete surfaces
subsequent to the application of a spatter dash
coat; we recoomend Spatter Dash SB for this
application.

Product Description
Premix Plaster S is a cement based plastering material composed of hydraulic binders, selected manufactured sand, aggre-
gates, and special additives. It is supplied as a dry powder in pre-weighed bags ready to use on site, which requires only
addition of clean water to produce cohesive mortar. Premix Plaster S is specially designed for application by spray machine
and contains special shrinkage control additive and provides good adhesion with uniform colour surface.

Advantages Technical Data


uu Fast mixing application using spray machine Premix Plaster S Typical Values @ 25ºC
uu Contains special additive that reduces friction Appearance Grey Powder
and prolongs lifespan of equipment.
Maximum Aggregate
uu Factory controlled pre-blend ensures consistent Up to 1.5mm
Size
high quality.
Wet Density 1.8 Kg/Liter
uu Requires only addition of water on-site at the
10 to 25 mm in a single
time of usage. Application
layer or up to 15 mm
Thickness
uu Uniform colour/mass. when multiple layers

uu Improved workability & curing. Open Time 60 to 90 minutes

uu Easy application with uniform work flow Adjustability 10 - 15 minutes


enables high productivity & superior finishing. Setting Time 3 - 5 hours
uu Strong adhesion on variety of substrates. Compressive Strength
> 7 N/mm2 @ 28 Days
uu Internal & external applications. ASTM C109

uu Shrinkage control reduces surface cracks. Flexural Strength ASTM


> 2 N/mm2 @ 28 Days
C348
uu Suitable for humid & dry conditions.
Bond Strength EN 1015
uu Suitable for vertical & ceiling surfaces. > 0.3 N/mm2 @ 28 Days
- 12

Design Criteria
Premix Plaster S is designed to be used at thicknessesbetween 10 and 25 mm in a single application. Further build up can
be achieved in layers using wet on wet technique. The product can be applied on block walls without the need to use a
scratch coat as long as the substrate is properly soaked prior to application.

48 SAVETO Plaster Technical Guide


Standart Compliance After the surface appears stiff but still moist, followthe
smoothing the material to achieve a desired appearance
uu BS EN 13914-1,2:2005
Curing
uu BS 8481: 2006
uu BS EN 1015-10:2000 Premix Plaster S is best cured by spraying water on its
surface every 8-12 hrs for a minimum of 3 days. During
uu ASTM C 926 hot & dry conditions allow curing for minimum of 5 days.
uu ASTM C 897 It will help to obtain high mechanical strengths and min-
imize the risk of surface cracks.
uu BS EN 197 - 1
uu BS EN 998 - 1: 2010 Packaging & Coverage
Usage Instructions Product Pack Size Yield

Surface Preparation Premix Plaster S 50 Kg Bag or Bulk 31 Liters


Substrate should be sound, clean, free from loose materi-
al, grease, laitance, dirt curing compound, etc. Shelf Life & Storage
Prior to Premix Plaster S application, soak the entire sur- Original sealed container of Premix Plaster S has a shelf
faces with clean potable water and the substrate should life of 12 months provided it is stored clear of ground in a
be saturated surface dry at the time of Premix Plaster S dry shaded place below 25ºC.
application.
Limitations
Mixing
Do not mix with any additives or products, unless recom-
Add to the mixing container 8-10 litres of water for each
mended by Saveto.
50 Kg bag of Premix Plaster S. Add the powder to the wa-
ter and mix with a mechanical plaster mixer or low speed Make sure the substrate is suitable for plaster applica-
electric drill fitted with a suitable paddle for 3-4 minutes, tion. In case of doubt, try on sample area to assess its
until a uniform, lump-free consistency is achieved. suitability or contact a Saveto representative.
For application using plastering machine, the recom- Do not apply the product at a temperature lower than
mended water flow rate is 300-400 Ltr/hour @ 2.5 bar +5ºC. During summer season the working area must be
pressure. covered to prevent the ill-effects of direct sun and also
excessive air-draught during initial curing stage.
Mixed material should be used within 90 min.
Tools should be cleaned with water before the mortar
Do not add water to the mix once the mixed mortar
hardens. After the hardening its residuals can be re-
starts to harden.
moved mechanically only.

Smooth concrete surfaces For further information contact our technical depart-
Apply Spatter Dash S or SB prior to the application of Pre- ment.
mix Plaster S.
Health & Safety
Application Premix Plaster S is highly alkaline therefore avoid direct
Premix Plaster S can be applied in a single or multiple contact with eyes or skin. It is recommended to use pro-
layers on rough or smooth surfaces using spray machine tective gloves and goggles during application. Any skin
at thickness of 10 - 25 mm per layer. Apply a spatter dash contact should be washed with soap and water. In case of
coat on smooth surfaces. eyes irritation, immediately wash with copious amount
of clean cold water. Seek medical advice. Premix Plaster
Rod or level to uniform thickness of 10 - 25 mm. Imme-
S is non-flammable. For further information, please refer
diately then follow smoothing the material to a desired
to material safety data sheet.
appearance.

For multiple layers allow the plaster to partially dry (60-


120min depending on weather). Apply second coat at
thickness 10 -15 mm as described above to a desired ap-
pearance.

www.saveto.com 49
Premix Plaster SF
Fiber Reinforced Sprayable
Premixed Plaster
Uses
uu Internal & external plaster on block walls and
rough surfaces.
uu Plastering on fairfaced concrete and precast
panels subsequent to Spatter Dash SB scratch
coat.
uu Plastering to a thickness of 25 mm on vertical
surfaces and 10 mm on overhead surfaces.

Product Description
Premix Plaster SF is a cement based plastering material composed of hydraulic binders, selected graded aggregates, special
fibers, and special additives. It is supplied as a dry powder in pre-weighed bags ready to use on site, which requires only the
addition of clean water to produce cohesive mortar. Premix Plaster SF is specially designed for application by spray machine
and contains special shrinkage control additive and provides good adhesion with uniform color surface. Premix Plaster SF
can be applied at thicknesses ranging from 10mm to 25mm.

Advantages Design Criteria


uu Fast mixing application using spray machine Premix Plaster SF is designed to be used at thicknesses
between 10 and 25 mm in a single application. Further
uu Contains special additive that reduces friction build up can be achieved in layers using wet on wet tech-
and prolongs lifespan of equipment. nique. The product can be applied on block walls without
the need to use a scratch coat as long as the substrate is
uu Factory controlled pre-blend ensures consistent properly soaked prior to application.
high quality.
uu Requires only addition of water on-site at the
time of usage. Technical Data
uu Uniform color/mass. Premix Plaster SF Typical Values @ 25ºC
uu Improved workability & curing. Appearance Grey Powder

uu Easy application with uniform work flow Maximum Aggregate


Up to 1.5mm
enables high productivity & superior finishing. Size

uu Strong adhesion on variety of substrates. Wet Density 1.6 Kg/Liter

uu Internal & external applications. Application Thickness 10 to 25 min

uu Shrinkages control reduces surface cracks. Open Time 60 to 90 minutes

uu Suitable for humid & dry conditions. Adjustability 10 - 15 minutes

uu Suitable for vertical & ceiling surfaces. Setting Time 3 - 5 hours


Compressive Strength
> 7.5 N/mm2 @ 28 Days
ASTM C109
Flexural Strength
> 2 N/mm2 @ 28 Days
ASTM C348
Bond Strength
> 0.4 N/mm2 @ 28 Days
EN 1015 - 12

50 SAVETO Plaster Technical Guide


Standart Compliance Curing

uu BS EN 13914-1,2:2005 Premix Plaster SF is best cured by spraying water on the


surfaces of applied materials every 8-12 hrs for minimum
uu BS 8481: 2006 of 3 days. During hot & dry conditions allow curing for
uu PD CEN/TR 15123:2005 minimum of 5 days. It will help to obtain high mechanical
strengths and minimize the risk of surfacecracks.
uu BS EN 1015-10:2000
uu ASTM C 926
Packaging & Coverage
uu ASTM C 897
uu BS EN 197 - 1 Product Pack Size Yield

uu BS EN 998 - 1: 2010 Premix Plaster SF 50 Kg Bag or Bulk 31.25 Liters

Usage Instructions
Shelf Life & Storage
Surface Preparation Original sealed container of Premix Plaster SF has a shelf
Substrate should be sound, clean, free from loose mate- life of 12 months provided it is stored clear of ground in a
rial, grease, laitence, dirt curing compound, or any other dry shaded place below 25ºC.
substance that might impair the quality of bond with the
substrate.
Limitations
Prior to SF Application, soak the entire surfaces with Make sure the substrate is suitable for the application of
clean potable water. The substrate should be saturated Premix Plaster SF, in case of doubt, try on sample area to
surface dry at the time of Premix Plaster SF application. assess its suitability.

Mixing Do not apply the product under direct rain, extreme


wind, and at temperatures below +5ºC or above +45ºC.
Add to the mixing container 8-10 liters of water for each
50 Kg bag of Premix Plaster SF. Add the powder to the wa- Tools should be cleaned with water before the mortar
ter and mix with a mechanical plaster mixer or low speed hardens. After the hardening its residuals can be re-
electric drill fitted with a suitable paddle for 3-4 minutes, moved mechanically.
until a uniform, lump-free consistency is achieved.

For application using PFT plastering machine, the water Health & Safety
flow rate is 300 - 400 Lit / hour @ 2.5 bar pressure. Mixed Premix Plaster SF is highly alkaline therefore avoiddirect
material should be used within 90 min. contact with eyes or skin. It is recommended to use pro-
Do not add water to the mix once the mixed mortar start tective gloves and goggles during application.
to harden. Any skin contact should be washed with soap and water.
In case of eyes irritation, immediately wash with copious
Smooth concrete surfaces amount of clean cold water. Seek medical advice.
Apply Spatter Dash S or SB prior to the application of Pre-
Premix Plaster SF is non-flammable. For further informa-
mix Plaster SF.
tion, please refer to material safety data sheet.

Application
Premix Plaster SF can be applied in a single or multiple
layers on rough surfaces. On smooth surfaces it should
be applied subsequent to the application of a spatter-
dash coat.

Rod or level to a uniform thickness immediately then fol-


low smoothing the material to the desired appearance.

For multiple layers allow the plaster to partially dry (60-


120 minutes depending on weather). Apply second coat
at thickness as described above to a desired appearance.

After the surface appears stiff but still moist, follow the
smoothing the material to achieve a desired appearance.

www.saveto.com 51
Vetotouch
MONOCOUCHE
UV Resistant Pigmented Premixed
Textured Plaster
Uses
uu Iternally or externally in wet & dry conditions
onto block walls & rough surfaces.
uu On concrete surfaces that are smooth and also
precast concrete surfaces with scratch coat
applied first.
uu Can be applied in 20mm thickness of single
layer, however it is recommended for two coat
application of 10mm each.

Product Description
Vetotoch Monocouche is a cement based plaster coat composed of hydraulic binders, selected aggregates special pigments
and high performance additives. It is supplied as a dry powder in pre-weighed bags ready to use on site, which requires
only addition of clean water to produce cohesive mortar. Vetotoch Monocouche is a high quality product and suitable for
external applications with marble chips.

Advantages Technical Data


uu Factory controlled pre-blend ensures consistent Vetotoch Monocouche Typical Values @ 25ºC
high quality. Appearance Colored Powder
uu Requires only addition of water on-site at the Maximum Aggregate
time of usage. Up to 1.5mm
Size
uu Uniform color/mass. Wet Density 1.7 Kg/Liter
uu Improved workability & curing. Application Thickness 3 to 20 mm
uu Easy application with uniform work flow Pot Time 60 minutes
enables high productivity & superior finishing.
Adjustability 10 - 15 minutes
uu Strong adhesion on variety of substrates.
Setting Time 4 - 6 hours
uu Internal & external applications.
Compressive Strength
uu Shrinkages control reduces surface cracks. > 8 N/mm2 @ 28 Days
ASTM C109
uu Suitable for humid & dry conditions. Flexural Strength ASTM
> 3 N/mm2 @ 28 Days
uu Suitable for vertical & ceiling surfaces. C348
Bond Strength
> 0.4 N/mm2 @ 28 Days
EN 1015 - 12

Standarts Compliance
uu BS:EN 998
uu ASTM C348, C349
uu ASTM C926
uu Cement type: ASTM C150, type1
52 SAVETO Plaster Technical Guide
Usage Instructions curing for minimum of 5 days. It will help to obtain high
mechanical strengths.
Surface Preparation
Substrate should be sound, clean, free from loose materi- Packaging & Coverage
al, grease, laitance, dirt curing compound, etc.
Product Pack Size Yield
Prior to Vetotoch Monocouche application, wet the
entire surfaces with clean potable water and surface Vetotouch
50 Kg Bag or Bulk 30 Liters
should look damp at the time of Vetotoch Monocouche
Monocouche application.

Mixing
Shelf Life & Storage
For manual application add to the mixing contain-
er 7.5- 9 litres of water for each 50 Kg bag of Vetotoch Original sealed container of Vetotoch Monocouche has
Monocouche or 9 -10.5 litres/50 kg bag for machine ap- a shelf life of 12 months provided it is stored clear of
plication. Add the powder to the water and mix with a ground in a dry shaded place below 25ºC.
mechanical plaster mixer or low speed electric drill fitted
with a suitable paddle for 3-4 minutes, until a uniform, Limitations
lumpfree consistency is achieved.
Do not mix with any additives or products, unless recom-
Leave the mixed material to stand for 10 min and briefly mended by Saveto.
remix without addition of water.
Make sure the substrate is suitable for plaster applica-
tion. In case of doubt, try on sample area to assess its
Smooth concrete surfaces
suitability.
Prepare the smooth concrete Scarface by applying
Do not apply the product at temperature less than +5ºC.
Vetonit Spatter Dash SB.
During summer season the working area must be cov-
For better adhesion to the substrate, add a 0.5 Litter of ered to prevent ill-effects from direct sun and also exces-
Vetonit Bond 2 to the mixing water for each 50 Kg bag or sive air-draught during initial curing stage.
add 1 liter of Vetonit Plastering Bond to the mixing water
referenced to the measured powder quantity. then Tools should be cleaned with water before the mortar
follow the same mixing procedures as described above. hardens. After the hardening its residuals can be re-
moved mechanically only.
Mixed material must be used within 1 hour. Do not add
water, once the mixed mortar start to harden.
Health & Safety
Application
Vetotouch Monocouche is highly alkaline therefore avoid
Vetotoch Monocouche can be applied in a single or two direct contact with eyes or skin. It is recommended to use
coats on rough or smooth surfaces by manual or machine protective gloves and goggles during application. Any
application to achieved desired thickness 3-20 mm. skin contact should be wash with soap & water. Incase of
Apply mixed material using spray machine or hawk & eyes irritation, immediately wash with copiousamount of
trowel technique. Rod or screed to uniform thickness, cold water. Seek medical advise.
not exceeding 20 mm for single coat or 10 mm each coat For further information, please refer to material safety-
for multiple layers. First layer should be pressed hard data sheet.
against the surface.

For second layer allow the first layer to partially set (60-
120min depending on weather). Apply second layer as
described above.

Water spray the surface if second layer is carried out next


day.

Curing
Vetotoch Monocouche is best cured by spraying water
evenly on the surfaces of applied materials every 12 hrs
for minimum of 3 days. During hot & dry conditions allow

www.saveto.com 53
Plaster
GYPSUM
High Quality Light weight Gypsum
Plaster
Uses
uu Internal plaster on block walls and rough
surfaces.
uu Plastering on fairfaced concrete and precast
panels subsequent to Spatter Dash SB scratch
coat.
uu Improving thermal resistance properties as well
as sound dampening.

Product Description
Plaster Gypsum is composed of a retarded gypsum, selected aggregates and special additives. It is supplied as a dry powder
in pre-weighed bags ready to use on site, which requires only addition of clean water to produce cohesive mix.

Plaster Gypsum is a high quality product and provides very smooth surface as underlayment for paints, decorative oatings
& wallpapers.

Advantages Technical Data


uu Factory controlled pre-blend ensures consistent Plaster Gypsum Typical Values @ 25ºC
high quality.
Appearance White Powder
uu Requires only addition of water on-site at the
Maximum Aggregate
time of usage. Up to 1.35mm
Size
uu Can be applied by plastering machine. Wet Density 1.7 Kg/Liter
uu Single coat application with improved Application Thickness 3 to 20 mm
workability.
Open Time 30 minutes
uu Easy application with uniform work flow
enables high productivity & superior finishing. Adjustability 10 - 15 minutes

uu Strong adhesion on variety of substrates. Setting Time 3 - 5 hours

uu Acoustical properties. Compressive Strength


>6 N/mm2 @ 28 Days
ASTM C109
uu Very smooth finish can be achieved.
Flexural Strength
uu Light weight plaster. > 1.5 N/mm2 @ 28 Days
ASTM C348
uu Suitable for normal humid & dry conditions. Bond Strength
> 0.4 N/mm2 @ 28 Days
EN 1015 - 12
Standarts Compliance
uu ASTM C28
uu ASTM C472

54 SAVETO Plaster Technical Guide


Usage Instructions Curing
Let the Plaster Gypsum to fully dry itself. Do not use wa-
Surface Preparation ter.
Substrate should be sound, clean, free from loose materi-
Paints & Coatings can be applied once the plaster and
al, grease, laitence, dirt curing compound, etc.
Vetonit Finish WR has dried out completely, generally af-
Prior to Plaster Gypsum application, soak the entire sur- ter 7 days.
faces with clean potable water and allow to dry.

Mixing
Packaging & Coverage
Product Pack Size Yield
For manual mixing, add to the mixing container 11.5-
12.5 litres of water for each 35 Kg bag of Plaster Gypsum 1.3 Kg / m2 /
Plaster Gypsum 35 Kg Bag or Bulk
or 12-13 litres/35 kg bag for machine application. Add mm thickness
the powder to the water and mix with a mechanical
plaster mixer or low speed electric drill fitted with a Limitations
suitable paddle for 3-4 minutes, until a uniform, lump-
free consistency is achieved. Do not mix with any additives or products, unless
Leave the mixed material to stand for 5 min and briefly recommended by Saveto.
remix without addition of water. Make sure the substrate is suitable for plaster coat
Manual mixing is allowed for small batch quantities and application. In case of doubt, try on sample area to assess
mix for approx. 1-2 min or when homogenous mix is its suitability.
achieved. Do not apply the product at temperature less than
Smooth concrete surfaces +5ºC. During summer season the working area must be
covered to prevent ill-effects from direct sun and also
Add 0.5 litres of Vetonit Bond 2 to the mixing water and excessive air-draught during initial curing stage.
adjust the water requirement accordingly for each 35 kg
Tools should be cleaned with water before the mortar
bag. Follow same mixing procedure as above.
hardens. After the hardening its residuals can be removed
Mixed material must be used within 30 minute. Do not mechanically only.
add water once the mixed plaster mortar start to stiffen
For further information contact our technical department.
or hardened.
Application
Shelf Life & Storage
Plaster Gypsum is generally applied in a single coat
method. Use directly on block walls & rough surfaces. Original sealed bag of Plaster Gypsum has a shelf life of
On smooth concrete surfaces apply first a primer coat of 12 months provided it is stored clear of ground in a dry
Vetonit Bond 2. and shaded place.
Apply mixed material using spray machine or trowel
technique to cover the area to desired thickness. Health & Safety
Lightweight leveling tools are required in conjunction Plaster Gypsum is alkaline therefore avoid direct contact
with trowel to fill in holes. with eyes or skin. It is recommended to use protective
When the plaster stiffens lightly, treat the surface to a gloves and goggles during application. Any skin contact
smooth level to eliminate all traces of protrusions and should be wash with soap & water. In case of eyes irri-
undulations. tation, immediately wash with copious amount of clean
cold water. Seek medical advise.
Let the plaster set for about 30 min., using wet sponge,
wipe the surface to a creamy smooth finish. For further information, please refer to material safety
Apply Vetocoat Finish WR white mixed with 0.5 Ltr of data sheet.
Vetonit Bond 2 at 2 mm thickness prior to application of
decorative paints.

www.saveto.com 55
Acoustic
PLASTER
High Quality Light weight Premixed
Acoustic Plaster
Uses
uu Theaters and auditoriums.
uu Media and recording studios.
uu Boiler, chiller and machine rooms.
uu Where sound dampening is required.

Product Description
Acoustic Plaster is composed of a retarded gypsum, Perlite & selected aggregates and special additives. It is supplied as a
dry powder in pre-weighed bags ready to use on site, which requires only addition of clean water to produce cohesive mix.
Acoustic Plaster is a high quality product and provides sound and thermal insulation properties.

Advantages Technical Data


uu Factory controlled pre-blend ensures consistent Acoustic Plaster Typical Values @ 25ºC
high quality. Appearance White Powder
uu Requires only addition of water on-site at the Maximum Aggregate
time of usage. Up to 3.5mm
Size
uu Can be applied by plastering machine. Wet Density 1.1 Kg/Liter
uu Single coat application with improved Open Time 30 minutes
workability.
Adjustability 10 - 15 minutes
uu Easy application with uniform work flow
enables high productivity & superior finishing. Setting Time 3 - 5 hours

uu Strong adhesion on variety of substrates. Sound Absorption at 10


0.50 at 4 KHz frequency
mm thickness
uu Acoustical properties.
Compressive Strength
> 5 N/mm2 @ 28 Days
uu Very smooth finish can be achieved. ASTM C109
uu Light weight plaster (half the normal sand/ Flexural Strength
> 0.5 N/mm2 @ 28 Days
cement plaster). ASTM C348
uu 4 times more resistant to heat transmission than Bond Strength
> 0.4 N/mm2 @ 28 Days
normal sand/cement plaster. EN 1015 - 12

Standarts Compliance Packaging & Coverage


uu ASTM C384 Product Pack Size Yield
uu ASTM C349 25 Kg Bag or 1.1 Kg / m2 / mm
Acoustic Plaster
Bulk thickness

Stated consumption data are for general guidance. Actu-


al value depends on the nature of substrate, method of
application & wastages

56 SAVETO Plaster Technical Guide


Usage Instructions
For colors other than white, spray a Finish WR (desired
Surface Preparation colour) at 2 mm thickness over Vetonit Acoustic Plaster
The surface should be sound, clean, free from loose ma- after 7 day cure.
terial, grease, laitance, dirt curing compound, etc.
Curing
Prior to Acoustic Plaster application, wet the entire sur-
faces with clean potable water and allow to dry prior to Let the Acoustic Plaster to fully dry itself. Do not use wa-
Acoustic Plaster application.. ter curing.

Absorption Level (az)


Mixing Frequency at Acoustic Plaster Thickness
(f Hz)
For manual mixing, add to the mixing container 11.5- 10mm 15mm 20mm
12.5 litres of water for each 25 Kg bag of Acoustic Plaster
125 0.08 0.12 0.18
or 12-14 litres/25 kg bag for machine application. Add
the powder to the water and mix with a mechanical plas- 250 0.10 0.18 0.23
ter mixer or low speed electric drill fitted with a suitable 500 0.15 0.25 0.32
paddle for 3-4 minutes, until a uniform, lumpfree consis- 1000 0.28 0.41 0.49
tency is achieved. 2000 0.45 0.53 0.58
Leave the mixed material to stand for 5 min and briefly 4000 0.50 0.63 0.70
remix without addition of water.

Manual mixing is allowed for small batch quantities and


mix for approx. 1-2 min or when homogenous mix is 20mm
0.8 10mm 15mm
achieved.
0.7
When required add 1.0 litres of Vetonit Bond 2 to the 0.6
mixing water and adjust the water requirement accord- 0.5
ingly for each 25 kg bag. Follow same mixing procedure
as above.Mixed material must be used within 30 minute. 0.4
Do not add water once 0.3
0.2
Smooth concrete surfaces 0.1
Add 0.5 litres of Vetonit Bond 2 to the mixing water and 0
adjust the water requirement accordingly for each 35 kg 2000 4000
bag. Follow same mixing procedure as above. 250 500
125 1000
Mixed material must be used within 30 minute. Do not Frequency (f Hz)
add water once the mixed plaster mortar start to stiffen 10 mm mean NRC - 0.26
or hardened. 15 mm mean NRC - 0.35
20 mm mean NRC
Application
Acoustic Plaster is generally applied in a single coat
method. Use directly on block walls & rough surfaces. Shelf Life & Storage
On smooth surfaces apply first a coat of Vetonit Spatter Original sealed bag of Plaster Gypsum has a shelf life of
Dash S or SB. 12 months provided it is stored clear of ground in a dry
and shaded place.
Apply mixed material using spray machine or trowel
technique to cover the area to desired thickness.
Health & Safety
Lightweight leveling tools are required in conjunction
with trowel to fill in holes. Acoustic Plaster is alkline, avoid direct contact with eyes
or skin. It is recommended to use protective gloves and
When the plaster stiffens lightly, treat the surface to a goggles during application. Any skin contact should be
smooth level to eliminate all traces of protrusions and wash with soap & water. In case of eyes irritation, imme-
undulations. Let the plaster set for about 30 min. using diately wash with copious amount of clean cold water.
wet sponge, wipe the surface to a creamy smooth finish. Seek medical advise.

www.saveto.com 57
Plaster Cement
PERLITE
Sprayable Premixed Plaster
Uses
uu Internal & External plaster on block walls and
rough surfaces.
uu Plastering on fairfaced concrete and precast
panels subsequent to Spatter Dash SB scratch
coat.
uu Improving thermal resistance properties as well
as sound dampening.

Product Description
Plaster Cement Perlite is composed of a hydraulic cement, Perlite and selected aggregates with special additives. It is sup-
plied as a dry powder in pre-weighed bags ready to use on site, which requires only addition of clean water to produce co-
hesive mix. Plaster Cement Perlite is a high quality product and provides as underlayment on various facets of the projects.

Advantages Technical Data


uu Fast mixing application using spray machine Plaster Cement Perlite Typical Values @ 25ºC
uu Contains special additive that reduces friction Appearance Grey Powder
and prolongs lifespan of equipment. Density 1.07 Kg/Liter
uu Factory controlled pre-blend ensures consistent Application Thickness 50 to 100 mm
high quality.
Open Time 30 minutes
uu Requires only addition of water on-site at the
time of usage. Setting Time 5 - 6 hours

uu Light weight. Compressive Strength


> 5 N/mm2 @ 28 Days
ASTM C109
uu 40% improvement in thermal insulation.
Flexural Strength
> 1.5 N/mm2 @ 28 Days
uu Easy application with uniform work flow ASTM C348
enables high productivity & superior finishing.
Bond Strength
> 0.4 N/mm2 @ 28 Days
uu Strong adhesion on variety of substrates. EN 1015 - 12
uu Internal & external applications. Average Thermal Con-
0.29 W/mK
ductivity ASTM C518-10
uu Shrinkages control reduces surface cracks.
uu Suitable for vertical & ceiling surfaces. Design Criteria
Standarts Compliance Plaster Cement Perlite is designed to be used at thick-
nesses between 50 and 100 mm in a layered applica-
uu BS:EN 1191 tion. The product can be applied on block walls without
the need to use a scratch coat as long as the substrate
uu ISO 8301
is properly irrigated prior to application. In cases of fair-
uu ASTM C348 faced concrete; a scratch coat is needed to insure me-
uu Cement type: ASTM C150, type1 chanical keying and enhanced bonding.

58 SAVETO Plaster Technical Guide


Usage Instructions Packaging & Coverage
Surface Preparation Product Pack Size Yield
Substrate should be sound, clean, free from loose mate- Plaster Cement 1 to 1.2 Kg /
rial, grease, laitence, dirt curing compound, or any other 25 Kg Bag or Bulk
Perlite m2/ mm
substance that might impair the quality of bond with the
substrate.
Limitations
Prior to Plaster Cement Perlite Application, soak the
Make sure the substrate is suitable for the application of
entire surfaces with clean potable water. The substrate
Plaster Cement Perlite, in case of doubt, try on sample
should be saturated surface dry at the time of Plaster Ce-
area to assess its suitability.
ment Perlite application.
Do not apply the product under direct rain, extreme
Mixing wind, and at temperatures below +5ºC or above +45ºC.
Add to the mixing container 7-8 liters of water for eac Tools should be cleaned with water before the mortar
25 Kg bag of Plaster Cement Perlite. Add the powder to hardens. After the hardening its residuals can be re-
the water and mix with a mechanical plaster mixer or moved mechanically.
low speed electric drill fitted with a suitable paddle for
3-4 minutes, until a uniform, lump-free consistency is
achieved. Shelf Life & Storage
For application using PFT plastering machine, the water Original sealed container of Plaster Cement Perlite has
flow rate is 300 - 400 Lit / hour @ 2.5 bar pressure. Mixed a shelf life of 12 months provided it is stored clear of
material should be used within 90 min. ground in a dry shaded place below 25ºC.

Do not add water to the mix once the mixed mortar start Health & Safety
to harden.
Plaster Cement Perlite is highly alkaline therefore avoid
direct contact with eyes or skin. It is recommended to
Smooth concrete surfaces
use protective gloves and goggles during application.
Apply Spatter Dash S or SB prior to the application of Any skin contact should be washed with soap and water.
Plaster Cement Perlite In case of eyes irritation, immediately wash with copious
amount of clean cold water. Seek medical advice.
Application
Plaster Cement Perlite is non-flammable.
Plaster Cement Perlite can be applied in a single or mul-
tiple layers on rough surfaces. On smooth surfaces it For further information, please refer to material safety
should be applied subsequent to the application of a data sheet.
spatter-dash coat.

Rod or level to a uniform thickness immediately then fol-


low smoothing the material to the desired appearance.

For multiple layers allow the plaster to partially dry (60-


120 minutes depending on weather). Apply second coat
at thickness as described above to a desired appearance.

After the surface appears stiff but still moist, follow the
smoothing the material to achieve a desired appearance.

Curing
Plaster Cement Perlite is best cured by spraying water on
its surface every 8-12 hrs for a minimum of 3 days. During
hot & dry conditions allow curing for minimum of 5 days.
It will help to obtain high mechanical strengths and min-
imize the risk of surface cracks.

www.saveto.com 59
Plaster Gypsum
PERLITE
Thermal Insulation Light weight
Gypsum Perlite Plaster
Uses
uu Internal plaster on block walls and rough
surfaces.
uu Plastering on fairfaced concrete and precast
panels subsequent to Spatter Dash SB scratch
coat.
uu Improving thermal resistance properties as well
as sound dampening.

Product Description
Plaster Gypsum Perlite is composed of a retarded gypsum, Perlite and selected aggregates with special additives. It is sup-
plied as a dry powder in pre-weighed bags ready to use on site, which requires only addition of clean water to produce co-
hesive mix. Plaster Gypsum Perlite is a high quality product and provides as underlayment on various facets of the projects.

Advantages Technical Data


uu Factory controlled pre-blend ensures consistent Plaster Gypsum Perlite Typical Values @ 25ºC
high quality. Appearance White Powder
uu Requires only addition of water on-site at the Density 1.08 Kg/Liter
time of usage.
Application Thickness 3 to 20 mm
uu Can be applied by plastering machine.
Open Time 30 minutes
uu Single coat application with improved
workability. Setting Time 24 Hours

uu Easy application with uniform work flow Compressive Strength


>3 N/mm2 @ 28 Days
enables high productivity & superior finishing. ASTM C109

uu Strong adhesion on variety of substrates. Flexural Strength


> 0.5 N/mm2 @ 28 Days
ASTM C348
uu Sound absorption & Thermal insulation.
Bond Strength
> 0.4 N/mm2 @ 28 Days
uu Very smooth finish can be achieved. EN 1015 - 12
uu Light weight plaster (half the normal sand/
cement plaster).
uu 4 times more resistant to heat transmission than
normal sand/cement plaster.

Standarts Compliance
uu BS:EN 1191-2
uu ASTM C472
uu ASTM C348, C349

60 SAVETO Plaster Technical Guide


Usage Instructions Curing
Let the Plaster Gypsum Perlite to fully dry itself. Do not
Surface Preparation use water.
The surface should be sound, clean, free from loose ma-
Paints & Coatings can be applied once the plaster and
terial, grease, laitance, dirt curing compound, etc.
Vetonit Finish WR has dried out completely, generally af-
Prior to Plaster Gypsum Perlite application, wet the en- ter 7 days.
tire surfaces with clean potable water and allow to dry
prior to Plaster Gypsum Perlite application. Packaging & Coverage
Mixing Product Pack Size Yield
For manual mixing, add to the mixing container 10.5- Plaster Gysum 1 Kg / m2 / mm
11.5 litres of water for each 25 Kg bag of Plaster Gypsum 25 Kg Bag or Bulk
Perlite thickness
Perlite or 11-12 litres/25 kg bag for machine application.
Add the powder to the water and mix with a mechanical
plaster mixer or low speed electric drill fitted with a suit- Shelf Life & Storage
able paddle for 3-4 minutes, until a uniform, lump-free Original sealed container of Plaster Gypsum Perlite has
consistency is achieved. a shelf life of 12 months provided it is stored clear of
ground in a dry shaded place below 25ºC.
Leave the mixed material to stand for 5 min and briefly
remix without addition of water.
Limitations
Manual mixing is allowed for small batch quantities and
mix for approx. 1-2 min or when homogenous mix is Do not mix with any additives or products, unless recom-
achieved. When required add 0.5 litres of Vetonit Bond mended by Saveto.
2 to the mixing water and adjust the water requirement
Make sure the substrate is suitable for plaster applica-
accordingly for each 25 kg bag. Follow same mixing pro-
tion. In case of doubt, try on sample area to assess its
cedure as above.
suitability.
Mixed material must be used within 30 minute. Do not
Do not apply the product at temperature less than +5ºC.
add water once the mixed plaster mortar start to stiffen
During summer season the working area must be cov-
or harden.
ered to prevent ill-effects from direct sun and also exces-
sive air-draught during initial curing stage.
Application
Plaster Gypsum Perlite is generally applied in a single
Health & Safety
coat method. Use directly on block walls & rough surfac-
es. On smooth concrete surfaces apply first a primer coat Plaster Gypsum Perlite is alkaline, avoid direct contact
of Vetobond PB433. with eyes or skin. It is recommended to use protective
gloves and goggles during application. Any skin contact
Apply mixed material using spray machine or trowel should be wash with soap & water. In case of eyes irri-
technique to cover the area to desired thickness. Light- tation, immediately wash with copious amount of clean
weight leveling tools are required in conjunction with cold water. Seek medical advise.
trowel to fill in holes.
For further information, please refer to material safety
When the plaster stiffens lightly, treat the surface to a data sheet.
smooth level to eliminate all traces of protrusions and
undulations.

Let the plaster set for about 30 min., using wet sponge,
wipe the surface to a creamy smooth finish.

Apply Vetocoat Finish WR white mixed with the right


amount of mixing water and 0.5 Ltr of Vetobond PB433 at
2 mm thickness prior to application of decorative paints.

www.saveto.com 61
Render AC
Acryic modified anti carbonation
premixed render
Uses
uu Internal & external plaster on block walls and
rough surfaces.
uu Car parks, commercial & residential buildings,
bridges and subways.
uu Plastering to a thickness of 15 mm in a single
application.

Product Description
Render AC is a cement based material composed of hydraulic binders, selected aggregates, and special additives. It is sup-
plied as a dry powder in pre-weighed bags ready to use on site, which requires only addition of clean water to produce
cohesive mortar. Render AC is a high quality product contains shrinkage control additive. It is also ideal for use as patching,
repairing and plastering large areas.

Advantages Technical Data


uu Factory controlled pre-blend ensures consistent Render AC Typical Values @ 25ºC
high quality. Appearance White Powder
uu Requires only addition of water on-site at the Density 1.8 Kg/Liter
time of usage.
Application Thickness 3 to 20 mm
uu Enhances substrate breathability and allows the
water vapour to diffuse out. Open Time 30 minutes

uu Suitable for ME harsh weather conditions. Setting Time 3-5 hours

uu Easy application with uniform work flow Compressive Strength


> 4 N/mm2 @ 28 Days
ASTM C109
enables high productivity & superior finishing.
Flexural Strength
uu Strong adhesion on variety of substrates. > 0.5 N/mm2 @ 28 Days
ASTM C348
uu Internal & external applications.
Bond Strength
> 0.4 N/mm2 @ 28 Days
uu Shrinkage control reduces surface cracks. EN 1015 - 12

Standarts Compliance Design Criteria


uu BS EN 998-1, 13914 Render AC is designed to be used at thicknesses between
uu ASTM C348, C349 3 and 15 mm in a single application. The product can be
applied on block walls without the need to use a scratch
uu ASTM C926 coat as long as the substrate is properly irrigated prior to
application. In cases of fairfaced concrete; a scratch coat
is needed to insure mechanical keying and enhanced
bonding. The product is designed to work by mixing 2
Liters of Vetobond AB432 with the mixing water.

62 SAVETO Plaster Technical Guide


Usage Instructions Packaging & Coverage
Surface Preparation Product Pack Size Yield
Substrate should be sound, clean free from loose materi- 48 m2 / ton @15
al, grease, laitance, dirt curing compound, etc. Render AC 50 Kg Bag
mm thickness
Prior to Render AC application, wet the entire surfaces
with clean potable water and surface should look damp Limitations
at the time of Render AC application.
Do not mix with any additives or products unless recom-
mended by saveto.
Mixing
For manual mixing, add to the mixing container 7.5-8.5 Make sure the substrate is suitable for patching, repair
litres of water and 2 liters of Vetobond AB432 for each 50 application. In case of doubt, try on sample area to assess
Kg bag of Render AC. Add the powder to the water and its suitability.
mix with a mechanical plaster mixer or low speed electric Do not apply the product at temperature less than +5ºC.
drill fitted with a suitable paddle for 3-4 minutes, until a During summer season the working area must be cov-
uniform, lump-free consistency is achieved. ered to prevent ill-effects from direct sun and also exces-
Leave the mixed material to stand for 10 min and briefly sive air-draught during initial curing stage.
remix without addition of water.
Shelf Life & Storage
Manual mixing is allowed for small batch quantities and
mix for approx. 1-2 min or when homogenous mix is Original sealed container of Plaster Cement Perlite has
achieved. a shelf life of 12 months provided it is stored clear of
ground in a dry shaded place below 25ºC.
Application
Render AC can be applied in a single (2-15 mm) or mul- Health & Safety
tiple layers upto 30 mm on rough or smooth surfaces to Render AC is highly alkaline therefore avoid direct con-
desired thickness. For multiple layers application, each tact with eyes or skin. It is recommended to use protec-
layer should not exceed 15 mm. tive gloves and goggles during application.
Apply mixed material using spray machine or hawk & Any skin contact should be wash with soap & water. In
trowel technique, pushing first layer hard against the case of eyes irritation, immediately wash with copious
substrate. Rod or screed to uniform thickness. Immedi- amount of clean cold water. Seek medical advise.
ately then follow smoothing the surface, if single layer
repair. Render AC is non-flammable.

For second layer allow the plaster to partially dry (60- 120 For further information, please refer to material safety
min depending on weather). Apply second layer as de- data sheet.
scribed above to desired total thickness, not exceeding
30 mm.

Curing
Render AC is best cured by spraying water on the sur-
faces of applied materials every 12 hrs for minimum of 3
days. During hot & dry conditions allow curing for min-
imum of 5 days. It will help to obtain high mechanical
strengths and minimize the risk of surface cracks.

Cleaning
Tools should be cleaned with water before the mortar
hardens. After the hardening its residuals can be re-
moved mechanically only.

www.saveto.com 63
Masonry
Grout Filler
Premixed cementitious masonry grout
Uses
uu Masonry Grout Filler can be applied on cement
based masonry blocks, masonry units, behind
marble and cement panels, tiles or slabs etc.
uu Masonry Grout Filler is also suitable for
application behind gypsum boards.

Product Description
Masonry Grout Filler is a fine grout category as defined by American Concrete Institute (ACI), and composed of port-
land cement, natural sand, selected fine aggregates and special additives. The Masonry Grout Filler contains admixtures
in accordance to ASTM C 476, C207, C260 to meet fine grout category. Masonry Grout Filler is supplied as a dry powder
in pre-weighed bags ready to use on site, which requires only addition of clean water to produce pourable grout. Ma-
sonry Grout Filler is ideal for grouting masonry blocks, masonry units, cores and also as a filler behind marble slabs etc.
Masonry Grout Filler can be applied in a grouting gaps from 10 mm to 100 mm.

Advantages Technical Data


uu Factory controlled pre-blend ensures consistent Masonry Grout Filler Typical Values @ 25ºC
high quality. Appearance Grey Powder
uu Requires only addition of water on-site at the Aggregate size, max 2.4 mm
time of usage.
Bulk density (Kg/Liter) 1.55 approx.
uu Suitable for ME harsh weather conditions.
Wet density (Kg/Liter) 1.85 approx.
uu Easy application with uniform work flow
enables Air Content < 18%

uu High productivity & superior finishing. Open time @25ºC 30-45 min

uu Strong adhesion. Compressive Strength > 14.0 N/mm2 (> 2000


@28 day (ASTM C109) psi)
uu Good mechanical resistance.
Yield (Ltr/Ton) 540 approx.
uu Excellent workability.

Standarts Compliance
The MSJC (Masonry Standard Joint Committee) con-
uu ASTM C 476, C207 sidered the standard ASTM C 476 in designing the mix,
while ensuring following:
uu ASTM C 404, C260
uu ASTM C 150 Type 1 uu Grout slump defines the fluidity and consistency of
the mix (8”- 11”).
uu Grout compressive strength is related to the unit
masonry strength f’m (must exceed f’m but must not
less be than 2,000 psi).

64 SAVETO Plaster Technical Guide


Usage Instructions Shelf Life & Storage
Original sealed bags of Masonry Grout Filler have a shelf
Surface Preparation life of 12 months provided it is stored clear of ground in a
The surface should be sound, clean free from loose mate- dry shaded place below 25ºC.
rials, grease, laitance, dust etc.

Health & Safety


Mixing
Masonry Grout Filler is highly alkaline therefore avoid di-
For the preparation of masonry grout mixture, pour into rect contact with eyes or skin. It is recommended to use
a container 5.5 - 7 litres of water for each 50 Kg bag of protective gloves and goggles during application. Any
Masonry Grout Filler. skin contact should be wash with soap & water. In case of
Slowly add the powder to the water while mixing with eyes irritation, immediately wash with copious amount
electric drill fitted with a suitable paddle for 2 minutes. of clean cold water. Seek medical advise.
Then continue mixing at medium-high speed for Masonry Grout Filler is non-flammable.
another 2-3 minutes, until a uniform, lump free pourable
consistency mix is achieved. Total mixing time is 4-5 For further information, please refer to material safety
minutes approx. Do not add water to the mix once it data sheet.
starts to stiffen.
Application Additional Information
Pour the mixed material into the gap between masonry Saveto manufactures a wide range of construction chem-
blocks, cement panels or behind marble or gypsum icals and specialty products for various applications di-
board within the open time of 30-45 min. vided into the following product groups:

Avoid air entrapment between the gaps while pouring uu Concrete Repair, Grouts and Enhancement
the grout material.
uu Wall & Facade Systems
For high lift grouting, the mixed material should be
uu Flooring and Coating Systems
pumped or poured from a height to ensures the desired
grout flow so that it spreads smoothly within the gaps. uu Sealants and Joints
We recommend use of mechanical grout pump for uu Plasters & Renders
placement of masonry grout as it will give more efficient uu Putties & Finishes
filling and also help in grout pumping in high rise
structures.
uu Tiling Systems
uu Waterproofing
Cleaning
uu Primers & Ancillary Products
All tools should be cleaned immediately after finishing
by water. Hardened materials can be cleaned mechani- uu Specialty Products
cally.

Saveto also provides various technical information such


Packaging & Coverage as CAD details, detailed method statements, specifica-
tion clauses, application manuals, product selectors and
Product Pack Size Yield technical support both in contractors and consultants
Masonry Grout 1.5 - 1.8 Kg/m2 / offices as well as construction sites.
50 Kg Bag
Filler mm Thickness
For further information on these products and systems
kindly check our website or contact your local Saveto
Stated consumptions data are for general guidance. representative.
Actual consumption depends on the nature of
substrate, method of application and wastage.

www.saveto.com 65
Vetonit
Masonry Mortar
Premixed cementitious masonry
mortar
Uses
uu Masonry Mortar can be used internally or
externally in wet & dry conditions onto block
walls & rough surfaces.
uu Masonry Mortar can be used for cement &
concrete blocks and panels.
uu Masonry Mortar can be used for filling walls and
joints.

Product Description
Masonry Mortar is a cement based coat composed of hydraulic binders, selected aggregates and high performance ad-
ditives. It is supplied as a dry powder in pre-weighed bags ready to use on site, which requires only addition of clean
water to produce cohesive mortar. Masonry Mortar is a premium quality product contains special adhesion additive.
Masonry Mortar can be applied in thickness from 5 mm to 50 mm.

Advantages Technical Data


uu Factory controlled pre-blend ensures consistent Masonry Grout Filler Typical Values @ 25ºC
high quality. Appearance Grey colour Powder
uu Requires only addition of water on-site at the Aggregate size, max 2.4 mm max
time of usage.
Application thickness 5-50 mm
uu Suitable for ME harsh weather conditions.
Wet density (Kg/Liter) 1.90 approx.
uu Easy application with uniform work flow
enables high productivity & superior finishing. Pot time @ 250°C 1.5 hrs approx.

uu Strong adhesion on variety of substrates. Setting Time @ 25°C 3 - 4 hrs

uu Strong bond in blocks & wall joints. Compressive Strength


12 N/mm2
@ 28 day (ASTM C349)
uu Internal & external applications.
Flexural Strength
uu Suitable for wet to dry conditions. 3.0 N/mm2
@ 28 day (ASTM C348)

Standarts Compliance Flexural Bond Strength


0.15 N/mm2
@ 28 day (EN 1072)
uu ASTM C348, C249
uu ASTM C270 & C780

66 SAVETO Plaster Technical Guide


Usage Instructions Health & Safety
Masonry Mortar is highly alkaline therefore avoid direct
Surface Preparation contact with eyes or skin. It is recommended to use pro-
The substrate should be sound, clean, free from loose tective gloves and goggles during application. Any skin
material, grease, laitance, dirt curing compound, etc. contact should be wash with soap & water. In case of
eyes irritation, immediately wash with copious amount
Prior to Masonry Mortar application, wet the entire sur-
of clean cold water. Seek medical advise.
faces with clean potable water and surface should look
damp at the time of Masonry Mortar application. Masonry Mortar is non-flammable.

Mixing For further information, please refer to material safety


data sheet.
Add to the mixing container 6.5 - 8 litres of water for
each 50 Kg bag of Masonry Mortar. Add the powder to Additional Information
the water and mix with a mechanical plaster mixer or
low speed electric drill fitted with a suitable paddle for Saveto manufactures a wide range of construction chem-
3-4 minutes, until a uniform, lump-free consistency is icals and specialty products for various applications di-
achieved. vided into the following product groups:
Leave the mixed material to stand for 10 min and briefly uu Concrete Repair, Grouts and Enhancement
remix without addition of water.
uu Wall & Facade Systems
Manual mixing is allowed for small batch quantities by
mixing for approx. 1-2 min, or when homogenous mix
uu Flooring and Coating Systems
is achieved. uu Sealants and Joints
Application uu Plasters & Renders
uu Putties & Finishes
Saturate the block surface with water before applying
mortar. Any excess water should be removed. uu Tiling Systems
The masonry mortar is spread with trowel on the surface uu Waterproofing
and joints where the blocks are to be mounted. uu Primers & Ancillary Products
Fill joint in similar way as conventional sand/cement uu Specialty Products
mortar.
After stiffening, the masonry mortar should be given a
final smoothing to remove protrusions and eliminates Saveto also provides various technical information such
undulations. as CAD details, detailed method statements, specifica-
tion clauses, application manuals, product selectors and
Cleaning technical support both in contractors and consultants
All tools should be cleaned immediately after finishing offices as well as construction sites.
by water. Hardened materials can be cleaned mechani-
For further information on these products and systems
cally.
kindly check our website or contact your local Saveto
representative.
Packaging & Coverage
Product Pack Size Yield
1.5 - 1.8 Kg/m2 /
Masonry Mortar 50 Kg Bag
mm Thickness

Stated consumptions data are for general guidance.


Actual consumption depends on the nature of
substrate, method of application and wastage.

Shelf Life & Storage


Original sealed bags of Masonry Grout Filler have a shelf
life of 12 months provided it is stored clear of ground in a
dry shaded place below 25ºC.

www.saveto.com 67
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HEAD OFFICE IN SAUDI ARABIA
Saudi Vetonit Co. Ltd. (SAVETO)

Riyadh
P.O. Box - 52235
Riyadh - 11563
2nd Industrial City
Tel: (+966) 11 265 3334
Fax: (+966) 11 265 0718
E-mail: info.riyadh@saveto.com
Jeddah
P.O. Box - 40668
Jeddah - 21511
Industrial City, Section 5
Tel: (+966) 12 637 6001
Fax: (+966) 12 637 0041
E-mail: info.jeddah@saveto.com
Dammam
P.O. Box - 76135
Dammam - 31952
2nd Industrial City, St. No. 85
Tel: (+966) 13 899 5784
Fax: (+966) 13 812 6613
E-mail: info.dammam@saveto.com

Do it once.
www.saveto.com

LOCAL DEALER OFFICE:

Amman - Jordan Al Manama, Kingdom of Bahrain Doha - Qatar


Tel: (+962) 6 582 0018 Tel: (+973) 1769 1108 Tel: (+974) 4 4600862
Fax: (+966) 6 582 0012 Fax: (+973) 1769 1103 Fax: (+974) 4 4464394
E-mail: info.jordan@saveto.com E-mail: info.bahrain@saveto.com E-mail: info.qatar@saveto.com
Cairo - Egypt Abu Dhabi - UAE Insuwrap
Tel: (+20) 22 471 6430 Tel: (+971) 2 550 6555 Riyadh: (+966) 11 498 0332
Fax: (+20) 22 471 9154 Fax: (+971) 2 550 6444 Jeddah: (+966) 11 635 8195
E-mail: info.egypt@saveto.com E-mail: info.uae@saveto.com Dammam: (+966) 11 808 9358
E-mail: info@insuwrap.com

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