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M101-P/M102-P User’s Guide

Table of Contents
1 INTRODUCTION........................................................................................................................... 3
1.1 Objective ...................................................................................................................................... 3
1.2 Related Documentation .............................................................................................................. 3
2 PRODUCT OVERVIEW ................................................................................................................ 3
2.1 Introduction ................................................................................................................................. 3
2.2 M101-P/M102-P’s Structure ........................................................................................................ 3
3 MOUNTING................................................................................................................................... 4
3.1 Mounting of M101-P/M102-P....................................................................................................... 4
4 M101-P/M102-P INTERFACES .................................................................................................... 4
4.1 Terminal Designations ................................................................................................................ 5
4.2 Typical diagram ........................................................................................................................... 9
5 FUNCTIONALITY ....................................................................................................................... 11
5.1 Starter Types.............................................................................................................................. 11
5.2 Protection Function .................................................................................................................. 21
5.3 M101-P/M102-P Function and Supervision ............................................................................. 32
6 M101-P/M102-P COMMUNICATION INTERFACE..................................................................... 38
6.1 Overview .................................................................................................................................... 38
6.2 Profibus Interface wiring .......................................................................................................... 40
6.3 Profibus DP description ........................................................................................................... 40
7 PARAMETERIZATION................................................................................................................ 41
7.1 Overview .................................................................................................................................... 41
7.2 Parameterization via MD2/MD3 ................................................................................................ 41
7.3 Parameterization via PROFIBUS.............................................................................................. 41
7.4 M101-P/M102-P Parameters...................................................................................................... 41
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1TNC911115D0202 Edition June 2005

8 ACCESSORIES .......................................................................................................................... 41
8.1 MD2/MD3 Operator Panel ......................................................................................................... 41
8.2 Parameterization Software: Mcusetup_P................................................................................ 45
9 APPENDIX A TECHNICAL DATA .......................................................................................... 47
10 APPENDIX B TYPE DESIGNATION...................................................................................... 49
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Notes:
This user’s guide is
for M102-P V2.0 only.
1 Introduction
1.1 Objective
The objective of this users manual is to provide the technical information of M101-P/M102-P.
This manual should be studied carefully before installing, parameterizing or operating the motor control
unit. It is expected that the user has a basic knowledge of physical and electrical fundamentals, electrical
wiring practices and electrical components.
This document should be used along with M101-P/M102-P Parameter Description, which provides
detailed information about parameters and their applications.
1.2 Related Documentation
1TNC 9111106M0202 M101-P/M102-P Parameter Description M101-P/M102-P
1TNC 9111507M0202 PROFIBUS Protocol Implementation for M101-P/M102-P
2 Product Overview
2.1 Introduction
M101-P/M102-P is a motor protection and control device with a fieldbus interface.
M101-P/M102-P is a microprocessor-based device. All motor protection and control functions are
implemented with the microprocessor, as well as interlocking functions, the calculation of operating,
diagnosis and statistical data and communication.
Standard features simplify maintenance and plant expansion. One M101-P/M102-P is required for every
starter unit in the MCC.
Motor protection is included for the most common causes of failure to prevent costly shutdowns and
rewinds. These include overload, stalled rotor, ground fault and phase failure etc.
M101-P/M102-P with Profibus interface makes it possible to network upward with automation level in a
high speed and reliable way. The M101-P/M102-P implements a subset of the Profibus-DP
communication standard. Any M101-P/M102-P may be interrogated on demand to determine both
actual and operating parameters. Fast response time for alarm or trip status makes real time control of a
complete process possible. Statistical recording of running hours and number of operations assists with
predictive maintenance scheduling.
Picture 1 M101-P/M102-P
For AC motor and the operated installation this means:

• Reliable protection
• Maximum utilization
• Continuous supervision
• Flexibility
2.2 M101-P/M102-P’s Structure

M101-P/M102-P consists of two parts:
Main unit (with current converter unit)
Operator Panel MD2/MD3
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Notes:
Main unit
The Main unit is a unit contains the electronics of the motor control unit.
Main unit is fixed to a mounting rail.
Current converter unit here is the internal CT fixed onto the Main unit. 6 types of M102-P are designed
basing on the 6 different types of CT range.
Operator panel MD2/MD3
The Operator panel is the user interface mounted on the front door or drawer. With control buttons, LED,
LCD module (MD2 only), MD2/MD3 provides the functions as motor control, supervision and
parameterizing. One operator panel is provided for each main unit at request.
M101-P/M102-P enclosure material
The enclosure of the M101-P/M102-P is made of polycarbonate. Flammability rating of the material is
UL 94 V-0 and material is halogen free.
Colour of the enclosure is RAL 7012.
Note: The details of MD2/MD3 please see the chapter 8 accessories.
3 Mounting
3.1 Mounting of M101-P/M102-P
Basic dimension of M101-P/M102-P:
WXHXD=110mmX140mmX75mm
Typical Installation of M101-P/M102-P:
DIN rail or installation to horizontal plane
Basic dimension of MD2:
Mounting dimension of MD2:
WXH=85mmX69mm
Basic dimension of MD3:
Mounting dimension of MD3:
WXH=84mmX46mm
Note: The installation details of M101-P/M102-P and MD2/MD3

please see the related documentation installation manual.
Picture 2 M101-P/M102-P in 8E/4 module
MD3
M102-P
4 M101-P/M102-P interfaces
M101-P/M102-P has 4 I/O terminal blocks.
I/O terminals located at the top of the main unit as shown in the following.
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Notes: The information of each port is described later.

Picture 3 Terminals viewed from top
Switch inputs for various functions Thermistor input CT inputs

(Lead-through)
L
Interface T
for MD2/3
Profibus
ports
Voltage
input
Ground CT
input
Relay output Power supply Ground safety and surge
4.1 Terminal Designations

Table 1 Device terminals
Designation…
Terminal Block Terminal Number Remark
Plug/Contacts
X1:1…X1:14 Digital Input

2
X1 Cross section 1.5mm
X1:15…X1:16 PTC input
Cable with RJ11 is

X2 X2:1…6 Interface for MD2/3
provided as standard
Fieldbus for external

X3:1…5
communication
2
X3 X3:6,7 RCT input Cross section 2.5mm
X3:8…13 Voltage Input
X4:1…9 Relay output
2
X4 X4:10,11 24VDC Supply Cross section 2.5mm
X4:12 Ground
L1-T1;L2-T2;L3-T3 Let-through Current Measurement Φ10mm hole
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Notes: 4.1.1 Power supply

The standard power supply is 24V DC preferably from a UPS.
Table 2 Power supply input terminals
Terminal No. Name Description

X4:11 24VDC Power supply 24VDC +
X4:10 GND Power supply 24VDC -
4.1.2 Digital input
M101-P has 6 and M102-P has 13 digital inputs of the type 5mA/24VDC. Digital inputs are cyclically
read. The contact is detected as closed if the input current is over 2.5mA and open if current is under
0.8mA. There are three programmable inputs included, which can be assigned to a defined function.
Table 3 Digital input terminals and pins of M101-P.
X1:1 DI0 Digital Input 0
X1:14 DI_COM Digital Input common terminal (DC24V-)
Table 4 Digital input terminals and pins of M102-P.
X1:14 DI_COM Digital Input common terminal (DC24V-)
Note: 1) If the DIs come from field control, which are far away from the motor control unit, the 24V
system power supply should be isolated from the power supply for DIs to reduce the possibility
of system power failure.
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Notes: Picture 4 Schematic wiring for two power supplies (24VDC)
M101-P/M102-P
2) If all of the DIs are not far away from the motor control unit, the source of power supply for
M101/M102-P and DIs can be the same.
Picture 5 Schematic wiring for one power supply (24VDC)
M101-P/M102-P
4.1.3 PTC input (only for M102-P)

M102-P can utilize PTC sensor to follow the temperature of motor winding. The measuring principle is to
use two identical current generators over a 3-wire Pt transmitter. PTC connector is located on the top of
M102-P unit, terminal X1.
Note: The M102-P has PTC input only.
Table 5 PTC input terminals.
X1:14 PTCA PTC measurement input A
X1:15 PTCB PTC measurement input B
X1:16 PTCG PTC measurement input G
4.1.4 Fieldbus interface
There is a profibus communication interface integrated in M101-P/M102-P. Only RS485 interface is
supported.
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Notes: Table 6 Fieldbus interface terminal .

X3:1 5V Power supply 5V+ for bus terminator
X3:2 B RS485 B
X3:3 A RS485 A
X3:4 GND Power supply 5V-(GND) for bus terminator
X3:5 SHIELD Shield
For more detail information of wiring, please refer to the relative docs.
4.1.5 Residual current transformer
M101-P/M102-P supports earth fault measurement through Residual Current Transformer (RCT).
Table 7 Residual current transformer terminals

X3:6 Ioa Residual current transformer input A
X3:7 Iob Residual current transformer input B
Note: 1. The details of RCT please see the documentation of M101/M102 Ordering Guide.
2. If not used, terminals X3:6 and X3:7 should be shorted to avoid of potential external
disturbance.
4.1.6 Voltage measurement (only for M102-P)
M102-P continuously measures three phase voltages. The voltage data is used for protection functions
and power calculation.
Note: The M102-P has voltage input only.
Table 8 Voltage input terminals of M102-P only.

X3:9 Vc Phase C voltage input
X3:11 Vb Phase B voltage input
X3:13 Va Phase A voltage input
X3:8 N Neutral line input
4.1.7 Current measurement terminal
M101-P/M102-P measures continuously three motor phase currents. The phase current data will be
used by the protection functions and is reported to the fieldbus. Phase currents are reported as relative
value. Relative value is proportional to the motor nominal current In.
Current wires are lead through current sensors from either side of the terminal.
Direction can be either L->T or T->L considering that all currents must have the same direction.
Motor nominal currents above 63A are not measured directly, but instead intermediate current
transformer’s secondary side is connected through M101-P/M102-P current measurement terminal.
Note: when one phase system is selected, current is measured only from phase A.
4.1.8 Contactor control output
M101-P/M102-P supports several motor starter types. The control of the contactor is performed with
internal relays (Output CCA, CCB, CCC) by the microprocessor.
Internal relays CCA and CCB are hardwire-interlocked to prevent both contactors being closed at the
same time.
Note: M101-P has the relays CCA and CCB only.
Table 9 Contactor control terminals

Terminal No. Name Description M101-P
M102-P
Contactor control voltage
X4:6 CCLI √ √
input
X4:7 CCA Contactor control A √ √
X4:8 CCB Contactor control B √ √
X4:9 CCC Contactor control C √
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Notes: 4.1.9 Programmable output

M101-P/M102-P has two auxiliary programmable output relays. These two outputs can be assigned any
of the functions defined in Clause 5.3.6.
Table 10 Programmable output terminals
Terminal No. Name Description M101-P M102-P
X4:1 GR1_A
X4:2 GR1_B Programmable relay output 1 (NO+NC) √ √
X4:3 GR1_C
X4:4 GR2_A
Programmable relay output 2 (NO) √
X4:5 GR2_B
Caution:
When M102-P is power on, the output status of the programmable relay may be different,
it depends on the function definition of the output, refer to 5.3.6 for more detail.
4.1.10 Interface for MD2/MD3
M101-P/M102-P has a RJ11 interface for operator panel MD2/MD3.
Table 11 Operator panel interface terminals
X2:1 RS485 B
Communication ports with operator panel
X2:2 RS485 A
X2:3 SHIELD
Shield
X2:4 SHIELD
X2:5 Vcc
Power supply for operator panel
X2:6 GND
4.1.11 Ground terminal
Table 12 Ground terminal
X4:12 GROUND Ground safety and surge
This is an additional ground terminal provided for dissipating transient signals and surges. This must be
connected by a thick wire or braid to the system ground for reliable operation.
4.2 Typical diagram
A typical wiring diagram is show below:
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Notes:
Picture 6 Typical wiring diagram for M101-P
M101-PCTModule Residual CT
L1 MCB KM
L2
MOTOR
L3
X3:13X3:11 X3:9 X3:8 X3:6 X3:7

DC24V+EXT*
X1:1 NC NC NCNC Internal Connector I0A I0B 5V X3:1
DI0
B X3:2
X1:2 DI1 RS485
A X3:3
X1:3 DI2 GND X3:4
X1:4 DI3 SHIELD X3:5
X1:5 DI4
GR1_A X4:1
X1:6 DI5 GR1_B X4:2
GR1_C X4:3
X1:7 DI6
X1:8 DI7 NC X4:4
X1:9 DI8 NC X4:5
X1:10 DI9 L1
CCLI X4:6
X1:11 DI10
CCA X4:7
X1:12 DI11 KM
Phone jack RJ11 CCB X4:8 N
X1:13 DI12 NC X4:9
24VGNDEXT*
X1:14 DI_COM toMD2/MD3 -
GND X4:10
X1:15 NC DC24V X4:11 + DC24V
X1:16 NC
GROUND X4:12
PE
Note: ---------- Internal Connection Line: the shield terminal X3: 5 is connected with the ground terminal
X4: 12 via internal circuit.
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Notes: Picture 5 Typical wiring diagram for M102-P
M102-PCTModule Residual CT
L1 MCB KM
L2
MOTOR
L3
X3:13X3:11 X3:9 X3:8 X3:6 X3:7

DC24V+EXT* VA VB VCN I0AI0B
X1:1 Internal Connector 5V X3:1
DI0
X1:2 DI1 B X3:2
RS485
A X3:3
X1:3 DI2
GND X3:4
X1:4 DI3
SHIELD X3:5
X1:5 DI4
GR1_A X4:1
X1:6 DI5 GR1_B X4:2
GR1_C X4:3
X1:7 DI6
X1:8 DI7
GR2_A X4:4
X1:9 DI8 GR2_B X4:5
X1:10 DI9 L1
CCLI X4:6
X1:11 DI10
CCA X4:7
KM
X1:12 DI11 Phonejack RJ11 CCB N
X4:8
X1:13 DI12 CCC X4:9
24VGNDEXT* GND X4:10 -

X1:14 DI_COM toMD2/MD3
DC24V X4:11 + DC24V
X1:15 PTCA
PTC GROUND X4:12
X1:16 PTCB
PE
Note: ---------- Internal Connection Line: the shield terminal X3: 5 is connected with the ground terminal
X4: 12 via internal circuit.
5 Functionality
5.1 Starter Types
The module offers several kinds of motor starting control modes via the control of relay output. It
supervises the operating state of the contactor according to the feedback of auxiliary contact.
The following starting control modes are offered:
Table 13 Starter types supported by M101-P/M102-P

Starter type M101-P M102-P
NR-DOL √ √
REV-DOL √ √
NR-DOL/RCU √ √
REV-DOL/RCU √ √
Actuator √
NR-S/D √
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Notes: NR-2N √
Autotransformer √
NR_softstater √
REV_softstater √
Feeder √ √
NR_DOL: Non Reversing Direct Online
REV_DOL: Reversing Direct Online
NR_DOL/RCU: Non Reversing Direct Online with RCU
REV_DOL/RCU: Reversing Direct Online with RCU
Actuator: Actuator with limit switch input
NR_S/D: Non Reversing Star-Delta
NR_2N: Two speed driver for Non Reversing starter
Autotransformer: Autotransformer starter
NR_Softstarter: Non Reversing softstarter control
REV_Softstarter: Reversing softstarter control
Feeder: Feeder is regarded as a specific starter mode in M101/M102
Starter type is selected with a dedicated parameter to match the wiring for contactor and motor control
circuits.
5.1.1 NR-DOL STARTER
NR_DOL starter is the basic starter type for driving motor to one direction. When start command has
been received from field or local I/O, the contactor control output will be energized and remains this
condition until stop command has been received or any protection function activated.
Table 14 NR-DOL starter contactor control interface(for M101-P/M102-P)
Name Pin Description
CCLI X4:6 Contactor control voltage input
CCA X4:7 Contactor control A
DI6 (F_Ca) X1:7 Contactor control A feedback *

Note: 1) The necessary Digital Inputs is listed in the description table.
2) *: The definition of the terminal X1 in the above list is only an example.
Picture 8 Control circuit for NR-DOL starter (for M101-P/M102-P)
M101-P/M102-P
5.1.2 NR-DOL STARTER（RCU）

RCU (Remote Control Unit) is a starter type where contactors are directly controlled by a special
RCU-switch located near the motor. This allows control to the motor even without the M101-P/M102-P.
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Notes: Table 15 NR-DOL starter contactor control interface (for M101-P/M102-P)

Name Pin Description Remark
GR1_C X4:3 Programmable relay output Only for M101-P
CCC X4:9 Contactor control C
DI6(F_Ca) X1:7 Contactor control A feedback *

Picture 9 Control circuit for NR-DOL/RCU starter(for M101-P)
M101-P
Picture 10 Control circuit for NR-DOL/RCU starter(for M102-P)
M102-P
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Notes: 5.1.3 REV-DOL STARTER

REV-DOL uses contactor control output A for controlling the contactor which drives motor to direction
CW and correspondingly contactor control output B is used for direction CCW. When starting motor to
either direction contactor will be energized and is stopped (not energized) by command (fieldbus or local
I/O) or active protection function.
Table 16 REV-DOL starter contactor control interface (for M101-P/M102-P)
CCB X4:8 Contactor control B
DI6(F_Ca) X1:7 Contactor control A feedback*
DI7(F_Cb) X1:8 Contactor control B feedback*

Picture 11 Control circuit for REV-DOL starter (for M101-P/M102-P)
M101-P/M102-P
5.1.4 REV-DOL/RCU STARTER

The functionality of this starter type is according to NR-DOL/RCU starter with support for reversing use
of motor.
Table 17 REV-DOL starter contactor control interface (for M101-P/M102-P)
Name Pin Description Remark
GR1_C X4:3 Programmable relay output1 Only for M101-P
CCC X4:9 Contactor control C Only for M102-P
DI6(F_Ca) X1:7 Contactor control A feedback *
DI7(F_Cb) X1:8 Contactor control B feedback *

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Notes:
Picture 12 Control circuit for REV-DOL/RCU starter (for M101-P)
M101-P
Picture 13 Control circuit for REV-DOL/RCU starter (for M102-P)
M102-P
5.1.5 Actuator STARTER (for M102-P only)

This starter type is for controlling valves and actuators by using limit switches.
Table 18 Actuator starter contactor control interface
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Notes: DI0 (LIMIT1) X1:1 Limit position switch 1 input *
DI1 (LIMIT2) X1:2 Limit position switch 2 input *
DI9 (Torque) X1:10 Torque switch input *
DI7 (F_Cb) X1:8 Contactor control B feedback *

Picture 14 Control circuit for Actuator starter
M102-P
Limit switch causes the motor to be stopped when activated. Event message is sent to the fieldbus
according to activated limit switch and additionally start command is allowed only to reverse direction.
Torque switch is selectable by parameterization.
5.1.6 NR-SD STARTER (for M102-P only)
rd
Motor start current is reduced in star connection to 1/3 of the current in delta connection, with lower
torque during the same time.
Start to delta starting sequence is based on the presented control logic picture. The changeover
condition is time.
The following guideline applied for selecting parameter values
Changeover time < Motor startup time
Table 19 NR_SD starter contactor control interface
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Notes: DI7 (F_Cb) X1:8 Contactor control B feedback *
DI8 (F_Cc) X1:9 Contactor control C feedback *

Picture 15 Control circuit for NR-SD starter
M102-P
5.1.7 NR-2N STARTER (for M102-P only)

NR-2N/Dahlander uses three contactors control motor rotation speed, The motor contains a three phase
winding. Rotation speed can be changed “on the fly” without stop command in between.
Current measurement for NR-2N utilizes two external current transformers measuring current from
motor main supply. External current transformers can be selected separately for both speeds.
Table 20 NR-2N starter contactor control interface

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Notes: Picture 16 Control circuit for NR_2N starter, Danlander
M102-P
CT for N1
CT for N2
Picture 17 Control circuit for NR_2N starter, separate windings
M102-P
CT1 for N1 CT2 for N2
Note: For this starter type, although there is not a contactor controlled by CCC, a feedback of CCC
output is necessary for the internal control sequence, so a DI for F_Cc is needed.
5.1.8 AUTOTRANSFORMER STARTER (for M102-P only)

This starter type is used to control autotransformer unit in order to minimize the voltage drop during
motor startup. Autotransformer starter with three contactors supports motor starting with reduced
voltage thus providing reduced motor startup current. The starting torque will be reduced accordingly.
The following guideline applied for selecting parameter values
Changeover time < Motor startup time
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Notes: Table 21 Autotransformer starter contactor control interface


Picture 18 Control circuit for Autotransformer starter
M102-P
5.1.9 NR-SOFTSTARTER (for M102-P only)

Softstarter applications are for controlling motor accessory softstarter device. M101-P/M102-P gives
start and stop commands to the softstarter unit. The softstarter is set for adjusting motor voltage with it’s
own parameters. More information about softstarter can be found from softstarter’s manual.
This starter type supports all protection functions during normal “Running” situation. For motor start and
stop period some of the protection functions are disabled by these parameters.
Table 22 NR_Softstarter starter contactor control interface

2) *: The definition of the terminal X1 in the above list is only a example.
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Notes:
Picture 19 Control circuit for NR-softstarter
M102-P
KA softstarter
5.1.10 REV-SOFTSTARTER (for M102-P only)

Functionality of this starter type is according to NR-softstarter starter with support for reversing use of
motor.
Table 23 REV-softstarter starter contactor control interface

Picture 20 Control circuit for REV-Softstarter
M102-P
softstarter
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Notes: 5.1.11 Feeder

‘Feeder’ mode is regarded in M101/M102 as a specific starter type to provide measurement and control
functionality. The protection of feeder is not covered in M101/M102 and is normally done by main circuit
breaker. The ‘feeder’ mode in M101/M102 is designed to provide a complete intelligent solution in MCC
plant where the feeder circuits are usually small but important parts from the whole MCC plant
management point of view.
Table 24 Feeder control interface
CCA X4:7 Control YC /motor drive in MCCB (2 seconds holding)
CCB X4:8 Control YO/motor drive in MCCB (2 seconds holding)
DI6 (F_Ca) X1:7 Circuit breaker position aux. feedback *
DI10 (MCCB Trip X1:11 Circuit breaker trip aux. feedback *
Input)
Picture 21 Control circuit for Feeder
M101/102-P
5.2 Protection Function

The module provides full protection for motor by supervising three phases voltage, three phases current,
earth fault current, PTC sensor, the state of contactors and the state of main switch.
Functionality of protection functions is based on the parameters given by user. The operation of
separate functions is independent thus protection functions can be active at the same time but the one
which indicates the situation first will give a trip for motor.
According to the application, all kinds of protection can be enabled, disabled by the upper level system
or MCU setup tool, also the protection characteristics can be adjusted. Protection module offers the
following protection and supervisory function.
Table 25 Protection supported by M101-P/M102-P
Protection type M101-P M102-P
Overload protection √ √
Stall protection √ √
Phase failure protection √ √
Unbalance protection √ √
Underload protection √ √
Noload protection √ √
Earth fault protection √ √
Notes: PTC protection √
Undervoltage protection √
Start limitation protection √ √
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Notes: 5.2.1 Overload protection

Thermal overload protection (TOL) protects the motor against overheating. The motor thermal condition
is simulated by a calculation. The result of the calculation is stored in a thermal register and can be
reported via operator panel or fieldbus interface.
Calculation is accomplished in a different motor operation conditions, principle presented below,
thermal increase and decrease are simulated by TOL protection function for running and stopped motor.
Picture 22 Principle picture of motor thermal simulation
M101-P/M102-P simulates thermal conditions in the motor for all operating modes ( Running or
Stopped) . This permits maximum utilization of an installation and assures safe protection of the motor.
Thermal overload protection simulation accounts for the temperature rise of both the stator winding and
the iron mass of the motor, it gives thorough consideration on the effect of motor overheating due to
three phase unbalance during the simulation calculation of motor thermal overload.
There are two thermal models supported by M101-P/M102-P: Standard or EEx e. The standard model
makes use of parameters Trip class, t6 in thermal overload calculation. The protection of explosion
proof three-phase motors with type of protection ‘increased safety’ EEx e is done with two special
parameters, the Ia/In ratio ( stall/nominal current ratio ) and Te time.
The following diagram offers the characteristic curve of overload protection, in which the character is
adjusted by changing t6( trip time for current ILmax=6×In from the cold state).
Picture 23 Trip curve from cold condition
The Maximum thermal capacity level is 100%. Maximum level is reached when motor as been running
with a current 6xIn at the time t6 starting from the cold state in ambient temp. 40°C.
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Notes: Table 26 IEC 60947-4-1 trip class when ambient temp. 40°C, balanced motor current
Trip class T6
10A 3-7
10 7-12
20 10-25
30 15-38
In some applications it is beneficial to be able to bypass the TOL protection momentarily because of the
process reasons. The lifetime of the motor will be shortened but it will be more costly to stop the
process. TOL-bypass is a special command given through the fieldbus.
There is a dedicated parameter to enable the execution of this command. TOL-bypass function is
available only for TOL standard model, thus it can not be enabled if TOL EEx e model is in use.
When thermal level is above parameterised alarm level there is a possibility to send a bypass command
to M101-P/M102-P. When bypass function is activated, the thermal image is allowed to rise to 200%
level before a trip will occur.
If motor is in overload condition, i.e. ILmax > 1,14 x TFLC (Thermal full load current multiplier reduced
by motor ambient temperature), the Overload alarm is active to indicate overload, but time to trip is not
updated if the thermal capacity level (θ) is not going to rise above 200% (ITOL < √2). If motor is stopped
before trip and the thermal capacity decreases below TOL alarm level the bypass functionality is
disabled. Bypass command is ignored when running under alarm level.
Table 27 TOL protection parameters
Function Enable/Disable
Setting range 0=Disabled 1=Enabled
Default value Enabled
Step value 1
Thermal model
Setting range 0=Standard model 1=EEX e
Default value 0
Step value 1
T6Y
Setting range 3-40s
Default value 6s
Step value 1
Ia/InZ
Setting range 1.2-8.0
Default value 5.0
Step value 0.1
TeZ
Setting range 1-250s
Default value 5s
Step value 1s
Cool coe.
Setting range 1-10
Default value 4
Step value 1
TOL Alarm Level
Setting range 6 0-100%
Default value 90%
Step value 1%
TOL Trip Level
Setting range 70-100%
Default value 100%
Step value 1%
TOL Reset Level
Default value 50%
Step value 1%
Trip Reset Mode
Setting range 1=.Auto 2=Local 3=Remote 4=Remote&Local
Default value 4
23
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Notes: Step value 1

TOL bypass
Default value Disabled
YWhen Standard thermal model is selected

ZWhen EEX e thermal model is selected
5.2.2 Stall Protection
Stall protection is used to protect the driven mechanical system from jams and excessive overload. Stall
protection function uses Imax as the criterion. There are other parameters to be determined as followed.
Table 28 Stall protection parameters
Step value 1
Trip Level
Default value 400%
Step value 1%
Trip Delay
Setting range 0.0-25.0s
Default value 0.5s
Step value 0.1s
Trip Reset Mode
Setting range 2=Local 3=Remote 4=Remote&Local
Default value 4
Step value 1
Picture 24 Stall protection
ILmax
Startup current
Trip Level
Trip Delay
IN
Startup Function activated Trip t

Stall function activates after motor nominal startup time elapsed.
The highest measured phase current (ILmax) is compared against the Trip level. When ILmax remains over
the trip level at a time longer than Trip delay, a “Stall trip” alarm is issued and the contactor tripped.
5.2.3 Phase failure protection
M101-P/M102-P protects the motor against phase current loss condition. Phase failure protection
function uses ILmin/ILmax (the ratio of lowest ILmin and highest measured phase value ILmax ) as the criterion.
Function is suppressed by parameters Motor startup time, Number of phases and Softstart ramp time.
Table 29 Phase failure parameters
Setting range 0=Disabled 1=Enabled 3=Alarm only
Step value 1
Alarm Level
24
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Notes: Default value 80%
Step value 1%
Trip Level
Setting range 5-90%
Default value 70%
Step value 1%
Trip Delay
Setting range 0-60s
Default value 10s
Step value 1s
Trip Reset Mode
Default value 4
Step value 1
Picture 25 Phase failure protection
(ILMIN / ILMAX )
Alarm level
Trip level
Trip delay
t
1. 2. 3. 4. 5. 6.
1. alarm 5. trip
2. start trip delay 6. trip reset
3. clear trip delay
4. start trip delay
ILmin/ILmax is compared against the phase failure Alarm level . When ILmin/ILmax decreases below the Alarm
level, a “Phase failure alarm” alarm is issued.
ILmin/ILmax is compared against the phase failure Trip level. When ILmin/ILmax remains below the Trip level at
a time longer the Trip delay, an “Phase failure trip” alarm is issued and the contactor tripped.
5.2.4 Unbalance protection
M101-P/M102-P protects the motor against unbalance condition. Unbalance protection function also
uses ILmin/ILmax as the criterion. Function is suppressed by parameters Motor startup time, Number of
phases and softstart ramp time.
Table 30 Unbalance protection parameters
Step value 1
Alarm Level
Default value 90%
Step value 1%
Trip Level
Default value 85%
Step value 1%
Trip Delay
Setting range 0-60s
Default value 10s
Step value 1s
25
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Notes: Trip Reset Mode

Default value 4
Step value 1
Picture 26 Unbalance protection
(ILMIN / ILMAX )
Alarm level
Trip level
Trip delay
t
1. 2. 3. 4. 5. 6.
1. alarm 5. trip
3. clear trip delay
4. start trip delay
ILmin/ILmax is compared against the unbalance Alarm level . When ILmin/ILmax decreases below the Alarm
level, a “Unbalance alarm” alarm is issued.
ILmin/ILmax is compared against the unbalance Trip level. When ILmin/ILmax remain below the Trip level at a
time longer the Trip delay, an “Unbalance Trip” alarm is issued and the contactor tripped.
5.2.5 Underload protection
M101-P/M102-P protects the motor against underload condition. Underload protection function uses
ILmax/In ( the ratio of highest measured phase value ILmax and the rated current of the motor In ) as the
criterion. There are other parameters to be determined, such as alarm level, trip level and trip delay. The
protection characteristic is as follows:
Table 31 Underload protection parameters
Step value 1
Alarm Level
Default value 30%
Step value 1%
Trip Level
Setting range 5-90%
Default value 20%
Step value 1%
Trip Delay
Default value 10s
Step value 1s
Trip Reset Mode
Default value 4
Step value 1
26
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Notes: Picture 27 Underload protection
(ILmax / I n )
Alarm level
Trip level
Trip delay
t
1 2 3 4 5 6
. . . . . .
1. w arning 5. trip
3. clear trip delay
4. start trip delay
The ILmax/In is compared against the Underload Alarm level. When ILmax/In decreases below the Alarm
level an “Underload alarm” alarm is issued.
The ILmax/In is compared against the Underload trip level. When ILmax/In remains below the Trip level at a
time longer than underload Trip delay, a “ Underload trip” alarm is issued and the contactor tripped.
5.2.6 Noload protection
M101-P/M102-P protects the motor against noload condition. Practically noload protection is the same
function as underload protection. The function also uses ILmax/In as the criterion.
Table 32 Noload protection parameters
Step value 1
Alarm Level
Setting range 5-50%
Default value 20%
Step value 1%
Trip Level
Setting range 5-50%
Default value 15%
Step value 1%
Trip Delay
Default value 5s
Step value 1s
Trip Reset Mode
Default value 4
Step value 1
27
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Notes: Picture 28 Noload protection
(ILmax / I n )
A la rm lev el
Trip lev el
Trip de lay
t
1 2 3 4 5 6
. . . . . .
1. w a rn in g 5 . trip
2. s ta rt trip d e la y 6 . trip re s e t
3. c le a r trip d e la y
4. s ta rt trip d e la y
The ILmax/In is compared against the Noload Alarm level. When ILmax/In decreases below the Alarm level
an “Noload alarm” alarm is issued.
The ILmax/In is compared against the Noload trip level. When ILmax/In remains below the Trip level at a
time longer than Noload Trip delay, a “ Noload trip” alarm is issued and the contactor tripped.
5.2.7 Earth fault protection
M101-P/M102-P protects the motor against the earth fault condition with an additional residual current
transforme. The function is suppressed by parameters Motor startup time and Softstart ramp time.
Earth fault protection uses parameters as in the following table.
Table 33 Earth fault protection parameters
Step value 1
Alarm Level
100-3000mA (Earth Fault Primary = 1A)
Setting range
Default value 500mA
Step value 100mA
Trip Level
Setting range
Default value 800mA
Step value 100mA
Trip Delay
Default value 10.0s
Step value 0.1s
Trip Reset Mode
Default value 4
Step value 1
28
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Notes: Picture 29 Earth fault protection

(I0)
Earth Fault Current Trip

Alarm
Trip Delay
Trip Level
Trip Delay
Alarm Level
t
Earth Fault Current Alarm
I0 is compared against the earth fault current fault Alarm level. When I0 exceeds above the Alarm level,
an “Earth fault alarm” alarm is issued.
I0 is compared against the earth fault current Trip level. When I0 remains above the earth fault current
Trip level at a time longer than Trip delay, an “Earth fault trip” alarm is issued and the contactor tripped.
5.2.8 PTC protection (only for M102-P)

PTC protection protects the motor against too high temperature by using PTC-sensor embedded in the
stator winding or the bearings. The measuring principle is the current measurement according the
transmitters are supposed to be of the 3-wire type. Thus the circuit is independent of the cable-length
limitations and the voltage drop in the cable.
Table 34 PTC protection parameters
Step value 1
Alarm Level
Setting range 1000-10000Ω
Default value 1600Ω
Step value 1Ω
Trip Level
Step value 1Ω
Trip Delay
Default value 1s
Step value 1s
Reset Level
Step value 1Ω
Trip Reset Mode
Setting range 1=Auto 2=Local 3=Remote 4=Remote&Local
Default value 4
Step value 1
29
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Notes: Picture 30 PTC protection
PTC trip Trip reset

(Η )
Trip delay
Trip Level
Alarm Level
Reset Level
t
PTC Temperature Alarm
alarm clear
The resistance of PTC input is compared against the Alarm level. When resistance of PTC input
exceeds above the Alarm level, a “PTC alarm” message is issued.
The resistance of the PTC input is compared against the Trip level. When resistance of PTC input is
above the Trip level “PTC trip” alarm is issued and the contactor tripped.
After PTC trip is executed the resistance of PTC input is compared against the PTC reset level. When
resistance of PTC input decreases below the reset level, the PTC protection function executes the
function parametrised by “PTC Reset Mode”.
5.2.9 Undervoltage protection (only for M102-P)
M102-P protects the motor against undervoltage condition as “voltage dip”. The undervoltage
protection function uses ULmin as the criterion. There are other parameters to be determined, such as
alarm level, trip level and trip delay, reset voltage level. The protection characteristic is as follows:
Picture 31 Undervoltage protection
The lowest measured main voltage (Ulmin) is compared against the undervoltage alarm level. When
Ulmin decreases below the undervoltage alarm level, an “Undervoltage alarm” alarm is issued.
The lowest measured main voltage (Ulmin) is compared against the undervoltage Trip level and voltage
restore level. When ULmin recovers above undervoltage Restore level before Trip delay expires and
motor continues running. If ULmin remains below the restore level at a time longer than Trip delay,
“ Undervoltage trip “ is issued and contactor will be opened.
Note!
If Autorestart function is active, the autoreclose time is treated as the trip delay. The undervoltage trip
delay is suppressed.
Table 35 Undervoltage protection parameters
Step value 1
Alarm Level
Default value 80%
30
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Notes: Step value 1%

Trip Level
Default value 65%
Step value 1%
Trip Delay
Default value 1.0s
Step value 0.1s
Reset Level
Default value 90%
Step value 1%
Trip Reset Mode
Default value 4
Step value 1
5.2.10 Start limitation

Start limitation helps to protect the motor and also the process against excess number of starts in a
given interval. When the number of starts is reached and the motor is switched off, a new start is
prevented. The time interval starts from the first start. After the elapse of the time interval the counter
is reset to the pre-set value. The permissible motor starts per hour can be obtained from the
manufacturers motor and apparatus data sheet. However, the minimum waiting time between two starts
shall be complied.
The parameterisation of the protection function can be the number of starts per time interval or the time
between two consecutive starts. In the first case the user must wait after the trip for the reset to take
place before making a start. The time to reset after start limitation trip is provided to the fieldbus.
Independent of this function, the motor is protected by TOL function and a start is possible only if the
thermal capacity is below the startup inhibit level. If motor data specifies the number of starts during a
certain time span the advantage of this protection function can be taken of supervising the number of
starts. On some other cases process may put requirements for the motor start number thus this
protection can be employed.
Functionality is presented in the following example. The next picture, presents the start limitation
protection with 3 starts allowed.
1. Normal situation, after stop command motor can be started normally, “Start 2”. Every start activates
an internal timer for the time defined by time interval parameter. The number of active timers are
reviewed after every stop command and compared to value of number of starts parameter. Stop
command can thus exist during active or elapsed timer.
2. Two timers are still active, thus stop command generates alarm message "Start limitation alarm" and
one more start is allowed, “Start 3”.
3. The 3rd start has been executed. A contactor trip and trip message "Start Limitation Trip" alarm will
follow when motor is stopped while there are two active timers, here starting from “Start 1”. When start
limitation trip is active the time to reset is provided to the fieldbus.
4. Trip can be reset when the first timer from “Start 1” is finished. Motor start is possible when all pending
trips are reset. Supervision continues with a new timer from “Start 4”.
31
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Notes: Picture 32 Start limitation protection
Table 36 Start limitation parameters

Setting range 0=Disable 1=Enable
Step value 1
Time interval
Setting range 1-600min
Default value 1min
Step value 1
Number of starts
Setting range 2-10
Default value 2
Step value 1
Trip reset mode
Default value 4
Step value 1
5.3 M101-P/M102-P Function and Supervision
5.3.1 Autorestart (only for M102-P)
The voltage (Ua) is supervised continuously. It is possible to automatically restart the motor after
momentary power loss. Two alternative models of auto restart function are provided in M101-P/M102-P:
Standard and enhanced.
Note: M101-P has not autorestart function
Table 37 Autorestart function parameters
Step value 1
Function mode
Setting range 0=standard 1=enhanced
Default value 0
Step value 1
Max. autoreclose time
Setting range 100-1000ms
Default value 200ms
Step value 100ms
Max. power down time
32
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Notes: Setting range 0-1200s

Default value 5s
Step value 1s
Staggered start delay
Default value 5s
Step value 1s
Auto restart function (standard)

In standard mode, the reaction of the auto restart function depends on the length of the voltage dip.
The following cases show the different reactions of M101-P/M102-P in different voltage dip situations.
Case 1: Voltage dip< autoreclose time
Picture 33 Autorestart (Voltage dip< autoreclose time)
If voltage is restored within the autoreclose time, the motor will be restarted immediately.
Case 2: autoreclose time<voltage dip< Max. power down time

Picture 34 Autorestart (autoreclose time<voltage dip< Max. power down time)
If the supply is restored after the autoreclose time but before the Max power down time, the motor will
be restarted after the Staggered start time.
33
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Notes:
Case 3: Voltage dip> Max. power down time
Picture 35 Restart (Voltage dip> Max. power down time)
If the supply remain below the restore level after max power down time, no automatic restart is
triggered ,even voltage restores later.
Auto restart function (enhanced)

If the voltage dip is taken more serious, the enhanced autorestart function can be applied.
In the enhanced mode, the reaction of the auto restart function not only depends on the length of the
voltage dip, but also the number of voltage dips within a certain time.
The following cases show the different reactions of M101-P/M102-P in different voltage dip situations.
Case1: Voltage dip< autoreclose time
Identical to 6.3.1.1 Case1
Case2: Autoreclose time<voltage dip< Max. power down time
Csae3: Voltage dip> Max. power down time
Case4: 2xdip<200ms within 1s
Picture 36 Restart (2xdip<200ms within 1s)
If the interval between two voltage dipping (which length less than 200ms) is less than 1 second.
Automatic delay restart is triggered after second voltage restore.
34
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Notes: 5.3.2 Number of Starts

M101-P/M102-P counts number of start. For each operation cycle M101-P/M102-P updates the number
of operating cycle in memory map. When start number alarm level is exceeded, M101-P/M102-P issues
an alarm.
5.3.3 Motor running time
M101-P/M102-P counts motors running hours. When the limit of running hours is reached,
M101-P/M102-P will issue a “ running time” alarm.
5.3.4 M101-P/M102-P control authority
5.3.4.1 Terminology
Motor control in this context means entering the normal motor control commands, such as motor start
and stop, to the M101-P/M102-P. Functions such as internal or external tripping are not considered as
normal motor control commands and are therefore left outside this definition.
Motor can control by the digital inputs of the M101-P/M102-P (The function of DIs should be set as PLC
control, Start1, Start2, Stop etc.). Control command comes from digital inputs (X1 terminals) called local
control.
Motor control can also be performed by other fieldbus network devices (DCS), which transit motor control
commands to the M101-P/M102-P via fieldbus network. Control performed by other network devices via
fieldbus can be called remote control.
Operator panel (MD) or HMI(reserved) can be a option for motor control.
5.3.4.2 Local/Remote control switching
Switching the motor control from remote to local and vice versa can be done by using the binary-I/O
connected remote/local switch in the local control panel/switchgear control panel. This switch has the
highest priority in the remote/local switching.
If a digital input is assigned for the function of Loc/R, that means the Local/Remote function is enabled.
The status of the Loc/R input will manipulate the control authority.
5.3.4.3 Control authority
The control commands can be authorized by the Loc/R input and parameterization.
When the function of Loc/R is assigned to a digital input in the parameters. The default control mode as
follows.
Control Authority
Loc/R input
Local Remote(Fieldbus) Operator panel MD HMI
0 (open input) Disabled Enabled Enabled Disabled(reserved)
1 (close input) Enabled Disabled Enabled Disabled(reserved)
When none of digital inputs is defined as Loc/R input, the function of Local/Remote is disabled, control
commands can only be authorized via parameterisation. The default control mode as follows.
Control Authority
Loc/R input
Local Remote(Fieldbus) Operator panel MD HMI
No Definition Disabled Disabled Enabled Disabled
Note: The blue-shaded fields can be set to either Enabled or Diabled via parameterisation, but for
Profibus DPV0, it is only change the control authority via parameterisation kit.
5.3.5 Digital inputs
There are thirteen separate programmable digital inputs( DIs) in M101-P/M102-P. These digital inputs
can be assigned any of the functions listed below.
• NOP
Not special operation for the digital input, only for the check of digital input status.
• Start1
The input is used to control motor to start via hardwire. Motor can be running CW/N1 via Start1.
• Start2
The input is used to control motor to start via hardwire. Motor can be running CCW/N2 via Start2.
• Stop
The input is used to control motor to stop via hardwire.
35
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Notes: • Limit1
That is limit position switch1 input.
• Limit2
That is limit position switch2 input.
• Process interlock1
The process interlock1 function is used to provide time dependent trip/alarm/stop features based
on a switch input. This function is used together with OPERATION DELAY and OPERATION
parameters.
The parameter of OPERATION DELAY sets the amount of time that the Process interlock1 switch
can remain close on the occurrence of a motor start. If the switch remains unhealthy for longer than
this time, a trip/stop will occur. If the parameter of OPERATION DELAY is set to 0, that the process
interlock1 switch must be healthy for M101-P/M102-P to start the motor.
OPERATION: this parameter determines whether process interlock1 feature is a trip( reset
required in order to restart the motor), a stop (no reset required) or an alarm.
Picture 37 Process Interlock1
Note: 1) When t1>t2, motor can run normally; when t1<t2, a trip or stop will be performed
according to the predefined operation.
2) When the operation delay is set to 0, if the process interlock1 is inactive, motor start will
not be allowed.
3) When Trip occurs, it can be reset only via MD2 or fieldbus.
• Process interlock2
The process interlock2 function is used to provide time dependent trip/alarm/stop features based
on a switch input. This function is used together with OPERATION DELAY and OPERATION
parameters.
The parameter of OPERATION DELAY sets the amount of time that the process interlock2 switch
can be remain open on the occurrence of a motor start. If the switch remains healthy for longer
than this time, a trip/stop will occur. . If the parameter of OPERATION DELAY is set to 0, that the
process interlock2 switch must be unhealthy for M101-P/M102-P to start the motor.
OPERATION: this parameter determines whether process interlock feature is a trip( reset required
in order to restart the motor), a stop (no reset required) or an alarm.
36
ABB

Notes: Picture 38 Process Interlock2
Note: 1) When t1>t2, motor can run normally; when t1<t2, a trip or stop will be performed
according to the predefined operation.
2) When the operation delay is set to 0, if the process interlock2 is active, motor start will
not be allowed.
3) When Trip occurs, it can be reset only via MD2 or fieldbus.
• Test switch input
The input is used to indicate whether the main switch is in the test –position. While in test position,
M101-P/M102-P monitors the I/O statuses and phase voltages/currents. Contactor operations by
M101-P/M102-P are allowed but all protection functions based on the current and voltage
measurement are disabled and the test of control circuit is allowed.
• Emergency stop
The input is used for the emergency stop device. When the input is active, the motor will be
stopped and cannot restarted until the input is inactive.
• PLC contact
The input is used for the PLC contact input. When the PLC contact closes, the motor runs. When
the contact opens, the motor stops. This input is only suitable for no-reversing starter.
• Trip reset
The input is used to reset a trip.
• Reserved
That is null.
• Torque switch
The input is used to check the status of torque switch used for Actuator Starter. When the input is
different from normal state, M101-P/M102-P will release all contactor control relays to stop the
motor.
• F_CA
That is contactor control A feedback.
• F_CB
That is contactor control B feedback.
• F_CC
That is contactor control C feedback.
• Loc/R
37
ABB

Notes: That is Local/Remote control switch input.

• Main switch status
That is auxiliary contact from main switch. It’s used to indicate the status of main switch.
• MCCB Trip Input
That is feedback contact when the circuit breaker tripped. Only use for the starter type ‘ Feeder’.
5.3.6 Programmable output

M101-P has one and M102-P has tow programmable relays output. These outputs can be assigned any
of the functions listed below.
• Energize on motor start delay: Provides a delayed energization of relay when motor is
started.
• De-energize on motor stop delay: Provides a delayed de-energization of relay when motor
is stopped.
• Fieldbus control: The relay can be energized or de-energized via the fieldbus.
• DI9 Status: The relay will be energized while the DI9 switch is closed
• Trips: The relay is energized immediately after power on. and keep energized when no
trip. When a trip occurs, it will be de-energized. Then energized after trip reset.
• Ground fault trip: The relay is energized immediately after power on when no ground
fault trip occurs. When ground fault trip occurs, it will be de-energized. Then energized
after trip reset.
• Overload: The relay is energized immediately after power on when no overload trip
occurs. When overload trip occurs, the relay will be de-energized. Resetting M101-P/M102-P
will energize the relay.
• Watchdog output: M101-P/M102-P has an internal hardware watchdog supervising the
behavior of the microprocessor software. Programmable output can be used as signaling
output relay for indicating the status of the unit’s internal watchdog. In case of fault the
watchdog activates and the relay is energized.
• Communication failure: The relay is energized immediately after power on when no
communication failure occurs. When the failure occurs, the relay will be de-energized.
• RCU Mode (only for M101-P): This definition is assigned to the programmable out when ‘NR
DOL/RCU ‘ or REV DOL/RCU is selected as motor starter mode. The relay output serves the
same function of ‘ de-energized the contactor coil’ as ‘CCC’ output in M102.
• Local/ remote output (only for M102-P): The relay is energized when the control authority is
Remote only .The relay will be de-energized when the control authority is Local and Remote
or Local only.
5.3.7 Metering
The M101-P/M102-P meters and displays:
• RMS current
• RMS voltage (only for M102-P)
• Ground fault current
• Frequency (only for M102-P)
• Power factor (only for M102-P)
• Power (only for M102-P)
• Energy (only for M102-P)
6 M101-P/M102-P communication interface

6.1 Overview
The M101-P/M102-P implements a subset of the PROFIBUS -DP serial communication standard.
PROFIBUS is multiple master/multiple slave type of protocol suitable for a multi drop configuration as
provided by RS485 hardware. The M101-P/M102-P is always a PROFIBUS-DP slave. They could not
be programmed as PROFIBUS-DP masters. Commonly computers or PLCs are acted as masters.
38
ABB

Notes: The physical interface used from the M101-P/M102-P is RS485. Via RS485 interfaces all functions are
supported, e.g. parameterization, control, supervisions, etc.
Both bus network and tree network are supported by M101/M102 profibus installation. Two network
types are illustrated as follows,
Illustration A: Bus (line) Network
39
ABB

Notes:
Notes:
Illustration B: Tree Network
6.2 Profibus Interface wiring

All devices are connected in bus structure or tree structure. In one segment up to 32 nodes can be
connected. At the beginning and the end of one segment, the cable is terminated with resistor. The
maximum length depends on cable type and baud-rate.
Note: For more detail information, please consult with Profibus organization or the manufacturer.
6.3 Profibus DP description
PROFIBUS-DP is a distributed I/O system, which enables the master to use a large number of
peripheral modules and field devices. The data transfer is mainly cyclic: the master reads the input
information from the slaves and sends the output information back to the slaves.
The services of the PROFIBUS Data Link Layer (Layer 2) are used by PROFIBUS-DP through Service
Access Points (SAPs). Precisely defined functions are assigned to individual SAPs. For further
information on Service Access Points, refer to the manual of the PROFIBUS master.
The following SAPs are supported by the M101-P/M102-P:

SAP54 - Master-Master function
SAP55 - Set or change address
SAP56 - Read Input
SAP57 - Read output
SAP58 - Global Control Command
SAP59 - Read Configuration data
SAP60 - Read Diagnosis data
SAP61 - Initial Parameters
SAP62 - Check the configuration data
SAP128 - User Data exchange
Note: More details on M101/M102 profibus pls refer to ‘ M101/M102 Profibus Implementation’.
40
ABB

Notes: 7 Parameterization
7.1 Overview
Parameterization means entering values to M101-P/M102-P parameters. Before integrated in a system,
the parameters of communication should be set correctly only via the parameterization interface on
operator panel.
M101-P/M102-P parameters can be uploaded by and downloaded via the parametering device.
7.2 Parameterization via MD2/MD3
There is a USB-Pin physical interface on MD2 or MD3, which is for parameterization via a laptop.
7.3 Parameterization via PROFIBUS
M101-P/M102-P parameters are listed in the PROFIBUS memory map. The user can parameterize
M101-P/M102-P by using related SAPs. For detail information, refer to the PROFIBUS Protocol
Implementation for M101-P/M102-P document.
7.4 M101-P/M102-P Parameters
M101-P/M102-P Parameters are listed together with explanations, possible ranges and default values in
the M101-P/M102-P Parameter Description document.
8 Accessories
8.1 MD2/MD3 Operator Panel
8.1.1 Overview
You can use the MD2/MD3 operator panel to control a motor from the control-cubicle door or from a
drawer. You can use additional pushbutton functions and LED displays as alternatives. There are also
more message available on a LCD display unit (MD2 only).
The operator panel can be connected to the M101-P/M102-P basic unit via a RS485 communication
port ( which physical interface is RJ11 ) . It is supplied with power from the basic unit also via RJ11
interface.
The faceplate of operator panel are shown below
Picture 39 MD2
Parameterization port
LCD screen
LED
Select START1 START2 STOP
41
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Notes: Picture 40 MD3
Parameterization LED
Port INDICATOR
START1 START 2 STOP
8.1.2 LED indicator

Table 39 LED indicator
LED Indicator LED State Description
light Unit is ready for operation

READY
Wink Unit is yet not initialized
START1 light Motor is running CW/N1
START2 light Motor is running CCW/N2
light Fault trip

FAULT
Wink Alarm
8.1.3 Buttons
Table 40 MD2/3 Buttons
Button Function Remark
To select the message
To Start motor CW/N1
To start motor CCW/N2
To stop motor Also used to reset fault trip
42
ABB

Notes: 8.1.4 Actual value display
This message displays the actual RMS current in each

Ia 1.78A phase in amps
Ib 1.79A Format: 1.00 at CT primary≤1A 10.0 at CT primary≤50A
100 at CT primary>50A
Ic 1.77A
This message displays the current as a percentage of

Ia/In 25% motor nominal current.
Ib/In 25%
Ic/In 25%
This message displays ground fault current.

Ground current
0mA
This message displays the frequency of power supply.

Frequency
49.98Hz
This message displays L-N voltage.

Ua 219V Note: Not available for M101-P
Ub 220V
Uc 221V
This message displays L-L voltage.

Uab 379V Note: Not available for M101-P
Ubc 380V
Uca 381V
This message displays apparent power, active power and

S 145KVA power factor.
P 141KW Note: Not available for M101-P
COSØ 0.97
This message displays the total accumulated energy used

Energy used since last cleared.
12345 kWhr Note: Not available for M101-P
This message displays the thermal memory of the motor.

Therm Capacity : The max thermal capacity is 100%. A thermal capacity
53% value equal to Trip level will cause overload trip.
43
ABB

Notes:
This message displays the cause of the current trip. The cause
Cause of Trip: of trip message will override the currently selected default
Overload message. The possible causes of trip are as follows, but cannot
be showed via MD2.
Overload Stalled rotor
Phase failure Unbalance
Underload Noload
Earth fault Thermistor
Undervoltage Feedback
COMM. Failure DI
Any alarm conditions that are currently active will be display.

Cause of Alarm: The cause of alarm message will override the currently
Overload selected default message. The possible causes of alarm are
as follows, but cannot be showed via MD2. Overload
Thermal capacity
Phase failure Unbalance
Underload Noload
Earth fault Welded
Feedback Fail to stop
Fail to start Serial COM
Start limitation Start number
Running time DI
Thermistor(only for M102-P)
Undervoltage(only for M102-P)
Autoreclose (only for M102-P)
This message displays network ID, Firmware version of the

Addr. 3 M101/M102-P and MD2 after pressing the select key for 5
M102-P v2.0 seconds.
MD v2.0
8.1.5 Parameterization port

The parameterzation port is a USB-pin interface. After communication plug is inserted, the
communication between the M101-P/M102-P and operator panel is terminated. The message on LCD
shows the parameterization state, and the functions of buttons are invalid.
Parameter
setting
M101-P/M102-P parameters can be upload and downloaded from the parametering device via the
interface.
8.1.6 Connection
Operator panel is connected to the X2 terminal on M101-P/M102-P via RJ11 interface. The
connection shown below includes power supply and communication.
44
ABB

Notes: Picture 41 Connection between M101-P/M102-P and MD2/3
If MD2 can’t get information from M101-P/M102 an alarm message displayed on LCD.
No message
8.2 Parameterization Software: Mcusetup_P

Mcusetup_P software is used to set parameter. It exchanges data with M101-P/M102-P via RS485.
Picture 42 Parameterization interface
45
ABB

Notes:
Picture 43 Mcusetup_P interface
The parameterization software available with following function:

Edit parameters
Export parameter to a file
Import parameter from a file
Update M101-P/M102-P’s parameters
Download M101-P/M102-P’s parameters
Read M101-P/M102-P’s parameters
User management
The parameterization software can run on all of the following PC operation system:
Windows 98, Windows 2000, Windows NT
For more information refer to Mcusetup manual.
46
ABB

Notes: 9 Appendix A Technical Data
Technical data
Main circuit
Rated operation voltage (Ue) 230/400V or 400/690V
Rated insulation voltage (Ui) 400V or 690V
Rated impulse withstand voltage (Uimp) 4kV or 6kV
0.5-1A 1-2.5A 2.5-5A
Rated operation current (Ie)
5-12.5A 12.5-30A 30-63A
Rated frequency 50/60Hz
Control circuit
Rated operational voltage (Ue) 24V DC or 230 VAC
Rated insulation voltage (Ui) 250V
Rate impulse withstand voltage (Uimp) 4 kV
Rated operational current (Ie)
2A (DC-13)
Contactor Control relay output
2A (AC-15)
2A (DC-13)
Programmable relay output
2A (AC-15)
Rated frequency 50/60 Hz
DC Power supply
Rated operational voltage (Ue) 24VDC
Voltage operation range 85%-110% Ue
DC Power consumption
Typical 4.5W
Maxium 8W
Digital input
Number of digital input 6(M101-P) / 13(M102-P)
Close contact current (peak) 2.5…5mA
Open contactor current (peak) 0…0.8mA
Filedbus interface
Protocol PROFIBUS-DP
Baud-rate 9.6kbps/19.2kbps/45.45kbps/93.75Kbps/
187.5Kbps/500Kbps/1.5Mbps
Fieldbus capacity 32 nodes each segment
Environmental conditions
Ambient temperature range
o
Storage -25-+85 C
o
Normal operation -5-+60 C
Metering accuracy
Range: 0.1-8 ×phase CT primary amps
Phase current
Accuracy: ±2%
Full scale: 1.2 × RCT nominal current
Earth fault current
Accuracy: ±2% RCT primary
Voltage input rating: 110V-250V
Full scale: 1.2 ×VT Primary
Phase voltage (only for M102-P)
Accuracy: ± 2% of VT primary or ± 2% of
reading, which is greater
Accuracy: ± 5% nominal or ± 5% reading,
Power (only for M102-P)
whichever is greater
Notes: Thermistor Input (only for M102-P) Sensor type: positive temperature coefficient PTC
RHOT=100-10,000 Ω
Accuracy: ±5% or 100Ω which is greater
47
ABB

Notes:
Standards
Low voltage switchgears
IEC60947-1 Low voltage switchgear and controlgear” Part1:
General rules
IEC60947-4-1 Low voltage switchgear and controlgear” Part4:
Contactors and motor-starters, Section
one-Electromechanical contactors and
motor-starters
EMC
Electrostatic discharge IEC61000-4-2, Level 3
Electromagnetic field immunity IEC61000-4-3, Level 3
Fast transient/burst immunity IEC61000-4-4, Level 4
Surge immunity IEC61000-4-5, Level 3
Conducted disturbance immunity IEC61000-4-6, Level 2
Radiated disturbance EN55011, Class A
48
ABB

Notes: 10 Appendix B Type Designation
Type designation Functionality In Order number
M101-P 0.5-1.0 Motor control unit 0.5-1.0A 1TNA911004R0831
M101-P
Motor control unit 12.5-30.0A 1TNA911004R0835
12.5-30.0
M101-P
30.0-63.0
M102-P
12.5-30.0
M102-P
30.0-63.0
Including: M101-P 0.5-1.0
(1TNA911004R0831)
M101-P
MD2 (1TNA911004R0802) 0.5-1.0A 1TNA911004R2831
0.5-1.0 with MD2
Cable set internal
(1TNA911005R2101)
(1TNA911004R0832)
M101-P
MD2 (1TNA911004R0802) 1.0-2.5A 1TNA911004R2832
1.0-2.5 with MD2
Cable set internal
(1TNA911005R2101)
(1TNA911004R0833)
M101-P
MD2 (1TNA911004R0802) 2.5-5.0A 1TNA911004R2833
2.5-5.0 with MD2
Cable set internal
(1TNA911005R2101)
M101-P (1TNA911004R0834)
5.0-12.5 with MD2 (1TNA911004R0802) 5.0-12.5A 1TNA911004R2834
MD2 Cable set internal
(1TNA911005R2101)
M101-P (1TNA911004R0835)
(1TNA911005R2101)
M101-P (1TNA911004R0836)
(1TNA911005R2101)
49
ABB

Notes: M102-P Including: M102-P 0.5-1.0

0.5-1.0 with MD2 (1TNA911004R0911)
MD2 (1TNA911004R0802) 0.5-1.0A 1TNA911004R2911
Cable set internal
(1TNA911005R2101)
(1TNA911004R0912)
M102-P
MD2 (1TNA911004R0802) 1.0-2.5A 1TNA911004R2912
1.0-2.5 with MD2
Cable set internal
(1TNA911005R2101)
(1TNA911004R0913)
M102-P
MD2 (1TNA911004R0802) 2.5-5.0A 1TNA911004R2913
2.5-5.0 with MD2
Cable set internal
(1TNA911005R2101)
M102-P (1TNA911004R0914)
(1TNA911005R2101)
M102-P (1TNA911004R0915)
(1TNA911005R2101)
M102-P (1TNA911004R0916)
(1TNA911005R2101)
(1TNA911004R0831)
M101-P
MD3 (1TNA911004R0803) 0.5-1.0A 1TNA911004R3831
0.5-1.0 with MD3
Cable set internal
(1TNA911005R2101)
(1TNA911004R0832)
M101-P
MD3 (1TNA911004R0803) 1.0-2.5A 1TNA911004R3832
1.0-2.5 with MD3
Cable set internal
(1TNA911005R2101)
(1TNA911004R0833)
M101-P
MD3 (1TNA911004R0803) 2.5-5.0A 1TNA911004R3833
2.5-5.0 with MD3
Cable set internal
(1TNA911005R2101)
M101-P (1TNA911004R0834)
(1TNA911005R2101)
M101-P (1TNA911004R0835)
(1TNA911005R2101)
M101-P (1TNA911004R0836)
(1TNA911005R2101)
(1TNA911004R0911)
M102-P
MD3 (1TNA911004R0803) 0.5-1.0A 1TNA911004R3911
0.5-1.0 with MD3
Cable set internal
(1TNA911005R2101)
50
ABB

Notes: M102-P Including: M102-P 1.0-2.5

1.0-2.5 with MD3 (1TNA911004R0912)
MD3 (1TNA911004R0803) 1.0-2.5A 1TNA911004R3912
Cable set internal
(1TNA911005R2101)
(1TNA911004R0913)
M102-P
MD3 (1TNA911004R0803) 2.5-5.0A 1TNA911004R3913
2.5-5.0 with MD3
Cable set internal
(1TNA911005R2101)
M102-P (1TNA911004R0914)
(1TNA911005R2101)
M102-P (1TNA911004R0915)
(1TNA911005R2101)
M102-P (1TNA911004R0916)
(1TNA911005R2101)
MD2 Operator panel - 1TNA911004R0802
MD3 Operator panel - 1TNA911004R0803
Mcusetup-P
1TNA911001R0801
Software
Cable set
1TNA911005R2101
internal
Cable set
1TNA911005R2102
parametering
51
ABB

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M101-P/M102-P User’s Guide

1.1 Objective ...................................................................................................................................... 3

1.2 Related Documentation .............................................................................................................. 3

2 PRODUCT OVERVIEW ................................................................................................................ 3

2.1 Introduction ................................................................................................................................. 3

2.2 M101-P/M102-P’s Structure ........................................................................................................ 3

3.1 Mounting of M101-P/M102-P....................................................................................................... 4

4 M101-P/M102-P INTERFACES .................................................................................................... 4

4.1 Terminal Designations ................................................................................................................ 5

4.2 Typical diagram ........................................................................................................................... 9

5.1 Starter Types.............................................................................................................................. 11

5.2 Protection Function .................................................................................................................. 21

5.3 M101-P/M102-P Function and Supervision ............................................................................. 32

6 M101-P/M102-P COMMUNICATION INTERFACE..................................................................... 38

6.1 Overview .................................................................................................................................... 38

6.2 Profibus Interface wiring .......................................................................................................... 40

6.3 Profibus DP description ........................................................................................................... 40

7.1 Overview .................................................................................................................................... 41

7.2 Parameterization via MD2/MD3 ................................................................................................ 41

7.3 Parameterization via PROFIBUS.............................................................................................. 41

7.4 M101-P/M102-P Parameters...................................................................................................... 41

1TNC911115D0202 Edition June 2005

8.1 MD2/MD3 Operator Panel ......................................................................................................... 41

8.2 Parameterization Software: Mcusetup_P................................................................................ 45

9 APPENDIX A TECHNICAL DATA .......................................................................................... 47

10 APPENDIX B TYPE DESIGNATION...................................................................................... 49

1TNC911115D0202 Edition June 2005

For AC motor and the operated installation this means:

2.2 M101-P/M102-P’s Structure

1TNC911115D0202 Edition June 2005

Note: The installation details of M101-P/M102-P and MD2/MD3

Picture 2 M101-P/M102-P in 8E/4 module

1TNC911115D0202 Edition June 2005

Notes: The information of each port is described later.

Switch inputs for various functions Thermistor input CT inputs

Relay output Power supply Ground safety and surge

4.1 Terminal Designations

X1:1…X1:14 Digital Input

Cable with RJ11 is

Fieldbus for external

X3:8…13 Voltage Input

X4:1…9 Relay output

L1-T1;L2-T2;L3-T3 Let-through Current Measurement Φ10mm hole

1TNC911115D0202 Edition June 2005

Notes: 4.1.1 Power supply

Terminal No. Name Description

1TNC911115D0202 Edition June 2005

Notes: Picture 4 Schematic wiring for two power supplies (24VDC)

4.1.3 PTC input (only for M102-P)

1TNC911115D0202 Edition June 2005

Notes: Table 6 Fieldbus interface terminal .

Table 7 Residual current transformer terminals

Table 8 Voltage input terminals of M102-P only.

Table 9 Contactor control terminals

1TNC911115D0202 Edition June 2005

Notes: 4.1.9 Programmable output

1TNC911115D0202 Edition June 2005

X3:13X3:11 X3:9 X3:8 X3:6 X3:7

X1:3 DI2 GND X3:4

X1:4 DI3 SHIELD X3:5

X1:6 DI5 GR1_B X4:2

X1:13 DI12 NC X4:9