RENR7952-04

DIAGNOSTIC CODES April 2013

SPN/FMI EID CID CONDITION

8 7 6 5 4 3 2 1 16-17 E390-1 Fuel Filter Restriction Warning

16-19 E390-2 Fuel Filter Restriction Derate
INLET AIR TEMPERATURE 16-01 E390-3 Fuel Filter Restriction Shutdown
TERMINATION ODD INJECTOR HARNESS SENSOR CONNECTOR
RESISTOR CONNECTOR A-C16 91-08 91-08 Throttle Position signal abnormal
A-C3
DIGITAL I/O MODULE (FOR USE WITH EMCP3.3/4.2) THERMOCOUPLE MODULE CONNECTORS
A-C25,A-C26, 94-03 94-03 Fuel Pressure open/short to +batt.
F F
(P#:280-4147) A-C28 94-04 94-04 Fuel Pressure short to ground
(P#:280-4017) 40-PIN CONNECTOR INLET AIR PRESSURE
R-C27
SENSOR CONNECTOR 94-15 E096-1 High Fuel Pressure Warning
(P#:8T9834) TC1+ (WHITE OR YELLOW)
1 A-C13
GEN WINDING TEMP 94-16 E096-2 High Fuel Pressure Derate
CH1 TC1- (RED)
11 PHASE A1 AUX BREAKER SMMS BREAKER
1 F405-R1 94-00 E096-3 High Fuel Pressure Shutdown
INPUT #1 DI 01 TC2+ (WHITE OR YELLOW) AIR SHUTOFF HARNESS
21 GEN WINDING TEMP
F406-R11 CH2 OIL TEMPERATURE CONNECTOR ECM BREAKER 94-17 E198-1 Low Fuel Pressure Warning
INPUT #2 11 DI 02 TC2- (RED) PHASE B1
31 SENSOR CONNECTOR A-C38
F407-R21

(Dimensions: 56 inches x 35 inches)

INPUT #3 21 DI 03 TC3+ (WHITE OR YELLOW) A-C24 94-18 E198-2 Low Fuel Pressure Derate
2 COOLANT TEMPERATURE
F408-R31 CH3 GEN WINDING TEMP ECM RELAY
INPUT #4 31 DI 04 TC3- (RED) PHASE C1 SENSOR CONNECTOR 94-01 E198-3 Low Fuel Pressure Shutdown
12 CONNECTOR
G487-R2 A-C17
2 DI 05 TC4+ (WHITE OR YELLOW) A-C23 100-03 100-03 Engine Oil Pressure open/short to +batt
INPUT #5 22
G488-R12 CH4 GEN WINDING TEMP
INPUT #6 12 DI 06 TC4- (RED) PHASE A2 100-04 100-04 Engine Oil Pressure short to ground
INPUT #7
22 G489-R22
DI 07
32
TC5+ (WHITE OR YELLOW)
D 100-10 100-10 Engine Oil Pressure Sensor abnormal rate of change
3 GEN WINDING TEMP
32 G490-R32 CH5
DI 08 TC5- (RED)

RENR7952-04
E INPUT #8 13 PHASE B2 E ENGINE INTERFACE 100-17 E360-1 Low Engine Oil Pressure Warning
3 G491-R3 CONNECTOR
INPUT #9 DI 09 TC6+ (WHITE OR YELLOW)
23 GEN WINDING TEMP A-C40 100-01 E360-3 Low Engine Oil Pressure Shutdown
13 G492-R13 CH6 STARTER RELAY 1
INPUT #10 DI 10 TC6- (RED) PHASE C2
33 CONNECTOR 108-03 274-03 Atmospheric Pressure open/short to +batt
23 G493-R23
INPUT #11 DI 11 BGW1 (WHITE OR YELLOW) A-C20
4 GEN REAR BEARING TEMP 108-04 274-04 Atmospheric Pressure short to ground
33 G494-R33 CH7
INPUT #12 DI 12 BGR1 (RED) ATMOSPHERIC PRESSURE
14 110-03 110-03 Engine Coolant Temperature open/short to +batt
4 E499-R4 SENSOR CONNECTOR
INPUT COMMON #1 DI RTN BGW2 (WHITE OR YELLOW)
24 GEN FRONT BEARING TEMP A-C14 110-04 110-04 Engine Coolant Temperature short to ground
14 E499-R14 CH8 SERVICE
INPUT COMMON #2 DI RTN BGR2 (RED)
34 CONNECTOR STARTER RELAY 2
24 E499-R24 110-15 E361-1 High Engine Coolant Temperature Warning
INPUT COMMON #3 DI RTN A-C35 CONNECTOR
5
34 E499-R34 CH9 SPARE A-C22 110-16 E361-2 High Engine Coolant Temperature Derate
INPUT COMMON #4 DI RTN
15
7 J729-R7 110-00 E361-3 High Engine Coolant Temperature Shutdown
OUTPUT #1 (N.O) DO1-A
25
J730-R5 CH10 SPARE 111-17 E059-1 Low Engine Coolant Level Warning

C27 Tier II Generator Set

OUTPUT #1 (N.C.) 5 DO1-B
D
OUTPUT #1 (COM) 6
J728-R6
DO1-COM
35
D SECTION D-D 111-18 E057-2 Low Engine Coolant Level Derate
6 ENLARGED VIEW
J732-R17 CH11 SPARE
OUTPUT #2 (N.O) 17 DO2-A 168-00 168-00 System Voltage High

(EMCP3 and EMCP4)

16
J733-R15
OUTPUT #2 (N.C) 15 DO2-B 168-01 168-01 System Voltage Low
J731-R16 26
OUTPUT #2 (COM) 16 DO2-COM CH12 SPARE 168-02 168-02 System Voltage intermittent/erratic
27 J735-R27 36
D
Electrical System
OUTPUT #3 (N.O) DO3-A COOLANT LEVEL STARTER 172-03 172-03 Intake Manifold Air Temperature open/short to +batt
J736-R25 7
25 CH13 SPARE SENSOR CONNECTOR MOTOR
OUTPUT #3 (N.C.) DO3-B 172-04 172-04 Intake Manifold Air Temperature short to ground
17 A-C18
26 J734-R26
OUTPUT #3 (COM) DO3-COM 174-03 174-03 Fuel Temperature open/short to +batt
27
J738-R37
OUTPUT #4 (N.O) 37 DO4-A CH14
37
SPARE
VIEW C-C 174-04 174-04 Fuel Temperature short to ground
OUTPUT #4 (N.C) 35
36
J739-R35
J737-R36
DO4-B
8 174-15 E363-1 High Fuel Temperature Warning DWB1-UP
OUTPUT #4 (COM) DO4-COM CH15 SPARE

C
OUTPUT #5 (N.O) 10 J741-R10
DO5-A
18
28 C
SECONDARY ENGINE
174-16
174-00
E363-2
E363-3
High Fuel Temperature Derate
High Fuel Temperature Shutdown
GDS1-UP
8 J742-R8 SPEED/TIMING
OUTPUT #5 (N.C.) DO5-B CH16 SPARE
38 SENSOR CONNECTOR 175-03 175-03 Engine Oil Temperature open/short to +batt
9 J740-R9 A-C2 A-C1 (CAMSHAFT)
OUTPUT #5 (COM) DO5-COM
9 A-C6 175-04 175-04 Engine Oil Temperature short to ground
20 J744-R20 CH17 SPARE TIMING CALIBRATION(TC)
OUTPUT #6 (N.O) DO6-A
J745-R18 19 EVEN INJECTOR HARNESS PROBE CONNECTOR 175-0 E197-3 High Engine Oil Temperature shutdown
18 ECM
OUTPUT #6 (N.C) DO6-B CONNECTOR A-C7 FUEL TEMPERATURE
29
19 J743-R19 CH18 SPARE A-C4 SENSOR CONNECTOR 175-15 E197-1 High Engine Oil Temperature Warning

42 Page,
OUTPUT #6 (COM) DO6-COM
39 A-C15
30 J747-R30 175-16 E197-2 High Engine Oil Temperature Derate
OUTPUT #7 (N.O) DO7-A
10
OUTPUT #7 (N.C.) 28 J748-R28
DO7-B CH19
20
SPARE TOP VIEW 190-08 190-08 Engine Speed abnormal
29 J746-R29 190-15 E362-1 Engine Overspeed Warning
OUTPUT #7 (COM) DO7-COM
30
40 J750-R40 CH20 SPARE 190-00 E362-3 Engine Overspeed Shutdown
OUTPUT #8 (N.O) DO8-A
40
38 J751-R38
OUTPUT #8 (N.C) DO8-B 228-11 261-11 Engine Timing Calibration invalid
39 J749-R39
B OUTPUT #8 (COM) DO8-COM B 228-13 261-13 Engine Timing Calibration required
ENGINE INTERFACE 234-02 253-02 Personality module mismatch
CONNECTOR
BATT+ 1 BATT+ 1 444-05 444-05 Start Relay open circuit
A-C40
BATT- 4 SEE COMMUNICATION DRAWING (SHEET 17) BATT- 4 SEE COMMUNICATION DRAWING (SHEET 17)
444-06 444-06 Start Relay short to ground
CAN2+ 2 CAN2+ 2
446-05 446-05 Air Shutoff Relay open
CAN2- 3 CAN2- 3
446-06 446-06 Air Shutoff Relay short
CAN2 SH 5 CAN2 SH 5
620-03 620-03 5 Volt Sensor DC Supply short to +batt
B SERVICE
620-04 262-04 5 Volt Sensor DC Power Supply short to ground
A CONNECTOR
FUEL PRESSURE A-C35 651-05 1-05 Cylinder #1 Injector open circuit
SENSOR CONNECTOR
A-C10 651-06 1-06 Cylinder #1 short
A A 652-05 2-05 Cylinder #2 Injector open circuit
652-06 2-06 Cylinder #2 short
COOLANT LEVEL
DC OPTIONS- SENSOR CONNECTOR
653-05 3-05 Cylinder #3 Injector open circuit
EXPANSION I/O MODULES A-C18 653-06 3-06 Cylinder #3 short
SPEED SENSOR
SHEET 13 CONNECTOR
654-05 4-05 Cylinder #4 Injector open circuit
8 7 6 5 4 3 2 1 FUEL TEMPERATURE A-C9 654-06 4-06 Cylinder #4 short
SENSOR CONNECTOR
A-C15 START AID 655-05 5-05 Cylinder #5 Injector open circuit
SOLENOID
655-06 5-06 Cylinder #5 short
CONNECTOR
A-C36 656-05 6-05 Cylinder #6 Injector open circuit
© 2013 Caterpillar, All Rights Reserved Printed in U.S.A.
FUEL DIFFERENTIAL PRESSURE
SENSOR CONNECTOR PRIMARY ENGINE 656-06 6-06 Cylinder #6 short
A-C11 SPEED/TIMING
SENSOR CONNECTOR 657-05 7-05 Cylinder #7 Injector open circuit
(CRANKSHAFT)
A-C5 657-06 7-06 Cylinder #7 short
OIL TEMPERATURE 658-05 8-05 Cylinder #8 Injector open circuit
SENSOR CONNECTOR
FUEL FILTER STARTER A-C24 658-06 8-06 Cylinder #8 short
MOTOR
659-05 9-05 Cylinder #9 Injector open circuit
FUEL FILTER 659-06 9-06 Cylinder #9 short
OIL PRESSURE
SENSOR CONNECTOR
C
A-C12

8 7 6 5 4 3 2 1
Harness And Wire Electrical Schematic Symbols
OIL PRESSURE
Symbols
CDVR CONNECTOR
SENSOR CONNECTOR
CD-C2 A-C12
M756-CD13
F 1 CAN1 + F

M755-CD14
2 CAN1 - T
M757-CD15
3 WAY
CONNECTOR
3 CAN1 SH
PRIMARY ENGINE Pressure Temperature Level Flow Circuit Breaker
SPEED/TIMING
Symbol Symbol Symbol Symbol Symbol
CD-C4
A
B SENSOR
(CRANKSHAFT)
C
C
B
VIEW A-A FRONT VIEW VIEW B-B Symbols and Definitions
E-C40 E-C3 A
M757-E3
CAN1 SH 38
M755-E4
C
Fuse: A component in an electrical circuit that will open the circuit if too much current flows
CAN1 - 36 B
CAN1 + 35
M756-E5
A MB-C3 MB-C1/CP-C4 through it.
M757-MB29
C 3
M755-MB28
B 2
M756-MB31
A 1 Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
E E circle indicates that the component has screw terminals and a wire can be disconnected from it.
PRIMARY
E-C2/CP-C6 GENERATOR
893-E60 SERVICE 2274002
CDL + 13 1
CONN A-C2 Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
CDL - 14
892-E59
8 CP-C11
(9W-1951) No circle indicates that the wire cannot be disconnected from the component.
STARTER 1

BATT + 4
101-E15
E-C1/CP-C5
4
108-CP96
893-E61
D
MOTOR REAR VIEW 2
3
CAT DATA (+)
4
Ground (Wired): This indicates that the component is connected to a grounded wire. The
202-E26 D200-CP110 892-E58
E CAT DATA (-) grounded wire is fastened to the machine.
BATT - 39 10

M756-CP50
G CAN1 +
LEFT VIEW 5
6
7
M755-CP35
F CAN1 - 8 Ground (Case): This indicates that the component does not have a wire connected to ground.
9
M757-CP15 10
It is grounded by being fastened to the machine.
C CAN1 SH
11
108-CP104
A BATT + 12
D
TERMINATING D200-CP98
D
995-A22 BU-18 13 COOLANT TEMP Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
RESISTOR B BATT - 14 contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
(134-2540) BOOST PRESSURE
H R746-A26 PK-18 15
CP-C8
16
M756-CP28 PRESS SNSR COMMON
G829-A67 GN-18
C B A

I 17
M755-CP57 120
INJECTOR 8 LS
Sender: A component that is used with a temperature or pressure gauge. The sender
OHMS T959-A51 BR-16 18
M757-CP60 J 19 measures the temperature or pressure. Its resistance changes to give an indication to
T
EMCP3.1
CP-C1 NOTE X CONN
20
INJECTOR 10 LS
the gauge of the temperature or pressure.
(174-0502) T958-A50 YL-16 21
T961-A55 GN-16 22 INJECTOR 4 LS
M756-CP18 (Yellow)
CAN1 + 50 23
INJECTOR HARNESS EVEN 24
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
M755-CP16 (Green)
CAN1 - 34 J-C1 A-C4 E963-A30 BK-18 25 CRANK SPD/TMG- It has a coil that makes an electromagnet when current flows through it. The
T858-J1 GY-16 GY-16 T858-J10 3E8969 1552252 G858-A39 WH-18 26 TDC PROBE+
CAN1 SH 42
M757-CP17 (CU)
27
electromagnet can open or close the switch part of the relay.
CP-C4/MB-C1 T858-J2 GY-16 T957-J18 PU-16 1 T957-A52 PU-16
108-CP46 T958-J19 YL-16 2 T958-A50 YL-16 994-A20 GY-18 28 OIL PRESS (FILT)
BATT+ 52 11
T859-J3 WH-16 WH-16 T859-J12 T959-J20 BR-16 3 T959-A51 BR-16 29
C D200-CP47 25
C J-C7 T859-J4 WH-16 T960-J21 BU-16 4 T960-A54 BU-16 G833-A17 PK-18 30 TEMP SNSR COMMON Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
BATT- 65
7E6513 T961-J22 GN-16 5 T961-A55 GN-16 T960-A54 BU-16 31 INJECTOR 6 LS coil that makes an electromagnet when current flows through it. The electromagnet
INJECTOR 1 T860-J6 OR-16 T860-J5 OR-16 OR-16 T860-J8 T962-J23 WH-16 6 T962-A56 WH-16 32
T858-A27 GY-16 can open or close a valve or move a piece of metal that can do work.
2 2 T962-J23 WH-16 T860-J6 OR-16 T858-J10 GY-16 7 T858-A47 GY-16 33
T858-A47 GY-16
T957-J18 PU-16 T859-J12 WH-16 8 T859-A41 WH-16 34
T859-A18 WH-16 -18
J-C6 T958-J19 YL-16 T860-J8 OR-16 9 T860-A53 OR-16 E963-A29 WH 35 CRANK SPD/TMG+
T859-A41 WH-16
OPT ANNUNCIATOR
7E6513 T959-J20 BR-16 10 T860-A46 OR-16 G857-A40 YL-18 36 TDC PROBE- Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
37
INJECTOR 1 T860-J5 OR-16 T960-J21 BU-16 11 T860-A53 OR-16
38
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
4 2 T961-J22 GN-16 T961-J22 GN-16 12 T957-A2 PU-16
AN-C4 T962-J23 WH-16 T957-A52 PU-16 C984-A72 YL-18 39 LOW COOLANT LVL that make electromagnet when current flows through them. It also has an internal switch that places
ANNUCIATOR-1 FUEL PRESS
CP-C12/CP-C14
1552273 J-C5 C991-A7 PK-18 40 the latch coil circuit open at the time the coil latches.
108-AN11 108-AN15
2491168 T958-A5 YL-16 994-A20 GY-18
108-CP104
7 1 7E6513 41
T958-A50 YL-16 995-A22 BU-18
INJECTOR 1 T859-J4 WH-16 T957-A52 PU-16 42 INJECTOR 12 LS
D200-CP98 T959-A8 BR-16 C967-A25 BU-18
CP-C8_REF
1740502 AN-C1
3E3370
1 D200-AN10 D200-AN16 2 6 2 T960-J21 BU-16 T959-A51
T960-A9
BR-16
BU-16
C984-A72 YL-18
43
44 Harness and Wire Symbols
A
Y794-AN1 (YL) Y794-AN12 (YL)
6 J-C4 C991-A7 PK-18 45
T960-A54 BU-16 E963-A29 WH -18
TERMINATING 7E6513 E966-A32 YL-18 46 CAM SPD/TMG+ Wire, Cable, or Harness Harness Identification Letter(s):
B RESISTOR 120
B Y795-AN2 (GN) Y795-AN13 GN)
B INJECTOR T859-J3 WH-16
INJECTOR HARNESS ODD T961-A10 GN-16 E963-A30 BK -18 E965-A15 BU-18 47 CAM SPD/TMG-
1342540
5
SMMS BREAKER
1 T961-A55 GN-16 E963-A48 CU -18 Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
OHMS
8 2 T959-J20 BR-16 F-C1 A-C3 48
Y796-AN3 (CU) Y796-AN14 (CU) T962-A13 WH-16 E965-A15 BU-18 Harness Identification Letters and
C 4 9Y0951 T858-F1 GY-16 T858-F10 GY-16 3E8969 1552252 49 Harness Connector Serialization Code:
T962-A56 WH-16 E966-A32 YL-18 Harness Connector Serialization
J-C3 T858-F2 GY-16 T957-F18 PU-16 1 T957-A2 PU-16 T962-A56 WH-16 50 INJECTOR 2 LS
101-A88 RD-8 7E6513 F421-A23 YL-18 The "C" stands for "Connector" and the
40A T958-F19 YL-16 2 T958-A5 YL-16 51 Codes (see sample).
T859-F3 WH-16 T859-F12 WH-16 T959-F20 BR-16 T959-A8 BR-16 52 number indicates which connector in the
INJECTOR 1 T858-J2 GY-16 3
G828-A3 WH-18 L-C12 harness (C1, C2, C3, ...).
AN-C2
10 2 T958-J19 YL-16 T859-F4 WH-16 T960-F21 BU-16 4 T960-A9 BU-16
G828-A28 WH-18
53 AG-C4 L-C12
T961-F22 GN-16 5 T961-A10 GN-16 54
108-AN17
1552273 ANNUCIATOR-2
2491168 118-BB1 RD-8 J-C2 T860-F6 OR-16 T860-F8 OR-16 T962-F23 WH-16 6 T962-A13 WH-16 G828-A36 WH-18 G828-A65 WH-18 55
111-7898 3E-5179 3E-5179
1
118-B1 RD-8 7E6513 T860-F5 OR-16 T858-F10 GY-16 7 T858-A27 GY-16 G828-A38 WH-18 C967-A25 BU-18 56 INTAKE AIR TEMP
D200-AN18 INJECTOR 1 T858-J1 GY-16 T957-F18 PU-16 T859-F12 WH-16 8 T859-A18 WH-16 R747-A14 GY-18 57 ATM PRESS Part Number: for Connector Plug 1
WHEN ANNUNCIATORS ARE USED. REMOVE
AN-C3 2
12 2 T957-J18 PU-16 T958-F19 YL-16 T860-F8 OR-16 9 T860-A46 OR-16 G829-A4 GN-18 T858-A47 GY-16 58 INJECTOR 10,12 HS Part Number: for Connector Receptacle
174-0502 G829-A31 GN-18
AUXILIARY BREAKER STRTR SOLENOID+
THE TERMINATING RESISTOR ON CP-C8
PLUG AN-C1 INTO THE CP-C8
TERMINATING
RESISTOR
A
Y794-AN5 (YL) Y794-AN4 (YL)
6 6T3644
T959-F20
T960-F21
BR-16
BU-16
10
11 G829-A35 GN-18 G829-A67 GN-18
X862-A80
X863-A16
OR-18
BK-18
59
60 STRTR SOLENOID- 2
PLUG PREVIOUSLY REMOVED TERMINATING G829-A37 GN-18
1342540 120 T961-F22 GN-16 12 61
RESISTOR INTO AN-C3. B Y795-AN7 (GN) Y795-AN6 (GN) F-C2
5
20A
101-A101 RD-12 T962-F23 WH-16 M707-A6 PU-18 62 FUEL TEMP
OHMS 7E6513 G833-A11 PK-18 Plug Receptacle
Y796-AN9 (CU) Y796-AN8 (CU) 116-A102 RD-12 63
A C 4 A INJECTOR 1 T858-F1 GY-16 G833-A43 PK-18 64 Pin or Socket Number
1 2 T957-F18 PU-16 G833-A69 PK-18 G833-A17 PK-18 F421-A23 YL-18 65 DIFF FUEL PRESS 5A
ECM BREAKER G833-A44 PK-18 66 1 Deutsch connector: Typical representation
F-C3 INJECTOR 6,8 HS
Component
6T3644
7E6513 A-C5 T859-A41 WH-16 67 of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
101-A89 RD-12 INJECTOR 1 T858-F2 GY-16 PRIMARY ENGINE 1552269 G833-A45 PK-18 T860-A53 OR-16 68 INJECTOR 2,4 HS 2 sockets and the receptacle contains all pins.
EMCP3.1 COMMUNICATIONS 20A
3 2 T958-F19 YL-16 SPEED TIMING SENSOR BK-18 1 E963-A30 BK -18 G833-A71 PK-18
69

115-A90 RD-12 (CRANKSHAFT) BK-18 2 E963-A29 WH -18

70 325-AG135 PK-14
SHEET 14 120-A33 RD-18 F-C4 2016615 E963-A48 CU -18
71
PRESS SNSR +5V 1 Sure-Seal connector: Typical representation Harness identification code:
7E6513 G828-A65 WH-18 72
8 7 6 5 4 3 2 1 G846-A1 YL-18 73 of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
INJECTOR 1 T859-F3 WH-16 G857-A40 YL-18 74 2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
5 2 T959-F20 BR-16 G858-A39 WH-18 75
239-5794 A-C36 M707-A6 PU-18
A-C6 76
1552269 F-C5 R746-A26 PK-18
START AID 1552269 77
E-T6 BK-18 2 382-A42 PK-18 7E6513 SECONDARY ENGINE R747-A14 GY-18
1 120-E4 RD-18 SOLENOID 78
BK-18 1 383-A49 GN-18 INJECTOR 1 T859-F4 WH-16 A-C10 SPEED TIMING SENSOR BK-18 1 E965-A15 BU-18
79
E-T5 1433878 7 2 T960-F21 BU-16 3E3370 (CAMSHAFT) BK-18 2 E966-A32 YL-18 F421-A23 YL-18 R800-A70 OR-18
2 200-E10 BK-18 80
ASOS FUEL PRESSURE +5 VOLTS OR-18 A G828-A28 WH-18 2016616 G833-A45 PK-18
81
TIMER E-T7 F-C6 SENSOR GROUND YL-18 B G829-A31 GN-18 G857-A40 YL-18
3 354-E5 OR-18 82
7E6513 1946725 SIGNAL GN-18 C C991-A7 PK-18 G858-A39 WH-18 T858-A27 GY-16 ANALOG REFERENCE
E-T8 E963-A29 WH -18 G833-A45 PK-18 83
6 N757-E9 WH-18 INJECTOR 1 T860-F5 OR-16 T858-A47 GY-16 84
9 2 T961-F22 GN-16 E963-A30 BK -18 T859-A18 WH-16 85
E963-A48 CU -18 T859-A41 WH-16 86
F-C7 A-C12 A-C7
E965-A15 BU-18 T860-A46 OR-16 87
RELAY 7E6513 2370227 1552269
E966-A32 YL-18 T860-A53 OR-16 88
1480757 INJECTOR 1 T860-F6 OR-16 OIL PRESSURE Vs A G828-A3 WH-18 TIMING CALIBRATION(TC) 1 G858-A39 WH-18 T957-A2 PU-16 89
E-T3 E-T4 101-E1 RD-16 11 2 T962-F23 WH-16 SENSOR GROUND B G829-A4 GN-18 PROBE CONNECTOR 2 G857-A40 YL-18 T957-A52 PU-16
G971-E7 RD-16 90
120-E4 RD-18 E-C1 A-C39 A-C38 2490098 SIGNAL C 994-A20 GY-18 T958-A5 YL-16 OIL TEMP
3E3388 1552264 G846-A1 YL-18 91
RD-16

3E3388 T958-A50 YL-16 E963-A48 CU -18 92 SPD/TMG SHIELDS

8 7 6 5 4 3 2 1 E-C2 101-E1 RD-16 1 1 101-A12 RD-16 T959-A8 BR-16 93
1552269 200-E12 BK-18 200-E8 BK-16 200-E3 BK-16 2 2 200-A19 BK-16 T959-A51 BR-16
A-C11 94
BK-18 2 200-E12 BK-18 200-E10 BK-18 200-E3 BK-16 120-E4 RD-18 3 3 120-A33 RD-18 1552269 T960-A9 BU-16 95
A-C13 FUEL DIFFERENTIAL
119-E11

BK-18 1 N757-E13 WH-18 354-E5 OR-18 4 4 354-A24 OR-18 T960-A54 BU-16 96

354-E5 OR-18 2304013 PRESSURE SWITCH BK-18 1 F421-A23 YL-18
N757-E6 WH-18 5 5 N757-A21 WH-18 T961-A10 GN-16 97
INLET AIR 2122768 BK-18 2 G833-A45 PK-18

3 WAY BREAKER
G971-E7 RD-16
G971-E7 RD-16
6
7
6
7 PRESSURE SENSOR
Vs
GROUND
A
B
G828-A38
G829-A37
WH-18
GN-18
T961-A55
T962-A13
GN-16
WH-16 T860-A46 OR-16
98
99 INJECTOR 9,11 HS
SYMBOL DESCRIPTION
CDVR
CONNECTOR N757-E9 WH-18 200-E8 BK-16 8 8 2668650 SIGNAL C R746-A26 PK-18 T962-A56 WH-16 100
F CD-C4 CD-C2
F 6T3642
M756-CD13 N757-E13 WH-18 X862-A80 OR-18 101
C 1 CAN1 + 10A
B
M755-CD14
2 CAN1 - 101-E1 RD-16 994-A20 GY-18 X863-A16 BK-18 102 CIRCUIT CONNECTED
E-C40 E-C3 A
M757-CD15
3 CAN1 SH OPTIONAL I/O MODULE E-T1 E-T2 N757-E6 WH-18 995-A22 BU-18
M757-E3 103
CAN1 SH 38 C
M755-E4 A-C38 C967-A25 BU-18 T858-A27 GY-16 104 INJECTOR 1,3 HS
CAN1 - 36 B A-C14
CAN1 + 35
M756-E5
A MB-C3 1552264 C984-A72 YL-18 T962-A13 WH-16 105 INJECTOR 11 LS
C
M757-MB29
MB-C1/CP-C4
3 MB-C17
NOTE AE
101-A87 RD-8 101-A125 RD-14 2304013
C991-A7 PK-18 T959-A8 BR-16 106 INJECTOR 5 LS CIRCUIT NOT CONNECTED
M755-MB28
2 6 ATMOSPHERIC Vs A G828-A36 WH-18
B
M756-MB31 101-MB113 G-C2 G828-A3 WH-18 T961-A10 GN-16 107 INJECTOR 9 LS
A 1 7 101-A12 RD-16 GROUND B G829-A35 GN-18
1 BATT + PRESSURE SENSOR G828-A28 WH-18 T960-A9 BU-16 108 INJECTOR 7 LS
202-MB112 4
1552269 G-T2 8 101-A88 RD-8 101-A125 RD-14 2490094 SIGNAL C R747-A14 GY-18 G828-A36 WH-18 109
ELECTRICAL CONNECTION TO
PRIMARY BATT -
RH ASOS BK-18 2 200-G5 BK-16 8T8730 101-A89 RD-12 150-A91 RD-12
E-C2/CP-C6 GENERATOR Y794-MB109
2 1433878 BK-18 1 G971-G3 RD-16 200-G5 BK-16 200-G4 BK-16 200-A19 BK-16
G828-A38 WH-18 110 MACHINE STRUCTURE
CDL + 13
893-E60
1 SERVICE CAN2 + 101-A101 RD-12 G829-A4 GN-18 111
CONN Y795-MB110 OPTIONAL 200-G6 BK-16 200-A97 BK-16 A-C24
CDL - 14
892-E59
8 CP-C11
(9W-1951)
3 CAN2 - RTD
MODULE
G-T1
150-A91 RD-12 200-A105 BK-14 1552269
G829-A31 GN-18 112 INTERNAL ELECTRICAL CONNECTION
Y796-MB111
5 CAN2 SH
G-C1 8T8730 OIL TEMPERATURE G829-A35 GN-18 113
E-C1/CP-C5 200-A19 BK-16 383-A49 GN-18 SIGNAL 1 G846-A1 YL-18 TO SURFACE OF COMPONENT
101-E15 108-CP96
1552269 G829-A37 GN-18 114
AUX + 4 4 893-E61
D CAT DATA (+) 6 G971-G2 RD-16 G971-G7 RD-16 200-A97 BK-16 382-A42 PK-18 SENSOR GROUND 2 G833-A11 PK-18 G833-A11 PK-18 T859-A18 WH-16 115 INJECTOR 5,7 HS
202-E26 D200-CP110 892-E58 LH ASOS BK-18 2 200-G5 BK-16 G971-G3 RD-16 200-A105 BK-14 N757-A21 WH-18 1309811
AUX - 39 10 E CAT DATA (-) 7 G833-A43 PK-18 T957-A2 PU-16 116 INJECTOR 1 LS
1433878 BK-18 1 G971-G2 RD-16 383-A49 GN-18 X862-A82 OR-18 CONNECTOR
M756-CP50
G CAN1 + 8 G833-A69 PK-18 117
382-A42 PK-18 X862-A81 OR-18 A-C15
G833-A44 PK-18 T958-A5 YL-16 118 INJECTOR 3 LS
E M755-CP35
F CAN1 - E AIR SHUTOFF OPTION N757-A21 WH-18 X863-A84 BK-18 1552269
FUEL TEMPERATURE G833-A71 PK-18 119
M757-CP15 X862-A82 OR-18 X863-A85 BK-18 SIGNAL 1 M707-A6 PU-18
C CAN1 SH
SENSOR G846-A1 YL-18 120 H#
MB-C14
X862-A81 OR-18 GROUND 2 G833-A69 PK-18 M707-A6 PU-18 CIRCUIT GROUPING DESIGNATION
108-CP80
A BATT + 101-MB5 X863-A84 BK-18 1309811
TERMINATING
1 BATT +
OPTIONAL R746-A26 PK-18
RESISTOR
D200-CP86
B BATT - 202-MB6 DISCRETE I/O X863-A85 BK-18 R747-A14 GY-18
(134-2540) 4 BATT - MODULE 200-A128 BK-14 A-C16
H R800-A70 OR-18 ATCH WIRE, CABLE, COMPONENT
CP-C8 Y794-MB106
2 CAN2 + A-C20 1552269
M756-CP28
INLET AIR TEMPERATURE
C B A

120 I Y795-MB107 1552269 118-BB1 RD-8 SIGNAL 1 C967-A25 BU-18

M755-CP57 3 CAN2 -
M757-CP60
OHMS
J BK-18 1 X862-A81 OR-18 944-A129 OR-18 SENSOR GROUND 2 G833-A44 PK-18
Y796-MB108
5 CAN2 SH BATTERY AND DISCONNECT WIRING 1309811
EMCP3.2/3.3/4.2
CP-C1 NOTE X CONN
(174-0502) 6 NOTE AD
BK-18 2 X863-A84 BK-18 SPLICE
B-T2
118-B1 RD-8 A-C1
M756-CP18 (Yellow) SMMS 1 B-T3 945-A132 BR-18 A-C17 G833-A71 PK-18 R800-A70 OR-18
CAN1 + 50 7 1311489 1311489 1552269 1607689
34
M755-CP16 (Green) 8 BATT-CABLE + RD-00
1480757 118-B1 RD-8 COOLANT TEMPERATURE
R800-A70 OR-18 G833-A71 PK-18 1 BLADE, SPADE, RING OR SCREW
CAN1 -
115-A90 RD-12 SIGNAL 1 995-A22 BU-18 X862-A80 OR-18
M757-CP17 (CU) NEG POS NEG POS 200-A106 BK-14
SENSOR
GROUND 2 G833-A43 PK-18 X862-A82 OR-18 X863-A16 BK-18
2 TERMINAL
CAN1 SH 42
CONNECT TO BATT+ TERM 304-B2 RD-8 1309811 3
108-CP46
MB-C1/CP-C4 200-A107 BK-14 X862-A81 OR-18 X862-A80 OR-18
BATT+ 52 11 ON STARTER MOTOR 944-A131 OR-18 R800-A70 OR-18 4 +8V DIGITAL POWER
BATTERY 1 BATTERY 2 120-A33 RD-18 G833-A79 PK-18 5 DIGITAL RETURN
D BATT- 65
D200-CP47 25 D B-T4 945-A134 BR-18 A-C18 X863-A84 BK-18
1311487 1552267 6
F702-A143 BK-18 X863-A85 BK-18 X863-A16 BK-18
7
BATT-CABLE - BK-00 130-0026 BK-0000
G S F715-A141 BK-18 COOLANT LEVEL +8 VOLTS RD-18 A R800-A70 OR-18
CP-C4
R951-MB104 MODBUS+ F715-A142 BK-18 SENSOR GROUND BK-18 B G833-A71 PK-18 944-A130 OR-18 8 CAT DATALINK HIGH
MODBUS + R951-CP96
5 38
DISCONNECT SWITCH
F716-A139 BK-18 1656634 ALARM GN-18 C C984-A72 YL-18 945-A133 BR-18 9 CAT DATALINK LOW
MTR BAT
MODBUS - 3
R952-CP95
24
R952-MB103 MODBUS- 7N0718
STARTER 1
2371962
A-T1
1311492
101-A87 RD-8
F722-A144 BK-18 N757-A21 WH-18 10
11
AIR SHUTOFF ABBREV COLOR (+) BATTERY
MODBUS REF 4
R953-CP97
52
R953-MB105 MBUS-REF 116-A102 RD-12 116-A104 RD-14 G833-A77 PK-18
MOTOR 116-A103 RD-14 M755-A116 YL -19 150-A92 RD-14 12 STARTING CIRCUIT
E-C40
101-E6
E-C1/CP-C5
101-CP66 101-MB114 101-MB115
AUX+
TERMINATING
CONNECT TO BATT- TERM CONNECT TO BATT- TERM 13 RD RED
BATT + 5 5 30
RESISTOR ON STARTER MOTOR WHEN ON STARTER MOTOR M756-A119 GN -19 150-A93 RD-14
AUX- 14
202-MB117 202-MB116 (134-2540)
A DISCONNECT SWITCH M757-A122 CU -19 150-A91 RD-12 150-A94 RD-14 (-) BATTERY / SENSOR RETURN
BATT - 40
202-E11
31
202-CP67
31
MB-C4
200-A105 BK-14 CABLE-01 1346258
838-A136 RD -16 R774-A34 WH-18 150-A95 RD-14 15 WH WHITE
Y794-CP98 (Yellow) Y794-CP86 Y794-MB100 Y794-MB120
CAN2+
Y794-MB70 IS NOT USED A-T7
16
C B A

CAN2 + 62 23
CAN2- Y795-MB71 120 1311507 838-A137 BK -16 W763-A138 BK-18 150-A91 RD-12 150-A96 RD-14 OR ORANGE SENSOR / ACTUATOR SUPPLY
(Green) 17
CAN2 - 64
Y795-CP65 Y795-CP92
37
Y795-MB101 Y795-MB119 Y796-MB72 OHMS 838-A135 CU -16 200-A19 BK-16 150-A127 RD-14
383-A49 GN-18 383-A49 GN-18 18 ETHER HOLD IN +
CAN2 SH
200-A97 BK-16 200-A108 BK-14 YL YELLOW
CAN2 SH 63
Y796-CP71 (CU) Y796-CP94
51
Y796-MB102 Y796-MB118 CONN
200-A19 BK-16 382-A42 PK-18 19 SIGNAL MINUS TO ECM
(174-0502) 200-A105 BK-14 200-A109 BK-14
200-A97 BK-16 R774-A34 WH-18 382-A42 PK-18 20 ETHER HOLD IN -
SV-C1 354-A24 OR-18 354-A100 OR-18 200-A107 BK-14 200-A110 BK-14
150-A92 RD-14 21
PK PINK CONTROL PLUS FROM ECM
354-A98 OR-16 354-A99 OR-18 200-A106 BK-14 200-A105 BK-14 200-A111 BK-14
150-A93 RD-14 R774-A34 WH-18 22 ETHER MAN OVERRIDE
C
101-SV124
A BATT + C A-C22
200-A128 BK-14 200-A112 BK-14
150-A94 RD-14 F715-A140 BK-18 23 E-STOP
BK BLACK
202-SV125 A-C40 383-A49 GN-18 200-A107 BK-14 CONTROL MINUS FROM ECM
B BATT -
1552269 150-A95 RD-14
SECONDARY
8T9834 382-A42 PK-18 200-A106 BK-14
150-A96 RD-14
24
25
GY GRAY
GENERATOR
BK-18 1 X862-A82 OR-18 200-A128 BK-14 CAT DATA LINK
838-A135 CU-16 1 MPU SHIELD 150-A127 RD-14 26 PU PURPLE
SERVICE
ALTERNATOR WIRING BK-18 2 X863-A85 BK-18 944-A131 OR-18
CONN 838-A136 RD-16 2 MPU COMMON 383-A49 GN-18 200-A108 BK-14 27
CP-C15 Y794-SV121 (9W-1951) ALTERNATOR NOTE AD BB-T3 944-A129 OR-18 944-A130 OR-18 200-A109 BK-14 J1939 DATA LINK
G CAN2 +
SMMS 2 BB-T2 838-A137 BK-16 3 MPU SIGNAL 382-A42 PK-18 28 BR BROWN
CONN 5N5692 1311489 1311489
(174-0502) Y795-SV122
1480757 118-BB1 RD-8 116-A103 RD-14 4 AUX POWER+ 944-A130 OR-18 200-A110 BK-14 29
Y794-CP85 F CAN2 - ALT 945-A134 BR-18
GN GREEN
C B A

116-A104 RD-14 5 AUX POWER+ 945-A133 BR-18 200-A111 BK-14 30 HIGHWAYS

TERMINATING
RESISTOR 120
Y795-CP91 Y796-SV123
C CAN2 SH + R
6 945-A132 BR-18 945-A133 BR-18 200-A112 BK-14
Y796-CP93 F702-A143 BK-18 31
(134-2540) OHMS
GND CONNECT TO BATT- TERM 304-BB2 GY-8 200-A107 BK-14
H
ON STARTER MOTOR
7
F702-A143 BK-18
944-A130 OR-18 32 BU BLUE
OPT ANNUNCIATOR 200-A106 BK-14 8 945-A133 BR-18 33
NOTE X I 200-D3 BK-6 945-A134 BR-18 F715-A141 BK-18 F715-A141 BK-18
BB-T4 R774-A34 WH-18 9 ETHER AUTO / MAN F715-A142 BK-18 F715-A140 BK-18 F702-A143 BK-18 M756-A114 GN -19 34 CAN DATALINK LOW
J 109-D1 RD-6 1311487 944-A131 OR-18 10 F715-A142 BK-18 F715-A140 BK-18
AN-C4 35
CP-C12/CP-C14 1552273 ANNUCIATOR-1
G S F702-A143 BK-18 11 F716-A139 BK-18 F716-A139 BK-18
108-AN11 108-AN15
2491168 ALT BREAKER F716-A139 BK-18 36
108-CP104
7 1
6T3645 F722-A144 BK-18 12 F722-A144 BK-18 F722-A144 BK-18
F722-A144 BK-18 37
CP-C15_REF
D200-CP98 D200-AN10 D200-AN16 MTR BAT F715-A141 BK-18 944-A131 OR-18 13 CAT DATALINK HIGH G833-A79 PK-18 38
AN-C1
1 2
109-D1 RD-6 CONNECT TO BATT+ TERM STARTER 2 F715-A142 BK-18 G833-A71 PK-18
1740502
3E3370 60A ON STARTER MOTOR 2371962 945-A134 BR-18 14 CAT DATALINK LOW G833-A77 PK-18 G833-A79 PK-18 R800-A70 OR-18 39
Y794-AN1 (YL) Y794-AN12 (YL)
B
A 6
B F716-A139 BK-18 G833-A77 PK-18 15 DIGITAL REFERENCE N757-A21 WH-18 F716-A139 BK-18 40 START/ RUN / STOP
TERMINATING 109-D2 RD-6 G833-A77 PK-18 G833-A71 PK-18
120 Y795-AN2 (GN) Y795-AN13 GN) MOTOR F716-A139 BK-18 16 START / RUN / STOP W763-A138 BK-18 W763-A138 BK-18 41
RESISTOR B 5
M757-A122 CU-19 G833-A77 PK-18
1342540
OHMS F715-A141 BK-18 17 SHUTDOWN-D N757-A21 WH-18 M757-A115 CU -19 42 CAN DATALINK SHIELD
C
Y796-AN3 (CU) Y796-AN14 (CU)
4 M756-A119 GN-19 18 N757-A21 WH-18
R774-A34 WH-18 43
M755-A116 YL-19 R774-A34 WH-18
F715-A142 BK-18 19 SHUTDOWN-C R800-A70 OR-18 44 ENGINE
R774-A34 WH-18 20 45
DUAL STARTER OPTION W763-A138 BK-18 F702-A143 BK-18 21 THROTTLE
R800-A70 OR-18 W763-A138 BK-18
46
IDENT PART NUMBER CHG NOTE
AN-C2

108-AN17
1552273 ANNUCIATOR-2
2491168
F722-A144 BK-18 22 DROOP 47 A 260-9516 05 ENGINE HARNESS (EXTERNAL)
1 354-A99 OR-18 23 ENGINE SHUTDOWN-1 A-C35 150-A92 RD-14 48 BATTERY+
24 W763-A138 BK-18 E 282-4358 01 AIR SHUTOFF HARNESS (MAIN)
D200-AN18 8T8736 49
WHEN ANNUNCIATORS ARE USED. REMOVE AN-C3 2 X862-A82 OR-18
25 M755-A113 YL -19 CAN DATALINK HIGH
THE TERMINATING RESISTOR ON CP-C15 TERMINATING 174-0502
Y794-AN5 (YL) Y794-AN4 (YL) 26 X862-A81 OR-18 101-A125 RD-14 A 50
51
F 285-6647 02 INJECTOR HARNESS (ODD)
PLUG AN-C1 INTO THE CP-C15 RESISTOR A 6
A-C23 X863-A84 BK-18 200-A128 BK-14 B
PLUG PREVIOUSLY REMOVED TERMINATING 1342540 120 Y795-AN7 (GN) Y795-AN6 (GN) 3E5519
27
H 150-A93 RD-14 52 BATTERY+ G 282-4359 00 AIR SHUTOFF HARNESS (SOLENOIDS)
RESISTOR INTO AN-C3. B 5
354-A100 OR-18 28 X863-A85 BK-18
ENGINE SHUTDOWN-2 944-A129 OR-18 150-A94 RD-14 53 BATTERY+
OHMS
Y796-AN9 (CU) Y796-AN8 (CU)
30 1 115-A90 RD-12 116-A104 RD-14 30
D
SERVICE 54
J 285-6647 02 INJECTOR HARNESS (EVEN)
C 4 86 116-A103 RD-14 945-A132 BR-18 E
5 354-A98 OR-16 29
M756-A121 GN -19
CONNECTOR 150-A95 RD-14 55 BATTERY+
ECM RELAY 838-A137 BK-16 F
2 200-A97 BK-16 31 56
3E5239 85 838-A136 RD-16 M755-A118 YL -19 G
A A 4 32
87 838-A135 CU-16 M757-A124 CU -19 C 150-A96 RD-14 57 BATTERY+
3 150-A91 RD-12 W763-A138 BK-18 33 58
87a 354-A99 OR-18 J
34 101-A125 RD-14 59
354-A100 OR-18
M755-A116 YL-19 35 CAN DATALINK HIGH 200-A128 BK-14 A-C25 60
C27 GENERATOR SET (DWB1-UP)
A-C9
1552269 M756-A119 GN-19 36 CAN DATALINK LOW 944-A129 OR-18 1698670 200-A108 BK-14 61 BATTERY- 260-9515 Ch.04
EMCP3.2/3.3/4.2 COMMUNICATIONS SPEED SENSOR BK-18 (-) 1 838-A136 RD -16 M757-A122 CU-19
37
38
945-A132 BR-18 A M755-A113 YL -19 M755-A113 YL -19 62
WIRING DIAGRAM (ENGINE)
CAN DATALINK SHIELD A-C26 B M756-A114 GN -19 M756-A114 GN -19 200-A109 BK-14 63 BATTERY-
WH-18 (+) 2 838-A137 BK -16 M755-A117 1532707
SHEET 15 4P5820
838-A135 CU -16
200-A106 BK-14 39 BATTERY-
M755-A116 YL -19 M755-A118 1532707
1698670 C M757-A115 CU -19 M757-A115 CU -19 64
200-A107 BK-14 40 BATTERY- M755-A117 YL -19 A 200-A111 BK-14 65 BATTERY-
8 7 6 5 4 3 2 1
M756-A120 GN -19 B A-C27 A-C28 F702-A143 BK-18 66 THROTTLE
ENGINE M756-A119 GN -19 M756-A120 1532707 1330970 1743016
M757-A123 CU -19 C 200-A112 BK-14 67 BATTERY-
M756-A121 1532707
INTERFACE A F722-A144 BK-18 68 DROOP
CONNECTOR B 200-A110 BK-14 69 BATTERY-

120
M757-A122 CU -19 M757-A124 1532707
C 150-A127 RD-14 70 KEYSWITCH
M757-A123 1532707
 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1

274-6033
LOADSHARE MODULE HARNESSES
CIRCUIT BREAKER OPTION LOADSHARE
GND (NOTE F) E-C1/CP-C5 CP-C1 CP-C1
F F F (P#:281-9173) LOADSHARE F F E-C40 EMCP3.1 F F F
11 MODULE TERMINAL STRIP
202-E26 D200-CP110 D200-CP47
MB-C1/CP-C4 BATT- 39 10 65 BATT-
12 FUSES LOADSHARE
TERM. (P#:1030213) CIRCUIT
(P#:222-2332/205-0086)
101-E15 108-CP96 108-CP46 MODULE
(F50, F51, F52) CONNECTS TO CP-C14 BATT+ 5 4 52 BATT+
13 BREAKER
STRIP FOR DC POWER
70 Pin Conn
F1 CONTINUED FROM B-6 TERMINAL STRIP F405-CP138 CP-C4/MB-C1

F2 E565-CP36
(P#:193-3268/193-3267)
LS-C3
VARIABLE VDC SOURCE (P#:277-3263) CP-C5
J VDC-B +/- 10 VDC INPUT (B) LS-C2 F715-CP142 C
F448-LS5
5 A J
(-) (+) (P#:1030213)
CDVR ALARM OUTPUT ALM USER LOAD (P#:3E3370) CONNECTS TO CP-C9 F450-LS7
7 B
(NOTE P) DO-01 B
CONNECTS TO CP-C10
CDVR SHUTDOWN OUTPUT FSD
(-)
USER LOAD
(+)
3 Pin Conn 70 Pin Conn SHORE POWER CONTACTOR ES-C1/
CP-C7
108-CP75
A
F452-LS9
9 C
CP-C14
DO-02 108-LE1
ESTOP Y905-CP19 Y905-MB6 BATT+ 15 8
CONNECTORS FOR ES-C29/ RO3-NO 35 45 RO3-NO FOR CURRENT SENSING CONNECTS TO CP-C12
VDC-A +/- 10 VDC INPUT (A) F405-ES3 2631748 200-LE2
(Dimensions: 56 inches x 35 inches)

AI(+) NOTE: W CP-C16 BATT- 16 2

RELAY 1 LS-C2
CB TERMINAL F715-ES7
(NOTE B) COMMON DS50 CURRENT SENSING 3 Y904-CP44 Y904-MB9 F448-LS4
AI(-) HC-CB1 HC-CR1 L12 L11 RO3-C 43 43 RO3-C C 4 A
E E E LS-C3 E E 2 E E CP-C5/E-C1 E-C40 E
EXCITATION DISABLE INPUT SPEED (P#2236470) BLOCK D998-ES8 NOTE W
EDIS MARSHALLING BOX (P#1288065) 8 CONNECTS TO CP-C10 B
F450-LS6
6 B
A2(+) (P#:1552267) POT 3 101-ES3 108-CP7 108-CP118 RO4-C RO4-NO E565-CP42 E565-MB21 X840-LE3 (RED) 702-E10
CONNECTS TO CP-C9 (P#:277-3271) 41 33 33 (+)19 8 21 RATED SPEED
CDVR FAULT RESET INPUT 4 RO4-NO F452-LS8

CDVR INPUTS & OUTPUTS

FRES (P#:4W5971) AND R24 R23 A 8 C PWM X841-LE4 (BLK) G833-E62
A2(-) 3 Pin Conn F715-ES4 E565-ES6 E565-CP116 (-)20 7 15 DI RTN
VAR/PF ENABLE INPUT CUSTOMER TERM BLOCK 4
7 SIGNAL
V/PF SPARE ANALOG INPUT CB RELAY X846-LE5 (CU)
A3(+) TERMINAL F715-CP141 F405-ES5 F405-CP76 F405-CP41 F702-CP23 F702-MB27
MB-C1/CP-C4 21
HC-CR2 RO5-NO
(NOTE D, M) HC-CB1 9 6 70 DI 1 32 44 RO5-NO
122
BLOCK 122-LR3 122-LM3 122-LS1
COM2 (P#2236470) R11 R12
RENR7952-04

A3(-) (P#:277-3872) (P#:277-6315) (P#1288065) F50 56 1 A

10 F405-ES2 D200-CP74
VOLTAGE/PF LOWER INPUT 2 RO5-C Y908-CP24 Y908-MB53 124 124-LR2 124-LM2 124-LS2
LWR (+) (3712891) 40 20 RO5-C FOR VOLTAGE SENSING F51 26 2 B
MODBUS+ 101-ES4 108-CP119 120 120-LR1 120-LM1 120-LS3
VOLTAGE/PF RAISE INPUT 11 5 F52 42 3 C
RSE (NOTE D, G, N) MODBUS RTU (-) Y911-CP9 Y911-MB10 NOTE Y SPEED TRIM
MODBUS- RO6-NO
354-ES1 D998-CP75 26 17 POTIENTIOMETER
(TO SCADA) 12 1 A800-LE6 127-9070
AUX(-) (REF) L22 L21 27 3
MBUS-REF NOTE: AA RO6-C
TWISTED PAIR BATTERY CHARGER HARNESSES OPTIONAL ANNUNCIATOR HARNESSES RO6-C Y910-CP10 Y910-MB4 132 LS-10 LS10-LM10 LS10-LS10
SPEED A797-LE7
27 18 AUX- 26 2
AUX(-) G833-E7
13 10 ADJUST
18AWG CABLE MIN CAN2+ 7 LOADSHARING A801-LE8 2
BATT+ D998-CP71 LS-11 LS11-LM11 LS11-LS11 28 1
NOTE: WIRES CONNECT TO CP-C14 LINES 27 11 1 10k 3
AUX(-)
J1939/CAN2 CAN2- PIN 1 TO BATT+, PIN 12 TO BATT-
108-CP43 LS-12 LS12-LM12 LS12-LS12
D AUX(+) (NOTE D, N) D D BATT- D D D D 41 12 D
CAN2-SH AN-C3
(NOTE A, C) AUX(+) AUX+ NOTE: WIRES ARE TO CONNECT TO THE GENERATOR CENTER
RO6-NO
AUX(+) REMOTE ESTOP (P#:1740502) AN-C2 131-HC15 131-HC38 A2 A1 137-HC39 137-HC35 TAPS ARE AS LISTED:
(AUX-) DI-01
(P#:274-7474) 3 Pin Conn G833-E1
RO6-NO HC-CR1 120 TAP BETWEEN T6 AND T9
AUX(+) IC REMOTE START/STOP DI-02
(P#:1552273) CONNECT TO ANNUNCIATOR 2. 12
120VAC/240VAC 122 TAP BETWEEN T5 AND T8
D200 DIGITAL INPUT #3 CP-C8/C15 AN-C1 6 Pin Conn E-C2/CP-C6 124 TAP BETWEEN T4 AND T7
DI-03 AC SUPPLY & BATTERY CHARGER CUSTOMER
108 DIGITAL INPUT #4 WITH ALARM (P#: 1740502) (P#:3E3370) ENGINE D998-E19 D998-CP71
DI-04 MOTOR STARTER DC TERM BLOCK SHUTDWN
23 4 EMCP3.1 I/O DEFAULT CONFIGURATION
MAX 2A DIGITAL INPUT #5
RELAY OUTPUT #3 R03-NO USER LOAD
DI-05
(371-8293) (371-7079) 3 Pin Conn 3 Pin Conn AN-C4 DESCRIPTION EMCP3.1
ESTOP2 F715-E63 RELAY 01 (R01) NOT USED
RO3-C DIGITAL INPUT #6 (P#:1552273) CONNECT TO ANNUNCIATOR 1. SHUTDWN
17 5
RELAY 02 (R02) NOT USED
DI-06
I RELAY OUTPUT #4 R04-NO DIGITAL INPUT #7
NOTE: X
(P#:277-3261)
6 Pin Conn
RELAY 03
RELAY 04
(R03)
(R04)
SPARE
COMMON SHUTDOWN
GROUND FAULT RELAY I
DI-07 G833-E62 G833-E13 G833-CP140
DIGITAL LOAD
MAX 2A 15 6 RELAY 05 (R05) SPARE
RO4-NO USER LOAD DIGITAL INPUT #8 REFERENCE
DI-08 RELAY 06 (R06) SHORE POWER DISCONNECT
(NOTE D) ENCLOSURE E-STOP JUMPER RELAY 07 (R07) NOT AVAILABLE
R04-C OPTIONAL I/O MODULE HARNESS
CB1-C11(C) C C C MB-C1/CP-C4 RELAY 08 (R08) NOT AVAILABLE
C C L0 L1 L2 L3 C
C C DIGITAL OUTPUT #1 (D01) NOT AVAILABLE
MAX 2A
RELAY OUTPUT #5 RO5-NO USER LOAD DI-01 DIGITAL OUTPUT #2 (D02) NOT AVAILABLE
CB1-C1(NO) F405-MB125 F405-CP139
12 DIGITAL INPUT #1 (DI1) E-STOP
RO5-C R-C27 DISCRETE I/O EHTER F720-E2 DIGITAL INPUT #2 (DI2) RUN INITIATE
CB1-C1(NC) JACKET WATER HEATER HARNESSES ES-C1 9 6 DI-02
F406-MB26 F406-CP32
A/M DIGITAL INPUT #3 (DI3) GROUND FAULT
MAX 2A (P#:8T9834) TERM STRIP 62 55 DI 2
RELAY OUTPUT #6 RO6-NO USER LOAD DIGITAL INPUT #4 (DI4) LOW FUEL ALARM
CB2-C2(C) DI-03
(NOTE P)
(P#:1552253) F407-MB15 F407-CP31 DIGITAL INPUT #5 (DI5) LOW FUEL SHUTDOWN
RO6-C 40 Pin Conn (P#2804020) RATED F702-E10
64 54 DI 3
DIGITAL INPUT #6 (DI6) BATTERY CHARGER FAIL
CB2-C2(NC) 21 8
JWH SPEED DI-04
F408-MB22 F408-CP30 DIGITAL INPUT #7 (DI7) NOT AVAILABLE
MAX 2A 63 53 DI 4 DIGITAL INPUT #8 (DI8) NOT AVAILABLE
RO7-NO USER LOAD
CB2-C2(NO) CB RELAY (P#276-7232)
RELAY OUTPUT #7 DI-05 ANALOG INPUT #1 (AI1) SPARE
MAX 2A JW-CB1 JW-R1 (P#276-7231) G487-MB19 G487-CP26
(NOTE D) 60 45 DI 5 ANALOG INPUT #2 (AI2) SPARE
RO7-NC USER LOAD CB3-C3(C)
DI-06 ANALOG INPUT #3 (AI3) NOT AVAILABLE
(371-2891) (372-0879) G488-MB14 G488-CP25
280-8232 RO7-C CB3-C3(NC)
50 44 DI 6 ALL ANALOG AND DIGITAL INPUTS ARE DEFAULT "SPARE".

MAX 2A
RELAY OUTPUT #8 RO8-NO USER LOAD CB3-C3(NO) CP-C13/CP-C3
101-AP1
42 Page,

(NOTE D) MAX 2A GFR A1 5 BATT +

L1 RO8-NC USER LOAD CDVR HARNESS WITH PMG OPTION
LS-10 MB-C1/CP-C4 202-AP7 202-AP2
GFR (GROUND FAULT RELAY) HARNESSES N721-AP5 A2 1 BATT -
B B B B B B B 14 L B
RO8-C
LS-11 70 PIN CONN N722-AP6
L1 28 202-AP3
CUSTOMER AC SUPPLY

(USER AC/DC RETURN) GFR 838-E9 838-CP47 (RED) 838-CP47 K 11

MPU+ 66 MPU+
(240/120VAC)

LS-12 2 1
TERM. TERM. CDVR CP-C13 N721-GF1
67
A502-AP4 14
(120, 122, 124) CT MB-C1 838-E8 838-CP54 (BLK) 838-CP54
L2 STRIP STRIP (P#1552264) MPU- 3 2 67 MPU- GNDFCT N722-GF2
(USER AC/DC SUPPLY)
838-E12 838-CP55 (CU) DI-03
MPU SH 1 3 A502-GF3
L2 274-6033 (P#278-8379) (P#276-5307)
DI-03
GROUND FAULT ALARM

CONTINUED FROM F-2 (P#277-6316) (P#277-3262)

N AC SENSING EXTENSION

VOLTAGE RAISE/LOWER SWITCH OPTIONAL PANEL LIGHTS

GND T0 T1 T2 T3
NOTE: THE SWITCH POSITIONS ARE SHOWN IN THE NORMAL STATE.
H 120 ALL CONNECTIONS ON THIS SHEET ARE MADE INSIDE THE MARSHALLING BOX.
12 PIN CONN 12 PIN CONN CUSTOMER
SWITCH CP-C13 GENERATOR H
A (P#:1907613) (P#1552254) TERMINAL STRIP (P#1552253) A A A A A
A ALL WIRE SIZES ARE 16AWG MIN. UNLESS OTHERWISE SPECIFIED. A
122
124
(P#280-7257) (P#277-3264)
CUSTOMER INTERCONNECT- (P#277-6314)

STANDARD DEVICES OPTIONAL HARNESSES EMCP3.1 DC SCHEMATIC AC SCHEMATIC

280-8232
SHEET 1 SHEET 4 SHEET 7 SHEET 10
8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1

8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1

OPTIONAL DISCRETE I/O MODULE TERMINALS LOAD

OPTIONAL LOAD SHARING MODULE (INSTALLED IN GOVERNOR BOX) CP-C4/MB-C1
(INSTALLED IN AC/DC BOX) L0 L1 L2 L3
(NOTE F) JACKET WATER TERMINAL BOX JACKET WATER HEATER
OTHER GENSET LSM E-C1/CP-C5 CP-C1 CP-C1
9KW
E-C40 EMCP3.2/3.3/4.2 MARSHALLING BOX (MOUNTED ON RAIL)
(USER AC/DC RETURN) NOTE AG
LOAD LOAD L1 CR1 T1
202-E26 D200-CP110 D200-CP47
F (USER AC/DC SUPPLY) DROOP GAIN DROOP GAIN F F BATT- 39 10 65 BATT- F F L1-JH6 1L1 F
F F
1 3
108-CP46

WOODWARD WOODWARD EMCP3/4.2

BATT+ 4
101-E15
4
108-CP96

F405-CP138
52 BATT+
0 10 0 10 0 10 0 10 Y905-CP19 Y905-MB6
LOAD SHARING MODULE CP-C1 RO3-NO 35 45 RO3-NO
OPEN FOR OPEN FOR CR1
244-9608 LOAD SHARING MODULE L2 T2
DROOP AUX DROOP AUX 3 OR 4 POLE L2-JH5 2 4
CT CT CTPARALLEL CT CT CTPARALLEL OPTIONAL E565-CP36 Y904-CP44 Y904-MB9
CONTACT CONTACT 1L2
RELAY O/P #8 RELAY O/P #7 POTENTIAL AO BO CO LINES POTENTIAL AO BO CO LINES CIRCUIT RO3-C 43 43 RO3-C
USER LOAD DO8-B DO7-B USER LOAD A1 A2
AO BO CO + - AO BO CO + -
BREAKER D998-CP35 CR1
DO7-A 1 2 3 4 5 6 7 8 9 10 11 12 13 14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 E565-MB21
USER LOAD DO8-A USER LOAD RO4-C RO4-NO E565-CP42
33 33 RO4-NO
DO8-COM DO7-COM F715-CP142 A1
JWH-JH7
RELAY O/P #6 RELAY O/P #5 P
USER LOAD DO6-B DO5-B USER LOAD
RO5-NO F702-CP23 F702-MB27 JW-CB1
USER LOAD DO6-A DO5-A USER LOAD 32 44 RO5-NO 21
ESTOP 63 AMP JWH-JH3
ES-C29/ L1
DO6-COM DO5-COM 2631748 CP-C16 133-JW24
RO5-C Y908-CP24 Y908-MB53
RELAY O/P #4 RELAY O/P #3 T0 T1 T2 T3 F715-ES7 40 RO5-C 1 2
LS-10
LS-11
LS-12

LS-10
LS-11
LS-12
18AWG CABLE MIN 20 21
G USER LOAD DO4-B DO3-B USER LOAD
ES-C1/CP-C7
L12 L11
D998-ES8
3
G
USER LOAD DO4-A DO3-A USER LOAD RO6-NO Y911-CP9 Y911-MB10 240 VAC
8 26 17

TO OTHER
E E E F405-ES3 101-ES3 108-CP7 108-CP118 E E GND E

GENSETS
DO4-COM DO3-COM
E E 1 4 41 SUPPLY 200-JH4
LOAD SHARE LINES R24 R23
RELAY O/P #2 RELAY O/P #1 RO6-C Y910-CP10 Y910-MB4 132
USER LOAD DO2-B DO1-B USER LOAD E565-ES6 E565-CP116 27 18 AUX- L2
G-C1/CP-C2 2 7 136-JW32
E486-G9 E486-CP14 E486-CP5
USER LOAD DO2-A DO1-A USER LOAD 7 F11 13 VOLTAGE SENSING A (Va) F405-ES5 F405-CP76 F405-CP41 3 4
3 6 70 DI 1 RO7-NO Y914-CP1 Y914-MB5
1/2 AMP R11 R12 2 34 RO7-NO
DO2-COM DO1-COM E487-G10 E487-CP61 E487-CP4 GROUND BUS BAR
DIGITAL INPUT #12 5 F12 11 VOLTAGE SENSING B (Vb) F715-ES4 F405-ES2 D200-CP74
DI 12 DI RTN OPTIONAL MODBUS 4 2 HC-CR1
1/2 AMP RO7-NC Y913-CP48 Y913-MB13
DIGITAL INPUT #11 RS-485 E488-G11 E488-CP62 E488-CP3 15 35 RO7-NC
F715-CP141 101-ES4 108-CP119 HC-CB1
DI 11 DI RTN POSSIBLE WIRING CONFIGURATION WITH RS485 DEVICE (TYPICAL) 9 F13 9 VOLTAGE SENSING C (Vc) 9 5
DIGITAL INPUT #9 DIGITAL INPUT #10 DB-9 CONNECTOR 13 AMP SPACE HEATER NOTE AK
1/2 AMP Y912-MB16 140 H1-SH1
DI 09 DI 10 354-ES1 D998-CP75 RO7-C Y912-CP8 133-HC9 135-HC30 140-HC31
25 6 RO7-C
DIGITAL INPUT #8 10 1 32 31 H1
DI RTN GENERATOR CONTROLS F409-G5 F409-CP2 L22 L21
DI 08 7 VOLTAGE SENSING NEUTRAL (Vn)
8
DIGITAL INPUT #6 DIGITAL INPUT #7 ENCLOSURE TERMINALS RO8-NO Y916-CP6 Y916-MB52
DI 06 DI 07 9 TxD/RxD+ 11 1 46 RO8-NO
H2-SH2
DIGITAL INPUT #4 DIGITAL INPUT #5 MODBUS+
F453-CT 108-CP75 H2 H2
DI 04 DI 05 F453-G1
5 11 39 CURRENT COMMON (In) 12 RO8-NC Y917-CP77 Y917-MB50
DIGITAL INPUT #2 DIGITAL INPUT #3 MODBUS- TxD/RxD- RO8-NC H3-SH3
NOTE: AA 14 39
DI 02 DI 03 CT 1 CP-C10/CP-C9 H3 H3
F448-L18 F448-CP51 G833-E7 108-CP43
DIGITAL INPUT #1 MOD-REF F448-G3 7
DI 01 DI RTN 1 1 C 31 CURRENT A (Ia)
COMMOM D RO8-C Y915-CP78 Y915-MB51 D D D
D D D D 24 40 RO8-C 142 H4-SH4
F453-G6 136-HC26 141-HC25 142-HC22 H4
(NOTE R, S)
F709-CP40 F709-MB12 22 21
CT 2 F450-L32 F450-CP52 DO 1 69 8 DO 1
F450-G2
2 B 47 CURRENT B (Ib)
POSSIBLE WIRING CONFIGURATION WITH RS485 TO RS-232 CONVERTOR R955-CP39 R955-MB8
RS-485 TO F453-G8 G833-E1 DO 2 68 47 DO 2
12
(TYPICAL) RS-232 CONVERTOR
CT 3 F452-L38 F452-CP53 240 VAC BATTERY CHARGER FOR BATTERY CHARGER
F452-G4 NOTE AJ
TD B (+) 3 A 57 CURRENT C (Ic) E-C2/CP-C6
DC CONNECTIONS, SEE DC OPTIONS

F453-G12
GENERATOR CONTROLS

202-G30
ENCLOSURE TERMINALS D998-CP71 144-BB2
ENGINE D998-E19 L
RD B (+) CDVR SHUTDWN
23 4
-
NOTE: THE SWITCH POSITIONS ARE SHOWN IN NORMAL STATE MODBUS+ 131-BB1
HC-CR1 N
RO6-NO RO6-NO AUX+ AUX+
CD-C1 A2 A1 137-HC39
ALL WIRE SIZES ARE 16AWG MIN. UNLESS OTHERWISE SPECIFIED MODBUS- TD A (-) 131-HC15 131-HC38 137-HC35
P12 ESTOP2 F715-E63 D200-BB3
17 5
F454-CD1 SHUTDWN
MOD-REF 1 PHASE B CURRENT SENSING 1
RD A (-) DROOP +
CT
Ib BD-CB1 GND
F455-CD2 10 AMP 144
2 PHASE B CURRENT SENSING 2 DIGITAL G833-E62 G833-E13 G833-CP140 133-BD1 143-BD5 144-BD4
15 6 L1
COMMOM REFERENCE EMCP3.2/3.3/4.2 I/O DEFAULT CONFIGURATION (BATTERY OPTION "PANEL MOUNT NON-UL"
C C C 12 11 C
C C
F C C DESCRIPTION
RELAY 01 (R01)
EMCP3.2
NOT USED
EMCP3.3/4.2
NOT USED
F
FOR MULTIPOINT NETWORK TERMINATE WITH 150 OHM RESISTOR AT THE ENDS OF THE NETWORK E486-CD12 MB-C1/CP-C4 NOT USED NOT USED
12 RELAY 02 (R02)
GEN VOLTAGE SENSING A (Va)
RELAY 03 (R03) SPARE SPARE
DI-01
E487-CD11 F405-MB125 F405-CP139 RELAY 04 (R04) COMMON SHUTDOWN COMMON SHUTDOWN
11 GEN VOLTAGE SENSING B (Vb) 12 RELAY 05 (R05) SPARE SPARE
RELAY 06 (R06) SHORE POWER DISCONNECT SHORE POWER DISCONNECT
REMOTE ANNUNCIATOR BOX DI-02
E488-CD10
MARSHALLING BOX (NOTE U) 10 GEN VOLTAGE SENSING C (Vc) F406-MB26 F406-CP32 RELAY 07 (R07) SPARE SPARE
THIS HARNESS ALREADY COMES ANNUNCIATOR 62 55 DI 2 RELAY 08 (R08) SPARE SPARE
WITH THE REMOTE ANNUNCIATOR. SIX PIN DIGITAL OUTPUT #1 (D01) SHORE POWER DISCONNECT SHORE POWER DISCONNECT 120 VAC BATTERY CHARGER
11 T1 T2 T3 EHTER F720-E2 DI-03 F407-MB15 F407-CP31
272-8239 CONNECTOR 9 6
DIGITAL OUTPUT #2 (D02) NOT AVAILABLE SPARE
U V W A/M 64 54 DI 3 DIGITAL INPUT #1 (DI1) E-STOP E-STOP
SIX PIN 12 DI-04 DIGITAL INPUT #2 (DI2) RUN INITIATE RUN INITIATE 144-BB2 L
F408-MB22 F408-CP30 DIGITAL INPUT #3 (DI3) GROUND FAULT GROUND FAULT
CONNECTOR 63 53 DI 4
BATT+ (NOTE V) DIGITAL INPUT #4 (DI4) LOW FUEL ALARM LOW FUEL ALARM
8 RATED F702-E10 DI-05 DIGITAL INPUT #5 (DI5) LOW FUEL SHUTDOWN LOW FUEL SHUTDOWN
21 8 G487-MB19 G487-CP26 131-BB1
SPEED DIGITAL INPUT #6 (DI6) BATTERY CHARGER FAIL BATTERY CHARGER FAIL N -
BATT+ 60 45 DI 5
T4 T5 T6 CONNECTION REQUIRED DIGITAL INPUT #7 FUEL LEAK ALARM FUEL LEAK ALARM N
9 (DI7)
FOR SE GENERATOR ONLY DI-06 G488-MB14 G488-CP25 DIGITAL INPUT #8 (DI8) SPARE SPARE
CD-C3 D200-BB3
50 44 DI 6 ANALOG INPUT #1 (AI1) SPARE SPARE GND
BATT- 11 P6 ANALOG INPUT #2 (AI2) SPARE SPARE +
22 N702-M1 N702-CD23 DI-07 GND
DISCRETE I/O MODULE 1 PMG PHASE A G489-MB25 G489-CP20 ANALOG INPUT #3 (AI3) SPARE SPARE
MAIN TRUNK (243M/800FT MAX) BATT- 122 32 36 DI 7
(234-0275) 12 B ALL ANALOG AND DIGITAL INPUTS ARE DEFAULT "SPARE". B B NOTE AH B
B HARNESS 272-5936 B B 24 N703-M2 N703-CD22 B DI-08
2 PMG PHASE B G490-MB20 G490-CP11
124
61 28 DI 8
CAN2+ 13
(P#274-6033) 20 N704-M3 N704-CD21 A1 (+)
3 PMG PHASE C P733-MB11 P733-CP33
BATT+ 120 36 56 AI 1+
CAN2+ << 1 >>
AUX+ T7 T8 T9 - F2
F2 A1 (-)
BATT- N706-CD19 P734-MB7 P734-CP27
4 EXCITER (-) 48
INPUTS & OUTPUTS

46 AI 1-
<< 4 >>
40 PIN CONN FOR

AUX- CAN2- TERMINATING EXC F1 A2 (+)

F1 N705-CD20 P735-MB23 P735-CP22
YELLOW RESISTOR YELLOW 5 EXCITER (+) 49 38 AI 2+
CAN2- << 2 >> T10 T11 T12
CAN2+ 252-7455
+ A2 (-)
P736-MB24 P736-CP21
GREEN GREEN 200-CD24
6 57 37 AI 2-
T0 CHASSIS GND
CAN2- CAN2-SH << 3 >>
N GND A3 (+)
P737-MB17 P737-CP13
CAN2-SH 58 30 AI 3+
CAN2-SH << 5 >>
A3 (-) P738-CP12
P738-MB18
59 29 AI 3-
272-8239

(NOTE T) 838-E9 838-CP47 (RED) 838-CP47

8 PIN MATING GEN MPU+ 2 1 66 MPU+
40 PIN MATING
A CONN KIT (155-2265) CONN KIT (9X-7147) A PHASE ROTATION 1-2-3 A 838-E8 838-CP54 (BLK) 838-CP54 A A A
J1939 COMM CABLE (P#: 1532707) A A MPU- 3 2 67 MPU-
DROPS FROM THE TRUNK LINE SHOULD NOT EXCEED 2.7M(9FT) 838-E12 838-CP55 (CU)
MPU SH 1 3

E NOTE: SINCE THE LENGTH VARIES AS PER CUSTOMER REQUIREMENT CUSTOMER INTERCONNECT- AC SCHEMATIC- E
CUSTOMER ORDERS AS PER REQUIRED LENGTH. OPTIONAL DEVICES STANDARD SE GENERATOR EMCP3.2/3.3/4.2 DC SCHEMATIC AC OPTIONS
SHEET 2 SHEET 5 SHEET 8 SHEET 11
8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1

8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1

ENGINE INTERFACE LOAD

CONNECTOR
L0 L1 L2 L3
E-C40
(P#:9X1339)
40 Pin Conn
DC POWER OPT. LIGHT DC POWER OPT. ELECT. BATTERY CHARGER OPTIONS
F & RELAYS COMPONENTS F F F F CDVR F F
CIRCUIT BREAKER OPTION F
CD-C1 CD-C1
CP-C13 CP-C14
CONTROL BOX E-C40 EC1/CP-C5 MB-C1/CP-C4 P12 P12
(P#:1552264) (P#:1552252)
EMCP3/4.2
CP-C15 D200
CP-C1 202-E26 D200-CP109 D200-MB108 D200-CD7
12 Pin Conn 39 10 25 7 BATT- 6 120 VAC BATTERY CHARGER WITH ALARMS
8 Pin Conn
(P#:272-0124) (P#:1740502) RO4-NO
3 OR 4 POLE 108
ENGINE INTF. CP-C3 CP-C12 101-E15 108-CP95 108-MB97 108-CD8
3 Pin Conn NOTE: X CONTROL PANEL OPTIONAL 4 4 11
HARNESS 8 BATT+
(GY) HARNESS CIRCUIT
(P#:1950534) TO GENERATOR DC4
(P#:1847035) 120 OHMS BREAKER VDC-A ALM 2
N713-CD6 N752-CD4 AUX(-) B+ +
8 Pin Conn TERM RESISTOR (P#:274-7474) 6 +/- 10 Vdc INPUT (A) ALM OUTPUT DRIVER 4 MX
12 Pin Conn
NOTE: Z NOTE: Z (FOR CAN2) C2 C1 STARTER
VDC-B FSD MOTOR
(P#:1342540) N714-CD3 J904-CD5
3 +/- 10Vdc INPUT (B) FAULT SHUTDOWN DRIVER 5 SHUNT TRIP DC3
B- -
J905-CD9 DS50
NOTE: W DRIVER SUPPLY 9
CP-C8 2 1
(P#:1740502) CP-C9 233
NOTE: X CB1-C1(C)
3 Pin Conn (P#:3E3370) T0 T1 T2 T3
CP-C1 CP-C16
3 Pin Conn
(P#:1607689) (P#:1552264) 120 OHMS
232
TERM RESISTOR CP-C10 E CB1-C1(NO) E
E 70 Pin Conn 8 Pin Conn FUSES E E E E E
CP-C11 (GY) (FOR CAN1) 1 4
(P#:1552267) (F11,F12,F13)
EMCP 3 CP-C17 (P#:9W1951) (P#:1342540) OPTIONAL VOLTAGE G448-DC1
CD-C2 231 DI-06
3 Pin Conn G-C1/CP-C2
(P#:3E3388) 9 Pin Conn E486-G9 E486-CP14 E486-CP5 RAISE/LOWER SWITCH CB1-C1(NC)
D 8 Pin Conn
7 F11
1/2 AMP
13 VOLTAGE SENSING A (Va)
3 G705-RA2 LWR G705-CD25
P9 1 2
D
SERVICE CONN 1 E487-G10 E487-CP61 E487-CP4 4 CONTACT SENSE-LOWER 202-DC2
AUX CONTACTS AUX-
FOR ENGINE ECM, 5 F12 11 VOLTAGE SENSING B (Vb) VA-SW1 2
RSE
EMCP & CDVR 1/2 AMP 1107884 G704-RA3 G704-CD26
(P#:2631747) CP-C7 (BK) CP-C5 (GY) CP-C2 (GN) CP-C6 (GY) CP-C4 (BK) 5 CONTACT SENSE-RAISE
(CAN1 & CDL) E488-G11 E488-CP62 E488-CP3 1
E-STOP 9 F13 9 VOLTAGE SENSING C (Vc)
(P#:1847036) (P#:1847035) (P#:2259435) (P#:1950534) (P#:1030213) COM2 G703-CD27
1/2 AMP G703-RA1
6 CONTACT SENSE-COMMON
12 Pin Conn 12 Pin Conn 12 Pin Conn 8 Pin Conn 70 Pin Conn
F409-G5 F409-CP2 EDIS
7 N716-CD16
ES-C1 (BK) E-C1 (GY) G-C1 (GN) E-C2 (BK) MB-C1 (BK) 8 VOLTAGE SENSING NEUTRAL (Vn) 7 CONTACT SENSE-EXCITATION DISABLE
(P#:1552252) (P#:1552252) (P#:1552254) (P#:1552264) (P#:9X4391)
FRES N715-CD17
12 Pin Conn 12 Pin Conn 12 Pin Conn 8 Pin Conn 70 Pin Conn F453-G1 F453-CT 8 CONTACT SENSE-FAULT RESET
11 39 CURRENT COMMON (In)
CT 1 CP-C10/CP-C9 V/PF N717-CD18
NOTE: AA F448-G3 F448-L18 F448-CP51 9 CONTACT SENSE-VAR/PF ENABLE
1 C 31 CURRENT A (Ia)
D (P#:276-7231) (P#:272-0953) D D D D D
TO CTs D D
F453-G6
(EMCP CURRENT SENSING
& VOLTAGE SENSING) CT 2
F450-G2 F450-L32 F450-CP52 FUEL LEVEL HARNESS LFLS
3E-3388
2 B 47 CURRENT B (Ib)
83
F453-G8 1

81B
CT 3 F452-L38 F452-CP53 DI-04 2
F452-G4
3 A 57 CURRENT C (Ic) OPTIONAL PANEL LIGHTS 84
F453-G12

3
TO FUEL
81A
LEVEL
202-G30

4
CDVR DI-05 SENSOR
70
(P#:274-7475) 5

CD-C1 30A
MARSHALLING BOX 6
P12 CP-13
HARNESS F454-CD1 LT-L1 SWITCH DI-07 72
1 PHASE B CURRENT SENSING 1 1552264 7
DROOP 7N5876 8D-2670 10
Ib 8
CT 101-LT10
F455-CD5
2 PHASE B CURRENT SENSING 2
3 2 1 202-LT15 101-LT11 101-LT9
8 AUX(-)
2 3
C
SERVICE CONN 2
MB-C14 C C
6 5 4 C C C
FOR ANNUNCIATOR C C
& I/O MODULES (P#:1552264) OPT. I/O LT-L2
E486-CD12 P6
FRBS
(CAN2) MODULE 12 GEN VOLTAGE SENSING A (Va) 7N5876
8 Pin Conn 155-2269

SV-C1 (GY) CDVR 202-LT13 101-LT14

E487-CD11 77
NOTE: (P#:9W1951)
HARNESS 11 GEN VOLTAGE SENSING B (Vb) CONNECTOR "P6" 1 TO FUEL
BASIN
EMCP3.2/ E488-CD10 SENSOR
30B
C 3.3/4.2 ONLY 9 Pin Conn
MB-C17
OPT. T/C
(P#:276-5307)
CDVR
10 GEN VOLTAGE SENSING C (Vc) 202-LT12
4 2 C
(P#:1552264) T1 T2 T3
MODULE CD-C3 (GY) V W
U EMCP 3.2/3.3 ONLY
8 Pin Conn
(P#:2341856)
(P#:292-9763) 6 Pin Conn
P12

T4 T5 T6
3 2 1
CD-C1 (GY)
CD-C3 6 5 4
(P#:2341858) P6
12 Pin Conn 9 8 7
MB-C4
B B B B B 12 11 10 B B B
CAN2 (P#:1740502)
CD-C2 (GY)
3 Pin Conn
(P#:2341857)
CAN-T
120 OHMS
TERM RESISTOR
(P#:1330970) 9 Pin Conn T7 T8 T9 - F2 CONNECTOR "P12" SHORE POWER CONTROL RELAY
F2 N706-CD19
(FOR CAN2) 4 EXCITER (-)
MB-C3 (BK) CD-C4 (BK)
(P#:1342540) EXC F1
(P#:1740502)(P#:1740502) F1 N705-CD20
5 EXCITER (+)
T10 T11 T12
3 Pin Conn 3 Pin Conn HC-CR1
+
200-CD24 RO6-NO RO6-NO AUX+ AUX+
T0 6 CHASSIS GND 131-HC15 131-HC38 A2 A1 137-HC39 137-HC35
E-C3 (BK) P9
N GND
(P#:1740502)

TERMINAL 3 Pin Conn 11-PMG

BLOCK
3 2 1
6 5 4
FRONT SIDE
GEN
CDVR
9 8 7
PM GENERATOR L5
A A
A A PHASE ROTATION 1-2-3 A A
A A
MARSHALLING BOX 22 N702-M1 N702-CD23
1 PMG PHASE A
122 11

12-PMG-B
24 N703-M2 N703-CD22
2 PMG PHASE B
INSTALLED IF OPTIONAL CONNECTOR "P9"
S N 20
124
N704-M3
12
N704-CD21
PM GENERATOR SELECTED
AC SCHEMATIC-
HARNESS LAYOUT M
13-PMG-C
120 13
3 PMG PHASE C
OPTIONAL PMG CDVR DC SCHEMATIC DC OPTIONS
SHEET 3 SHEET 6 SHEET 9 SHEET 12
8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1
8 7 6 5 4 3 2 1
B B

NOTE A: SEE RENR7902 TO PROGRAM EMCP INPUTS AND OUTPUTS. NOTE U: 236-1158 (WITHOUT FILM) REQUIRES FILM KIT 2606898 NOTE AA: EMERGENCY STOP PUSHBUTTON INSTALLED WITH OPTIONAL PACKAGE ENCLOSURE.

ABBREVIATIONS SYMBOLS DIGITAL INPUT DI 1 IS DEDICATED TO EMERGENCY STOP 236-1159 (INCLUDES STD FILM) REMOVE AND DISCARD JUMPER CONNECTOR ES-C1 WHEN INSTALLING ENCLOSURE REMOTE E-STOP PB.

AC ALTERNATING CURRENT CDVR DIGITAL VOLTAGE REGULATOR EMSR EMERGENCY STOP RELAY GFR GENSET FAULT RELAY LSM LOAD SHARE MODULE PEECR PEEC RELAY SASV START AID SOLENOID VALVE DIGITAL INPUT DI 2 IS DEDICATED TO REMOTE START/STOP 252-7504 (FLUSH MOUNT BOX ASSEMBLY INCLUDES 2361159) NOTE AG: COMPONENTS INSTALLED ONLY WITH JACKET WATER HEATER OPTION.
AFCR AUXILIARY FUEL CONTROL RELAY GND GROUND PF POWER FACTOR SATS START AID TEMPERATURE SWITCH -
CIM CUSTOMER INTERFACE MODULE ENFR ENGINE FAILURE RELAY LV LOW VOLTAGE RELAY COIL NOTE B: SEE RENR7941 FOR CDVR INPUTS, OUTPUTS AND SETTINGS NOTE V: ADD 120 OHM RESISTOR TO THE END-OF-THE-LINE NOT USED WITH FUEL FIRED JACKET WATER HEATER.
AFTS AUTOMATIC FUEL TRANSFER SYSTEM PL PANEL ILLUMINATION LIGHT SAS START AID SWITCH STANDARD WIRING EXCITER
COM2 CONTACT SENSE COMMON EOPS ENGINE OIL PRESSURE SENSOR GNDFCT GROUND FAULT CT LWR CONTACT SENSE LOWER
ALM ALARM MODULE PLS PANEL LIGHT SWITCH SCS SCROLL SWITCH NOTE D: EMCP3.3/3.2/4.2 ONLY DEVICE AFTER REMOVING FROM THE OTHER END NOTE AH: COMPONENTS INSTALLED WITH OPTIONAL UL BATTERY CHARGER.
EOTS ENGINE OIL TEMPERATURE SENSOR GNDFR GROUND FAULT RELAY CUSTOMER WIRING
CONN CONNECTOR PM PERMANENT MAGNET SEC SECOND
ALR ALARM RELAY MAN MANUAL EMERGENCY STOP PUSH BUTTON + NOTE C: REMOVE THE EXISTING JUMPER TO AUX- TO WIRE UP THE REMOTE ESTOP NOTE W: (FOR LOADSHARE OPTION ONLY) DISCONNECT CP-C9 & CP-C10 AND UL BATTERY CHARGERS WIRED 120 VAC.
CR CRANK RELAY ESDR ENGINE SHUTDOWN RELAY GOV GOVERNOR PMG PERMANENT MAGNET GENERATOR SHTC CIRCUIT BREAKER SHUNT TRIP COIL
ALT ALTERNATOR MAX MAXIMUM
CSFS CURRENT SCR0LL FUEL SYSTEM ESPB EMERGENCY STOP PUSH BUTTON GRR GENERATOR RUN RELAY POT POTENTIOMETER SL SYNCHRONIZING LIGHT SHIELDED WIRE NOTE F: ENGINE 40 PIN CONNECTOR INTERFACE CONNECT THEM TO LS-C2 & LS-C3 (OF LOADSHARE HARNESS 277-3872) NOTE AJ: COMPONENTS INSTALLED WITH OPTIONAL NON-UL BATTERY CHARGERS.
ASR AIR SHUT-OFF RELAY MCS MODE CLEAR SWITCH SLR SYNCHRONIZING LIGHT RESISTOR
CT CURRENT TRANSFORMER ESTS EMERGENCY STOP SWITCH ON ENCLOSURE GS GOVERNOR SWITCH PR PUMP RELAY 2 POSITION SWITCH RESISTIVE SENDER
ATB AC TRANSFORMER BOX MIN MINIMUM SM STARTING MOTOR NOTE G: SEE LEBE5255 FOR MODBUS APPLICATIONS RESPECTIVELY. IEC BATTERY CHARGERS WIRED 240 VAC. FUSE F15 IS AN 8 AMP FUSE.
CTR CRANK TERMINATION RELAY EXC EXCITER PRL PUMP RUN LIGHT
GSC GENERATOR SET CONTROL SMMS STARTING MOTOR MAGNETIC SWITCH RELAY CONTACT (NORMALLY OPEN)
ATR ALTERNATOR TEMPERATURE RELAY MPU MAGNETIC SPEED PICKUP PRPB PUMP RUN PUSHBUTTON NOTE M: RESISTIVE SENDER - USE 1916587 TEMPERATURE SENSOR OTHERWISE CONSULT FACTORY NOTE X (ANNUNCIATOR OPTION ONLY): REMOVE THE TERMINATING RESISTOR CP-C8 (EMPCP3.1) NOTE AK: COMPONENTS INSTALLED ONLY WITH OPTIONAL SPACE HEATERS.
ATS AUTOMATIC TRANSFER SWITCH GSM GOVERNOR SYNCHRONIZING MOTOR PS PINION SOLENOID SMR STARTING MOTOR RELAY 3
MV MEDIUM VOLTAGE
D DIODE F FUSE PSL PUMP STOP LIGHT SP SPEED ADJUST POTENTIOMETER RELAY CONTACT (NORMALLY CLOSED) NOTE N: SEE SHEET "CUSTOMER INTERCONNECT-OPT DEVICES" FOR CONNECTION TO REMOTE DEVICES OR CP-C15 (EMCP3.2/3.3/4.2), AND CONNECT 3-PIN CONNECTOR "AN-C1" OF THE
AUX AUXILIARY 2 3 POSITION SWITCH VARIABLE VDC SOURCE
DC DIRECT CURRENT FCR FUEL CONTROL RELAY PSPB PUMP STOP PUSHBUTTON SS SYNCHRONIZING SWITCH
HC HEATER CONTACTOR NOTE P: DEDICATED OUTPUTS: ANNUNCIATOR HARNESS 277-3261 & CONNECT THE RESISTOR TO AN-C3
NC NORMALLY CLOSED PWM PULSE WIDTH MODULATED 1
FCS FUEL CONTROL SOLENOID GENERATOR FRAME (CHASSIS) GROUND
NIAR NOT IN AUTO RELAY T GENERATOR LINE LEADS DIGITAL OUTPUT #1 - DO 1: DEDICATED TO CONTACTOR "HC" (EMCP 3.2/3.3/4.2) NOTE Y: TO GENERATOR MID-POINT CONNECTION FOR 240VAC
BATT BATTERY ECLS ENGINE COOLANT LOSS SENSOR FCTM FUEL CONTROL TIMER MODULE
A BC BATTERY CHARGER ECS ENGINE CONTROL SWITCH
IC REMOTE START/STOP INITIATE CONTACT NO NORMALLY OPEN RAN REMOTE ANNUNCIATOR TERM TERMINATING
EARTH GROUND MARSHALLING BOX TERMINAL
A
FPT FUEL PUMP TIMER TSC TRANSFER SWITCH POSITION CIRCUIT BREAKER RELAY OUTPUT #6 - RO6: DEDICATED TO CONTACTOR "HC". NOTE Z: "AUX +" & "AUX -" SUPPLY DC VOLTAGE TO OPTIONAL LIGHTS
BCF BATTERY CHARGER FAILURE SWITCH IRR IDLE RATED RELAY RDM RELAY DRIVER MODULE
ECTS ENGINE COOLANT TEMPERATURE SENSOR INDICATING CONTACT
FRBS FUEL RUPTURE BASIN SWITCH OUVR OVER/UNDER VOLTAGE RELAY REF REFERENCE
BTR BEARING TEMPERATURE RELAY IRS IDLE RATED SWITCH NOTE R: ALL THE "DI RTN" ARE JUMPERED TOGETHER AND THEN TIED BACK TO THE BATT- RELAYS AND OPTIONAL ELECTRICAL COMPONENTS
EFCR EMERGENCY FUEL CONTROL RELAY OPS OIL PRESSURE SENSOR TX TRANSFORMER LAMP
FRES FAULT RESET RFI RADIATED FREQUENCY IMMUNITY
AC/DC PANEL TERMINAL
EFR ENGINE FAILURE RELAY OTS OIL TEMP SENSOR RHLH RIGHT HAND/LEFT HAND SWITCH NOTE S: SEE RENR7902 TO PROGRAM DISCRETE I/O MODULE INPUTS & OUTPUTS
FS FUEL SOLENOID
VAR VOLTAGE ADJUST RHEOSTAT
THIS SCHEMATIC IS FOR THE C27 TIER II GENERATOR SET ELECTRICAL SYSTEM
EG ELECTRONIC GOVERNOR (SPEED SENSING) KWR KILOWATT RELAY RR RUN RELAY
CAM CUSTOM ALARM MODULE FSOS FUEL SHUT-OFF SOLENOID NOTE T: REMOVE THE EXISTING RESISTOR AND HOOK IT
EGA ELECTRONIC GOVERNOR ACTUATOR
PB PUSHBUTTON RSE CONTACT SENSE RAISE VAS VOLTAGE ADJUST SWITCH FUSE CURRENT TRANSFORMER MEDIA NUMBER: RENR7952-04
CB CIRCUIT BREAKER FTSPR FUEL TRANSFER SYSTEM PUMP RELAY PC PUMP CONTACTOR VR VOLTAGE REGULATOR CONNECTOR
UP TO REMOTE ANNUNCIATOR TERMINAL 272-8238 "CAN2".
CCM CUSTOMER COMMUNICATION MODULE EGR ELECTRONIC GOVERNOR RELAY L LOAD LEADS PCB PRINTED CIRCUIT BOARD SCHEMATIC PART NUMBER: 277-4542, CHANGE: 05, VERSION: -
ELS ENCLOSURE LIGHT SWITCH GEN GENERATOR LFLS LOW FUEL LEVEL SWITCH PEEC PROGRAMMABLE ELECTRONIC ENGINE CONTROL Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
CDL CAT DATA LINK
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

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