Вы находитесь на странице: 1из 14

ACI STRUCTURAL JOURNAL TECHNICAL PAPER

Title No. 116-S26

Ultimate Behavior of Flexure-Critical Prestressed Concrete


Beams with Recycled Concrete Aggregates
by Michael R. Brandes and Yahya C. Kurama

This paper describes an experimental investigation on the ultimate of precast RCA in precast/prestressed concrete members
load behavior of flexure-critical precast/prestressed concrete beams represents a real opportunity for practical applications of
that use recycled concrete aggregates (RCAs) as replacement for engineered RCA concrete.
coarse natural aggregates (for example, crushed stone, gravel). With this vision, this paper describes the measured results
Specifically, the measured results from 18 simply supported, normal-
from 18 pretensioned concrete beam test specimens mono-
strength concrete pretensioned beam test specimens are presented
tonically loaded to ultimate flexural failure under four-point
and compared with predictions from nonlinear numerical models
and existing code methods for conventional concrete. These 18 spec- bending. The 18 specimens were saw-cut from a set of nine
imens were obtained by saw-cutting nine longer beams that were longer beams, which were cast and prestressed at a promi-
previously subjected to sustained service-level loads. The subsequent nent precast concrete production plant in a manner consis-
ultimate load tests of the saw-cut beams were conducted in two series tent with current U.S. practice, varying the RCA source,
of nine specimens each, with normalized moment-to-shear ratios of aggregate replacement ratio, and prestress level. The beams
7.6 and 3.6, respectively, defined as the distance from the simple used two standard concrete mixture designs from the precast
support to the point of load application divided by the depth to the concrete plant, but with natural coarse aggregates (crushed
prestressing strands. The other experimental parameters (tested in limestone) replaced by RCA up to full (100%) volume
selected combinations as described in the paper) were the aggregate replacement. Two different sources of high-quality RCA
replacement level (0%, 50%, and 100% by volume), two sources of
from rejected precast hollow-core members and traditional
high-quality RCA (from rejected precast members and a construction
construction recycling waste were used. The ultimate-load
demolition recycling yard), and two different levels of prestressing.
In general, the use of RCA had a relatively small (as compared with test results of the 18 beams described in this paper were
the level of aggregate replacement) effect on the overall ultimate obtained after the nine longer parent beams were subjected
load-versus-deflection behavior of the beams or on the progres- to sustained service-level loads.4 The measured results under
sion of failure. Importantly, the ability of closed-form code design two different moment-to-shear ratios were compared with an
methods and nonlinear numerical models to predict the measured existing structural analysis program for prestressed concrete,
behaviors of the beams was not significantly affected by the level of Response-2000,5 as well as ACI 318-146 design predictions.
aggregate replacement.
RESEARCH SIGNIFICANCE
Keywords: flexural failure; precast concrete; prestressed concrete; recycled
concrete aggregate (RCA); ultimate load.
The development and industry adoption of sustainable
construction practices are essential to satisfy the vast infra-
INTRODUCTION structure needs of today and of the future; the use of RCA
Uncertainty and variability in recycled concrete aggre- can provide quantifiable benefits.7 With concrete being the
gate (RCA) properties, stemming from inherent variations most widely used construction material on earth, researchers
in demolished concrete sources and conditions, have largely have investigated many methods to reduce its environmental
limited the use of RCA in engineered reinforced concrete impacts—for example, by replacing cement with indus-
applications. Knaack and Kurama1,2 and McGinnis et al.3 trial by-products and by reducing water demands using
have shown that the variability in the properties and behavior admixtures. Given the need to replace aging buildings and
of RCA concrete can be accounted for by using the RCA bridges in many parts of the world, a major effort has been
water absorption and deleterious material content as predic- the recycling of old crushed concrete as replacement for
tors of compressive strength, stiffness, creep, and shrinkage. natural coarse aggregates in new concrete structures. Much
The effects of this variability can be better monitored and of the research on this topic to date has involved conven-
controlled in the quality-controlled and repetitive production tional monolithic cast-in-place reinforced concrete construc-
processes of the precast/prestressed concrete industry. tion. In comparison, research on the use of RCA in precast/
Rejected/excess precast concrete is a significant source for prestressed concrete structures has been very limited. This
clean RCA with high quality and consistent properties (as paper contributes to this knowledge gap by presenting recent
compared with material from construction recycling yards).
The ability for precast concrete plants to recycle their own
ACI Structural Journal, V. 116, No. 2, March 2019.
rejected/excess materials into new concrete would not only MS No. S-2017-299.R2, doi: 10.14359/51713287, was received May 8, 2018, and
reduce the demand for natural coarse aggregates but also reviewed under Institute publication policies. Copyright © 2019, American Concrete
Institute. All rights reserved, including the making of copies unless permission is
reduce material transportation costs and space needed for obtained from the copyright proprietors. Pertinent discussion including author’s
closure, if any, will be published ten months from this journal’s date if the discussion
the storage of concrete debris. With these benefits, the use is received within four months of the paper’s print publication.

ACI Structural Journal/March 2019 15


Fig. 1—Ultimate load test beams: (a) a/dp = 7.6 and 3.6 elevation; and (b) beam cross section. (Note: 1 mm = 0.0394 in.)

Fig. 2—Schematic and photograph of ultimate-load tests. (Note: 1 mm = 0.0394 in.; 1 kN = 0.225 kip.)
test data on the ultimate load behavior of flexure-critical and on the early-age strength and stiffness gain of concrete,
precast/prestressed RCA concrete beams. which are critical for precast/prestressed concrete applica-
tions, were recently investigated by the authors.14 The ulti-
BACKGROUND mate shear-critical behavior of prestressed RCA concrete
Previous research on the use of RCA in precast and/or beams was also investigated.15 To the best of the authors’
prestressed concrete applications is limited. Regarding mate- knowledge, no other previous research exists on the ultimate
rial properties, Limbachiya et al.8 investigated the effect of load behavior of prestressed concrete structural members
precast RCA (that is, RCA from precast concrete members) (for example, beams) using RCA. There has also been no
on the concrete compression strength, in addition to its effect research on the long-term durability of prestressed RCA
on other engineering properties (for example, stiffness, concrete structures—for example, investigating the effects
creep, and shrinkage) and durability (freezing and thawing, of the greater RCA porosity (as compared with that of natural
chloride diffusion, abrasion, and permeability). The effect coarse aggregates) on the corrosion of prestressing steel.
of precast RCA on the concrete strength was found to be Previous research on non-prestressed beams has shown
minimal for aggregate replacements of up to 30%. Through that the use of RCA has little effect on ultimate flexural
a series of concrete compression and tension strength tests, strength and ductility. For example, Fathifazl et al.16 showed
Perez-Benedicto et al.9 concluded that precast RCA can be that, although beams with greater amounts of RCA had
used for higher percentages of aggregate replacement than slightly lower cracking moment and greater crack formation,
other RCA sources. A study by Soares et al.10,11 incorporating the moment-versus-deflection behavior through failure was
laboratory material tests as well as in-place tests of full-scale not affected significantly. Similarly, Knaack and Kurama17
structures also found excellent mechanical and durability showed that increased amounts of RCA had little effect on
properties of concrete with precast RCA. The influence of the yield moment, flexural strength, and ultimate deflection.
water-cement ratio (w/c) on the mechanical properties of Finally, Kang et al.18 determined the flexural design equations
RCA concrete suitable for prestressed members was investi- in ACI 318-14 to be valid for aggregate replacements of up
gated by Lopez-Gayarre et al.12 to 30%. Previous tests of shear-critical non-prestressed RCA
Regarding structural applications, Gonzalez-Corominas concrete beams have shown mixed results. For example,
et al.13 conducted ultimate load tests of prestressed concrete specimens with 100% replacement in Knaack and Kurama17
railroad sleepers produced with high-quality RCA. The showed relatively small effect of RCA on the shear strength
effects of RCA on the bond strength of prestressing steel of the beams, while Etxeberria et al.19 found greater effects.

16 ACI Structural Journal/March 2019


Table 1—Ultimate-load test beams with a/dp = 7.6
Service load test beam ID Ultimate load test beam ID R ls, mm lo, mm lo + a, mm tu, days fpj, MPa f p ,tu ,� MPa

UP4-0-28 UP4-0-7.6 0 232 1303 1077


UP4-50-28 UP4-50-7.6 0.5 232 1303 1050
UP4-100-28 UP4-100-7.6 1.0 232 1303 1004
UP5-0-28 UP5-0-7.6 0 198 1303 1050
UP5-50-28 UP5-50-7.6 0.5 3048 152 1600 198 1303 1021
UP5-100-28 UP5-100-7.6 1.0 198 1303 1018
CT4-0-28 CT4-0-7.6 0 117 931 758
CT4-50-28 CT4-50-7.6 0.5 117 931 729
CT4-100-28 CT4-100-7.6 1.0 117 931 685

Notes: 1 mm = 0.0394 in.; 1 MPa = 0.145 ksi.

Table 2—Ultimate-load test beams with a/dp = 3.6


Service load test beam ID Ultimate load test beam ID R ls, mm lo, mm lo + a, mm tu, days fpj, MPa f p ,tu � , MPa

UP4-0-28 UP4-0-3.6 0 236 1303 1077


UP4-50-28 UP4-50-3.6 0.5 236 1303 1050
UP4-100-28 UP4-100-3.6 1.0 236 1303 1004
UP5-0-28 UP5-0-3.6 0 202 1303 1050
UP5-50-28 UP5-50-3.6 0.5 1524 457 1143 202 1303 1021
UP5-100-28 UP5-100-3.6 1.0 202 1303 1018
CT4-0-28 CT4-0-3.6 0 119 931 758
CT4-50-28 CT4-50-3.6 0.5 119 931 729
CT4-100-28 CT4-100-3.6 1.0 119 931 685

Notes: 1 mm = 0.0394 in.; 1 MPa = 0.145 ksi.

These discrepancies may point to the greater effects of RCA wide and h = 229 mm (9 in.) deep. The primary reinforce-
quality and properties on the shear strength than on the flex- ment consisted of two 12.7 mm (0.5 in.) diameter steel
ural strength. In comparison with the ultimate load behavior, prestressing strands at a depth of dp = 191 mm (7.5 in.) from
the effect of RCA on the sustained service load deflections of the top. Each beam was also reinforced with two Grade 420
non-prestressed reinforced concrete beams was found to be (U.S. Grade 60) No. 10 (U.S. No. 3) longitudinal bars at
greater.20,21 Vertical load, lateral load, and shake-table tests the top, in addition to Grade 420 No. 10 stirrups at 171 mm
of reinforced concrete frame structures,22-26 some incorpo- (6.75 in.) on center. The strands in 12 of the specimens were
rating precast RCA, have generally supported the results pretensioned (jacked) to a stress of fpj = 0.7fpu (where fpu =
found from member tests that RCA is a feasible alternative 1862 MPa [270 ksi] is the specified ultimate strand strength)
to natural coarse aggregates in structural applications. to prevent immediate cracking of the bottom surface under
the applied service loads4 (consistent with Class U member
EXPERIMENTAL PROGRAM definition in ACI 318-14). The other six beams were preten-
The precast beams in this research program were tested in sioned to fpj = 0.5fpu to result in concrete tension stresses
two series of nine specimens each, with applied moment-to- within the range for ACI 318-14 Class C (cracked) members
shear ratios of a/dp = 7.6 and 3.6, respectively, where a is the under service loads. All beams were designed to develop
distance from the simple support to the point of load applica- cracking on the top surface upon prestress transfer and were
tion and dp is the effective depth to the prestressing strands. therefore reinforced with the two No. 10 top bars to control
Figure 1 depicts the beam elevation for each series, as well as this cracking.
the cross section, which was the same in all cases. The clear No strand slip was observed at the beam ends upon saw-
span length ls between supports was 3048 and 1542 mm (120 cutting. Tables 1 and 2 provide an overview of the ulti-
and 60 in.) for the beams with a/dp = 7.6 and 3.6, respectively, mate-load tests with a/dp = 7.6 and 3.6, respectively,
and the overhang length lo from each support to the beam end including the parent service-load beam for each ultimate-load
was 152 and 457 mm (6 and 18 in.), respectively. specimen, aggregate replacement ratio R (expressed as a
The 18 beams were saw-cut from nine 5.79 m (228 in.) percentage of the total coarse aggregate volume1), span
long beams that were subjected to service-level loads for a length between simple supports ls for each ultimate-load
period of approximately 2.5 months or more4 prior to the beam, distance from beam end to simple support lo, distance
ultimate load testing. Each beam was b = 152 mm (6 in.) from beam end to point of load application lo + a (that is,

ACI Structural Journal/March 2019 17


Table 4—Dry weight proportions for target NA
concrete mixture designs (excluding admixtures)
NA Water*, Cement, Cement NA-CL2,
mixture kg/m3 kg/m3 type† w/c kg/m3 FA, kg/m3
M-NA4 139 415 I-2 0.34 949 842 (FA2)
M-NA5 155 415 I-3 0.38 949 856 (FA3)
*
Required mixing water over saturated-surface-dry (SSD) condition of coarse and fine
aggregates.

Two different types of Type I cement were used.
Note: 1 kg/m3 = 1.686 lb/yd3.

Fig. 3—Coarse aggregate gradation. (Note: 1 mm =


0.0394 in.) Table 5—Dry weight proportions for RCA concrete
mixture designs
RCA Target NA NA-CL2,
Table 3—Aggregate properties
mixture mixture R*, % RCA, kg/m3 kg/m3
Specific gravity
Water M-RCA15 M-NA4 50 446 (RCA-PC3) 475
Saturated absorption,
M-RCA16 M-NA4 100 893 (RCA-PC3) —
Aggregate Type Bulk dry surface-dry % wt.
M-RCA17 M-NA5 50 446 (RCA-PC3) 475
RCA-PC3 Rejected precast 2.44 2.52 3.39
M-RCA18 M-NA5 100 893 (RCA-PC3) —
RCA-T Demolition waste 2.49 2.60 4.36
M-RCA19 M-NA4 50 460 (RCA-T) 475
NA-CL2 Crushed limestone 2.61 2.68 0.60
M-RCA20 M-NA4 100 921 (RCA-T) —
FA2 Sand n.a. 2.62 0.90
*
R is replacement ratio (Eq. (1)).
FA3 Limestone sand n.a. 2.80 0.60
Note: 1 kg/m3 = 1.686 lb/yd3.
Note: n.a. is not available.
cates the type of RCA, with “P” for precast RCA and “T”
provided development length for the strands), age of concrete for traditional RCA, with the RCA properties described in
(from casting) at time for ultimate loading tu, jacking the section on “Aggregates.” For the third character, the
stress fpj, and remaining prestress (after losses4) at time tu number “4” indicates that the aggregate replacement was
of ultimate loading, fp,tu. The provided strand development based on target NA concrete mixture M-NA4, while the
lengths lo + a in the saw-cut beams exceeded the required number “5” indicates replacement based on NA concrete
prestress transfer lengths, which were calculated as 635 and mixture M-NA5, which are described in the section titled
457 mm (25 and 18 in.) for the Class U and Class C beams, “Concrete mixtures.” The fourth character of the specimen
respectively, per ACI 318-14. Thus, it is expected that the nomenclature indicates the replacement ratio R expressed as
full intended level of prestress was present at the midspan a percentage (0, 50, and 100%) of the total coarse aggregate
of all the saw-cut beams. However, the provided strand volume. The last character of the nomenclature represents
development lengths were shorter than the required develop- the concrete age at superimposed service loading, to,
ment lengths per ACI 318-14, which resulted in strand slip (28 days) for the service-load tests4 and a/dp (3.6 or 7.6) for
during the ultimate load testing of some of the beams, as the ultimate-load tests.
discussed in more detail later in this paper.
Figure 2 depicts a schematic and a photograph of the ulti- Aggregates
mate-load test setup. Each beam was placed on a simple As shown in Table 3, RCA from two different sources
support at each end. These supports were not constructed were used as follows. RCA-PC3 was rejected hollow-core
as rollers; however, they had rounded low-friction steel members from Kerkstra Precast, Inc. in Grandville, MI,
surfaces to minimize any restraint to the rotation and hori- where the casting and prestressing of the beams were done.
zontal movement of the beam ends. A 245 kN (55 kip) RCA-T was a traditional construction demolition waste
capacity, 254 mm-stroke (10 in.), servo-controlled hydraulic acquired from a recycling yard in Grandville, MI. The target
actuator reacting against a stiff fixture was used to apply a gradation for the coarse aggregates was MDOT27 No. 17A;
vertical load through two steel rods placed 152 mm (6 in.) however, this target was not fully achieved, as can be seen
apart in between the actuator foot and the top of the beam. in Fig. 3. Both RCA sources were clean, with less than 1%
The actuator was operated using a servo-hydraulic controller deleterious materials (for example, wood, asphalt). The use
in displacement feedback mode at a rate of approximately of high-quality RCA in the project represented the rigorous
2.5 mm/min (0.1 in./min). quality requirements used in the precast concrete industry.
For the specimen nomenclature in Tables 1 and 2, the The natural coarse aggregate (NA) was crushed limestone
first letter “U” indicates uncracked (Class U) beams with (NA-CL2), and typical concrete sand (FA2) as well as lime-
fpj = 0.7fpu, while “C” indicates cracked (Class C) beams stone sand (FA3) were used to cast the beams. ASTM C12728
with fpj = 0.5fpu. The second letter of the nomenclature indi- and ASTM C12829 were used to determine the specific

18 ACI Structural Journal/March 2019


Fig. 4—Flexural cracking from superimposed service loading of CT4 beams: (a) R = 0; (b) R = 0.5; and (c) R = 1.0.

Table 6—Concrete material properties


28 days Beam test day tu
Beam ID Spread, mm fc′, MPa Ec, MPa ft′, MPa f c′,tu , MPa Ec ,tu , MPa f t ,′tu , MPa
UP4-0-7.6,3.6 572 65.9 39,774 5.30 77.1 43,215 5.72
UP4-50-7.6,3.6 533 67.9 38,364 5.83 81.4 41,799 6.38
UP4-100-7.6,3.6 546 70.1 35,322 5.20 82.7 41,343 5.65
UP5-0-7.6,3.6 546 58.0 32,744 5.89 69.2 37,595 6.43
UP5-50-7.6,3.6 546 58.1 33,733 5.23 67.5 34,799 5.64
UP5-100-7.6,3.6 521 62.4 30,951 5.38 70.7 35,502 5.74
CT4-0-7.6,3.6 552 60.3 37,115 3.88 66.1 38,197 4.06
CT4-50-7.6,3.6 603 61.1 34,264 3.36 69.3 36,067 3.59
CT4-100-7.6,3.6 483 62.1 33,613 3.49 69.0 33,885 3.67

Notes: 1 mm = 0.0394 in.; 1 MPa = 0.145 ksi.

NA concrete mixture designs. The dry weight proportions


Table 7—Prestressing strand properties for the RCA concrete mixtures with R = 0.5 (that is, 50%
Strand ID Beam ID Ap, mm2 Ep, MPa fpu, MPa εpu, mm/mm volumetric replacement) and 1.0 (100% replacement) used
S-0.5B2 UP4 97 212,076 2023 0.0651 in this research are shown in Table 5.
S-0.5B3 UP5 97 208,022 2006 0.0751
Properties of concrete and prestressing steel
S-0.5B4 CT4 96 208,353 1995 0.0677 strand
Notes: 1 mm2 = 0.00155 in.2; 1 MPa = 0.145 ksi. For each beam casting, three 76 mm (3 in.) by 152 mm
(6 in.) concrete cylinders were tested14 (at each age) to deter-
gravity and absorption for the coarse (both NA and RCA) mine the compression strength fc′ and stiffness Ec at ages
and fine aggregates, respectively. of 18 hours, 7 days, 28 days, 56 days, and after all of the
ultimate-load beam tests had been completed according to
Concrete mixtures ASTM C39.30 Because changes in the concrete properties
Table 4 shows the dry weight proportions (for a batch size between the 56-day and subsequent final concrete cylinder
of 1 m3 [1.31 yd3]) of the two target NA concrete mixtures tests were small, linear interpolation was used to determine
that formed the basis of the RCA concrete mixtures in this the compression strength f c′,tu and stiffness Ec ,tu at the time of
research. The RCA concrete mixtures were determined using ultimate load testing tu for each beam. The concrete tension
the direct volume replacement (DVR) method1 by replacing strength ft′ was measured from three modulus of rupture
a selected volume of coarse NA with an equal volume of (MOR) beams tested at 28 days under three-point bending
RCA according to with a 457 mm (18 in.) span length per ASTM C293.31 To
determine the tension strength f t ,′tu at tu, the 28-day strength
RCA NAC
R = 1 − (VNA /VNA ) (1) ft′ was multiplied by the ratio between the square root (that
is, 1/2 power) of f c′,tu and the square root of the 28-day
RCA
where R is volumetric replacement ratio; VNA is volume compression strength fc′. Note that this calculation is rather
of natural coarse aggregate in RCA concrete mixture; and arbitrary and, thus, the resulting f t ,′tu values should be used
NAC
VNA is volume of natural coarse aggregate in NA concrete with caution, especially also considering the large inherent
mixture. The DVR method ensures that for a given volume variability in the tension strength of concrete.
of concrete, the volumetric proportion of each component Table 6 shows the average concrete properties for each
of the mixture remains constant between different RCA and mixture, including spread, which was measured according

ACI Structural Journal/March 2019 19


Fig. 5—Moment-versus-deflection behavior of beams with: (a) a/dp = 7.6; and (b) a/dp = 3.6. (Note: 1 kN-m = 8.85 kip-in.;
1 mm = 0.0394 in.)

Table 8—Cracking strength and initial stiffness of beams with a/dp = 7.6
Mc, kN-m ∆c, mm Ki, kN/mm
Beam ID Meas. Pred. P/M Meas. Pred. P/M Meas. Pred. P/M
UP4-0-7.6 29.1 28.4 0.98 5.8 4.1 0.69 7.01 9.98 1.42
UP4-50-7.6 29.5 28.5 0.97 5.6 4.1 0.71 7.36 9.98 1.35
UP4-100-7.6 28.2 28.4 1.01 6.9 3.8 0.58 5.78 9.98 1.75
UP5-0-7.6 30.2 28.2 0.93 6.6 4.1 0.63 6.48 9.46 1.47
UP5-50-7.6 28.7 27.9 0.97 6.6 3.8 0.56 5.95 10.5 1.74
UP5-100-7.6 28.9 28.1 0.97 6.4 4.1 0.64 6.30 9.46 1.53
CT4-0-7.6 23.1 27.4 1.18 5.6 4.3 0.74 5.60 9.11 1.60
CT4-50-7.6 23.1 27.4 1.19 6.9 4.3 0.62 4.55 8.76 1.92
CT4-100-7.6 21.7 27.4 1.26 7.4 4.3 0.60 4.20 8.58 2.10
Avg. = 1.05 Avg. = 0.64 Avg. = 1.65
St. dev. = 0.12 St. dev. = 0.06 St. dev. = 0.25

Notes: 1 kN-m = 8.85 kip-in.; 1 mm = 0.0394 in.; 1 kN/mm = 5.71 kip/in.

to ASTM C1611.32 In most cases, RCA led to an increase of the strand was determined using the measured weight of
in the concrete compression strength (but not necessarily strand samples, as described in Walsh and Kurama.34 Addi-
the tension strength), which can be attributed to the high tionally, three strand samples were tested to free-length
quality and low deleterious material content of the RCA. fracture, using sand-grip anchors,34 to determine the linear-
Conversely, the use of RCA led to a drop in the concrete elastic stiffness Ep, peak (ultimate) strength fpu, and ultimate
stiffness in almost all cases. This was expected due to the (fracture) strain εpu. A 51 mm (2 in.) gauge extensometer
presence of residual mortar on the RCA,1 which was less was used to measure the free-length strand strains during
stiff than the crushed limestone it replaced. these tests. As allowed by ASTM A370,35 the extensometer
The prestressing steel was seven-wire, uncoated, low- was removed prior to strand fracture (to prevent damage to
relaxation strand that satisfied ASTM A416.33 Three different the sensor), with the subsequent incremental strand strains
strand spools from the same manufacturer were used as determined from the relative displacements of the testing
listed in Table 7. For each spool, the cross-sectional area Ap machine crossheads.

20 ACI Structural Journal/March 2019


Table 9—Ultimate strength and failure deflection of beams with a/dp = 7.6
Mu, kN-m ∆u, mm su, mm ∆f, mm
Beam ID Meas. Pred. P/M Meas. Pred. P/M Meas. Meas. Mn, kN-m Mn/Mu fpn, MPa ldt, mm
UP4-0-7.6 63.8 63.1 0.99 29.5 25.1 0.85 0 67.6 64.6 1.01 1895 2169
UP4-50-7.6 63.6 63.4 1.00 32.5 24.9 0.77 0 67.6 64.9 1.02 1897 2205
UP4-100-7.6 64.1 63.2 0.99 34.3 25.4 0.74 0 65.5 65.0 1.01 1896 2261
UP5-0-7.6 62.7 62.6 1.00 31.8 23.6 0.74 0 64.8 62.9 1.00 1859 2134
UP5-50-7.6 62.1 62.0 1.00 35.8 24.6 0.69 0 81.3 62.7 1.01 1857 2167
UP5-100-7.6 64.3 62.4 0.97 38.1 24.4 0.64 0 70.6 63.0 0.98 1859 2174
CT4-0-7.6 58.3 60.8 1.04 40.6 30.7 0.75 0 71.9 61.6 1.06 1826 2431
CT4-50-7.6 59.3 60.9 1.03 54.4 31.5 0.58 1.37 72.4 62.2 1.05 1836 2484
CT4-100-7.6 58.2 60.8 1.05 58.9 32.5 0.55 2.08 65.5 61.9 1.06 1826 2522
Avg. = 1.01 Avg. = 0.70 Avg. = 1.02
St. dev. = 0.03 St. dev. = 0.10 St. dev. = 0.03

Notes: 1 kN-m = 8.85 kip-in.; 1 mm = 0.0394 in.; 1 MPa = 0.145 ksi.

Table 10—Cracking strength and initial stiffness of beams with a/dp = 3.6
Mc, kN-m ∆c, mm Ki, kN/mm
Beam ID Meas. Pred. P/M Meas. Pred. P/M Meas. Pred. P/M
UP4-0-3.6 30.9 28.3 0.92 2.5 1.1 0.42 35.9 77.4 2.16
UP4-50-3.6 31.9 28.5 0.89 2.5 1.1 0.44 38.0 78.1 2.05
UP4-100-3.6 29.2 28.4 0.97 2.8 1.0 0.38 31.5 79.7 2.53
UP5-0-3.6 35.7 28.2 0.79 2.5 1.1 0.42 39.2 73.6 1.88
UP5-50-3.6 32.3 27.9 0.86 2.3 1.1 0.47 39.6 72.9 1.84
UP5-100-3.6 30.8 28.1 0.91 2.3 1.0 0.40 37.3 84.8 2.27
CT4-0-3.6 24.1 27.4 1.14 2.3 1.1 0.53 32.2 69.9 2.17
CT4-50-3.6 22.8 27.4 1.20 2.0 1.2 0.56 31.7 68.3 2.15
CT4-100-3.6 21.4 27.4 1.28 2.3 1.2 0.51 26.4 66.9 2.53
Avg. = 1.00 Avg. = 0.46 Avg. = 2.18
St. dev. = 0.17 St. dev. = 0.06 St. dev. = 0.24

Notes: 1 kN-m = 8.85 kip-in.; 1 mm = 0.0394 in.; 1 kN/mm = 5.71 kip/in.

Beam pretensioning and casting gain, after which the prestressing strands were cut simulta-
The nine 5.79 m (228 in.) long beams were cast and neously to transfer the prestress force into each beam.
prestressed at Kerkstra Precast, Inc., Grandville, MI. The
prestressing strands were passed through the formwork and Service loading of beams prior to ultimate-load
reinforcement cages, anchored on the dead-end bulkhead, testing
and jacked and anchored to the specified force at the live end. A brief overview of the service-load testing of the beams4
The jacking force was ensured using a calibrated pressure is provided herein as background for the subsequent
gauge, and the final elongation of each strand was checked ultimate-load testing. After prestress transfer, the beams
against the target elongation corresponding to the specified were brought to the laboratory at the University of Notre
jacking force. The beams were cast in their as-tested config- Dame and subjected to a total superimposed service load of
uration according to the daily batching procedures at Kerk- Ws = 2134 kg (4705 lb) through four-point bending for at
stra Precast, Inc. For each mixture, approximately 0.76 m3 least 78 days starting at an age of 28 days. The concrete in
(1 yd3) of concrete was batched. After casting, the beams and compression and the prestressing steel in tension remained
companion material specimens (for compression strength in the linear elastic range and, thus, the only effects (albeit
and modulus of rupture testing) were covered with a tarp and minor) of the service loading of the beams were concrete
allowed to cure on the prestressing bed for approximately cracking and prestress losses. The reduction of prestress
18 hours. At this point, three initial compression strength due to long-term losses was estimated using measurements
cylinders were tested to ensure appropriate concrete strength from embedded concrete vibrating wire strain gauges in
select beams.4 The remaining strand stresses at the time of

ACI Structural Journal/March 2019 21


Table 11—Ultimate strength and failure deflection of beams with a/dp = 3.6
Mu, kN-m ∆u, mm su, mm ∆f, mm
Beam ID Meas. Pred. P/M Meas. Pred. P/M Meas. Meas. Mn, kN-m Mn/Mu fpn, MPa ldt, mm
UP4-0-3.6 59.9 62.9 1.05 10.2 7.6 0.75 0.03 34.5 64.6 1.08 1895 2169
UP4-50-3.6 64.6 63.4 0.98 14.0 7.6 0.55 0.33 30.2 64.9 1.01 1897 2205
UP4-100-3.6 62.4 63.2 1.01 15.0 8.1 0.54 0.28 33.0 65.0 1.04 1896 2261
UP5-0-3.6 61.2 62.6 1.02 11.2 7.4 0.65 0.36 33.0 62.9 1.03 1859 2134
UP5-50-3.6 59.9 62.0 1.04 12.7 7.6 0.59 0.46 32.0 62.7 1.05 1857 2167
UP5-100-3.6 62.4 62.4 1.00 12.4 7.6 0.61 0 45.7 63.0 1.01 1859 2174
CT4-0-3.6 50.7 60.8 1.20 16.8 9.7 0.57 2.06 50.5 61.6 1.22 1826 2431
CT4-50-3.6 50.6 60.9 1.20 29.5 9.9 0.34 2.95 35.1 62.2 1.23 1836 2484
CT4-100-3.6 55.5 60.8 1.10 26.9 10.4 0.38 2.72 28.2 61.9 1.11 1826 2522
Avg. = 1.07 Avg. = 0.55 Avg. = 1.09
St. dev. = 0.08 St. dev. = 0.13 St. dev. = 0.08

Notes: 1 kN-m = 8.85 kip-in.; 1 mm = 0.0394 in.; 1 MPa = 0.145 ksi.

ultimate-load testing, f p ,tu , listed in Table 1, were estimated the beam end. Importantly, because there were no cracks
from the measured prestress losses at the end of the service in the constant moment region of any beam, the flexural
loading. Changes in the vibrating wire gauge strains toward failure during the ultimate-load testing of the beams was not
the end of the service-load tests were very small; thus, the affected. However, the preexisting cracks likely affected the
last measured strains were deemed appropriate for use at initial stiffness of these beams and may have also caused
time tu of the ultimate-load tests. earlier crack propagation on the precracked side of the beam
As anticipated by design and allowed by ACI 318-14,6 all during the early stages of testing.
beams experienced flexural cracking at the top upon prestress
transfer. These cracks closed upon the application of super- Numerical modeling
imposed load and, therefore, did not affect the behavior Each ultimate-load test beam was modeled in
of the beams. Also, as designed, the superimposed service Response-20005 to determine the nonlinear load-versus-dis-
loading caused flexural (bottom) cracks in the midspan placement behavior up to peak load. The beam cross section
regions of the Class C beams (that is, CT4 beams with fpj = was defined using the section generator in Response-2000.
0.5fpu). Figure 4 shows the observed superimposed load-in- The concrete compression stress-strain behavior was
duced cracking in the CT4 beams. Note that the cracks were modeled using the Popovics/Thorenfeldt/Collins rela-
hairline width but were highlighted with a marker for ease tionship5 in Response-2000, together with the measured
of viewing. In general, an increase in the number and length compression strength, f c′,tu (Table 6). The tension strength was
of cracking was observed between the beams with R = 0 taken as f t ,′tu from Table 6, and the tension stiffening factor5
and 1.0. This difference may have occurred because of the was set as the default, 1.0 for the post-cracking stress-strain
reduced tension strength of RCA concrete (refer to f c′,tu relationship.
values in Table 6) as well as the increased prestress losses The stress-strain relationship of the prestressing steel also
(refer to f p ,tu � values in Tables 1 and 2). The Class U beams followed the default model in Response-2000, based on the
(that is, UP4 and UP5 beams with fpj = 0.7fpu) did not develop Ramberg-Osgood relationship.5 Even though the measured
any bottom cracks during service loading. values for Ep and fpu (Table 7) were considerably greater,
Because the service-load test beams were saw-cut away Response-2000 does not allow the user to modify the default
from the midspan, the shorter Class C Beams (CT4-0-3.6, values of Ep = 196,500 MPa (28,500 ksi) and fpu = 1862 MPa
CT4-50-3.6, and CT4-100-3.6) did not include any preex- (270 ksi). The modeled prestress included losses estimated
isting bottom cracks. Instead, the entire cracked region of the using the last measured concrete vibrating wire gauge strains
Class C service-load test beams was located on one side of at the end of sustained service loading ( f p ,tu in Table 1). The
the midspan (that is, off-center with respect to the midspan) No. 10 compression (top) deformed reinforcing bars and
in Beams CT4-0-7.6, CT4-50-7.6, and CT4-100-7.6. The transverse (shear) stirrups were modeled using nominal
cracked region extended from the beam end to a distance ASTM A615 Grade 420 steel properties. The steel stress-
of approximately 3dp, 2.1dp, and 1.8dp from the constant strain relationship was defined as linear (with stiffness of
moment region (that is, region between the steel rods placed Es = 199,950 MPa [29,000 ksi]) until yielding at a stress of
152 mm [6 in.] apart under the actuator foot at the top of fsy = 414 MPa (60 ksi), flat post-yield until strain hardening
the beam) at the midspan of Beams CT4-0-7.6, CT4-50- at a strain of εs,sh = 0.015 mm/mm, and quadratic during
7.6, and CT4-100-7.6, respectively. The cracks closer to the strain hardening with a slope of zero at the point of ultimate
beam midspan were much smaller than the cracks closer to (that is, maximum) stress (fsu = 621 MPa [90 ksi]) and corre-
sponding strain (εsu = 0.08 mm/mm).

22 ACI Structural Journal/March 2019


Fig. 6—Beams with a/dp = 7.6 at ∆f (R = 0 [top row], R = 0.5 [middle row], R = 1.0 [bottom row]): (a) UP4; (b) UP5; and
(c) CT4.
EXPERIMENTAL RESULTS deflection ∆c (denoted by a ○ marker); 2) ultimate moment
The measured results from the ultimate-load testing Mu and deflection ∆u ( ∇ marker); and 3) failure, defined
of the prestressed concrete beams with a/dp = 7.6 and 3.6 at 0.8Mu and corresponding deflection ∆f (□ marker). The
are presented in this section. Figure 5 shows the applied cracking moment Mc was defined as the point when the slope
moment M versus deflection ∆ relationships of the beams of the M-∆ curve began to deviate from the initial linear-
with different R to evaluate the effect of RCA on the ulti- elastic stiffness. To find this point, a trend line was fit to the
mate flexural behavior. The moment was determined using initial linear portion of the M-∆ curve. Once deviation (of
the measured load as the maximum moment (constant approximately 0.05% in moment) from this line was calcu-
between the load application points) ±76 mm (±3 in.) from lated, the beam was deemed to have “cracked.” The ultimate
the beam midspan (not including self-weight, which was moment Mu was defined as the peak moment reached during
negligible compared to the applied load). The deflection was the test, at the corresponding deflection ∆u. Finally, the
the maximum deflection at the beam midspan, measured as failure moment Mf was defined by a 20% drop in resistance
the average from two string potentiometers placed on both from Mu, with the failure deflection ∆f taken as the corre-
sides of the beam. Most of the beams were also equipped sponding deflection.
with linear variable differential transducers (LVDTs) at each Table 8 presents the cracking moment Mc, corresponding
end to measure any slip in the prestressing strands, which deflection ∆c, and initial stiffness Ki of the beams with a/dp = 7.6.
was necessary because cutting of the beams resulted in The initial stiffness was determined by dividing the super-
smaller development lengths, lo + a, (Table 1) than required imposed load applied at Mc by ∆c. Table 9 lists the ultimate
by ACI 318-14. Data for all measurements were collected at moment Mu, corresponding deflection ∆u, maximum strand
a sampling frequency of approximately 100 Hz. slip (if any) at ultimate moment su, and failure deflection ∆f
of the beams. Tables 10 and 11 show similar key results for
Effect of RCA the beams with a/dp = 3.6.
Each graph in Fig. 5 depicts three UP4, UP5, or CT4 The results show that RCA had little effect on the overall
beams with R = 0, 0.5, and 1.0. The following points are moment-versus-deflection behavior of the beams. The use
marked on each curve: 1) “cracking” at moment Mc and of RCA at 100% replacement (R = 1.0) resulted in a small

ACI Structural Journal/March 2019 23


Fig. 7—Beams with a/dp = 3.6 at ∆f (R = 0 [top row], R = 0.5 [middle row], R = 1.0 [bottom row]): (a) UP4; (b) UP5; and
(c) CT4.
reduction in the cracking moment Mc, as well as a reduc- All the beams demonstrated flexural failure with signifi-
tion in the initial stiffness Ki. The results for beams with R = cant flexural cracking and crushing of the concrete near the
0.5 were somewhat mixed. The average reductions in Mc for midspan, as depicted in Fig. 6 and 7 for the damage state of
R = 0.5 and 1.0 were 1% and 4%, respectively, for the beams each beam at ∆f. The normalized shear force factor at ulti-
with a/dp = 7.6, and 4% and 10%, respectively, for the beams mate load, vu = Vu/(bdp√ f c′,tu), were small and ranged between
with a/dp = 3.6. The average reductions in Ki for R = 0.5 0.17 and 0.18 and between 0.31 and 0.37 using MPa units
and 1.0 were 7% and 15%, respectively, for the beams with (2.0 and 2.2, and 3.7 and 4.5, using psi units) for the beams
a/dp = 7.6, and –2% (that is, an increase in stiffness) and with a/dp = 7.6 and 3.6, respectively. In comparison, the
12%, respectively, for the beams with a/dp = 3.6. The reduc- estimated shear strength factor vc = Vc/(bdp√ f c′,tu) provided
tion in Ki was more pronounced for the CT4-7.6 beams; by the concrete (with Vc calculated as the smallest from
however, the behavior up to and through the “cracking” of Eq. (22.5.5.1) and Table 22.5.8.2 of ACI 318-14) was 0.17
these beams was likely affected by the preexisting and asym- (using MPa units) for the beams with a/dp = 7.6 and ranged
metric flexural cracks from the service-load testing. between 0.20 and 0.22 (using MPa units) for the beams with
The differences in the ultimate moment Mu of the beams a/dp = 7.6 (2.0, and 2.4 and 2.6, respectively, using psi units).
with different R were also small, with increases on average Thus, diagonal cracking was more pronounced in the beams
as a result of the use of RCA. The average increases in Mu with a/dp = 3.6 (because of the greater difference between
for R = 0.5 and 1.0 were 0% and 1%, respectively, for the vu and vc for these beams). Note, however, that the ultimate
beams with a/dp = 7.6, and 2% and 5%, respectively, for the behavior was still governed by flexure because the beams
beams with a/dp = 3.6. As a more pronounced difference, the had shear reinforcement. As a result, the Mu values for the
beams with greater R (especially for the CT4 beams) gener- beams with a/dp = 3.6 were similar to (and most values were
ally reached Mu at greater deflections ∆u. This indicates that slightly smaller than) the moments reached by the beams
the decreased stiffness of RCA concrete allowed for greater with a/dp = 7.6.
beam displacements at failure. The average increases in ∆u
for R = 0.5 and 1.0 were 19% and 27%, respectively, for the Effect of strand slip
beams with a/dp = 7.6, and 42% and 39%, respectively, for As stated previously, all of the ultimate-load test beams
the beams with a/dp = 3.6. had smaller strand development lengths, lo + a, (Table 1)

24 ACI Structural Journal/March 2019


Fig. 8—Response 2000 predictions and measured strand slip for beams with a/dp = 7.6 (R = 0 [top row], R = 0.5 [middle row],
R = 1.0 [bottom row]): (a) UP4; (b) UP5; and (c) CT4. (Note: 1 kN-m = 8.85 kip-in.; 1 mm = 0.0394 in.)
than required by ACI 318-14.6 Figures 8 and 9 superimpose tion point, lo + a (refer to Table 2 and Fig. 1). Except for the
the measured M-∆ behavior of each beam with the measured UP5 beam with R = 1.0, strand slip initiated prior to or at
slip s, if any, at each end of the two strands (using four the ultimate moment Mu and, thus, affected the ultimate and
LVDTs as shown in Fig. 2). The magnitude of slip is shown failure behavior. The greatest magnitudes of slip and largest
on the right y-axis and the initiation of slip is depicted using effects of slip on Mu, ∆u, and ∆f occurred for the CT4 beams
a dashed vertical line. There were no discernable trends (Fig. 9(c)), which required a greater development length
about the location of slip in terms of the live end, dead end, due to the lower prestress force, as discussed previously. No
and/or the saw-cut end of the beams. discernable trends were found for the effect of RCA on the
The CT4 beams, which required a greater development amount of slip.
length due to the smaller prestress force, were the only
beams with a/dp = 7.6 that experienced strand slip. The NUMERICAL MODEL AND DESIGN
magnitude of slip was small, but there was an increasing COMPARISONS
trend with R. In the beam with R = 0, strand slip occurred Figures 8 and 9 also compare the measured M-∆ behavior of
after the ultimate moment Mu was reached and, thus, did not each beam with the predicted behavior from Response-2000
affect Mu or ∆u. For the beams with R = 0.5 and 1.0, strand (dashed lines). The ratio between the predicted value and
slip initiated prior to reaching Mu and caused a small drop in measured value (P/M) is also shown for Mc, ∆c, Ki, Mu, and
load, followed by an increase in load. This strand slip may ∆u in Tables 8, 9, 10, and 11. Response-2000 reasonably
have contributed to the observed increase in ∆u with R (refer accurately and conservatively underpredicted the cracking
to Fig. 8(c)) together with the reduced stiffness of RCA moment Mc for the UP4 and UP5 beams, but overpredicted
concrete discussed previously. Mc for the CT4 beams with both a/dp = 7.6 and 3.6, likely
Strand slip occurred in each beam with a/dp = 3.6 due to because of the preexisting flexural (bottom) cracks in these
the shorter distance from the beam end to the load applica- beams, which were not included in the Response-2000

ACI Structural Journal/March 2019 25


Fig. 9—Response 2000 predictions and measured strand slip for beams with a/dp = 3.6 (R = 0 [top row], R = 0.5 [middle row],
R = 1.0 [bottom row]): (a) UP4; (b) UP5; and (c) CT4. (Note: 1 kN-m = 8.85 kip-in.; 1 mm = 0.0394 in.)
models. The predictions for the ultimate moment Mu were corresponding to f p ,tu in Table 1) at Mn was determined
fairly accurate for all of the beams, except for the CT4 using strain compatibility (that is, plane sections remain
beams with a/dp = 3.6, where Mu was reduced due to strand plane) and the corresponding stress, fpn was found using the
slip, which was not included in the Response-2000 models. measured strand stress-strain relationship. The strain in the
For all beams, the model significantly underpredicted the No. 10 compression bars was also determined using strain
cracking deflection ∆c (which resulted in an overprediction compatibility, and the corresponding stress was found using
of the stiffness Ki) and the ultimate deflection ∆u. Impor- an assumed stiffness of Es = 199,950 MPa (29,000 ksi)
tantly, the accuracy of the estimations was consistent regard- because the steel remained in the linear-elastic range for all
less of the use of RCA. Note that while the overprediction of the beams. Iterations in the concrete and steel stress resul-
of the beam stiffness may be viewed as counter-intuitive tants were conducted until axial equilibrium for the beam
with respect to the lower strand stiffness in Response-2000, cross section was achieved. Then, moment equilibrium was
a more significant factor governing the beam stiffness was used to determine the nominal flexural strength Mn.
concrete cracking, which was difficult to model numer- Tables 9 and 11 present the results of the code predic-
ically. Specifically, these comparisons indicate that the tions for the beams with a/dp = 7.6 and 3.6, respectively.
Response-2000 models likely under-predicted the extent of Consistent with the Response-2000 predictions for the ulti-
cracking in the beams. mate moment Mu, the code predictions were fairly accurate
The nominal (design) flexural strength of each beam, Mn, for all of the beams except for the CT4 beams with a/dp =
was calculated using well-known methods36 for conventional 3.6, where Mu was significantly reduced due to strand slip,
prestressed concrete structures together with the measured which was not included in the nominal strength Mn calcula-
material properties. It was assumed that at Mn, the maximum tions. Importantly, the accuracy of the estimations was again
concrete compression strain reached εcu = 0.003 mm/mm. consistent regardless of the use of RCA.
The strain in the prestressing strands (including prestrain

26 ACI Structural Journal/March 2019


Using the fpn values corresponding to the nominal flexural AUTHOR BIOS
strength Mn of each beam, the required development lengths ldt Michael R. Brandes is a Design Engineer at Schaefer Inc., Cincinnati,
OH. He received his MS and BS in civil engineering from the University
from ACI 318-146 were also calculated, as listed in Tables 9 and of Notre Dame, Notre Dame, IN. His research interests include novel
11. The required development lengths were considerably reinforced concrete design and sustainable concrete construction practices.
greater than the provided development lengths, lo + a (refer
ACI member Yahya C. Kurama is a Professor in the Department of Civil
to Table 1), from the end of each beam to the load applica- and Environmental Engineering and Earth Sciences at the University of
tion point. Given that the measured strand slip magnitudes Notre Dame. He is a member of ACI Committees 374, Performance-Based
were relatively small, it can be inferred that slip is not likely Seismic Design of Concrete Buildings; 555, Concrete with Recycled Mate-
rials; and Joint ACI-ASCE Committee 550, Precast Concrete Structures. His
to occur in beams that comply with the ACI Code develop- research interests include the behavior and design of reinforced concrete
ment length requirements, regardless of the amount of RCA. structures under extreme loading from earthquake and fire, sustainable
However, more research needs to be conducted on this topic. construction, and precast/prestressed concrete structures.

CONCLUSIONS ACKNOWLEDGMENTS
This research is funded by the U.S. National Science Foundation (NSF)
This paper experimentally investigated the use of RCA under Grant No. CMMI 1436758. The support of the NSF Program Director
as replacement for coarse natural aggregates in precast/ Y. G. Hsuan and former NSF Program Director K. I. Mehta is gratefully
prestressed concrete structures. The important conclusions acknowledged. The authors sincerely thank Kerkstra Precast, Inc. Grand-
ville, MI, and West Michigan Recycle, Grandville, MI, for providing the
are summarized in the following. Note that these results may RCA materials in this research. The beam casting and prestressing were also
be limited to the materials used and tests conducted. Future conducted at Kerkstra Precast, Inc., and this work is gratefully acknowl-
research should investigate the effect of RCA on the dura- edged. The authors thank M. J. McGinnis of the University of Texas at
Tyler, who is a co-investigator on this NSF project, for his guidance with
bility (for example, strand corrosion) of prestressed concrete the research. Any opinions, findings, conclusions, and/or recommendations
structures, which was not within the scope of this paper. in the paper are those of the authors and do not necessarily represent the
1. The use of RCA had a relatively small (as compared with views of the NSF, the program directors, or other individuals/organizations
acknowledged herein.
the level of aggregate replacement) effect on the overall ulti-
mate load-versus-deflection behavior of the beams, regardless
REFERENCES
of the applied moment-to-shear ratio a/dp. There was also no 1. Knaack, A. M., and Kurama, Y. C., “Design of Concrete Mixtures
discernable effect of RCA on the progression of beam failure. with Recycled Concrete Aggregates,” ACI Materials Journal, V. 110, No. 5,
2. The use of RCA generally resulted in a small reduction Sept.-Oct. 2013, pp. 483-493.
2. Knaack, A. M., and Kurama, Y. C., “Creep and Shrinkage of
in the beam cracking load and in the initial beam stiffness. Normal-Strength Concrete with Recycled Concrete Aggregates,” ACI
3. The use of RCA had little effect on the ultimate strength Materials Journal, V. 112, No. 3, May-June 2015, pp. 451-462. doi:
of the beams. 10.14359/51687392
3. McGinnis, M. J.; Davis, M.; de la Rosa, A.; Weldon, B. D.; and
4. The use of RCA resulted in increased deflections at ulti- Kurama, Y. C., “Strength and Stiffness of Concrete with Recycled
mate strength. This indicates that the decreased stiffness of Coarse Aggregates,” Construction and Building Materials, V. 154, 2017,
RCA concrete allowed for greater beam displacements. pp. 258-269. doi: 10.1016/j.conbuildmat.2017.07.015
4. Brandes, M. R., and Kurama, Y. C., “Service Load Behavior of
5. Strand slip occurred prior to reaching the ultimate Precast/Prestressed Concrete Beams with Recycled Concrete Aggre-
strength in many of the beams, especially for a/dp = 3.6. This gates,” ACI Structural Journal, V. 115, No. 3, May 2018, pp. 861-873. doi:
is because the provided strand development lengths in these 10.14359/51702133
5. Bentz, E., and Collins, M., “Response-2000: Reinforced Concrete
beams were considerably shorter than the required develop- Sectional Analysis Using the Modified Compression Field Theory,” V.1.0.5,
ment lengths from ACI 318-14. No discernable trends were University of Toronto, Toronto, ON, Canada, 2000.
found for the effect of RCA on the initiation or amount of slip. 6. ACI Committee 318, “Building Code Requirements for Structural
Concrete (ACI 318-14) and Commentary (ACI 318R-14),” American
6. The Response-2000 numerical models reasonably Concrete Institute, Farmington Hills, MI, 2014, 520 pp.
accurately and conservatively underpredicted the cracking 7. McGinnis, M. J.; Davis, M.; de la Rosa, A.; Weldon, B. D.; and
moment Mc, except for the beams with preexisting flex- Kurama, Y. C., “Quantified Sustainability of Recycled Concrete Aggre-
gates,” Magazine of Concrete Research, V. 69, No. 23, 2017, pp. 1203-
ural (bottom) cracks, which were not included in the 1211. doi: 10.1680/jmacr.16.00338
Response-2000 models. The predictions for the ultimate 8. Limbachiya, M.; Leelawat, T.; and Dhir, R., “Use of Recycled
moment Mu were also fairly accurate except for the beams Concrete Aggregate in High Strength Concrete,” Materials and Structures,
V. 33, No. 9, 2000, pp. 574-580. doi: 10.1007/BF02480538
where Mu was reduced due to strand slip, which was not 9. Perez-Benedicto, J.; del Rio-Merino, M.; Peralta-Canudo, J.; and de la
included in the models. The largest discrepancies were in Rosa-La Mata, M., “Mechanical Characteristics of Concrete with Recycled
the cracking deflection ∆c (which affected the stiffness Ki Aggregates Coming from Prefabricated Discarded Units,” Materiales de
Construcción, V. 62, No. 305, 2012, pp. 25-37.
prediction) and the ultimate deflection ∆u, which were 10. Soares, D.; de Brito, J.; Ferreira, J.; and Pacheco, J., “Use of Coarse
significantly underpredicted by Response-2000. Recycled Aggregates from Precast Concrete Rejects: Mechanical and Dura-
7. The ACI 318-14 nominal (design) strength Mn predic- bility Performance,” Construction and Building Materials, V. 71, 2014,
pp. 263-272. doi: 10.1016/j.conbuildmat.2014.08.034
tions for ultimate moment Mu were fairly accurate, except 11. Soares, D.; de Brito, J.; Ferreira, J.; and Pacheco, J., “In Situ Mate-
for the beams where Mu was significantly reduced due to rials Characterization of Full-Scale Recycled Aggregates Concrete Struc-
strand slip, which was not included in the Mn calculations. tures,” Construction and Building Materials, V. 71, 2014, pp. 237-245. doi:
10.1016/j.conbuildmat.2014.08.025
8. In general, the ability of the Response-2000 models or 12. Lopez-Gayarre, F.; Vinuela, R. B.; Serrano-Lopez, M. A.; and
ACI 318-14 design methods to predict the measured ulti- Lopez-Colina, C., “Influence of the Water Variation on the Mechanical
mate strengths of the beams was not significantly affected by Properties of Concrete Manufactured with Recycled Mixed Aggregates for
Pre-Stressed Components,” Construction and Building Materials, V. 94,
the percentage of RCA replacing NA (that is, R). 2015, pp. 844-850. doi: 10.1016/j.conbuildmat.2015.07.097

ACI Structural Journal/March 2019 27


13. Gonzalez-Corominas, A.; Etxeberria, M.; and Fernandez, I., “Struc- of Recycled Aggregates Concrete,” Journal of Building Engineering, V. 6,
tural Behaviour of Prestressed Concrete Sleepers Produced with High 2016, pp. 1-16. doi: 10.1016/j.jobe.2016.02.003
Performance Recycled Aggregate Concrete,” Materials and Structures, 24. Xiao, J.; Sun, Y.; and Falkner, H., “Seismic Performance of Frame
V. 50, No. 1, 2017, p. 94. doi: 10.1617/s11527-016-0966-6 Structures with Recycled Aggregate Concrete,” Engineering Structures,
14. Brandes, M. R., and Kurama, Y. C., “Effect of Recycled Concrete V. 28, No. 1, 2006, pp. 1-8. doi: 10.1016/j.engstruct.2005.06.019
Aggregates on Strength and Stiffness Gain of Concrete and on Bond 25. Wang, C., and Xiao, J., “Study of the Seismic Response of a Recy-
Strength of Steel Prestressing Strand,” PCI Journal, V. 63, No. 2, 2018, cled Aggregate Concrete Frame Structure,” Earthquake Engineering and
pp. 87-105. Engineering Vibration, V. 12, No. 4, 2013, pp. 669-680. doi: 10.1007/
15. Brandes, M. R., and Kurama, Y. C., “Behavior of Shear-Critical s11803-013-0205-x
Prestressed Concrete Beams with Recycled Concrete Aggregates under 26. Xiao, J.; Ding, T.; and Wang, C., “Seismic Behavior of Cast-in-Place
Ultimate Loads,” Engineering Structures, V. 165, 2018, pp. 237-246. doi: and Precast Recycled Aggregate Concrete Frames: A Comparative Study,”
10.1016/j.engstruct.2018.03.029 Structural Engineering International, V. 25, No. 3, 2015, pp. 300-307. doi:
16. Fathifazl, G.; Razaqpur, A.; Isgor, O.; Abbas, A.; Fournier, B.; and 10.2749/101686615X14210663188853
Foo, S., “Flexural Performance of Steel-Reinforced Recycled Concrete 27. MDOT, “Standard Specifications for Construction,” Michigan
Beams,” ACI Structural Journal, V. 106, No. 6, Nov.-Dec. 2009, Department of Transportation, Lansing, MI, 2012, 1012 pp.
pp. 858-867. 28. ASTM C127-15, “Standard Test Method for Relative Density
17. Knaack, A. M., and Kurama, Y. C., “Behavior of Reinforced Concrete (Specific Gravity) and Absorption of Coarse Aggregate,” ASTM Interna-
Beams with Recycled Concrete Coarse Aggregates,” Journal of Struc- tional, West Conshohocken, PA, 2015, 5 pp.
tural Engineering, ASCE, V. 141, No. 3, 2015, p. B4014009 doi: 10.1061/ 29. ASTM C128-15, “Standard Test Method for Relative Density
(ASCE)ST.1943-541X.0001118 (Specific Gravity) and Absorption of Fine Aggregate,” ASTM International,
18. Kang, T. H.; Kim, W.; Kwak, Y. K.; and Hong, S. G., “Flexural West Conshohocken, PA, 2015, 6 pp.
Testing of Reinforced Concrete Beams with Recycled Concrete Aggre- 30. ASTM C39/C39M-15a, “Standard Test Method for Compressive
gates,” ACI Structural Journal, V. 111, No. 3, May-June 2014, pp. 607-616. Strength of Cylindrical Concrete Specimens,” ASTM International, West
doi: 10.14359/51686622 Conshohocken, PA, 2015, 7 pp.
19. Etxeberria, M.; Mari, A.; and Vazquez, E., “Recycled Aggregate 31. ASTM C293/C293M-10, “Standard Test Method for Flexural
Concrete as Structural Material,” Materials and Structures, V. 40, No. 5, Strength of Concrete (Using Simple Beam With Center-Point Loading),”
2007, pp. 529-541. doi: 10.1617/s11527-006-9161-5 ASTM International, West Conshohocken, PA, 2010, 3 pp.
20. Knaack, A. M., and Kurama, Y. C., “Sustained Service Load 32. ASTM C1611/C1611M-14, “Standard Test Method for Slump Flow
Behavior of Concrete Beams with Recycled Concrete Aggregates,” ACI of Self-Consolidating Concrete,” ASTM International, West Consho-
Structural Journal, V. 112, No. 5, Sept.-Oct. 2015, pp. 565-577. doi: hocken, PA, 2014, 6 pp.
10.14359/51687799 33. ASTM A416/A416M-12a, “Standard Specification for Steel Strand,
21. Knaack, A. M., and Kurama, Y. C., “Modeling Time-Dependent Uncoated Seven-Wire for Prestressed Concrete,” ASTM International, West
Deformations: Application for Reinforced Concrete Beams with Recycled Conshohocken, PA, 2012, 5 pp.
Concrete Aggregates,” ACI Structural Journal, V. 115, No. 1, Jan. 2018, 34. Walsh, K. Q., and Kurama, Y. C., “Effects of Loading Condi-
pp. 175-190. doi: 10.14359/51701153 tions on the Behavior of Unbonded Post-Tensioning Strand-Anchorage
22. Pacheco, J.; de Brito, J.; Ferreira, J.; and Soares, D., “Flexural Load Systems,” PCI Journal, V. 57, No. 1, 2012, pp. 76-96. doi: 10.15554/
Tests of Full-Scale Recycled Aggregates Concrete Structures,” Construc- pcij.01012012.76.96
tion and Building Materials, V. 101, No. 1, 2015, pp. 65-71. doi: 10.1016/j. 35. ASTM A370-14, “Standard Test Methods and Definitions for
conbuildmat.2015.10.023 Mechanical Testing of Steel Products,” ASTM International, West Consho-
23. de Brito, J.; Ferreira, J.; Pacheco, J.; Soares, D.; and Guerreiro, M., hocken, PA, 2014, 50 pp.
“Structural, Material, Mechanical and Durability Properties and Behaviour 36. Collins, M. P., and Mitchell, D., Prestressed Concrete Structures,
Prentice Hall, Englewood Cliffs, NJ, 1991, 766 pp.

28 ACI Structural Journal/March 2019

Вам также может понравиться