User Interface Module Product Manual Doc #810-5021-01 Rev B

User Interface Module

Product Manual
For Bayer Diagnostics Corporation
PDSi Part Numbers: PDS-BAYER-01& PDS-BAYER-02
Bayer Part Number: 078-0103-02

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User Interface Module Product Manual Doc #810-5021-01 Rev B

Table of Contents
1. INTRODUCTION..............................................................................................................................................................4
2. GENERAL..........................................................................................................................................................................4
3. PRODUCT DESCRIPTION .............................................................................................................................................5
4. PRECAUTIONS.................................................................................................................................................................5
5. SOFTWARE.......................................................................................................................................................................5
6. COMPONENTS.................................................................................................................................................................6
6.1 MOTHERBOARD...........................................................................................................................................................6
6.2 HARD DRIVE ................................................................................................................................................................6
6.3 FLOPPY DRIVE.............................................................................................................................................................6
6.4 DVD-ROM DRIVE ......................................................................................................................................................6
6.5 VIDEO PCI CARD .........................................................................................................................................................6
6.6 AUDIO PCI CARD .........................................................................................................................................................6
6.7 MEDICAL POWER SUPPLY ..........................................................................................................................................6
6.8 POWER CONTROL INTERFACE....................................................................................................................................6
6.9 2U ENCLOSURE ............................................................................................................................................................6
7. SYSTEM TESTING...........................................................................................................................................................6
8. SYSTEM LABELING .......................................................................................................................................................7
8.1 I/O PORT IDENTIFICATION ..........................................................................................................................................7
8.2 ENCLOSURE PRODUCT LABEL .....................................................................................................................................7
9. ENGINEERING CHANGES (ECO’S).............................................................................................................................7
10. REGULATORY APPROVALS........................................................................................................................................7
11. INSTALLATION INSTRUCTIONS ................................................................................................................................7
12. MAINTENANCE ...............................................................................................................................................................7
13. TECHNICAL SUPPORT AND WARRANTY................................................................................................................8
14. SPECIFIC CONFIGURATION SETTINGS...................................................................................................................9
15. SPECIFICATIONS..........................................................................................................................................................16

Table of Figures
FIGURE 2: AXI MOTHERBOARD............................................................................................................................. 9
FIGURE 3: DISK DRIVE JUMPERS.......................................................................................................................... 9
FIGURE 4: CD-ROM JUMPERS ............................................................................................................................. 10
FIGURE 5: PCI SLOT IDENTIFICATION ................................................................................................................ 10
FIGURE 6: POWER CONTROL INTERFACE SCHEMATIC .................................................................................. 11
FIGURE 7: SYSTEM BLOCK DIAGRAM................................................................................................................ 12
FIGURE 8: WIRING HARNESS PIN-OUTS ............................................................................................................ 13
FIGURE 9: USER INTERFACE MODULE TOP/FRONT VIEW .............................................................................. 14
FIGURE 10: USER INTERFACE MODULE REAR VIEW ....................................................................................... 14
FIGURE 11: SYSTEM LABELING .......................................................................................................................... 15

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Revision History
Rev Description ECO # Date Checked Approved
A Initial Release to Bayer
B Incorporate 440 MHz CPU; update to reflect 662 1/7/05
current configuration, jumper settings for cd-rom
and hard drive update

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User Interface Module Product Manual Doc #810-5021-01 Rev B

1. Introduction
This document defines the operational specifications, instructions, and safety considerations for the use of the Bayer
User Interface Module (UIM). The User Interface Module is designed specifically for use with the Bayer
Corporation’s ADVIA Centaur, i.e. Blood Analyzer. Although the ADVIA Centaur is used in a variety of medical
environments the User Interface Module is not designed for direct patient connected applications.

2. General
The User Interface Module is a highly reliable, SPARC based processing platform. It is designed to mount vertically
onto the side of the ADVIA Centaur. Two horizontal slide rails are used to secure the User Interface Module to the
ADVIA Centaur.
Power for the unit is derived from the ADVIA Centaur and may be either 50Hz or 60Hz, single phase, from 90V-
264VAC. To prevent accidental disruptions in the main input power by the user, the User Interface Module was
designed without external On/Off switches. Primary power is applied to the User Interface Module when
commanded On or Off by the ADVIA Centaur. This remote connection is made through a DB9 connector on the
rear of the User Interface Module. This connector provides all on/off control from the ADVIA Centaur.

The User Interface Module is easily removed from the ADVIA Centaur by releasing the two securing nuts on the
back of the User Interface Module and sliding the unit forward.

Figure 1: Bayer User Interface Module

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3. Product Description
The User Interface Module contains the following features:

• Utilizes an UltraSPARC IIi, 360MHz processor or a 440MHz processor.

• Contains 128Mbytes EDO DRAM.
• Auto-sensed 10BASE-T or 100BASE-T Ethernet.
• Two Ultra-wide SCSI buses, one internal, one external.
• Parallel port, P1284-compliant, with ECP and EPP.
• Two high speed serial ports.
• Interface for SUN keyboard and mouse.
• 8 Mbyte video card.
• Audio board
• One 12/48 speed DVD-ROM
• One 3.5”, 1.44Mbyte floppy drive
• One 36Gbyte Hard drive

4. Precautions
The User Interface Module contains precision electromechanical components. The system requires reasonable care
in its installation and use.

Do not place items on top of the unit when it is installed. The mounting rails are designed to support the
∅ User Interface Module only.

Do not attempt to open the system for service without proper training. Removing the cover may expose you
∅ to harmful electrical voltages.

√ Keep the area around the User Interface Module clean and free of dust.

Care should be taken to ensure that the ventilation on the front of the unit is not restricted. Cooling airflow
√ through the unit is from front to rear.

5. Software
A Solaris Operating System software license is not required since the Bayer Corporation has their own Right To Use
(RTU) agreement with Sun Microsystems. Application software, to include SUN Solaris, is loaded onto each system
for Bayer prior to shipment. All software installation procedures have been developed by Bayer Diagnostics
Corporation. Changes to the system boot configuration must be approved by Bayer Diagnostics Corporation’s
software engineering group.

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6. Components

6.1 Motherboard
The User Interface Module contains a SUN Ultra AXI SPARC motherboard with a 360Mhz 256KB cache
or a 440MHz 2MB cache CPU module. The motherboard includes two RS-232 compatible serial ports,
one IEEE1284 compatible parallel port, a keyboard/mouse port, a 10/100 baseT ethernet port, an internal
SCSI and floppy connection, an external SCSI connection, and three PCI expansion slots.
All jumpers on the motherboard are set to the Sun factory default positions with the exception of J3303, the
remote power control jumper. The motherboard is populated with 128Mbytes of EDO DRAM.

6.2 Hard Drive

The hard drive is a 36.7Gbyte fast wide SCSI drive. A green LED is provided on the front of the User
Interface Module to provide the user SCSI bus activity information. Additional information on the hard
drive can be obtained by referring to the hard drive manual.

6.3 Floppy Drive

The Floppy drive is an industry standard 3.5”, 1.44Mbyte drive. Additional information on the floppy drive
can be obtained by referring to the specifications for Teac floppy drives.

6.4 DVD-ROM Drive

The DVD-ROM drive is a Toshiba 12/28 speed, SCSI interface. Additional information on the DVD-ROM
can be obtained by referring to the specifications for the Toshiba DVD-ROM drives.

6.5 Video PCI card

The User Interface module contains an 8Mbyte PCI video card.

6.6 Audio PCI card

The audio board provides an internal connection for a speaker. Additional information on the Audio board
can be found in the specifications section.

6.7 Medical Power Supply

The Power Supply is an ATX, auto-ranging power supply rated to 180 watts. The power supply contains an
internal fan for cooling its components. Additional information on the Power Supply can be found in the
specifications section.

6.8 Power Control Interface

The chassis also has an additional DB9 connector on the rear panel in addition to those contained on the
motherboard. This is for the Power Control Interface. The Power Control Interface is used to remotely
control power ON and OFF. To facilitate remote operation, J3303 is factory set for remote operation.

6.9 2U enclosure
The enclosure is 3.5”H x 17”W x 18.5”D. It contains all components listed in this section. One additional
PCI slot is available in the rear of the unit. External wiring connections to the enclosure are retained by the
use of either jackscrews or cable clamps.

7. System testing
Each User Interface Module is powered up at room temperature for a minimum of 24 hours. The system is tested
utilizing SUN Microsystems VTS testing software. All components in the system are fully exercised during this 24-
hour burn-in period. If failures occur, the system is repaired and re-started for its entire 24-hour test period.

Bayer Diagnostics will be informed of repeated or excessive test failures of any system component or peripheral and
the corrective actions taken for reliability improvement.

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8. System Labeling
See Figure 11: System Labeling, for placement of I/O port symbols.

8.1 I/O port identification

The I/O ports are identified by pre-approved symbols from the Bayer Corporation.

8.2 Enclosure product label

Note: Example label shown here is not an exact
replica. ADVIA Centaur  User Interface Module

SN Rev.

REF 07169696 (078-0103-02)

Caution
! Attention 100 – 240 V ~ 3A 50 – 60 Hz
Attencion
Manufactured for Bayer by Pinnacle Data Systems, Inc.
Bayer HealthCare LLC
Tarrytown, NY 10591-5097 USA 078-0103-02

9. Engineering Changes (ECO’s)

The Bayer Corporation will be notified prior to any Engineering Changes (ECO’s) that could affect the system
performance, regulatory status, or EMC emissions/susceptibility. No changes or alterations of the system
configuration and/or substitution of components shall be made without Bayer Corporations Engineering approval.

10. Regulatory Approvals

The User Interface Module is designed to meet all US, Canadian, and European safety and EMC regulations
pertaining to medical laboratory and Information technology equipment as defined in CSA C22.2 No.950, UL 1950,
IEC 950, EN60950, EN50082-1:1997, EN50081-1:1992, and EN55022 CLASS B.

The unit is designed to meet the European EMC requirements to Class B levels for residential, commercial and light
industry applications.

11. Installation Instructions

The User Interface Module is designed to operate in a vertical orientation. Operation in another configuration may
result in improper operation. PDSi does not recommend operation in any other configuration.

Carefully remove the User Interface chassis from its shipping container. Carefully slide the chassis onto the Blood
Analyzer and secure it using the two screws on the back of the unit.

Plug the power cord into the power input, the video cable into the video card, the keyboard into the keyboard jack
and the remote control interface into the DB9 connector.

Apply power to the User Interface and remotely turn ON the unit.

12. Maintenance
Periodically clean the outside of the User Interface enclosure with a damp cloth to remove any dust buildup. Use
only water to dampen the cloth and ensure excess water is removed and does not enter the enclosure.

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13. Technical Support and Warranty

Due to potentially hazardous voltages contained within the Bayer User Interface Module, the User Interface Module
should be opened only by personnel experienced with electrical equipment. In the event of a malfunction, remove
the User Interface Module from the Blood Analyzer and return the unit to Bayer for repair.

Should you have any technical questions or issues that are not addressed in this manual or the SUN Microsystems
SPARCengine Ultra AXI manual, contact the PDSi Engineering department.

Bayer Diagnostics
511 Benedict Avenue
Tarrytown, NY 10591
(914) 631-8000

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14. Specific configuration settings

Figure 2: AXi Motherboard

Jumper J3303 in position 2-4

(this is required for remote
ON/OFF power control)

Figure 3: Disk Drive jumpers

Hard Drive IBM Models Ultrastar 146Z10, 36GB (Bayer part #

515-7317-01), Ultrastar 36LP and Ultrastar 36LZX, 9GB (Bayer part # 078-0016-01),

J4 – 14 pins J6 – 14 pins

Hard Drive IBM Models Ultrastar 18ES - IBM part # 25L1810 and part # 25L1910, 9GB (Bayer part # 123423)

J4 – 24 pins J6 – 14 pins
12 11 10 9 8 7 6 5 4 3 2 1 G F E D C B A

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Figure 4: CD/DVD-ROM jumpers

Procedure: CD/DVD-ROM Jumper Settings

Prior to installing the CD-ROM Drive in the UI Module, ensure that the jumpers in the back of
the drive are set as described below:
CD-ROM Drive Model 32X Plextor 32TS (part # 123425, REF 5760060)

CD-ROM Drive Model 40X Plextor 40TSUWi (part # 515-7232-01, REF 2362463)

DVD-ROM Drive Model 40X Toshiba SD M1401 (part # 515-7318-01, REF 6562238 or 078-0211-01, REF
6562238) and Model 48X Toshiba SD M1711 (part # 078-0211-02, REF 6562238)

®
Note: If the DVD-ROM drive to be installed on an ADVIA Centaur system is part # 515-7318-
01, REF 6562238, the jumper setting must be checked. For this part number drive, the supplier
did not set the jumpers according to our application.

Figure 5: PCI Slot Identification

PCI Riser Locations on Motherboard:

J2103 - empty
J2102 - empty
J2101 - empty
J2003 - 611-4036 (Tall PCI riser)
J2002 - 611-4037 (Short PCI riser)
J2001 – empty

Installed PCI Card Locations:

Audio Board - J2002
Video Board - J2003

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Figure 6: Power Control Interface schematic

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Figure 7: System Block Diagram

5V DC
Hard Disk
Activity
LED

IEC

90-264
VAC DVD-ROM Hard Floppy
+12V DC CD-ROM Fan
J4-12 Disk Drive
+5V DC
GND
Power Supply

+5
GND
PWR_OK

Power SCSI Chain

Control 68 Conductor
Interface ATX power connector J1902 Flat Ribbon
- See Table For Pinout
J3302
User Defined J1001
DB 9
Connector AXi Motherboard
Floppy Cable
34 Conductor
J3603 J1990 Flat Ribbon

+12V
DC
GND
FAN_FAIL

Video Audio
Board Board
PCI
PCI BUS Speaker
BUS
ATX Power Connector 5V DC
PinDescription PinDescription Fan J0301
Power
1 3.3V 11 3.3V LED
2 3.3V 12 -12V
3 Comm 13 Comm
4 5V 14 PS_ON
5 Comm 15 Comm
6 5V 16 Comm
7 Comm 17 Comm
8 PW_OK 18 -5V
9 5V_SB 19 5V
10 +12v 20 5V

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Figure 8: Wiring harness pin-outs

Speaker Wire color J0301 on Audio PCB

+ Red Pin 2
- Black Pin 1

HD Wire color J4-12 on Hard Disk

Activity
Indicator
LED
+ Yellow Yellow
- Black Black

CPU fan Wire color J0301 on Motherboard

- White Pin 3
+ Red Pin 2
fan fail Black Pin 1

Power Wire color J1990 on Motherboard

Indicator
+ Red Pin 1
- Black Pin 2

J2 on Wire color J3302 on Motherboard ATX power

Power connector
Control
Interface
1 White/brown Pin 19
2 White/red/black Pin 14
3 White/green Pin 16
4 Violet Pin 4
5 White/black Pin 3

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Figure 9: User Interface Module top/front view

Figure 10: User Interface Module rear view

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Figure 11: System Labeling

Remote Power AC input

On/Off Control
ADVIA Centaur User Interface Module

SN Rev.

REF 07169696 (078-0103-02)

Caution
! Attention 100 – 240 V ~ 3A 50 – 60 Hz
Attencion

Certification Label
Manufactured for Bayer by Pinnacle Data Systems, Inc.
Bayer HealthCare LLC
Tarrytown, NY 10591-5097 USA 078-0103-02

Spare Slot
Video

Ethernet

SCSI

Keyboard

Two RS-232 ports

(use serial splitter cable) Parallel Printer

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15. Specifications
Processor
Video Refer to SUN SPARCengine Ultra Axi motherboard manual and
I/O ports peripheral component manuals for further specifications on these items.
Peripherals

Power
AC input power – 90-264 Vac, 47-63Hz single phase, max consumption 180 watts

Internal Cooling
System fan – 12Vdc, 0.17A max
CPU fan – 12Vdc, 0.12A max

Environmental - Operating
Temperature (ambient) – 5 Dec C to +45 deg C
Humidity – 20 to 80% RH non-condensing
Shock – 5G peak, 11ms, 10 pulses
Vibration – 0.25G, 2 sweeps, 5Hz ~ 500Hz @ 1 Octave / min
Altitude – 10,000 ft. (3,408 M)

Environmental - Storage
Temperature –22 deg C to +60 deg C
Humidity – 5 to 90% RH non-condensing
Shock – 5G peak, 11ms, 3 pulses
Vibration – 1.0G, 2 sweeps, 5Hz ~ 500Hz @ 1 Octave / min
Altitude – 40,000 ft. (12,192 M)
ESD – 15Kv 100% Soft, 25% Hard

Mechanical
Dimensions (W/H/D in inches) – 20/4/19.125
Weight – 21.5 lbs
Mounting – Vertical via slide rails

Front Panel
Power LED – Power On, Motherboard operating
Hard Disk LED – Hard Disk activity
Speaker – Mylar, max rated power 0.3 watts

Rear Panel
Serial Communication ports – 2 available through splitter cable
Printer port – Parallel port compliant with IEEE1284
Keyboard – 8-pin din connector
Ethernet – RJ45, twisted pair
External SCSI – 68 pin, single ended with active termination
DB9 remote activation – used for unit turn on/turn off

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