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Cryst. Res. Technol. 52, No. 6, 1700061 (2017) / DOI 10.1002/crat.

201700061

Original Paper
Evolution of microstructure of niobium carbide NbC0.77 powders
A. S. Kurlov1 , A. I. Gusev1,∗ , A. A. Rempel1 , V. S. Kuznetsov2 , I. A. Bobrikov2 , and A. M. Balagurov2

Received 22 March 2017, accepted 28 April 2017


Published online 22 May 2017

Diffraction of the short-wave radiation (X-ray or neu-


The microstructural evolution of annealed nonstoichio- tron) is one of the methods for studying nanocrystalline
metric niobium carbide NbC0.77 powders subjected to high- compounds: it can provide information on the size of
energy ball milling has been investigated by time-of-flight particles and microstrains in them from the broaden-
(TOF) high resolution neutron diffraction. The diffraction ing of the diffraction reflections. Time-of-flight (TOF)
diffractometers on pulse neutron sources are the most
patterns have been collected with the high resolution
promising neutron instruments for such studies. The us-
Fourier diffractometer HRFD by using the TOF mode of data
age of a continuous neutron spectrum makes it possible
acquisition. The nanocrystalline powders produced by high- to cover a very wide interval of interplanar distances dhkl
energy milling have an inhomogeneous microstructure, in (from 0.05 to 1.5 nm and more). It is also important
which two fractions with different particle size and com- that the resolution of the TOF diffractometer depends
position can be identified. The average sizes of the coher- very weakly on dhkl and improves with growth d. These
ent scattering regions and microstrains in nanocrystallites factors make it possible to estimate the effect of differ-
with allowance for the anisotropy of the deformation dis- ent defects of the crystal on the profile and reflection
width more accurately than on a conventional diffrac-
tortions have been estimated. It is shown that TOF neu-
tometer with a monochromatic neutron beam. Pioneer-
tron diffraction patterns can provide the very accurate data
ing investigations of the effect of nonstoichiometry and
for microstructure analysis of nanocrystalline powders. No small particle size on the microstructure peculiarities of
superstructure has been observed in the annealed NbC0.77 disordered and ordered nanocrystalline vanadium and
carbide. niobium by TOF neutron diffraction analysis appeared
only in 2014–2016 [4, 5].
It is known that the monoclinic (space group C2/m)
1 Inroduction Nb6 C5 superstructure is formed in nonstoichiometric
cubic (space group F m3m) niobium carbide NbCy with
The last decades saw an active development of differ- B1-type structure. According to experimental data [6–
ent physical material science methods for production of 8], this ordered monoclinic Nb6 C5 phase is formed in
substances and materials in nanocrystalline state. This NbCy in the composition range from NbC0.81 to NbC0.88
is connected with the modification of the properties of
solid substances when their crystallite (grain, particle) ∗ Corresponding author: e-mail: gusev@ihim.uran.ru, Phone: +07
size is reduced to 20–30 nm and under [1, 2]. 343 362 3523, Fax: +07 343 374 4495
The analysis of nanocrystalline materials requires an Nanocrystalline powders of strongly nonstoichiometric carbides dif-
accurate assessment not just of the structure but also fer in such features of microstructure as the shape, size and distri-
of the microstructure, using fast, reliable and unbiased bution of coherent scattering regions, the type and number of de-
techniques [1]. The quantification of microstructural fea- fects, atomic-vacancy ordering. These microstructural features are
tures such as shape and size of the coherent scattering necessary for the production and use of carbide nanopowders. An
regions (CSR), their distribution, the type and quantity effective non-destructive way for the quantitative estimation of all
of defects is therefore a necessary step to understand the microstructural characteristics is the time-of-flight high resolution
behavior of nanocrystalline powders in order to manu- neutron diffraction.
facture and utilize it. Among the available techniques to 1 Institute of Solid State Chemistry, Ural Branch of the Russian
obtain this information in a non-destructive way, diffrac- Academy of Sciences, Pervomaiskaya 91, 620990 Ekaterinburg
tion certainly plays a leading role, especially considering 620990, Russia
the large progress that the technique made in the last 2 Frank Laboratory of Neutron Physics, Joint Institute for Nuclear
decades [3]. Research, Dubna, 141980, Moscow region, Russia


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A. S. Kurlov et al.: Evolution of microstructure of niobium carbide NbC0.77 powders
Original Paper

upon annealing at temperatures below 1350 K. Accord- from broadening of diffraction reflections in compar-
ing to the calculations [9, 10], the ordered Nb6 C5 phase ison with resolution function. The resolution function
possesses the homogeneity interval of 0.77  y  0.88 at FWHMR (2θ ) = (u tan2 θ + v tan θ + w)1/2 of the Shimadzu
T = 900 K. Thus, the exact position of the lower bound- XRD-7000 X-ray diffractometer has the parameters
ary of the homogeneity interval of Nb6 C5 phase is un- u = 0.005791, v = −0.004627 and w = 0.010201. The ini-
known. Note that the superstructural short-range order tial annealed NbC0.77 powder was additionally examined
is observed nonstoichiometric niobium carbide NbCy by neutron diffraction using a monochromatic neutron
[11, 12]. beam with wavelength λ = 0.1694 nm.
Niobium carbide NbCy has a cubic B1-type crystal The microstructure, size and elemental chemical
structure and belongs to the group of strongly nonsto- composition of NbC0.77 powders were studied by the
ichiometric compounds [10, 11]. It is one of the most scanning electron microscopy (SEM) method on a JEOL-
refractory material and one of the hardest of all known JSM LA 6390 microscope coupled with a JED 2300 Energy
substances: the melting temperature of the nonstoichio- Dispersive X-ray Analyzer.
metric NbC0.80 carbide is equal to 3880 K [11], and the The average particle size D was also estimated from
microhardness HV of the NbC0.77 carbide is 33.0 GPa the value of specific surface area Ssp .
[11, 13]. All the TOF neutron diffraction spectra were ob-
In this work, the TOF neutron diffractometry method tained at 293 K on a HRFD high-resolution time-of-flight
was used to study the microstructure of coarse- diffractometer [18] operating on a pulsed reactor IBR-2
crystalline and nanocrystalline powders of strongly non- (JINR, Dubna). A continuous wavelength neutron spec-
stoichiometric cubic (space group F m3m) niobium car- trum was used allowing a very wide interval of interpla-
bide NbC0.77 and to determine the presence or absence nar distances to be covered. In the examined interval of
of Nb6 C5 superstructure in this NbC0.77 carbide. interplanar distances d from 0.05 to 0.50 nm, the res-
olution function of the HRFD is WR2 = (1.29 + 0.915d 2 )
× 10−6 [nm2 ]. The neutron diffraction patterns were an-
2 Experimental alyzed according to the Rietveld method using program
package FullProf [19].
The initial coarse-crystalline powder of nonstoichiomet-
ric NbC0.77 niobium carbide with the average particle
size of 2–3 μm was produced by high-temperature vac- 3 Results and discussion
uum sintering with following long-time annealing and a
slow temperature decreasing from 1300 K to 600 K using Effect of nonstoichiometry of cubic niobium carbide
the technique described in detail elsewhere [11, 14]. The NbCy on its high-energy ball milling was studied in de-
nanocrystalline NbC0.77 powders were produced by high- tail earlier [20].
energy ball milling of the coarse-crystalline powder on a According to the XRD data, the initial annealed
PM-200 Retsch planetary ball mill for 5, 10, and 15 h. The coarse-crystalline NbC077 powder is single-phase and
milling technique is described in detail in works [15, 16]. has the cubic (space group F m3m) B1-type crystal struc-
The morphology and particle size of the initial and ture with the lattice constant a = 0.44373 nm. The effect
milled niobium carbide powders were examined using a of milling on the X-ray diffraction reflection profile vari-
JEOL JSM 6390 LA scanning electron microscope. ation of NbC0.77 powder is shown in figure 1. It is seen
The size distribution of particles in the initial and that the increase in the duration of the milling is accom-
milled niobium carbide powders was determined by the panied by diffraction reflections broadening. The quan-
laser diffraction method using a HORIBA LA-950V2 Laser titative analysis showed that observed broadening is due
Scattering Particle Size Distribution Analyzer. to both the small size of CSR and the presence of micros-
The preliminary structural characterization of trains in the carbide nanopowders (figure 1, inset at the
NbC0.77 powders was performed on a Shimadzu XRD- left). XRD patterns of carbide nanopowders produced by
7000 X-ray diffractometer by the Bragg-Brentano milling revealed the small presence of an impurity phase
method in the angular interval 2θ from 10° to 140° in of hexagonal (space group P6m2) tungsten carbide WC.
CuKα 1, 2 radiation. The X-ray diffraction (XRD) patterns The appearance of WC impurity is due to small abrasion
were analyzed using the X’Pert HighScore Plus [17]. of the material of the grinding balls and the lining of the
The average size D of particles (more precisely, the cups made of WC - 6 wt.% Co hard alloy.
average size of coherent scattering region (CSR)) in An indirect reference to possible ordering of
milled niobium carbide powders was determined annealed carbide NbC0.77 is the broad diffuse

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Original Paper
Fig. 2 Neutron diffraction patterns of NbC0.77 : (a) experimen-
Fig. 1 XRD patterns of the (a) coarse-crystalline NbC0.77 powder tal neutron diffraction pattern of annealed NbC0.77 recorded in
and NbC0.77 nanocrystalline powders produced by milling for (b) 5, monochromatic neutron beam; (b) and (c) calculated neutron
(c) 10, and (d) 15 h. Inset shows the dependences of reduced broad- diffraction patterns of ordered carbide NbC0.77 with long-range or-
ening β * (2θ ) of the XRD reflections on the scattering vector s for der parameter η = 0.18 and ηmax = 0.924, respectively. Vertical
the NbC0.77 nanocrystalline powders produced by milling during (b) marks indicate the positions of diffraction reflections of disor-
5, (c) 10, and (d) 15 h. The ticks correspond to reflections of impurity dered cubic phase NbC0.77 and possible ordered monoclinic (space
of hexagonal tungsten carbide WC. group C2/m) phase with Nb6 C5 -type structure.

do it more accurately than the usual neutron diffraction


maximum on the neutron diffraction pattern of this analysis with a monochromatic neutron beam.
compound observed in the 2θ angle interval from 18.5° Figure 3 shows the neutron diffraction patterns of
to 28.5° (figure 2). In case of perfect monoclinic ordered the initial coarse-crystalline NbC0.77 powder and NbC0.77
Nb6 C5 phase, the characteristic superstructure reflec- nanopowders recorded on the HRFD diffractometer. No
tions (001)C2/m , (020)C2/m , (110)C2/m , (11-1)C2/m and any superstructure reflections are present on the neu-
(021)C2/m are present in this region. The low resolution tron diffraction patterns of NbC0.77 powders (figure 3).
of the neutron diffraction pattern (figure 2a) does not Therefore it can be considered that the NbC0.77 carbide
allow one to establish whether the ordered Nb6 C5 phase is beyond the homogeneity interval of the ordered Nb6 C5
is present in the annealed carbide NbC0.77 . The neutron phase.
diffraction patterns of NbC0.77 carbide calculated at the Let us consider a possible inhomogeneity of mi-
maximal long-range order degree (ηmax = 0.924) and crostructure of NbC0.77 powders. The evolution of the
at partial ordering with η = 0.18 are shown in figure 2 (200) diffraction peak of the NbC0.77 powders as a func-
for comparison. If the NbC0.77 carbide is ordered at tion of milling duration t is shown in figure 4a as an
least partially, then it follows from the comparison of example. Note that weak diffuse halos (shoulders) are
the experimental and calculated neutron diffraction present on the neutron diffraction pattern of coarse-
patterns that the degree of its ordering is small and the crystalline NbC077 carbide (see figure 4a) in the nar-
long-range order parameter is η < 0.18. The observed row region to the left of the diffraction reflections, i. е.
diffuse maximum can be due also to the inhomogeneous in the region of smaller d. The XRD pattern of coarse-
microstructure of carbide. crystalline NbC077 turned around the 2θ diffraction
We tried to establish the crystal structure and mi- angle also contains weak diffuse halos. Formally, this pe-
crostructure peculiarities of NbC0.77 with the use of TOF culiarity of the diffraction patterns of coarse-crystalline
neutron diffraction analysis, which makes it possible to NbC077 can be described as the presence of the second

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A. S. Kurlov et al.: Evolution of microstructure of niobium carbide NbC0.77 powders
Original Paper

carbide fraction with a smaller lattice constant. It is more


likely that the weak diffuse halos (shoulders) are due to
the microinhomogeneities of the initial NbC077 carbide,
which differ insignificantly (less than the diffractome-
ter resolution d/d) in the interplanar distance values.
Such phenomenon is typical of strongly nonstoichiomet-
ric carbides [4, 11].
The quantitative analysis of the neutron diffraction
data for NbC0.77 nanopowders revealed that the diffrac-
tion reflection profiles are described to the best ad-
vantage when two nanopowder fractions with differ-
ent lattice constant, composition and average particle
size are taken into account. The (200) peak profile of
the nanopowder produced by 5 h milling is shown in
figure 4b as an example. Total reflection is a sum of
the narrow and the broad peaks. The main contribution
(> 92%) to reflection is made by the broad peak, which
corresponds to the nanosize fraction F1 and is displaced
into the region of smaller d relative to the narrow peak.
The same peculiarity is observed for all reflections on the
neutron diffraction patterns of the nanopowders. Thus,
two cubic fractions F1 and F2 simultaneously co-exist in
the niobium carbide nanopowders, which have different
lattice constant aB1 and particle size.
From analysis of the neutron diffraction patterns it
follows that in all the nanopowders the lattice constant of
Fig. 3 Normalized HRFD neutron diffraction patterns of the (a) the main fraction F1 and the second fraction F2 are equal
coarse-crystalline NbC0.77 powder and NbC0.77 nanopowders pro- to 0.4433 and 0.4439 nm, and the content of the main
duced by milling for (b) 5, (c) 10, and (d) 15 h. Experimental, calcu- fraction F1 in the nanopowders produced by 5, 10 and
lated, and difference (in the bottom part of the figures) neutron 15 h milling is 92, 94 and 98%, respectively. Judg-
diffraction patterns are shown. The lower and upper rows of verti- ing by the broadening, the main fraction is nanocrys-
cal ticks mark the calculated positions of the diffraction reflections talline with CSR size of 35, 17 and 16 nm (Table 1).
for nano- F1 and coarse-crystalline F2 fractions. As the milling duration t is increased, the content of
the nanocrystalline fraction F1 grows, while the con-
centration of the coarse-crystalline fraction F2 becomes
smaller. From the dependence between the lattice con-
stant of NbCy and the relative carbon content y [11, 21],
it follows that the nano- and coarse-crystalline fractions
have the composition NbC0.76 and NbC0.79 . According
to SEM data, particle size of coarse-crystalline fraction is
equal to 150-200 nm.
The inhomogeneous microstructure of NbC0.77
nanopowders is confirmed by the HRTEM data
(figure 5). On the HRTEM images, there are areas
Fig. 4 Analysis of the (200) diffraction reflection of NbC0.77 pow- that differ in the mutual orientation, in the system of
ders: (a) evolution of the (200) diffraction reflection with the interplanar distances and, more importantly, in the
milling duration t, and (b) expansion of the (200) diffraction reflec- lattice constant values, which can be correlated with the
tion of NbC0.77 nanopowder produced by milling for 5 h, into peaks F1 and F2 fractions. Earlier, similar results on a microin-
corresponding to cubic fractions F1 и F2 of niobium carbide with homogeneous structure have been received for PbS [22]
different lattice constant, composition, and average particle size and Ag2 S [23] nanopowders in which nonstoichiometry
(the experimental points and calculated curves are shown). can take place too but much less than in cubic carbides.

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Original Paper
Table 1 The effect of the milling duration t on the specific surface area Ssp , the size D of CSR, and average microstrains εaver for
nanocrystalline fraction F1 of the NbC0.77 nanopowders.

t (h) aB1 (nm) Ssp ± 0.20 (m2 g−1 ) D (nm) ε aver (%)

BET XRD HRFD calculation [25] XRD HRFD

0 0.44373 0.282 2730 ± 50 – – – – –

5 0.44352 13.77 56 ± 3 48 ± 5 35 ± 11 40 0.43 ± 0.03 0.27 ± 0.03

10 0.44350 19.35 40 ± 3 41 ± 5 17 ± 3 26 0.71 ± 0.04 0.47 ± 0.05

15 0.44351 24.44 32 ± 3 23 ± 5 16 ± 2 20 0.70 ± 0.04 0.62 ± 0.06

[3] that the broadening β d (2θ ) owing to the deformation


distortions of the crystal lattice is associated with the
anisotropy of these distortions and has the form

1/2
βd (2θ ) = 4εhkl tanθ ≡ 4kρ chkl tanθ ≡ 4kρ (A + B
)1/2 tanθ,
(2)

1/2
where εhkl = kρ chkl is the effective microstrain which is
associated with anisotropic Young’s modulus Ehkl of a
crystal and takes into account the anisotropy of crys-
tal deformation; kρ is the constant depending on the
density of dislocations and the Burgers vector, i. e. on
the variation of the interplanar distance and atomic dis-
placements;
= (h 2 k 2 + k 2 l 2 + h 2 l 2 )/(h 2 + k 2 + l 2 )2 is
Fig. 5 HRTEM image of nanocrystalline niobium carbide NbC0.77 the dislocation-related anisotropy contrast factor for cu-
produced by 5 h milling. The sample contains cubic fractions bic crystals. The coefficient chkl = A + B
takes into ac-
F1 и F2 of niobium carbide with different lattice constants and count the edge and screw dislocations in the deformed
compositions. crystal, and A and B are the constants for the given sam-
ple depending on the dislocation density and their rela-
The dependence of the diffraction reflection width tive content.
d on the polycrystal interplanar distance d during According to [4, 5], the experimental broadening
measurement on an HRFD diffractometer is described W = K·d can be written as
[4] as
W 2 = C 1 + C 2 d 2 + C 3 (A + B
)d 2 + C 4 d 4 , (3)
(d) 2 = c1 + c2 d 2 + c3 d 2 + c4 d 4 , (1)

where K is constant for the HRFD diffractometer


where the coefficients c1 and c2 are related to the resolu-
(K = 25912.7, if d is measured in nm), Ci = ci K 2 , C 1 +
tion function and the HRFD diffractometer parameters,
C 2 d 2 = W 2R , and the third and the fourth terms are the
c3  (2ε)2 , c4  (khkl /D)2 , ε is microstrain, and D is the
contributions from the strain and dimensional broaden-
size of CSR (or, in the first approximation, particle size).
ing. Considering the resolution function, the experimen-
The main origins of the broadening of diffraction re-
tal broadening of arbitrary reflection (hkl) has the form
flections are the small particle size D and microstrains
ε of the crystal lattice owing to its deformation distor-
tions and atomic displacements because of the presence W 2hkl = C 3 (A + B
)d 2hkl + C 4 d 4hkl . (4)
of dislocations. According to [4, 24], in order to describe
the experimental data correctly, an additional factor that Thus, the microstrain taking into account
is responsible for the anisotropy of microstrains, must the anisotropy of crystal deformation is εhkl =
be considered in the Equation (1). It was shown in study 1
2
[C 3 (A + B
)]1/2 . If the strain distortion anisotropy

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A. S. Kurlov et al.: Evolution of microstructure of niobium carbide NbC0.77 powders
Original Paper

4 Conclusion
The nonstoichiometric cubic niobium carbide NbC0.77
lies outside the homogeneity interval of the ordered
Nb6 C5 phase. The NbC0.77 nanopowders have not a fully
homogeneous fractional composition and contain two
cubic fractions with different particle size, i.e. they have
a bimodal size distribution. The standard diffraction
Fig. 6 Experimental (a) W 2 (d 2 ) and (b) W
2 (d 2 ) dependences for
methods do not allow one to determine the details of
coarse-crystalline and nanocrystalline powders of NbC0.77 niobium
such distribution, which however were established by
carbide produced by milling for 5, 10, and 15 h. The indices (hkl) of
combined analysis of the profile of all diffraction reflec-
the diffraction reflections are shown.
tions of niobium carbide nanopowders measured on an
HRFD neutron diffractometer. The analysis of the neu-
is lacking or is negligibly small, then Eq. (4) takes the tron diffraction data revealed microstrain anisotropy in
form the nanopowders.
The study of the niobium carbide nanopowders has
W 2hkl = C 3 d 2hkl + C 4 d 4hkl . (5) generally showed that the time-of-flight diffraction tech-
nique is promising for studying strongly deformed non-
It is easily seen that the dependence of W 2hkl on stoichiometric compounds.
d 2hkl willbe linear if the strain distortions are absent, and
in the presence of isotropic strain distortions it will be Acknowledgements. This study was financially supported by the
parabolic and concave, since by definition C3 = (2ε)2  0 Russian Foundation for Basic Research (RFBR) within the project
and C4 = (1/D 2 )  0. No. 14-29-04091 ofi m.
The experimental dependences W 2 (d 2 ) determined
for the NbC0.77 powders from the HRFD spectra are Key words. Carbide, neutron diffraction, high-energy ball milling,
shown in figure 6a. The W 2 (d 2 ) dependence for the nanocrystalline materials, microstructure.
coarse-crystalline powder is linear, while the W 2 (d 2 )
dependences for the nanopowders are convex. Convex
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Cryst. Res. Technol. 52, No. 6, 1700061 (2017)

Original Paper
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