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CHEMICAL ANALYSIS AND PERCENT CEMENT

1Cristhofer Mejía – 20161150068


1Camilo Cano – 20152150910
2Alvaro Jiménez
1: Students
2: Instructor

ABSTRACT:

In the course of the following practices there is a sample of cement from 4 known brands in
Colombia [Argos, Holcim, CEMEX, Tequendama] with which the respective cations were separated
[SI, Ca, Al, Mg, Fe] by methods of mixing, precipitation and calcination in order to obtain also the
percentages that are in the sample and thus to be able to determine which brand of cement is the
sample problem.

KEYWORDS: Cations identification, precipitates, ions and solutions, cement.

1. THEORICAL FRAME:

Portland cement is obtained from the resistance to compression. Normally the


crushing, milling, dosing, calcining and plastic mass is made by mixing the cement
sintering of homogeneous mixtures of with water and the hardening is produced by
limestone and clay, which produce a chemical reaction of the components of the
material known as Clinker, consisting of cement with the water (hydrolysis) and by
silicates and anhydrous calcium aluminates, the absorption of water forming the products
which is mixed and grinds with gypsum. of hydration.

Portland cement is a hydraulic binder that MAIN COMPONENTS OF CEMENT:


has the property of setting and hardening in The chemical composition of the raw
the presence of water, experiencing a materials used in the manufacture of
chemical reaction due to hydration, which is Portland cement are calcium oxide (CaO)
why they are called hydraulic cements. supplied by lime, Silicon dioxide (SiO2)
When the cement is dosed and properly found in the clay together with aluminum
mixed with water and aggregates, a mortar oxide (Al2O3) and Iron oxide (Fe2O3), and
or concrete is produced, which retains its the addition of the setting regulator which is
workability for a while achieving good sulfur trioxide (SO3) containing gypsum.
strength and long-term volume stability.
The above definition includes a large In the sintering stage during the
number of materials different from each manufacture of the clinker, the main or
other, which have in common their potential components that constitute 95% of
adhesiveness. This way you have inorganic the clinker are produced and are called by
and organic cements. the mineral name, due to impurities of the
raw materials in such a way that the
The most important inorganic cements are tricalcium silicate is known as Alita (C3S),
those natural or artificial products, whose the dicalcium silicate is called Belita (C2S),
main constituents are calcium compounds, the ferrite tetracalcium aluminate (C4AF) is
which have the property that when mixed ferrite and celite to the tricalcium aluminate
with water, they form plastic masses that, as (C3A). These compounds exhibit properties
time passes, they harden and increase
which have an effect on the cement of which
they form part as set out below. Tricalcium aluminate or celite (𝐂𝟑𝐀): This
interstitial material is often in the form of flat
Tricalcium silicate or alite (𝑪𝟑𝑺): Its sheets and its composition of the oxide is
chemical composition is the combination of 3CaOAl2O3. The reaction of pure 𝐶3 con
two oxides 3CaO.SiO2, this constituent of with water is very violent and leads to an
Portland cement controls the initial immediate hardening of the paste,
resistance and hardening, due to this has a accompanied by a high heat of 207 calgr / m
moderate heat of hydration of 120 cal / g. with an average rate of heat release of 3 cal
the compound that releases the most CaO. / gr / hr.

The hydration of this compound develops at To retard the setting of C3A, the amount of
a rate of 2cal / gr / hr. The hydration of C3S gypsum required to be added to the clinker
when it is low produces a calcium silicate of is used in a maximum amount of 2.5% when
low basicity and has as final product the content of 𝐶3𝐴 is less than 5% and 3%
C3S2H3 (gel of tobermorita). In performing when the content of 𝐶3𝐴 exceeds 5%. Also
the hydration process with a limited amount an increase in fineness raises the amount of
of water, the C3S undergoes hydrolysis and gypsum required to provide a suitable
consequently causes the initial release of retarding effect, since in thinner cements
the calcium hydroxide into a mixture to there is freer C3A for early hydration.
influence the outer layer approximately 0.01
μm thick of the calcium silicate hydrate. The C3A facilitates the combination of lime
and silica; due to this it is of vital importance
In addition, a cement containing more than in the manufacture of cement.
60% C3S will have a very fast hardening
with high initial resistance that will allow, In short, the C3A reacts very quickly with
under equal conditions, a faster stripping in water, generates a lot of heat, heals quickly
the work. and contributes little to the initial resistance.
A high content of C3A in the clinker results
Dicalcium or biolytic silicate (𝑪𝟐𝑺): The in pastes, mortars and concretes of low
composition of the oxide is 2CaOSiO2, this resistance to attack by sulfates and other
compound releases under heat of hydration aggressive agents.
60 calgr /, with an intrinsic reaction rate of
1cal / gr / hr being slow its hydration and Ferrite aluminate tetracalcium or ferrite
hardening, reason why the increase in the (𝐂𝟒𝐀𝐅): It is 5 - 15% in the cement, the
resistance is acquired after the first week composition of the oxide is
approximately. 4CaOFe2O3Al2O3, and this compound acts
as a flux and in this way reduces the firing
The belite is known to have three or perhaps temperature of the clinker. The higher C4AF
four crystalline forms: α-C2S, occurs at high in cement makes it more vulnerable to
temperatures, and is inverted into β-form at chemical attack by sulfates (Aguilar
a temperature of 1450˚C, this form Mundaca, 2007). The C4AF is characterized
undergoes a γ-C2S transformation at less by a slow hydration rate, with moderate heat
than 650˚C, since this is the most stable, [β - of hydration (100 cal / gr), the average
γ] in this transformation there is an increase speed of detachment being 1 calgrhr /, and it
of approximately 10% in volume, which is contributes little to early resistance and to
the cause of clinker disintegration, however, advanced ages.
this change can be avoided, stabilizing β
belite by including other ions within its OTHER CHARACTERISTICS AND
network and with a rapid cooling. TERMINOLOGIES OF CEMENT:
Autoclave: Equipment consisting of a Le Chatelier flask: It is a glass container of
chamber in which the delayed potential defined shape in the standard NTC 221 that
expansion, caused by the hydration of CaO, has as main objective to determine the
or of MgO, or both, is measured. density of the cement.
Hydration Heat: The amount of heat, Permeabilimetre de Blaine: An apparatus
expressed in calories per gram of hydrated whose function is to determine the fineness
cement, after complete hydration at a given of the cement with the air permeability test,
temperature. through a cement layer of porosity already
Cement: It is a pulverized material which in defined. The pore is directly related to the
addition to calcium oxide contains silica size of the particles and determines the
alumina and iron oxide and which, by velocity of air flow through the layer. The
addition of an appropriate amount of water, parts of the apparatus are: manometer,
forms a paste which is capable of hardening permeability chamber, metal disk, filter
both water and air. Hydraulic limes, air paper, etc.
lances and plasters are excluded. Hydraulic property: The ability of a
Portland cement: Product obtained from pulverized material to set in the presence of
the spraying of Clinker Portland with the water to form stable compounds.
addition of calcium sulphate. The addition of Pozzolanic property: Aptitude of a
other products is allowed provided that their pulverized material to react chemically with
inclusion does not affect the properties of the calcium hydroxide and in the presence
the resulting cement. All added products of water at room temperature, to form
should be sprayed together with the Clinker. hydraulic compounds.
Clinker Portland: It is a granular material, Puzolana: Material that can be natural
consisting mainly of silicates, aluminates (diatomaceous earth, opal rocks, schists,
and Ferro aluminates of calcium, obtained volcanic ash, pumitas), or artificial that
by the cooking, until partial fusion contains silica and alumina with Pozzolanic
(clinkerizacion), of a suitable mixture properties.
proportioned and homogenized of limestone Mechanical strength of cement: It is the
and clay properly selected. ability of cement to withstand compressive
Normal Consistency: It is the amount of stresses.
water that is added to the cement to achieve
certain fluidity. 2. METHODOLOGY:
Density of the hydraulic cement: It is the
mass of the unit volume of the solids. The following diagrams show the procedure:
Volume Stability: All cements have small
contraction and dilation deformations For the SiO2:
according to the thermo-hygrometric
equilibrium in the construction zone; For this one we added HCl to the sample,
predictable and controllable deformations. later we shake them to remove the lumps,
These disturbances can be attributed to an we heat the solution for six minutes, later we
excess of the following compounds: Free added 7 ml of the jelly solution and 100 ml of
lime (Ca0), free Magnesia MgO especially H2O and we filter that solution, the
crystallized, Gypsum (SO4Ca2H2O). precipitate was calcined for 45 minutes and
Fineness: It is the size of the particles that we make the calculations for this cation:
constitute a mass of cement.
It is the change of the plastic state to the 𝑃2 − 𝑃1
solid state of a cement paste and this is due %𝑆𝑖𝑂2 =
𝑃
to the hydrolysis reactions that lead to the
setting and hardening.
For the Fe2O3: %𝐴𝑙2𝑂3
𝑉2 − 𝑉3 − 𝑉1 + 0,05
100 ml of solution is taken. They are = 0,637
𝑃
transferred to a glass of 250 ml capacity.
The mixture is heated to boiling and a For the CaO:
solution of stannous chloride is added to
reduce iron at ferrous state, stirring until We are taken 20 ml of solution with a
complete discoloration of the liquid. An pipette. They are passed down to a
excess drop is added. glass, of 250 mi of capacity. S ml of 4N
sodium hydroxide solution and 80 ml of
The solution is cooled as quickly as possible Water. Shake vigorously. 0.10 g
and 10 ml of saturated, cold solution of indicator is added. The liquid is titrated
with standard solution of 0.01 M
mercuric chloride. Shaken vigorously for 1 Complexone 111 until indicator turn
minute and 15 ml of the phosphorous- from yellowish green to persistent pink.
sulfuric mixture is added. Five indicator
drops are added. The calculations for this cations are:
The liquid is titrated with potassium
dichromate standard solution until the 𝑉4
indicator turns, later we make the %𝐶𝑎𝑂 = 1,7525
𝑃
calculations for this cation:
For the MgO:
0,004 (𝑉1 − 0,05)
%𝐹𝑒2𝑂3 =
𝑃 We are taken 10 ml of solution with a
pipette. They are passed down to a
For the Al2O3:
glass, of 250 ml capacity. 25 ml of
We are taken with a buffer solution of pH 10 are added and
Pipette 50 ml of solution and pass to a 250 80 ml of Water. Next, no more than two
ml beaker. drops of indicator Methyl red and one
pe burn off the indicator portion Black
Add a 0.01 M standard solution volume of until the solution takes a color Red
Complexone III, well known and measured wine. The liquid is titrated with standard
with burette. This volume may be 20 ml. solution of 0.01 M Complexone III, for
Next, we add 25 milliliters of the buffer which give first about 13 ml of it. A new
solution of pH 4.5. Boil the liquid for 5 indicator portion is then added, if
minutes and is cooled with water as quickly necessary, until the dissolution re-takes
as possible. Once the solution dissolves, the red wine former color. Continue to
add 80 ml of 96 ° ethanol, completely value until the indicator turns from red
recoiled and a small portion of the indicator to green. (The Turn of the Negro of
is added.
eriochrome T is red to light blue, but in
the presence of methyl red, which at pH
The liquid is titrated with standard solution of
10 is yellow, the final key is green.)
Zn2 + 0.01 M until the green indicator turns
To red. The indicator will consume, in the
exposed working conditions, 0, 1 ml of The calculations are:
Standard solution of Zn 2 + 0.01 M.
𝑉5 − 𝑉4/2
%𝑀𝑔𝑂 = 2,52
We make the calculations for this ion: 𝑃
3. REACTIVES AND MATERIALS: but this changes do not affect the results of
the practice.
The reactive and material used in this For the Si4+:
practice are:
15, 25 − 15, 14
%𝑆𝑖𝑂2 = 𝑥 100%
REACTIVE MATERIAL 0,5
SnCl2 Beaker 50ml = 22%
HgCl2 Beaker 250ml %𝑆𝑖𝑂2 = 22%
H2SO4 Heating Plate
H3PO4 Glass Stirrer For the Fe3+:
MnSO4 Pasteur Pipette
KMnO4 Clock Glass
HCl Measured 0,004 (6 − 0,05)
Balloon %𝐹𝑒2𝑂 = 100 % ( )
2
ZR Reagent Spatula 5
Methyl Red Burette = 5, 95%
NaOH Universal %𝐹𝑒2𝑂3 = 5,95% ≈ 6%
Support For the Al3+:
Erlenmeyer 100
ml
%𝐴𝑙2𝑂3
4. DATA CHART: (0,4 − 0,31) − 0,1 + 0,05)
= 100% (0,637 )
0,5
ION PERCENTAGE = 5,096%
Si4+ 22% %𝐴𝑙2𝑂3 = 5,096%
Fe3`+ 6% For the Ca2+:
Al3+ 5,096%
Ca2+ 4,55% 5,608 · 10−4 · 1,3
Mg2+ 0,945% %𝐶𝑎𝑂 = 100
1
31,25𝑃
The sample belongs to CEMENTOS 1,3
= (1,7525 )
TEQUENDAMA S.A 0,5
5. RESULTS ANALYSIS: = 4,55%
%𝐶𝑎𝑂 = 4,55%
CALCULATIONS: For the Mg2+:

We are used the methods and determinate 0,075


0,05 −
the cations in the problem sample here we %𝑀𝑔𝑂 = 100 (2,52 2 )
have the calculations for each one cation in 0,5
this sample, we used some valuations and = 0,945
calcinations for the determination of certainly %𝑀𝑔𝑂 = 0,945%
cations for example the Silicon (Calcination)
and Iron, Aluminum, Calcium and The results are close to the percentages of
Magnesium (Valuation), some reactive are CEMENTOS TEQUENDAMA S.A.
changed as the Complexone III we change
that for EDTA and the calceine for murexide,
6. CONCLUSIONS:

 It is inferred after the practices that the


cement in analytical questions has its
degree of difficulty to obtain the
percentages taking into account the
interferences by the handling of the
marches of the cations and the obtained
precipitates, and although it is only a
qualitative experience, there are
variations in the procedures that do not
contribute the desired results and
possibly without knowing some
standards with which they make the
cement makes difficult the possible
determination of mark of the sample
problem
 Other alternatives for the determination
of the percentages of some of the
components of the cement that would
have been of great help in the practice
is the spectrophotometry or atomic
absorption that in the case of what
would be the Faith and the Ca would
give a greater success in the respective
percentages of these.
 For last conclusion the cement belongs
to CEMENTOS TEQUENDAMA S.A
.

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