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IMECE2016-66861
ABSTRACT INTRODUCTION
In thermal power plant, the steam hammer could be an in-
evitable phenomenon during turbine trip, since valves (e.g., main
steam valves) must be closed very quickly to protect the turbine
Piping system in thermal power plants usually include non- from further damage incase of turbine trip. When a valve sud-
linear boundary condition (e.g. Single acting and gap supports) denly stops at a very short time, the flow pressure builds up at
to eliminate the high thermal stresses since those systems are op- the valve, starting to create pressure waves along the pipe runs
erating in high temperature range with large thermal displace- which travel between elbows. Furthermore, these pressure waves
ment. Using this kind of non-linear supports may include er- may cause large dynamic response on the pipeline and significant
ror due to the linear approximation when it comes to study the loads on the pipe restraints [3]. Piping system in thermal power
response of the piping system in the dynamic analysis. Most plants are subjected to large thermal displacement which leads
of the common pipe stress analysis programs such as CAESAR the designer to include different nonlinear boundary condition
II [1].cannot perform a dynamic analysis for nonlinear systems. (i.e. supports with gaps) to eliminate the high thermal stresses
This paper is investigating the effect on maximum reaction forces and ensure that the plant will operate safely.
when modelling nonlinear boundary condition using the dynamic Most of the pipe stress analysis programs have some limi-
analysis module in ANSYS program [2]. The aim of of this paper tation when deal with the nonlinear boundary condition such as
is to estimate the impact of gaps and to study the effect of dif- one way supports and gaps [4]. The dynamic analysis techniques
ferent pipe support stiffness. The dynamic analysis is performed used by CAESAR II require strict linearity assumption in the
for a range of different gap and stiffness support arrangements. piping and structural systems,also the dynamic responses asso-
The results from the nonlinear analysis are compared with reg- ciated with nonlinear effects are not addressed [1]. This paper
ular linear analysis (supports with zero gaps) and a correlation investigates the effect on the support reactions determined from
is established indicating that large spikes in dynamic force are the linear analysis with the values calculated by the nonlinear
expected when large gaps are included in dynamic analysis. The analyses for different gaps and support stiffness.
results of the paper shows that the design engineer must be very The results from nonlinear analysis shows that the small
caution in using linear dynamic analysis when large gaps are in- gaps up to 5 mm does not necessarily corresponds to a significant
cluded and that the nonlinear analysis is required when dynamic increase in maximum support force. However, for large support
amplification is significant. gaps (i.e. 15mm) the support force is amplifying by more than
1 Copyright
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FIGURE 1. STIFFNESS CHARACTERISTICS FOR LINEAR PIPE
SUPPORT
2 times. Therefore, larger gaps can not be simplified by linear FIGURE 2. FORCE VS. DISPLACEMENT FOR A ONE-WAY PIPE
analysis as ”zero” gaps and they need to be considered in the SUPPORT
dynamic analysis.
With this in mind, it is concluded, that the design of large
gap restraints ( more than 5mm) must consider the nonlinear ef-
fect or use a dynamic amplification factor of 2.0 [5].or more to
design the attached supports.
NONLINEARITIES
There are many situations in which assuming a linear behav-
ior for the physical system might provide satisfactory results. On
the other hand, there are circumstances that may require a nonlin-
ear solution. A nonlinear structural behavior may arise because
of geometric and material nonlinearities, as well as a change in
the boundary conditions. [6].
In general, the nonlinearities in piping system can be sum-
marized as (a) Material nonlinearities which occurs because of
the stress-strain response, i.e. the constitutive relation of the ma-
terial that accounts for phenomena such as plasticity of materials.
(b) Boundary condition nonlinearities where the stiffness of the FIGURE 3. FORCE VS. DISPLACEMENT FOR A ONE-WAY PIPE
structure may change when two or more parts either contact or SUPPORT WITH LIFT STOP
separate from initial contacts [7]. The boundary condition non-
linearities due to support gaps and stiffness will be discussed in
this paper.
2 Copyright
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grees of freedom at each node: translations in the nodal x, y, and
z directions and rotations about the nodal x, y, and z axes [2].
(c) CONTA178 shown in Figure 7,represents contact and
sliding between any two nodes of any types of elements. This
node-to-node contact element can handle cases when the contact
location is known beforehand [2].
(d) COMBIN14 shown in Figure 8,is a combination of a
spring-slider and damper in parallel, coupled to a gap in se-
ries [2].
In This paper the two elements COMBIN14 and CONTA178
are used to model the pipe support as shown in Figure 9 to get the
effect of the nonlinear behaviour by applying different gap sizes
during the dynamic analysis.
3 Copyright
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FIGURE 5. PIPE288 ELEMENT DESCRIPTION
4 Copyright
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FIGURE 9. MODELING OF COMBIN14 AND CONTA178 IN SE-
RIES
The dynamic load shown in equation 1 was applied with am- FIGURE 10. PIPING CONFIGURATION
plitude A=5000 N. The results are shown in figure 13 and 14.
Additionally, the effects of different amplitudes was tested for
A=1000 N, A=5000 N and A=9000 N and pipe support stiffness pipe support stiffness with the applied load amplitude A. The re-
of K=30000 N/cm. The results are shown in figures 15 and 16. sults are presented as a gap versus reaction force for (a) the gaped
The paper includes two different type of analysis, (a) linear support (25), Figures 14 and 16, and (b) the anchor (1), Figures
where all supports are modelled as linear (just as in CAESAR 13 and 15.
II) zero gap, and (b) nonlinear where nonlinearities (i.e. supports As it is shown in Figure 14, the increase in the gap size does
with gaps). not necessarily corresponds to a decrease in the maximum sup-
port reaction force for the small gaps (i.e 5 mm). However, it is
clear that the rigid support become inactive and does not resist
RESULTS AND DISCUSSIONS the dynamic load when applying large gaps.
This paper evaluates the change in the maximum force ap- As a result of increasing the gap sizes and decreasing the reaction
plied on rigid supports and fixed anchors due to different gap force on the rigid support, it is observed that the fixed anchor is
sizes when the piping system is subjected to steam hammer time resisting the full dynamic load as shown in Figure 13. For the an-
history load. The main objective of this paper is to study the ef- chor load the increase by more than a factor of 2.0 (i.e. = 15mm),
fect of changing the system boundary conditions i.e. when the can lead to its failure, if it is not designed for the higher load.
gap size between the support and the pipe is varied. The paper The effect of the different support stiffness is well described
investigates first the effect of the gap and second the effect of in both Figures 13 and 14. It is concluded that the stiffer support
5 Copyright
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FIGURE 11. TEST MODEL GEOMETRY USING ANSYS PROGRAM
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FIGURE 13. REACTION FORCES AND CORRESPONDING GAP SIZES FOR ANC (1) AT DIFFERENT SUPPORT STIFFNESS FOR AMPLI-
TUDE=5000 N
FIGURE 14. REACTION FORCES AND CORRESPONDING GAP SIZES FOR SUPPORT (25) AT DIFFERENT SUPPORT STIFFNESS FOR
AMPLITUDE=5000 N
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FIGURE 15. REACTION FORCES AND CORRESPONDING GAP SIZES FOR ANC (1) AT DIFFERENT APPLIED FORCE AMPLITUDE FOR
SUPPORT STIFFNESS=30000 N/CM
FIGURE 16. REACTION FORCES AND CORRESPONDING GAP SIZES FOR SUPPORT (25) AT DIFFERENT APPLIED FORCE AMPLI-
TUDE FOR SUPPORT STIFFNESS=30000 N/CM
8 Copyright
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(i.e. K=50000 N/cm) is contribute more in the small gaps region. REFERENCES
However, it has a lesser effect on the large gaps region. Therefore [1] CAESARII, 2014. “User guide”. COADE Engineering Soft-
the support stiffness is having an effect only when the support ware Inc.
gap is active and less or no effect when the gap is inactive. [2] ANSYS, release 15.0. ANSYS Mechanical APDL documen-
For the case of applying higher dynamic force amplitude, tation.
the results indicate that the reaction forces is significant when [3] BAIOUMY, A., and PAPADOPOULOS, A., 2014. “Time
it is compared to the reactions forces from applying lower dy- history steam hammer analysis for critical hot lines in ther-
namic load amplitude. As Figure 16 shows, the rigid support for mal power plants”. ASME - IMECE2014.
the case of A=1000 N, does not resist any load and the support [4] FALOPPA, A. A., et al., 2013. “Comparative study of de-
become inactive. However, in the case of higher amplitude force sign of piping supports class 1, 2 and 3 considering german
A=9000N, the gap support is still active and pick up most of the code kta and asme iii-nf”. International Nuclear Atlantic
load even for the large gap cases. Conference - INAC 2013.
The comparison between the maximum forces determined [5] ABOUEL-ELLA, M. I., and PAPADOPOULOS, A., 2015.
from the linear analysis and the values calculated by the non- “Dynamic amplification factor for rigid and flexible pip-
linear analyses (gap is closed) at different boundary conditions, ing system due to steam hammer transient load”. ASME -
as shown in Figures 13, 14, 15 and 16, indicate that the devia- IMECE2015.
tion is quite significant for bigger gap sizes / large dynamic load [6] AXELSSON, J., and VIKTORSSON, H., 2011. “Influence
amplitude and must be considered, since the load distribution on of support stiffness in dynamic analysis of piping systems”.
the system will be changed and accordingly the moment and the Master thesis in soild and fluid Mechanics - CHALMERS
maximum stresses will vary which may lead to supports and pipe UNIVERSITY OF TECHNOLOGY.
failure. [7] POWELL, G. H., and ASHRAF, O. “Nonlinear effects in
Figures 13, 14, 15 and 16 are presented in tabulated format see piping system analysis”. American Society of Mechanical
Table 1, 2, 3 and 4. Engineers - C459/042 IMechE.
[8] ALKMYR, S., 2014. “Paramter study on nonlinear piping
systems exposed to time history loading in ansys”. Master
SUMMARY AND CONCLUSION thesis in soild Mechanics - LUND UNIVERSITY.
Most of pipe stress analysis programs has some limitations [9] AREVA, 2010. “U.s. epr piping analysis and pipe support
when it deals with the nonlinear boundary condition such as one design topical report”. AREVA NP Inc.
way supports and supports with gaps. The linear approximations
may lead to unrealistic results since the values from the linear
analyses are not directly comparable with the nonlinear loads.
The results of this paper shows that the variation of the pipe
support gap sizes as a nonlinear boundary condition will lead to a
significant change in the load and accordingly the stress distribu-
tion in the piping system. It is also clearly shown that the largest
difference in maximum resultant forces between linear and non-
linear analysis was found to occur when the load with a high
amplitude content was applied. Moreover, the paper presented
that the force spikes partially disappeared when the support stiff-
ness was decreased due to the lower acceleration in the support
impact.
The parameter tested and the analysis of a typical piping sys-
tem with real time history loading have shown that it is quite dif-
ficult to propose a method that compensate for nonlinear effects.
Therefore, the linear approximation (gap is closed) to calculate
the maximum force is not conservative, and can lead to a signifi-
cant change on the maximum force of the piping system.
It is recommended that, the design of the restraints in the
thermal power plant piping systems must consider the nonlinear
effect for the transient load and select the optimum pipe support
arrangement that will cause the minimum dynamic amplification
on the pipeline.
9 Copyright
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Applied Force Amplitude = 5000 N
ANC (1) ANC (1) ANC (1)
Gap Size(mm)
Supp Stiff N/cm Reaction Force N Supp Stiff N/cm Reaction Force N Supp Stiff N/cm Reaction Force N
0 10000 72241 30000 3971 50000 54196
1 10000 78574 30000 64286 50000 12603
3 10000 67240 30000 44916 50000 10582
5 10000 103910 30000 55546 50000 83767
7 10000 96470 30000 76176 50000 56953
9 10000 119240 30000 96794 50000 81326
10 10000 115570 30000 107060 50000 93822
15 10000 162980 30000 158410 50000 156300
TABLE 1. REACTION FORCES AND CORRESPONDING GAP SIZES FOR ANC (1) AT DIFFERENT SUPPORT STIFFNESS FOR AMPLI-
TUDE=5000 N
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Support Stiffness = 30000 N / CM
ANC (1) ANC (1) ANC (1)
Gap Size(mm)
App. Force Amp. N Rea. Force N App. Force Amp. N Rea. Force N App. Force Amp. N Rea. Force N
0 10000 794 30000 3971 50000 7148
1 10000 11109 30000 64286 50000 17463
3 10000 31682 30000 44916 50000 38093
5 10000 33622 30000 55546 50000 88723
7 10000 33622 30000 76176 50000 69353
9 10000 33622 30000 96794 50000 119983
10 10000 33622 30000 107060 50000 120300
15 10000 33622 30000 158410 50000 161870
TABLE 3. REACTION FORCES AND CORRESPONDING GAP SIZES FOR ANC (1) AT DIFFERENT APPLIED FORCE AMPLITUDE FOR
SUPPORT STIFFNESS=30000 N/CM
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