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XS-G4 EZ
XS-G5 EZ,K
SERVICE MANUAL
COMPACT DISC BASIC TAPE MECHANISM : BZM-1 R1NM
STEREO SYSTEM BASIC CD MECHANISM : BZG-5 ZD3NM
CD REMOTE
SYSTEM SPEAKER
CASSEIVER CONTROLLER
XS–G3(U,LH) CX–G3 SX–G3 RC–BAS11
XS–G3(EZ,K) CX–G3 SX–G3 RC–BAS03
XS–G4(EZ) CX–G4 SX–G4 RC–BAS11
XS–G5(EZ) CX–G5 SX–G5 RC–BAS11
XS–G5(K) CX–G5 SX–G5 RC–BAS03
• This Service Manual is the "Revision Publishing" and replaces "Simple Manual"
XS-G3 (U,LH,EZ,K) / XS-G4 (EZ) / XS-G5 (EZ,K), (S/M Code No. 09-012-441-5T1).
TA
DA
–2–
PROTECTION OF EYES FROM LASER BEAM DURING SERVICING
VAROITUS!
Laiteen Käyttäminen muulla kuin tässä käyttöohjeessa
mainitulla tavalla saataa altistaa käyt-täjän
turvallisuusluokan 1 ylittävälle näkymättömälle
lasersäteilylle. CLASS 1 LASER PRODUCT
KLASSE 1 LASER PRODUKT
VARNING! LUOKAN 1 LASER LAITE
Om apparaten används på annat sätt än vad som KLASS 1 LASER APPARAT
specificeras i denna bruksanvising, kan användaren
utsättas för osynling laserstrålning, som överskrider
gränsen för laserklass 1.
Solder
–3–
NOTE ON BEFORE STARTING REPAIR
1. Forced discharge of electrolytic capacitor of power supply block
When repair is going to be attempted in the set that uses relay circuit in the power supply block, electric potential is kept charged across
the electrolytic capacitors (C101, 102) even though AC power cord is removed. If repair is attempted in this condition, secondary defect
can occur.
In order to prevent the secondary trouble, perform the following measures before starting repair work.
Discharge procedure
MAIN C.B
1 Remove the AC power cord.
2 Connect a discharging resistor at an end of lead wire that D101
has clips at both ends. Connect the other end of the lead
wire to metal chassis.
3 Contact the other end of the discharging resistor to the 3 4
positive (+) side (+VH) of C101. (For two seconds) C101 C102
4 Contact the same end of the discharging resistor as step
3 to the negative (-) side (-VH) of C102 in the same way.
(For two seconds)
5 Check that voltage across C101 and C102 has decreased
to 1 V or less using a multimeter or an oscilloscope. 2 2
Note: The reference numbers (C101, C102) of the electrolytic capacitors can change depending on the models. Be sure to check the
reference numbers of the charging capacitors on schematic diagram before starting the discharging work.
–4–
In such a case, check also if the POWER AMPLIFIER circuit or power supply circuit has any abnormalities or not.
FRONT C.B
PU
M
CO
RO
18 % VSS
IC
15
M
C113 MICRO-
COMPUTER
* VDD
C113
FRONT C.B
Short with tweezers.
Fig-2-2
2 Short both ends of the electrolytic capacitor C113 that is connected to VDD of the MICROCOMPUTER with tweezers.
3 Connect the AC power cord again. If the MICROCOMPUTER returns to the normal operation, the MICROCOMPUTER is
good.
Note: The reference number or MICROCOMPUTER pin number of transistor (Q110) and electrolytic capacitor (C113) can change depending
on the models. Be sure to check the reference numbers on schematic diagram before starting the discharging work.
–5–
DISASSEMBLY INSTRUCTIONS
–6–
5) Remove the PANEL, LEFT.
6) Remove the six screws (1) and remove the CABI, REAR
(2).
7) Remove the three FFCs (1), (2) (black) and (3), and
remove the connector (4).
–7–
9) Slide up slightly the WINDOW, DISP ASSY (1).
Insert a thin flathead screwdriver into the slide groove
and disengage the detents of the WINDOW, DISP ASSY
(2) (in the left and right sides) and remove the WINDOW,
DISP ASSY.
10) Remove the two FFCs (1) and (2), and the four screws
(3) and remove the MECH DECK ASSSY (4).
11) Remove the two screws (1) and remove the HLDR,
WINDOW (2).
–8–
12) Remove the four screws (1) and remove the BZM-1 (2).
–9–
2. INSTRUCTIONS FOR ASSEMBLING MECHANISM
DECK ASSY
1) Install the BZM-1 and rotate the GEAR, RELAY
clockwise until the BOX, CASS cannot move any more.
– 10 –
PHASES ALIGNMENT
a
3) Mount GEAR, RELAY WINDOW
to put together b and c.
GEAR RELAY
2) APPLY GREASE
(FG-87H)
BOTH SIDE of
the RIB.
*Align the position "b"
with position "c".
a, b STEP
1mm
a
HDR,MECHA ASSY 2) Engage the gear so that the HDLR.
MECH ASSY comes to the same
height as the top (0 portion) of HLDR.
WINDOW.
a
JOIN with
RACK b
HLDR, WINDOW
b
– 11 –
ELECTRICAL MAIN PARTS LIST
REF. NO. PART NO. KANRI DESCRIPTION REF. NO. PART NO. KANRI DESCRIPTION
NO. NO.
IC C9 87-010-196-080 CHIP CAPACITOR,0.1-25<LH>
C10 87-010-759-080 C-CAP,U, 0.1-25F<U,EZ,K>
8B-NF8-645-010 C-IC,LC877256A-5V18<LH,U,K,3EZ> C10 87-010-196-080 CHIP CAPACITOR,0.1-25<LH>
8B-NF8-646-010 C-IC,LC877264V-5V24<4EZ,5EZ> C11 87-010-759-080 C-CAP,U, 0.1-25F<U,EZ,K>
87-A21-831-010 IC,SPS-422-1-F1 C11 87-010-196-080 CHIP CAPACITOR,0.1-25<LH>
87-A21-419-040 C-IC,NJM14558MD-TE2
87-A21-893-040 C-IC,NJM4558V-TE2 C12 87-010-759-080 C-CAP,U, 0.1-25F<U,EZ,K>
C12 87-010-196-080 CHIP CAPACITOR,0.1-25<LH>
87-A21-401-040 C-IC,M61503FP C19 87-A12-776-090 CAP,E 2200-50 M 85 SKR<EZ,K>
87-070-289-040 IC,BU2092F C19 87-A12-382-000 CAP,E 2200-63 M 85 IV LELON<LH,U>
87-A21-695-010 IC,LA1845L C19 87-A12-779-090 CAP,E 3300-50 M 85 KR<EZ>
87-A20-440-040 C-IC,BU1920FS<5EZ,4EZ>
87-A21-928-010 IC,LC72131D-N C20 87-A12-776-090 CAP,E 2200-50 M 85 SKR<K>
C20 87-A12-779-090 CAP,E 3300-50 M 85 KR<EZ>
87-020-454-010 IC,DN6851 C20 87-A12-382-000 CAP,E 2200-63 M 85 IV LELON<LH,U>
C21 87-A12-777-090 CAP,E 3300-25 M 85 SKR<K>
C21 87-A12-782-090 CAP,E 4700-25 M 85 SKR<EZ>
TRANSISTOR
C21 87-A12-778-090 CAP,E 3300-35 M 85 SKR<LH,U>
87-A30-559-010 TR,CSB1370EF C22 87-A12-777-090 CAP,E 3300-25 M 85 SKR<EZ,K>
87-A30-492-080 TR,2SC5343G C22 87-A12-778-090 CAP,E 3300-35 M 85 SKR<LH,U>
87-A30-076-080 C-TR,2SC3052F C32 87-010-197-080 CAP, CHIP 0.01 DM<LH>
87-A30-075-080 C-TR,2SA1235F C32 87-012-286-080 CAP, U 0.01-25<U,EZ,K>
87-A30-494-080 TR,2SA1980G
C33 87-A12-062-080 CAP,E 100-10 SMG<U>
87-A30-107-070 C-TR,CMBT5401 C34 87-A12-072-080 CAP,E 100-25 SMG
87-A30-484-080 C-TR,KRA102S C35 87-A12-071-080 CAP,E 47-25 SMG<LH,U,K>
87-A30-190-080 TR,CC5551 C35 87-A12-090-080 CAP,E 4.7-50 SMG<EZ>
87-A30-106-040 C-TR,CMBT5551 C36 87-A12-066-080 CAP,E 47-16 SMG<EZ>
87-A30-306-010 TR,2SB1677<EZ,K>
C36 87-A12-067-080 CAP,E 330-16 SMG<LH,U,K>
87-A30-528-010 TR,2SB1686<LH,U> C38 87-010-197-080 CAP, CHIP 0.01 DM<LH>
87-A30-307-010 TR,2SD2619<EZ,K> C38 87-012-286-080 CAP, U 0.01-25<U,EZ,K>
87-A30-529-010 TR,2SD2642<LH,U> C60 87-A12-089-080 CAP,E 3.3-50 SMG
87-A30-490-080 C-TR,KRC107S C61 87-A12-071-080 CAP,E 47-25 SMG
87-A30-162-010 FET,2SK2937
C83 87-A12-074-080 CAP,E 470-25 SMG
87-A30-582-080 TR,CDA1585BC C97 87-010-831-080 C-CAP,U,0.1-16F
87-A30-495-080 TR,2SA1981Y C101 87-012-279-080 C-CAP,U 2700P-50 B
87-A30-468-080 C-TR,KRC102S-RTK C102 87-012-279-080 C-CAP,U 2700P-50 B
87-A30-091-080 FET,2SJ460 C103 87-A12-084-080 CAP,E 0.22-50 SMG
87-A30-062-080 C-TR,KRC104S
C104 87-A12-084-080 CAP,E 0.22-50 SMG
87-A30-063-080 C-TR,KRA104S C105 87-012-277-080 C-CAP, U 1800P-50 B
87-A30-520-080 TR,2SC5342Y C106 87-012-277-080 C-CAP, U 1800P-50 B<LH,U,K>
87-A30-515-080 TR,2SA1979O/Y C107 87-A12-089-080 CAP,E 3.3-50 SMG
87-A30-087-080 C-FET,2SK2158 C108 87-A12-089-080 CAP,E 3.3-50 SMG
87-A30-090-080 FET,2SK2541
C109 87-012-195-080 C-CAP,U 100P-50CH<EZ,K>
89-327-143-080 C-TR,2SC2714O C110 87-012-195-080 C-CAP,U 100P-50CH<EZ,K>
87-A30-489-080 C-TR,KRA107S C111 87-A12-077-080 CAP,E 33-35 SMG
89-503-602-080 C-FET,2SK360E C112 87-A12-077-080 CAP,E 33-35 SMG
87-A30-086-040 C-TR,CSD1306E<EZ,K> C113 87-A10-596-080 C-CAP,S 100P-100 J CH
87-A30-234-080 TR,CSC4115BC
C114 87-A10-596-080 C-CAP,S 100P-100 J CH
C117 87-012-368-080 C-CAP,S 0.1-50 F
DIODE C118 87-012-368-080 C-CAP,S 0.1-50 F
C119 87-012-286-080 CAP, U 0.01-25
87-A40-393-090 DIODE,1N5402GW(F20) C120 87-012-286-080 CAP, U 0.01-25
87-A40-291-080 DIODE,1N4148M(CPT)
87-A40-455-090 DIODE,RL203 GW<EZ,K> C123 87-010-177-080 C-CAP,S 820P-50 SL
87-A40-764-080 ZENER,UZ10BSC C124 87-010-177-080 C-CAP,S 820P-50 SL
87-A40-553-080 DIODE,1N4003 LES C133 87-012-282-080 CAP, U 4700P-50
C140 87-012-278-080 C-CAP,U 2200P-50 B
87-A40-270-080 C-DIODE,MC2838 C186 87-010-759-080 C-CAP,U, 0.1-25F
87-A40-269-080 C-DIODE,MC2836
87-A40-488-080 DIODE,1SS244<LH> C187 87-A12-091-080 CAP,E 10-50 SMG
87-A40-748-080 ZENER,UZ5.6BSA C188 87-A12-091-080 CAP,E 10-50 SMG
87-A40-002-080 ZENER,MTZJ5.1C<U,EZ,K> C225 87-012-368-080 C-CAP,S 0.1-50 F
C226 87-012-368-080 C-CAP,S 0.1-50 F
87-A40-747-080 ZENER,UZ5.1BSB<LH> C227 87-012-368-080 C-CAP,S 0.1-50 F
87-A40-749-080 ZENER,UZ5.6BSB
87-A40-739-080 ZENER,UZ2.7BSA C228 87-012-368-080 C-CAP,S 0.1-50 F
87-017-149-080 ZENER,HZS6A2L C229 87-010-191-080 C-CAP,S 0.015-50 F<EZ,K>
C230 87-010-191-080 C-CAP,S 0.015-50 F<EZ,K>
C231 87-012-286-080 CAP, U 0.01-25<EZ,K>
MAIN C.B C232 87-012-286-080 CAP, U 0.01-25<EZ,K>
– 12 –
REF. NO. PART NO. KANRI DESCRIPTION REF. NO. PART NO. KANRI DESCRIPTION
NO. NO.
C310 87-012-188-080 C-CAP,U 47P-50 CH C782 87-012-286-080 CAP, U 0.01-25
C313 87-012-284-080 CAP, U 6800P-50 C783 87-012-286-080 CAP, U 0.01-25
C314 87-012-284-080 CAP, U 6800P-50 C784 87-012-286-080 CAP, U 0.01-25
C315 87-A12-062-080 CAP,E 100-10 SMG C785 87-012-286-080 CAP, U 0.01-25
C317 87-A12-085-080 CAP,E 0.33-50 SMG C786 87-012-286-080 CAP, U 0.01-25
C458 87-012-274-080 CHIP CAP,U 1000P-50B C818 87-012-276-080 CAP, CHIP SS 1500 PBK<EZ,K>
C459 87-012-271-080 CAP, U 560P-50 C821 87-A12-091-080 CAP,E 10-50 SMG
C460 87-010-831-080 C-CAP,U,0.1-16F C823 87-010-177-080 C-CAP,S 820P-50 SL<LH,U>
C461 87-012-158-080 C-CAP,S 390P-50 CH C823 87-A10-915-080 C-CAP,U 1000P-25 J CH<EZ,K>
C462 87-012-158-080 C-CAP,S 390P-50 CH C824 87-A12-090-080 CAP,E 4.7-50 SMG
– 13 –
REF. NO. PART NO. KANRI DESCRIPTION REF. NO. PART NO. KANRI DESCRIPTION
NO. NO.
C917 87-012-186-080 C-CAP,U 39P-50 CH<LH,U> L942 87-A50-019-010 COIL,OSC LW(COI)856KHZ<EZ,K>
C918 87-A10-039-080 C-CAP,U 470P-50 J CH<LH,U> L951 8A-NF8-668-010 COIL,AM PACK 2(TOK)<EZ,K>
C921 87-012-195-080 C-CAP,U 100P-50CH<LH,U> L951 8A-NF8-667-010 COIL,AM PACK 4(TOK)<LH,U>
C922 87-012-174-080 CAP CHIP CERA SS 12P CHJ<LH,U> R129 87-A00-257-080 RES,M/F 0.15-1W J<U,EZ,K>
C940 87-012-286-080 CAP, U 0.01-25<EZ,K> R129 87-A00-262-080 RES,M/F 0.15-2W J<LH>
– 14 –
REF. NO. PART NO. KANRI DESCRIPTION REF. NO. PART NO. KANRI DESCRIPTION
NO. NO.
FFC102 8B-NF8-655-010 FF-CABLE,15P 1.25 150MM BLACK R246 87-A00-440-050 RES,220-1/2W J RP<U>
FFC103 88-908-451-110 FF-CABLE,8P 1.25 450MM R246 87-A00-441-050 RES,270-1/2W J RP<LH>
FFC121 88-906-081-110 FF-CABLE,6P 1.25 80MM WH2 87-A90-460-010 HLDR,WIRE 2.5-7P
FFC251 88-908-451-110 FF-CABLE,8P 1.25 450MM
FFC401 88-905-331-110 FF-CABLE,5P 1.25 330MM
FAN C.B<LH>
FFC501 88-904-351-110 FF-CABLE,4P 1.25<LH>
L151 87-A50-657-010 COIL,CLK 9.43MHZ (TOKO)7KLY C501 87-A12-087-080 CAP,E 1-50 SMG
LCD101 8B-NF8-601-010 LCD,AIW4272-30P1N C502 87-A12-090-080 CAP,E 47-25 SMG
LED140 87-A40-317-080 LED,SLR-342VCT31 RED C503 87-A12-071-080 CAP,E 47-25 SMG
LED671 87-A41-053-010 LED,SMLU18D16CGREEN/UMBER<K,3EZ> CN502 87-A60-688-010 CONN,4P H GRY TUC-P04X-C1
CN503 87-A60-109-010 CONN,2P V S2M-2W
LED671 87-A92-077-010 LED,SMLU1BE16C-SLF73BLU/UMB<EXCEPT 3EZ,K>
LED681 87-A41-053-010 LED,SMLU18D16CGREEN/UMBER<K,3EZ>
LED681 87-A92-077-010 LED,SMLU1BE16C-SLF73BLU/UMB<EXCEPT 3EZ,K>TOP C.B
R192 87-010-785-080 C-CAP,U0.015-25KB GRM
R193 87-010-785-080 C-CAP,U0.015-25KB GRM C190 87-012-271-080 CAP, U 560P-50
C191 87-012-195-080 C-CAP,U 100P-50CH
R194 87-010-785-080 C-CAP,U0.015-25KB GRM CN122 87-A60-154-010 CONN,6P H FE
S306 87-A90-095-080 SW,TACT EVQ11G04M S301 87-A90-095-080 SW,TACT EVQ11G04M
S307 87-A90-095-080 SW,TACT EVQ11G04M S302 87-A90-095-080 SW,TACT EVQ11G04M
S308 87-A90-095-080 SW,TACT EVQ11G04M<5EZ,4EZ>
S309 87-A90-095-080 SW,TACT EVQ11G04M<5EZ,4EZ> S303 87-A90-095-080 SW,TACT EVQ11G04M
S304 87-A90-095-080 SW,TACT EVQ11G04M
S310 87-A90-095-080 SW,TACT EVQ11G04M<5EZ,4EZ> S305 87-A90-095-080 SW,TACT EVQ11G04M
S341 87-A90-095-080 SW,TACT EVQ11G04M SW163 87-A91-991-010 SW,RTRY REO12303PVB8H
S342 87-A90-095-080 SW,TACT EVQ11G04M
S343 87-A90-095-080 SW,TACT EVQ11G04M
S344 87-A90-095-080 SW,TACT EVQ11G04M MOT.B
– 15 –
REF. NO. PART NO. KANRI DESCRIPTION REF. NO. PART NO. KANRI DESCRIPTION
NO. NO.
HEAD C.B
TRANSISTOR ILLUSTRATION
B
E
B C E
E C B E C B
S
D
D
G
G
S
S D G
G D S
– 16 –
WIRING 1 (MAIN / JACK) <EZ, K>
32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
B
TO HEAD C . B
E
(CLK)
(VT)
H
<EZ,K>
K
(CNA 005)
17
SCHEMATIC DIAGRAM _ 1 (MAIN 1 / 2 : AMP SECTION / HEAD) <EZ,K>
– 18 –
SCHEMATIC DIAGRAM _ 2 (MAIN 2 / 2 : TUNER SECTION) <EZ,K>
– 19 –
WIRING 2 (MAIN / JACK / FAN) <U, LH>
32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
B
TO HEAD C . B
4 TO E
(CLK)
3
F
2
(VT)
G
1
H
<U , LH>
20
SCHEMATIC DIAGRAM _ 3 (MAIN 1 / 2 : AMP SECTION / HEAD) <U,LH>
– 21 –
SCHEMATIC DIAGRAM _ 4 (MAIN 2 / 2 : TUNER SECTION) <U,LH>
– 22 –
SCHEMATIC DIAGRAM _ 3 (JACK)
– 23 –
WIRING – 3 (FRONT) <1 / 2>
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
– 24 –
WIRING 3 (FRONT) <2 / 2>
32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
,
C
STBY-LED
D
TP7 (K-SCAN)
TP8(GND)
STBY-LED L
O
FFC 501
S
TO DECK C . B
CN 1
T
25
WIRING 4 (TOP / MOTOR / MIC / KEY)
32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
(FFC 501)
J
<RED>
<BLK>
M 401 (MOTOR)
T
26
SCHEMATIC DIAGRAM _ 5 (FRONT / TOP / KEY / MOT / MIC / DECK )
– 27 –
WIRING 5 (PT) <U, EZ, K>
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
28
SCHEMATIC DIAGRAM _ 6 (PT) <U>
– 29 –
SCHEMATIC DIAGRAM _ 7 (PT) <EZ,K>
– 30 –
WIRING 6 (PT) <LH>
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
<WHT> J
31
SCHEMATIC DIAGRAM _ 8 (PT) <LH>
– 32 –
WIRING 7 (DECK / HEAD)
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
33
IC BLOCK DIAGRAM
34
LCD DISPLAY
LCD, AIW4272 - 30PIN SEGMENT WIRING
COMMON WIRING
35
IC DESCRIPTION
IC, LC877256A-5V18 <U,LH,G3EZ,K> / IC, LC877264V-5V24 <4EZ,5EZ>
Pin No. Pin Name I/O Description
1 O-CD CLK O CD IC control clock output.
2 O-LEDSTB O STB signal make clock and data effective.
3 O-DATA O Data output.
4 O-CLK O Clock output.
5 O-CDDATA O CD IC control data output.
6 O-INI-SCAN O Initial scan output.
7 O-POWER O Power control ON/OFF output.
8 I-DRF/I-STEREO I RF (radio frequency) detect/Tuner stereo detect input.
9 I-RDSDATA I RDS IC data input <G4EZ,G5EZ only>.
10 O-STB — Not used.
11 RES I Reset input for MICON.
12 I-JOG I Dial jog rotary encoder input .
13 I-VOL I Volume rotary encoder input.
14 VSS1 — Connected to ground.
15 CF1 I Oscillator circuit input.
16 CF2 O Oscillator circuit output.
17 VDD1 — Digital power supply pin.
18 I-HOLD I Power failure detected input.
19 I-KEY1 I Key A/D input 1.
20 I-KEY2 I Key A/D input 2.
21 I-KEY3 I Key A/D input 3.
22 SPEANA-L O Spectrum analyser BPF switching control L output.
23 SPEANA-M O Spectrum analyser BPF switching control M output.
24 SPEANA-H O Spectrum analyser BPF switching control H output.
25 I-TU-SIG/I-MIC I Tuner signal input <G4EZ,G5EZ only>/MIC input (Not used).
26 I-CDSW I CD mehca switch input.
27 I-RDSCLK/I-WRQ I RDS IC clock input <G4EZ,G5EZ only>/CD WRQ input.
28 I-TM-BASE I Reference clock input for timer switch.
29 I-RMC I System remote control signal input. "L" : ACTIVE
30 ~ 43 O-S1 ~ O-S14 O LCD segment S1 ~ S14 output.
44 I-VF/O-S15 I/O Not used/LCD segment S15 output.
45 I-KEYCON/O-S16 I/O K-CON select diode input (Not used)/LCD segment S16 output.
46 I-ECO-OFF/O-S17 I/O ECO-OFF data input <U,LH only>/LCD segment S17 output.
47 I-AM9K/10K/O-S18 I/O AM9K/10Kselect diode input <U,LH only>/LCD segment S18 output.
48 I-KARAOKE/O-S19 I/O Karaoke diode input <LH only>/LCD segment S19 output.
49 I-SW/O-S20 I/O SW diode input (Not used)/LCD segment S20 output.
50 I-LW/O-S21 I/O LW diode input <EZ,K only>/LCD segment S21 output.
51 I-RDS/O-S22 I/O RDS input to diode <G4EZ,G5EZ only>/LCD segment S22 output.
52 I-DEMO/O-S23 I/O Demo (on the stop) diode input (Not used)/LCD segment S23 output.
53 I-BU2099/O-S24 I/O Not used/LCD segment S24 output.
54 VDD2 — Digital power supply pin.
55 VSS2 — Connected to ground.
– 36 –
Pin No. Pin Name I/O Description
56 ~ 79 O-S25 ~ O-S48 O LCD segment S25 ~ S48 output.
80 I-CST2 I DECK cassette detection switch data input. "L" : ON
81 I-REB I DECK side B recordable switch. "L" : REC
82 I-CAM2 I DECK CAM switch data input. "L" : ON
83 ~ 86 O-COM1 ~ O-COM4 O LCD driver common.
87 I-AUTO2 I DECK AUTO STOP switch data input.
88 I-REA I DECK side A recordable switch. "L" : REC
89 VSS3 — Connected to ground.
90 VDD3 — Digital power supply pin.
91 O-SOL O DECK solenoid output.
92 O-STBYLED O Standby LED ON/OFF output. "L" : ON
93 I-SUBQ I SUB-Q data input.
94 I-DISH I CD turnable photo sensor input.
95 I-SW2 I Window position detection SW2.
96 I-SW1 I Window position detection SW1.
97 I-TU-IFC I Tuner IF count input.
98 I-HP-MUTE I Head phone jack detection. "L" : MUTE (Not used)
99 O-PLL CE O Tuner PLL IC chip enable output.
100 O-CD CE O CD data chip enable output.
– 37 –
ADJUSTMENT <TUNER / DECK / FRONT>
< TUNER SECTION > < DECK SECTION >
1. Clock Frequency Check 1. Tape Speed Check
Settings : • Test point : TP2 (CLK) Settings : • Test tape : TTA–100
Method : Set to AM 1710kHz (U,LH), MW 1602kHz (EZ,K) and • Test point : TP5 (Lch), TP6 (Rch)
check that the test point is 2160kHz ± 45Hz (U,LH), Method : Play back the test tape and check that the frequency
2052kHz ± 45Hz (EZ,K) counter reads 3000Hz ± 5Hz (FWD) and ± 45Hz (REV)
with respect to forward speed.
2. AM/MW VT Check
Settings : • Test point : TP1 (VT) 2. Head Azimuth Adjustment
Method : Set to AM 1710kHz (U,LH), MW 1602kHz (EZ,K) and Settings : • Test tape : TTA–330
check that the test point is less than 8.5V (U,LH), less • Test point : TP5 (Lch), TP6 (Rch)
than 8.0V (EZ,K). Then set to AM 530kHz (U,LH), MW • Adjustment location : Head azimuth
531kHz (EZ,K) and check that the test point is more than adjustment screw
0.6V. Method : Play back (FWD) the 8kHz signal of the test tape
and adjust screw so that the output becomes maximum.
3. AM/MW Tracking Adjustment Next, perform on REV PLAY mode.
Settings : • Test point : TP5 (Lch), TP6 (Rch)
• Adjustment location : L951 (1/3) 3. PB Frequency Response Check
Method : Set to AM 1000 kHz (U,LH), MW 999kHz (EZ,K) and Settings : • Test tape : TTA–330
adjust L951 (1/3) so that the test point • Test point :TP5 (Lch), TP6 (Rch)
becomes maximum. Method : Play back the 315Hz and 8kHz signals of the test
tape and check that the output ratio of the 8kHz
4. LW VT Adjustment<EZ,K> signal with respect to that of the 315Hz signal is
Settings: • Test point :TP1 (VT) 0dB ± 3dB.
• Ajustment location : L942
Method : Set to LW 144kHz and adjust L942 so that the test point 4. PB Sensitivity Check
becomes 1.3V ± 0.05V. Settings : • Test tape : TTA–200
Then set to LW 290kHz and check that the test point is • Test point :TP5 (Lch), TP6 (Rch)
less than 8.0V. Method : Play back the test tape and check that the output level of
the test point is 110mV ± 30mV.
5. LW Tracking Ajustment<EZ,K>
Settings : • Test point :TP5 (Lch),TP6 (Rch) 5. REC/PB Frequency Response Adjustment
• Ajustment location : Settings : • Test tape : TTA–602
L941................................144kHz • Test point : TP5 (Lch), TP6 (Rch)
TC942..............................290kHz • Adjustment location : SFR 451,SFR452
Method: Set up TC942 to center before adjustment. The level at • Input signal : 8kHz/1kHz (LINE IN)(-20VU)
144kHz is adjusted to maximum by L941. Then the level Method : Apply a 1kHz signal and REC mode. Then adjust
at 290kHz is adjusted to maximum by TC942. OSC attenuator so that the output level at the TP5,
TP6 becomes 10mV. Record and play back the 1kHz
6. FM VT Check and 8kHz signal and adjust SFRs so that the output of
Settings : • Test point : TP1 (VT) the 8kHz signals is 0dB ± 1dB with respect to that of the
Method : Set to FM 108.0MHz and check that the test point is 1kHz signal.
less than 8.0V then set to FM 87.5MHz and check that
the test point is more than 0.5V. 6. REC/PB Sensitivity Check
Settings : • Test tape : TTA–602
7. FM Tracking Adjustment<U,LH> • Test point : TP5 (Lch), TP6 (Rch)
Settings : • Test point : TP5 (Lch), TP6 (Rch) • Input signal : 1kHz (LINE IN)(0VU)
• Adjustment location : L903 Method : Apply a 1kHz signal and REC mode. Then adjust
Method : Set to FM 87.5 MHz and adjust L903 so that the test OSC attenuator so that the output level at TP5, TP6
point is less than 9.0dBµV. becomes 100mV. Record and play back the 1kHz
signals and check that the output is –1dB ± 3.5dB.
8. FM Tracking Check<EZ,K>
Settings : • Test point : TP5 (Lch), TP6 (Rch) < FRONT SECTION >
Method : Set to FM 98.0MHz and check that the test point is less
than 13.0dBµV. 1. µ-CON OSC Adjustment
Settings : • Test point : TP7 (K-SCAN) and TP8 (GND)
9. AM IF Adjustment • Adjustment location : L151
Settings : • Test point : TP5 (Lch), TP6 (Rch) Method : Insert AC plug while pressing TUNER function key and
• Adjustment location : POWER key. Adjust L151 so that the frequency at the
L802..............................450kHz test point is 97.28Hz ± 0.10Hz.
*1: The driver IC heats up and the protection circuit starts working when the focus search is continued for 10 minutes or longer.
There can be a case that operations can not be performed correctly.
In such a case, turn off the main power. After cooling down the machine, restart the machine.
*2: Be careful not to damage the gear because the sled motor rotates while the FF or RWD button is being pressed even if the
pick-up is located in the innermost track or the outermost track.
– 39 –
4. Displaying the Adjustment Result of the Automatic Adjustment Items
The automatic adjustment values of the focus and tracking adjustment can be displayed on the screen.
4-1. Displaying the automatic adjustment result for the focus offset cancel and gain
1. Select the “Start” mode. ( All lights are turned on.)
2. Press the “TAPE” button until the display “F***” appears, and decide whether to display the automatic adjustment value or
not.
To display the automatic adjustment value, set “1”. If not, set “0”.
F
* * *
OFFSET BIAS GAIN
F
** ** **
OFFSET BIAS GAIN
6. After the confirmation is completed, press “CD” twice button and the mode returns to the “PLAY” mode.
4-2. Displaying the automatic adjustment result of the tracking offset cancel, balance and gain
1. Select the “Start” mode. ( All lights are turned on.)
2. Press the “VIDEO/AUX” button until the display “T***” is shown, and decide whether to display the automatic adjustment
value or not.
To display the automatic adjustment value, set “1”. If not, set “0”.
T
* * *
OFFSET GAIN
BALANCE
T
** ** **
OFFSET GAIN
BALANCE
6. After the confirmation is completed, press the “CD” button and the mode returns to “PLAY” mode.
Note: The automatic adjustment value can be shown but cannot be changed.
– 40 –
MECHANICAL EXPLODED VIEW 1 / 1 <U,LH,K>
U--- 1 2 3 J
A
K--- 2 3 PWB
LH A A 39
d
PLATE,EARTH BZM-1 3
MECHA
E 22 A 2 I A
A
A 1
HT-SINK,FIN2
23
A 52
HT-SINK,FIN2
62
E G
A F F
HLDR,
A HT-SINK I 56
PWB G
24 A 41
LH
A 40 62
I 41
A A 3 A
A
30 F
25 HT-SINK,
26 I 33 56 MAIN U A LH
31 H
c 32 A WIRE, F
A 34 35
HT-SINK, BINDER K
e FIN2 42
27 LH
28 38 MOT A
25 20 59
e
a c d
9 37
11 53 A
A 29 PWB
7 36 60
2 10 58 b
a A
FL
8 A PWB 12
A PWB
PWB A
A 50 CHAS,MAIN U LH
b
B 48
W 4.2-6.8-0.18
45 54 55 43
B 13 61 47
15 49
46
C 57 51 A A
LH
A 21
D 18 14
PLATE,EARTH MIC 16
44
BZG-5
A
E W 4.2-6.8-0.18
I
C
1 17
D
PWB
CABI,BOTTOM
4 5 19 LH 6 PWB
A I
– 41 –
MECHANICAL PARTS LIST 1 / 1 <U,LH,K>
REF. NO. PART NO. KANRI DESCRIPTION REF. NO. PART NO. KANRI DESCRIPTION
NO. NO.
1 8B-NF8-008-010 PANEL,TRAY 39 8B-NF8-081-010 PANEL,TOP
2 8B-NF8-113-010 WINDOW,ASSY K GR G5<G5K> 40 8B-NF9-211-010 HLDR,TR S
2 8B-NF8-112-010 WINDOW,ASSY LH GR G3<G3K> 41 8A-NF9-208-010 HLDR,PWB PT<U,K>
2 8B-NF8-111-010 WINDOW,ASSY U BL G3<LH,U> 41 8A-NF7-225-010 HLDR,PWB PT 85S<LH>
3 8B-NF8-082-110 PANEL,LEFT 42 8B-NF8-093-010 CABI,REAR K1SM G3<G3K>
– 42 –
MECHANICAL EXPLODED VIEW 1 / 1 <EZ>
65
PLATE,EARTH J
MECHA BZM-1
K PWB
42
L 24 d
A
E 25 A I A
E
WIRE,
A BINDER
A HLDR, 55 F
A HT-SINK
26 56 WIRE,
HT-SINK,FIN2 F BINDER
A HT-SINK, I
A A 48 A MAIN U G
A 43
A A
HLDR TR S
27
28
A
c 32
A 60
I 35 57
29 e 33 H
34 36 WIRE,
30 A 37 BINDER 44
27
61
40 41 A
31 62
e 58
SH,LCD c
9 a 39 d
12 A
A PWB
7 10 b 38 59
2 a 23 A
A LCD
8 PWB 13
PWB A PWB
A 51 CHAS,MAIN U
b
B 49
11 50 54
B 14 M 46
52
16 45
C 53 A
A
A 47
D 22 15 21
3 17
BZG-5 M
A 18
E
64
C 19
1 20
D
PWB
CABI,BOTTOM EZ
PWB
4 5 6
A 63 I
– 43 –
MECHANICAL PARTS LIST 1 / 1 <EZ>
REF. NO. PART NO. KANRI DESCRIPTION REF. NO. PART NO. KANRI DESCRIPTION
NO. NO.
1 8B-NF8-008-010 PANEL,TRAY 41 87-045-305-010 MOTOR, RF-500TB DC-5V (2MA)
2 8B-NF8-112-210 WINDOW,ASSY LH GR G3<3EZ> 42 8B-NF8-081-110 PANEL,TOP
2 8B-NF8-116-210 WINDOW,ASSY EZ BL G5<5EZ> 43 8A-NF9-208-010 HLDR,PWB PT
2 8B-NF8-115-210 WINDOW,ASSY EZ BL G4<4EZ> 44 8B-NF8-089-010 CABI,REAR EZ1SM G3<3EZ>
3 8B-NF8-013-010 PLATE,DISP U 44 8B-NF8-091-010 CABI,REAR EZSM G5<5EZ>
36 84-ZG1-207-010 PULLEY,RELAY
37 84-ZG1-209-010 BELT,SQ1.8-117.7
38 8B-NF8-221-010 LEVER,SW
39 8B-NF8-214-010 GEAR,RELAY
40 84-ZG1-267-010 PULLEY,LOAD MO 8
– 44 –
TAPE MECHANISM EXPLODED VIEW 1 / 1
30
29
42 I
40
41
28 F
25 26 G
24 39
31
38
20 27
35
PWB 16
22 33 43
23
21
34 31
36
SH, 1.63-3.2
-0.5 SLT
44
2
D
1 45
HLDR, MOTOR A
18 19
A 32
PLATE, SHLD
3 M3 17
B
6
MOTOR HLDR, IC
12 47
46
37 4
C 13
9
5
11
10
PWB
15
8
7
E 14
– 45 –
TAPE MECHANISM PARTS LIST 1 / 1
REF. NO. PART NO. KANRI DESCRIPTION REF. NO. PART NO. KANRI DESCRIPTION
NO. NO.
1 8Z-ZM1-271-010 PULLEY,MOT ZZM-1 31 82-ZM1-240-110 LVR,REC(*)
2 82-ZM1-354-010 BELT,SBU MAIN2 EPDM 32 82-ZM1-259-310 SPR-T,PINCH R
3 82-ZM1-234-310 FLY-WHL ASSY,L 33 82-ZM1-257-010 SPR-T,CAS
4 82-ZM1-226-010 GEAR,REW 34 86-ZM1-221-010 SPR-C,BT 2L
5 82-ZM1-216-510 GEAR,REEL 35 82-ZM1-242-010 LVR,CAS
– 46 –
GENERAL SPEAKER DISASSEMBLY INSTRUCTIONS (FOR REFERENCE)
Type.1 Type.4
Insert a flat-bladed screwdriver into the position indicated by the TOOLS
arrows and remove the panel. Remove the screws of each speaker 1 Plastic head hammer
unit and then remove the speaker units.
2 (() flat head screwdriver
3 Cut chisel
1 2 3
Type.3
Insert a flat-bladed screwdriver into the position indicated by the
arrows and remove the panel. Turn the speaker unit to counter-
clockwise direction while inserting a flat-bladed screwdriver into
one of the hollows around speaker unit, and then remove the speaker
unit. After replacing the speaker unit, install it turning to clockwise Fig-1 Fig-2
direction until "click" sound comes out.
Fig-3
– 47 –
SPEAKER PARTS LIST <SX-G3 (YLSL,YUSL,Y1SL), SX-G4 (YSL)>
8 8B-NSZ-012-010 RING,W
9 8B-NSZ-010-010 PANEL,DUCT GR<Y1SL>
9 8B-NSZ-011-010 PANEL,DUCT BL<EXCEPT Y1SL>
10 8B-NSZ-013-010 PANEL,DUCT B
6 8B-NSS-008-010 RING, TW
7 8B-NSS-002-010 RING, W
2 8B-NF8-701-010 RC UNIT,RC-BAS03<3EZ,K>
2 8B-NF8-706-010 RC UNIT,RC-BAS11<U,LH,4EZ,5EZ>
3 87-006-225-010 AM LOOP ANT NC2
4 87-043-115-010 ANT,FEEDER FM<U,LH>
4 87-A90-118-010 ANT,WIR FM(Z)<EZ,K>
! 5 87-A91-017-010 PLUG CONVERSION JT-0476<LH>
! 6 87-099-811-010 PLUG, ADPTR CONV(K)<K>
– 48 –
2–11, IKENOHATA 1–CHOME, TAITO-KU, TOKYO 110, JAPAN TEL:03 (3827) 3111
2000058 2000045 2000044 0251431 921338 Printed in Singapore