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SECTION 03 33 00
CAST-IN-PLACED CONCRETE
DIVISION 03
PART 1 - GENERAL
A. Structural Concrete
B. Architectural Concrete
D. Concrete Tolerances
E. Concrete Curing
1.4 REFERENCES
Product manufacture, testing and installation shall comply with the following references unless
otherwise stated in the specification or otherwise approved by the Engineer
A. ASTM C40 -Test Method for Organic Impurities in Fine Aggregates for Concrete
B. ASTM C88 - Test Method for Soundness of Aggregates by Use of Sodium Sulphate or
Magnesium Sulphate.
D. ASTM C109 - Test method for Compressive Strength of Hydraulic Cement Mortars
(Using 2inch or 50mm cube specimens)
F. ASTM C127 - Test Method for Specific Gravity and Absorption of Coarse Aggregate
G. ASTM C128 - Test Method for Specific Gravity and Absorption of Fine Aggregate
H. ASTM C131 - Test Method for Resistance to Degradation of Small Size Coarse
Aggregate by Abrasion and impact in the Los Angeles Machine
I. ASTM C138 -Test Method for Unit Weight, Yield and Air Content (Gravimetric) of
Concrete.
J. ASTM C142 - Test Method for Clay Lumps and Friable Particles in Aggregates
L. ASTM C157- Test method for Length Change of Hardened Hydraulic – Cement Mortar
and Concrete
M. ASTM C191- Test Method for Time of Setting of Hydraulic Cement by Vicat Needle
Q. ASTM C289 - Test Method for Potential Alkali-Silica Reactivity of Aggregates (Chemical
Method)
S. ASTM C511 - Specification for Moist Cabinets, Moist Rooms and Water Storage Tanks
Used in the Testing of Hydraulic Cements and Concretes
T. ASTM C1017 - Specification for Chemical Admixtures for Use in Producing Flowing
Concrete
U. ASTM C1064 - Test Method for Temperature of Freshly Mixed Portland Cement
Concrete
V. ASTM C1202 - Test Method For Electrical Indication of Concrete’s Ability to Resist
Chloride Ion Penetration.
X. ASTM D513 - Test Methods for Total and Dissolved Carbon Dioxide in Water
Z. ASTM D1888 - Test Method for Particulate and dissolved Matter, Solids, or Residue in
Water
AA. ASTM D2419 - Test Method for Sand Equivalent Value of Soils and Fine Aggregate.
HH. BS 3148 - Water for making concrete (including notes on the suitability of the water)
OO. BS 5328 Part 3 - Specification for the procedures to be used in producing and
transporting concrete
PP. BS 5328 Part 4 - Specification for the procedures to be used in sampling, testing and
assessing compliance of concrete
1.4.1 DEFINITIONS
The following definitions shall pertain to words or phrases as utilized in this section.
B. “Water/Cement Ratio” shall mean the ratio between the total weight of
water in the concrete (less the water absorbed by the aggregate) and
the weight of cement (or cementitious materials), expressed as a
decimal fraction.
D. “Hot Weather” shall mean when the shade temperature is above 400C
on a rising thermometer or 430C on a falling thermometer.
N. “Target Mean Strength” shall mean the specified strength plus the
margin.
O. “Margin” shall mean the difference between the specified strength and
the target mean strength.
A. Concrete shall be batched only with approved materials, approved mix designs, and at
approved facilities.
B. The Contractor shall define the method of design of the mix, by reference to a
recognized published design method. The design method shall be approved by the
Engineer.
C. Plant trials shall be carried out for each grade and type of concrete in the contract,
unless approved otherwise by the Engineer.
D. Aggregate proportions shall be based on measured and not assumed relative densities.
E. If requested by the Engineer, concrete mix designs which include an admixture shall be
prepared and tested both with and without the admixture to give a clear indication of its
effects on the physical characteristics of the mix.
F. Results of the trial mixes must demonstrate that the proposed mix complies with the
strength, workability and durability requirements of this specification.
G. The Contractor shall use Regional sourced materials according to PBRS Ver.1, SM-9, 2
credit point criteria, unless otherwise approved by the Engineer.
H. The contractor should use recycled aggregates for at least 15% of all aggregates used
on site (by volume) in structural and no-structural applications as per requirement of
PBRS Ver. 1, SM-10 and shall be approved by the Engineer. The Contractor shall
demonstrate that a submitted material satisfies the required design and performance
criteria.
I. The Contractor shall propose use of supplementary cementing materials (SCMs) including
Fly Ash, Ground Granulated Blast Furnace Slag (GGBS) and Silica Fumes or increased use
of aggregates or admixtures, to reduce the overall amount of Portland cement used and
associated embodied greenhouse gas emission as table SM 10.1 Strength grade (40) – 1
credit point (rows B1, C1 and D1)
1.6 SUBMITTALS
A. Product Data, test results and other information as required to prove compliance with the
specification shall be submitted for approval according to Section on at least the
following products.
1. Cement
2. GGBS
3. Microsilica
4. Aggregates
5. Water
6. Admixtures
a. Type of cement
b. Cement content
g. Name of admixture
j. Compressive strength
k. Hardened density
l. Water permeability
n. Bleeding
p. Slump profile
r. Target temperature
1. Cement
2. GGBS, Microsilica
3. Aggregates
a. Provide samples of both fine and coarse aggregates for testing at least
three weeks prior to beginning deliveries to the site and at regular
intervals as required by the Engineer.
4. Water
5. Admixture
C. The Contractor shall submit a method statement according to section for concrete
batching and delivery which shall include at least the following details:
D. Prepare shop drawings showing the size, spacing, location, quantities and details for
reinforcing steel in accordance with the drawings and specifications. Drawing shall be
prepared by Detailers having a minimum of two years experience in this type of work.
Drawings and bar lists prepared under this section shall be checked and initiated by the
Checker of the firm producing the drawings before submission to the Engineer.
1. Include necessary plans and elevations of walls and beams on the diagrams,
drawn to a scale of not less than 1:50 metric. Sections shall be drawn to a scale
of not less than 1:20 metric. Placing drawings shall include sufficient details,
dimensions and field instructions to permit complete setting of fall reinforcement
without reference to the design drawings and shall show location and length of
lap splices.
2. Submit drawings showing all proposed construction joint locations and pour
sequences to the Engineer for approval.
3. Submit drawings showing the locations and size of all sleeves and openings
through concrete elements required for all trades.
4. Submit shop drawings as they are prepared. Saving a large number of drawings
for one submission will delay their review and return.
A. The Contractor shall refer to the "Guide to the Construction of Reinforced Concrete in
the Arabian Peninsula" (http://www.concrete.org.uk) and follow the procedures within,
except where they conflict with this specification, in which case this specification shall
take precedence.
1. Submit drawings showing all proposed construction joint locations and pour
sequences to the Engineer for approval.
2. The Contractor shall maintain a program of quality control to ensure that the
minimum standards specified herein are attained.
4. The Contractor shall immediately report to the Engineer any deficiencies in the
work which are departures from the Contract Documents.
1. Personnel conducting field tests shall be qualified as ACI Concrete Field Testing
Technician, Grade 1, according to ACI CP-1 or an equivalent certification
program.
2. Personnel performing laboratory tests shall be ACI-certified Concrete Strength
Testing Technician and Concrete Laboratory Testing Technician - Grade I.
3. Testing Agency laboratory supervisor shall be an ACI-certified Concrete
Laboratory Testing Technician - Grade II or equivalent certification program.
A. DELIVERY
1. Cement: Deliver by bulk or in the original sealed containers or bags, bearing the
manufacturer's name, cement type and date of manufacture, in batches not
exceeding 100 tonnes.
B. STORAGE
a. Each silo shall be labelled to show the type and source of cement.
d. Any cement in drums or bags which have been opened shall be used
immediately.
n. Do not use cement more than 4 weeks old for silo stored
cement and 6 weeks for bagged cement unless otherwise
approved by the Engineer.
3. Aggregates
1) 20mm.
2) 10mm.
4. Admixture
5. Water
PART 2 - PRODUCTS
A. Concrete shall comply with the requirements of Table 1 and Table 2 unless otherwise
approved by the Engineer.
B. The Contractor is responsible for ensuring that the concrete is able to be fully compacted
within the concrete element regardless of reinforcing density or other limitations. This
may involve reducing the maximum aggregate size, increase the level of concrete
workability or use self-compacting concrete. Generally the slump of concrete as
delivered to site shall be in the range of 150mm to 200mm depending on the type/area of
application.
C. OPC+GGBS concrete mix shall be used for all Structural elements and any other
concrete internal and external members in contact with soil and in uncontrolled
environment, such us Buildings Sub-Structure (Foundations, Pile Caps, Basement Walls,
Retaining Walls, Raft, Tie/Ground beams, Ground slab, etc.) and External Underground
Structures ( Pump Rooms, Concrete Tanks/Containers, Swimming Pool, etc.).
TABLE 1
GRADES OF CONCRETE
Buildings Sub-
Structure &
C45 20 380 50 0.38 50 45 External
Underground
Structures
Super-Structure,
C45 20 380 N/A 0.40 50 45
Boundary Walls
Blinding, concrete
C20 20 200 N/A 0.55 25 20
screed
Notes:
3. Concrete mix with 10mm nominal size aggregate shall be used in congested
areas at the direction of the Engineer.
4. All exterior exposed beams &Columns and slab to seawater spray concrete to
be covered with suitable protection like EIFS and/ or suitable paint too proof
below concrete.
TABLE 2
GENERAL REQUIREMENTS OF CONCRETE
9 Rapid Chloride Penetration (RCP) ASTM C1202 Low to very low for sub-
Max Charge Pass at 56 days structure and Moderate
for superstructure
10 Initial surface absorption test (ISAT) BS 1881 Part 208 OPC: 0.30
Max at 56 days: 10minute test (ml/m2/s) OPC+GGBS: 0.15
12 Chlorides (as Cl) by weight of BS1881: Part 124 For reinforced concrete
cementitious material only
If made with OPC/MSRPC 0.10% Max.
If made with SRPC 0.06% Max.
Notes
1. For concrete grade C20, only requirements of No. 2, 4, and 5 shall apply, unless otherwise
directed by the Engineer.
5. Mixes shall be designed to produce a target mean strength of not less than that
specified in Table 1.
6. The combined grading (all-in) of the aggregate shall comply with table 5 of this
Specification for 20mm and 10mm nominal size.
7. All aggregates except dune sand shall be from the same source, unless
otherwise approved by the Engineer.
2.2 CEMENT
A. Unless noted otherwise, OPC shall be utilized for all concrete grades.
1. Ordinary Portland Cement (OPC) shall conform to BS 12 or ASTM C150 Type I,
but containing not less than 7% and not more than 12% by weight of tricalcium
aluminate (C3A).
B. Unless noted otherwise, SRC shall be utilized for grade C20 concrete.
C. Sulphate Resisting Portland Cement (SRPC) shall conform to BS 4027 or ASTM C150
Type V, but containing not less than 4% by weight of tricalcium aluminate (C3A).
E. Any cement that is, in the opinion of the Engineer, unsuitable for use in the Works shall
be rejected and the Contractor shall promptly remove such cement from the Site.
A. GGBS shall comply with BS 6699, in addition to the following requirements, unless
otherwise approved by the Engineer.
1. Raw material (slag) is limited to one source. Slag supplied or blended from
several different plants or steel mills will not be accepted unless approved by the
engineer.
2. GGBS shall be supplied to the concrete batching plant in bulk powder form.
3. Interground slag cements shall not be used.
2.4 MICROSILICA
2. Microsilica shall be supplied to the concrete batching plant in bulk powder form.
1. Where specified by the Consultant the concrete mix may contain an approved
silica fume. The silica fume shall originate from production of silicon from Ferro-
silicon alloys and shall have a silicon dioxide content not less than 90%.
2. The Contractor shall submit proposals for the supply of silica fume to the
Consultant for approval.
Parameter Criteria
3
Specific gravity 2,200 kg/m minimum
3
Bulk density (densified powder) 500-650 kg/m
2
Specific surface 18m /gram minimum
CaO 2.0% maximum
SiO 2 90% minimum
Al 2 O 3 1.0% maximum
Fe 2 O 3 1.5% maximum
MgO 2.0% maximum
SO 3 1.5% maximum
Alkali as Na 2 O (includes K 2 O) 4.5% maximum
C 3% maximum
Activity Index Minimum 95% after 28 days
Loss of ignition Maximum 4%
Percentage of particles greater than Maximum 2%
44µm
Moisture content Maximum 2%
Chloride content Maximum 0.1%
5. The silica fume supplied shall be from a single furnace and shall not be sub-
supplied. The process of production of silica fume, i.e. the furnace product of
which the silica fume is a by-product, shall not vary.
6. The method of incorporation of the silica fume into the mix shall be subject to the
approval of the Consultant. The Contractor shall submit a method statement
describing the plant and equipment proposed for batching and mixing and the
timing of addition of the silica fume to the mix. The method statement shall be
supported by a letter from the silica fume supplier approving the methodology.
8. The Contractor shall require that the silica fume supplier provides periodic on-
site monitoring of batching, mixing, placing and curing of the concrete and
reports on the above shall be submitted to the Consultant for inspection. The
representative of the silica fume supplier shall have the necessary technical
expertise and local experience.
2.5 AGGREGATES
A. Aggregates shall meet the requirements of Table 3 along with the following general
requirements, unless otherwise approved by the Engineer.
C. The aggregates used in the permanent work shall be obtained only from the sources
approved by the Engineer.
D. Aggregates shall comply with the requirements of BS 882 except as modified hereunder
and if necessary, shall be washed clean with potable water, to comply with these
requirements.
F. Contractor shall satisfy the Engineer that the aggregates to be supplied will not give rise
to an alkali reaction with the cement.
G. Samples of aggregates will be tested initially and at intervals during construction of the
works.
1. The contractor shall provide the necessary equipment and labour for all
sampling.
2. If required by the Engineer, any or all tests shall be carried out in an approved
independent laboratory and the contractor shall bear all the expenses.
H. Sampling of aggregates shall be carried out in accordance with the applicable Sections
of BS 812.
J. Mineralogical tests are to be carried out as and when directed by the Engineer.
K. Fine aggregate shall be naturally occurring uncrushed sand, crushed sand or a blend of
the two.
1. The use of clean dune sand, blended with coarser sand may be permitted if it
meets the applicable specification requirements (except grading).
2. Beach sand shall not be permitted for use in concrete mixes.
5. The fineness modules shall not vary by more than ±0.2 from the value of the
representative sample used in the mix design.
L. Coarse aggregates shall be single sized crushed. Limestone content should not exceed
1050 kg/m3.
1. The grading of coarse aggregate shall be in accordance with Table 3 of this
Specification.
2. Nominal sizes to be blended together shall be 20mm and 10mm, unless
otherwise approved by the Engineer.
3. In no case should the maximum size of aggregate be larger than one-fifth the
narrowest dimension between sides of the form, one-third of the thickness of
slabs or toppings or larger than three-fourths the minimum clear spacing
between reinforcing bars.
4. The variation of grading on any sieves between the approved samples and
subsequent consignments of single sized aggregate shall not exceed ±8% by
weight.
5. If for any reason, grading is changed beyond these limits and cannot be
corrected for reasons beyond the control of the Contractor, the Engineer may
request a new concrete mix design or modification to the approved mix
proportions.
M. Combined Aggregate
1. Approved coarse aggregate and fine aggregate in each batch shall be combined
in proportions to meet the specified grading in Table 5 of this Specification.
2. In no case shall materials passing the 0.075 mm sieve exceed 3.0% for gravel
aggregate or 7.0% for crushed rock by weight of the combined aggregate.
3. Changes from one gradation to another shall not be made during progress of the
work, unless approved by the Engineer.
4. Crushed and uncrushed aggregates, except dune sand, shall be mixed only if
approved by the Engineer.
5. During production, the combined grading (all-in aggregates) shall not vary by
more than 3% from the approved grading.
TABLE 3
SPECIFICATION LIMIT OF COARSE AGGREGATE
TABLE 4
SPECIFICATION LIMIT OF FINE AGGREGATE
TABLE 5
SPECIFICATION LIMIT OF ALL-IN AGGREGATE
TABLE 6
CONCRETE AGGREGATES
TABLE 7
FREQUENCY OF ROUTINE TESTS ON AGGREGATES
Note
1. The above tests shall be carried out at the specified frequency at an approved laboratory at the
contractor’s expense.
2. The above frequencies may be reduced at the Engineer’s discretion.
Item Test Method Test
No. Requirement Frequency
9. Acid Soluble Chlorides, (Cl) BS 812: Part 117, Only if requested by Engineer
Quantitative (only) Appendix C
10. Acid Soluble Sulphates, S0 3 BS 812: Part 118 Only if requested by Engineer
11. Soundness (Mg S0 4 ), after 5 cycles ASTM C88 Every Three months
12. Aggregate impact value BS 812: Parts 111 Every Three months
Los Angeles Abrasion ASTM C 131 Every Three months
2.6 WATER
A. Water used for concrete-mixes and washing of equipment shall be potable water and
shall comply with the requirements of BS 3148, unless otherwise stated herein or in
Table 5.
C. Ice if used, shall be flake ice and shall be the product of frozen water, which complies
with the acceptance criteria of Table 8, unless otherwise accepted by the Engineer.
D. Every effort should be made to protect water pipes and tanks from the sun, by burying,
shading, insulation, and/or painting white.
E. Contractor shall make his own arrangements and obtain approval for the supply of water.
F. Whenever required to do so by the Engineer, the Contractor shall take samples of the
water being used for mixing concrete and test them for quality as directed by the
Engineer.
TABLE 8
CHEMICAL LIMITATIONS FOR MIXING WATER
Max. Concentration Test Method Limit, mg/l
Note
1. Color of supernatant liquid shall be lighter than standard color solution.
2. Aggregates may initially be assessed for its reactivity in accordance with ASTM C289 and if
potential reactivity is indicated, then mortar bar tests in accordance with ASTM C227 shall be
carried out.
3. Properties of aggregates specified in Table 3 shall be for aggregates from individual sources or
individual stockpiles.
2.7 ADMIXTURES
A. Admixtures shall comply with one of the following standards, unless otherwise approved
by the Engineer.
1. ASTM C 494, ASTM C260, ASTM C1017, or BS 5075: as applicable.
2. The Contractor shall provide at least the following technical data for each type of
admixture.
a. Solid content.
b. Specific gravity.
c. The typical dosage and the effects of under dosage and over dosage.
f. Whether or not the admixture leads to the entrainment of air when used
g. at the proposed dosage.
B. The methods of use and the quantities of admixture used shall be subject to the
Engineer’s approval and shall in no way limit the Contractor’s obligations under the
contract to produce concrete with the specified strength, workability and durability.
C. Contractor shall be entirely responsible for the use of any approved admixture at no
additional cost to the Client and in strict accordance with the Manufacturer’s instructions.
E. Admixture shall not impair the durability of the concrete nor combine with constituents to
form harmful compounds nor increase the risk of corrosion of reinforcement.
F. If required by the Engineer, the concrete supplier shall furnish a series of at least 10 trial
mixes, which clearly indicate that the use of the admixture has consistently produced
concrete of the specified strength, durability, and workability.
H. The use of the Admixtures shall be strictly controlled to ensure that only correct dosages
are utilized as prescribed by the manufacturer and as determined by the trials.
PART 3 - EXECUTION
A. Preliminary laboratory trials shall be carried out with the approved materials to determine
if the mixes will satisfy the specification.
1. Samples shall be taken and tests shall be conducted at a laboratory approved by
the Engineer to prove conformance with all the requirements in Table 1 and 2.
2. If any of the values obtained are unacceptable, the mixes shall be re-designed.
3. Approval of the laboratory-mix proportions shall in no way relieve the Contractor
of his responsibility to produce concrete, which meets the requirements of these
Specifications.
4. All costs connected with the laboratory trials and the design of the proposed
mixes shall be borne by the Contractor.
5. Whenever a change of brand or source for any of the concrete ingredients
occurs, additional laboratory mixes may be required and the cost of these trials
shall be borne by the Contractor.
A. As soon as the Engineer has approved the concrete mix proportions from the laboratory
trial, the Contractor shall conduct a plant trial in the presence of the Engineer.
1. All concrete mixes shall require a plant trial, unless waived by the Engineer.
2. The plant trials must prove compliance of all criteria set forth in Table 1 and 2,
unless otherwise accepted by the Engineer.
3. Plant Trials shall be mixed for the same time, by the same means and with the
same equipment, which the Contractor proposes to use in the Works.
4. The proportions of cement, GGBS, aggregate and water shall be carefully
determined by weight to correspond with the Contractor's approved mix
proportions.
5. Contractor shall make three separate batches for each concrete mix, unless
otherwise approved by the Engineer.
a. Each batch shall be not less than 3.0m3 of concrete, unless otherwise
accepted by the Engineer.
d. Cubes shall be stored in insulated boxes until removed from the moulds.
6. Trial mixes shall be tested to determine the following properties of mixes
proposed for initial field tests:
7. The slump and temperature of each batch during each plant trial shall be
measured and recorded, by the method described in BS 1881, immediately after
mixing and thereafter at 15 minutes intervals up to 2 hours after batching or as
envisaged for delivery and standing on site.
b. If the difference between the greatest and the least strengths at 28 days
is more than 20% of the average strength, the Plant trial shall be
repeated.
9. For Water Permeability: Three cubes shall be tested at 14, 3 at 28, and 3 at 56
days.
10. For RCP: Three cubes shall be tested at 14, 3 at 28, and 3 at 56 days.
B. Re-design of the concrete mixes and the making and testing of preliminary and trial
mixes of concrete shall be repeated for each grade of concrete until all results meet the
requirements of Table 1 and 2.
C. Mix Approval
1. Contractor shall only use the approved mix of each grade of concrete in the
Works.
D. As requested by the Engineer, additional cubes may be required and trials carried out to
determine:
1. Stripping times for formwork
2. Efficiency of curing.
3. To check testing and sampling errors.
A. All cement, GGBS, microsilica, aggregates, and ice shall be measured by weight with a
weigh batching machine, unless otherwise approved by the Engineer.
1. Weigh batching shall provide facilities for the accurate control and measurement
of the materials individually.
b. All weight and measuring dials shall be easily visible from the place at
which filling and emptying of the hoppers are controlled.
C. Batching plant shall be calibrated in-house each month and at least once a year by an
independent agency approved by the Engineer.
TABLE 9
BATCHING ACCURACY
Material Accuracy
Cement
a. Above 30% scale capacity + 1%
b. Below 30% scale capacity -0- +4%
Aggregates
a. Individual batches + 2%
b. Cumulative weight, % of the required cumulative weight
1. Above 30% capacity ± 1%
2. Below 30% scale capacity ± 3%
Water
c. Added by weight or volume + 1%
d. Total water (including any wash water) ± 3%
Admixtures
a. By weight or volume ± 3%
D. Any admixtures which may be used shall be measured separately in calibrated and
transparent dispensers which are easily visible to the operator, unless otherwise
approved by the Engineer.
1. Admixture shall be added to the mixture with the water preferably in a single
shot.
E. Contractor shall provide weights, containers and equipment necessary for testing the
accuracy of the weighing system, water-measuring system and admixture dispenser.
A. All concrete batching shall comply with the following requirements, unless otherwise
approved by the Engineer.
a. The plant shall be equipped with a suitable water chiller along with
sufficient insulated storage and flake ice-making facility with automatic
feed to ensure concrete temperatures are maintained within specified
limits.
4. Amount of concrete mixed in any one batch shall not exceed the rated capacity
of the mixer.
b. The mixing time shall not be less than that used by the mixer
manufacturer in assessing its performance or as determined by trials
carried out in the presence of Engineer.
c. All materials from the previous batch shall be removed before materials
for a fresh batch enter the drum.
5. The natural moisture contents of the aggregates shall be determined before the
commencement of each day's concreting and at such intervals during each day
as may be necessary.
d. Excess water shall not be permitted and any batch containing such
excess will be rejected.
c. Location of Plant
d. Name of Customer
e. Date:
f. Concrete Grade
c. Concrete Grade
h. Target Quantities
10. A copy of the batch ticket and computer printout shall be given to the Engineer's
site representative upon delivery for each truck.
a. The print out and batch ticket may be combined provided the minimum
information is included.
12. No water shall be added into the transit mixer during transport of concrete to the
site or at the site.
13. Each mixer truck shall arrive at the job site with its water container full.
a. In the event that water container is not full or field test results are outside
the acceptable limit, the load shall be rejected.
14. Except of grade C20, concrete temperature in each load shall be recorded at the
point of discharge.
15. Perform slump tests in accordance with BS 1881 at the site of pour for each load
delivered to site, except of grade C20 that shall be at the Engineer’s decision.
16. The Contractor shall provide at no extra cost, all facilities and services, including
suitable transport, acceptable to the Engineer, for the sole use of Engineers staff
or persons authorised by him to monitor the concrete batching, mixing, sampling
and testing.
A. Under the supervision and direction of the Engineer, the Contractor shall perform all
tests as shown in Table 10, unless otherwise approved by the Engineer.
TABLE 10
FREQUENCY OF TESTING FOR FRESH AND HARDENED CONCRETE
Test
Minimum Frequency
C20 C40 and Above
Temperature As directed by the Engineer Each load
3
Concrete Slump Every 25m Each load
Visual Examination of Aggregates As directed by the Engineer Each load
(after washing)
Concrete density and compressive 6 cubes per 100m³ Min. once 6 cubes per 50m³
strength per day Min. once per day
3
Concrete unit weight (wet) Twice per day Every 50m
Min. twice per day
Concrete bleeding NA As directed by the
Engineer
3
Water permeability NA 3 cubes every 100m or as
directed by the Engineer
3
Rapid Chloride Penetration (RCP) NA 3 cubes every 250m or as
directed by the Engineer
3
SO 3 and Cl contents As directed by the Engineer Every 250m or as directed
by the Engineer
1. Test cubes shall be randomly taken from the concrete, which is being used in
the work and prepared in accordance to the relevant standard and the following
provisions, unless otherwise approved by the Engineer.
a. All cubes shall be made at the point of delivery and all cubes for each
set must be from the same load (transit mixer truck).
b. Use approved cube moulds of the same type and manufacture for
making all test specimens.
c. All cubes shall be kept in closed insulated boxes for initial curing until
removed from the moulds and placed directly in a suitable curing tank.
d. Six cubes (150mm) shall be made for density and compressive strength
testing.
2. For compressive strength and density, test three cubes at 7 days and three at 28
days.
a. The Mean of three cube strength results shall be taken as the test result.
b. If an individual cube result varies by more than 10% from the mean
result, that cube value shall be discarded and the result will be the
average of the remaining cube values.
e. The average of any three consecutive strength test results must equal or
exceed the specified strength.
3. For Water Permeability, test three cubes at 28 days and three cubes at 56 days.
4. For Rapid Chloride Penetration, test three cubes at 28 days and three cubes at
56 days.
5. If the test cubes fail to meet the requirements of Table 1 and Table 2, then the
following action shall be taken by the Contractor.
b. Take test cores in accordance with BS 1881: Part 120, from suspect
concrete and test as directed by the Engineer.
1. Tests to establish the strength of the concrete and the static modulus of elasticity
of the concrete to BS 1881: Part 121 at 7 days, 28 days, 3 months and 6 months
shall be carried out.
2. Concrete shall be tested for drying shrinkage and wetting expansion, for which
75x75mm prisms shall be prepared and tested in accordance with BS 812 Part
120. The maximum acceptable limits shall be:
1. From every 500 cubic meters of concrete cast with GGBS, the Engineer shall
designate a structure (or portions of a structure) to be core sampled and tested
for RCP values.
2. Each sampling shall consist of three 100mm dia. cores of suitable length for
RCP testing.
3. The cores shall be promptly tested for RCP values and the results promptly
given to the Engineer.
5. All associated costs for coring and testing shall be borne by the Contractor.
D. The Contractor shall keep records of all specimens taken and tests made using a
proforma approved by the Engineer.
E. Submit at weekly intervals, test reports giving test results for slump, temperature, unit
weight, hardened density, strength and any other test performed during the week.
F. If high variability in slump values or wet unit weight occur, the Engineer may instruct the
Contractor to stop concreting operations, until corrective action is taken.
1. Each load of concrete arriving at the job site must be accompanied by all
information required under this Section.
5. Use suitable walkways and barrow runs for traffic over reinforcement and freshly
placed concrete.
1. The slump and temperature tests shall be carried out just prior to placement.
2. Rejected concrete shall be removed from the site at the Contractor's expense.
B. Place as soon as practicable after mixing and while sufficiently plastic for full
compaction. After discharge from the mixer do not add water.
C. Placing of ready mix concrete will not normally be accepted by the Engineer beyond 90
minutes of the Plant certified batching/dispatching time. Unless special retarder to be
used.
D. Ensure that temperature of concrete is not more than 30 deg.C in hot weather.
G. Place in layers no thicker than can be effectively compacted with the equipment being
used (150-300mm), without delay between layers. Merge together by compaction.
H. Do not use vibrators to make concrete flow horizontally into position, except where
necessary to achieve full compaction under void formers and cast in accessories and at
vertical joints.
I. Before placing the concrete, the moulds or formwork shall be cleaned of shavings,
pieces of wood or other debris and other deleterious matter. The concrete shall be
carefully placed and, unless special permission is obtained, it shall not be dropped from
a height of more than 1.50m.
J. After placing it shall be well consolidated until it penetrates and fills all the spaces
between and around reinforcing bars in such a manner as to ensure that the concrete is
solid and entirely free from voids.
K. Concreting of any member shall proceed in one continuous operation between day work
joints, and the interval between adding the water to the dry materials and the completion
of the placing and consolidation of the concrete shall not exceed the initial set of the
concrete or 25 minutes, except as specified for ready mixed concrete in this
Specification.
L. During concreting a component steel fixer shall always be in attendance to adjust and
correct the position of the reinforcement immediately before and during the placing of the
concrete.
M. The timetable for the depositing of concrete should be so arranged that no face of
concrete shall be left exposed for more than 20 minutes before fresh concrete is
deposited against it in order to avoid cold joints.
A. Fully compact concrete to full depth (until air bubbles cease to appear on the top
surface), especially around reinforcement, cast-in accessories, into corners of formwork
and at joints. Ensure amalgamation with previous batches, but do not damage adjacent
partly hardened concrete. Use plunger (poker) type vibrators compatible with the
reinforcement spacing.
B. Unless otherwise specified by the Engineer, all structural concrete shall be compacted
by approved mechanical vibration equipment which will, in most cases, involve the use of
immersion vibrators.
C. Where such vibrators are used they shall be allowed to penetrate the unset concrete by
their own motion and weight (at a spacing not exceeding 450mm) and are to be
withdrawn so as to ensure that no voids remain.
D. Excessive tamping or vibrating of concrete shall be avoided, sufficient only being done to
ensure through consolidation, and a sufficient amount of equipment and labor shall be
available at all times.
F. It is essential that the mix proportions used shall be suitable for compaction by vibrator
without any segregation or loss of material.
G. If approval is given by the Engineer for hand compaction, the Contractor shall ensure
that the mix proportions are adjusted to provide concrete of suitable workability and
strength to comply with all the requirements of this Specification.
I. Maximum size of any pour shall be 30m in length and 300m3 unless otherwise agreed
by the Engineer.
A. At the top of deep sections and at significant changes in the depth of concrete sections,
closely and continuously inspect the fresh concrete for signs of settlement during the first
few hours after placing. While the concrete is still capable of being fluidized by the
A. Prevent surface evaporation from concrete throughout the period(s) specified below by:
2. Covering top surfaces immediately after placing and compacting each bay,
removing covering only to permit any finishing operations and replacing
immediately thereafter. Cure by continuous wetting for a period of 7 days. Cover
with fabric and polythene sheets.
B. Maintain surface temperature above 5 deg C throughout the periods specified below or
four days, whichever is the longer.
C. Maintain detailed records of location and timing of casting of individual batches, removal
of formwork and removal of coverings. Keep on site, available for inspection.
D. Formwork must be kept moist during the whole curing period. Metal formwork to be
shaded from the sun for the whole curing period.
A. Water tight concrete shall be used for all concrete elements below grade level and in
contact with water.
B. The Contractor shall take full responsibility for ensuring that the resulting construction is
completely watertight and free from penetration of moisture. When, in the opinion of the
Engineer, damp patches (and/or leakage of water in the finished work) are due to failure
of the Contractor to comply with this Specification the affected work shall be made good /
replaced at the Contractor’s expense.
C. Before commencement of work the Contractor shall obtain the Engineer approval of the
methods to be used to support and maintain the water-bars in the correct location while
the concrete is placed, and also the layout and form of all additional construction joints
other than those shown on the drawings. Unless indicated otherwise on the drawings all
construction joints in watertight concrete shall be formed as indicated on the drawings.
D. The formwork shall comply with the relevant clauses in this specification and any bolt or
fastening embedded in or passing through the concrete shall be to the approval of the
Engineer and shall not impair the watertightness of the structure; the use of through bolts
and sleeves is strictly prohibited.
E. All cast-in service holes shall incorporate sleeves with puddle flanges and temporary
openings for services should incorporate water bars.
F. All kickers or starter plinths to walls on the periphery of the watertight construction shall
be cast monolithically with the base.
G. Special attention shall be given to the elimination of shrinkage or thermal cracking. The
size of any bay or slab or wall and sequence of pouring shall be such as to minimize
cracking. It is recommended that the size of the bay or slab be limited to 60 square
meters and the length of any wall to 12 meters with a maximum of 4 meters high.
H. Slotted inserts or sockets cast into the structural concrete shall be provided for all fixings;
including services. The cutting of holes in watertight concrete is strictly prohibited.
I. Prevent the build-up of high temperatures and steep temperature gradients during the
first 24 hours after casting, particularly in hot weather.
J. Prevent rapid changes in temperature during the first 7 days after casting.
K. Submit proposals designed to achieve these objectives (taking into account the nature of
the design, the mix specification and the prevailing climatic conditions).
2. Surfaces to be exposed in the finished work: From dirt, staining, rust marks and
other
3. Disfiguration.
B. Prevent damage of Immature concrete from thermal shock, physical shock, overloading,
movement and vibration.
C. Early loading
1. During the first 28 days after compaction, the concrete shall at no time be
subject to loading, including its own weight, which will induce a compressive
stress in it exceeding 0.25 of its compressive strength at the time of loading or of
the specified 28 day strength whichever is lower. The strength of the concrete
and the stresses produced by the loads shall be subject to the agreement of the
Consultant.
2. No load shall be placed until the Consultant so permits, but in no case shall any
load of any kind be placed until the curing has been completed. The Contractor
shall not place any temporary loads or open any section of the Works to traffic or
construction equipment until permitted by the Consultant.
3. In addition to the above, the Contractor is responsible for conforming to the
performance requirements for concrete in general and for the creep
requirements in particular.
A. Follow the recommendations of ACI-305 and the following precautions during hot
weather, unless otherwise directed by the Engineer.
2. Do not mix or place concrete when the ambient shade temperature is above 40C
on a rising thermometer or above 43C on a falling thermometer.
3. Hours at which concreting will be allowed to take place will be agreed with the
Engineer.
6. When ice is used, take into account all ice when computing water/cement ratios
and ensure that ice is melted before the concrete leaves the mixer.
7. Paint white, provide shade or insulate the rotating mixer drum to prevent
overheating of the metal and excessive heat transfer.
B. Control of Temperature.
1. For all concrete sections the Contractor shall take precautions to limit the effects
of heat of hydration.
2. The Contractor shall determine the expected heat of hydration for the concrete
3
batch by testing a 1m insulated concrete cubes, in accordance with the
Specification clauses for the trial mixes.
8. Cube results for Water permeability or RCP in excess of those shown in Table 2.
9. Mean core results for RCP values taken from structures in excess of 1500 coul.
10. Concrete that fails to meet one or more requirements of the specification.
B. Any structures containing non-compliant concrete shall be completely broken out and
removed, unless otherwise accepted by the Engineer.
C. The Engineer’s decision shall be final in all aspects related to non-compliant concrete.
D. Any additional costs associated with non-compliant concrete shall be at the Contractor’s
expense.
A. Requirement.
4. Plus (+) tolerance increases the amount or dimension to which it applies, or (-)
lowers a level alignment. A non-signed tolerance means + or -. Where only
one signed tolerance is specified (+ or -), there is no limit in the other direction.
Approved mix proportions or materials have been changed.
B. Definitions.
1. Clear Distance: In reinforced concrete, the least distance between the surface of
the reinforcement and the referenced surface, i.e., the form, adjacent
reinforcement, embedment, concrete or other surface
5. Relative Alignment: The distance between two or more elements in any plane, or
the distance between adjacent elements, or the distance between an element
and a defined point or plane.
6. Tolerance: The permitted variation from a given dimension or quantity, the range
of variation permitted in maintaining a specified dimension, a permitted variation
from location or alignment.
C. Reinforcing Placement
2. Clear distance to side form / resulting concrete surfaces and clear distance to
bottom form / resulting concrete soffits in direction of tolerance:
- When member size is less than 300cm…………………. +6 mm / -10 mm
- When member size is over 300mm but less than 600mm…....+ / - 10 mm
- When member size is over 600mm…………………………….. + / - 15 mm
- When member size is over 500mm but less than 1000mm……..-5 / +10 mm
- Distance between reinforcement shall not be less than the greater of the bar
diameter or 25mm for unbundled bars.
- For bundled bars, the distance between bundles shall not be less than the
greater of 25mm or 1.4 times the individual bar diameter for 2 bar bundles, 1.7
times the individual bar diameter for 4 bar bundles.
1. Vertical Alignment
2. Lateral Alignment
- Members …………………………..................................................+ / - 15 mm
3. Level Alignment
- Lintels, sills, parapets, horizontal grooves and other lines exposed to view
…………………………………………………………………………………+ /- 10mm
- Members, such as columns, beams, piers, walls thickness and slabs thickness
300mm dimension or less…………………………………………………..+ / - 5 mm
5. Relative Alignment
- Stair:
Difference in height between adjacent risers…………………+ / - 3 mm
- The offset between adjacent pieces of formwork facing material shall not
exceed
………………………………………………………………………………+ / - 3mm